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Energy Audit Questionnaire for Facilities

This document is an energy audit questionnaire for a manufacturing facility. It requests information in 19 sections to understand the facility's current energy consumption patterns including: [1] specific energy consumption and fuel usage, [2] sources of energy and consumption amounts, [3] electricity contract details, [4] power factor, [5] motor details, [6] boiler details, [7] steam utilization, [8] furnace and heater details, [9] air compressor details, [10] air conditioning and refrigeration details, [11] evaporative cooling details, [12] cooling tower details, [13] lighting details, [14] captive power generation details, and [15-19] request additional energy

Uploaded by

Rukma Goud Shakkari
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92 views4 pages

Energy Audit Questionnaire for Facilities

This document is an energy audit questionnaire for a manufacturing facility. It requests information in 19 sections to understand the facility's current energy consumption patterns including: [1] specific energy consumption and fuel usage, [2] sources of energy and consumption amounts, [3] electricity contract details, [4] power factor, [5] motor details, [6] boiler details, [7] steam utilization, [8] furnace and heater details, [9] air compressor details, [10] air conditioning and refrigeration details, [11] evaporative cooling details, [12] cooling tower details, [13] lighting details, [14] captive power generation details, and [15-19] request additional energy

Uploaded by

Rukma Goud Shakkari
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
  • Specific Energy Consumption
  • Sources of Energy
  • Facility Information
  • Boilers
  • Motors
  • Steam Utilisation
  • Evaporative Cooling
  • Air Conditioning / Refrigeration
  • Captive Power Generation
  • Specific Problems

1

Questionnaire To Understand Your Facility For Energy Audit


Facility H.O
Name And Address
Of The Company

Phone No.
Fax No.
Email
Contact Person
Designation
Phone Number
Email

Product / Products
Plant Production Capacity
Turnover ([Link]. year)

1. Specific Energy Consumption


Percentage Cost of Energy in Cost of Production
KWH / Unit Product Out Put (kWH/kG, kWH/Ton etc.)
Fuel (other than DG) / Unit Production (Lit./kG, kG/Ton)

2. Sources of Energy*
Current Last Year 2nd Last Landed Major
Year Year Cost Per Consumption
Source Unit / Points
Qty / Units Qty / Units Qty / Units
Lit / kG
etc.
SEB Elect
Own Gen.
HSD /LDO
Coal/Husk
FO / RFO
LPG / NG
Others
SEB Electricity Billing On : kWH / kVAH -
3. Electricity:
Supply Min. Billing Average
Contract Demand
Voltage Connected Demand Billed
Demand Charges
33 kV / 11 Load In kW 100% / 75% Demand
kVA/kW Rs./kVA
kV / 440 v etc. kVA

4. Power Factor
Average PF Minimum Reqd. By SEB Incentives Penalty
2

5. Motors*
Nos.
KW Operating
Size Squirrel Slip Synchr-
Range D.C Hrs./Year
cage Ring onous
Large
Medium
Small
6. Boilers*
Generating Usage Fuel
Type & Capacity
Fuel Pressure In Pressure Consumption
Make in TPH
Kg/cm2g Kg/cm2g Per Annum

7. Steam Utilisation*
Condensate
Steam Pressure Heating
Equipment Recovery
MT/h Kg/cm2g (Direct/Indirect)
Yes/No

8. Furnaces / Ovens / Thermic Fluid Heaters / Heaters (Electrical/Fuel Fired)


Capacity Energy
Energy Process
Type Nos MT / kcal / Consumption
Source Requirement
kW Per Annum

9. Air Compressors*
FAD Motor Set Energy
Type Of Compressors Capacity Rating Pressure Consumption
CFM kW kg/cm2g Per Annum
3
10. Air Conditioning / Refrigeration*

Unit Type AHU Energy


Capacity Compressor Desired
(Package/Central Unit Consumption
TR Type Condition
etc.) TR Per Annum

11. Evaporative Cooling (Humidification System)*

Type
Desired Application Energy
Fan Capacity Of
Temp. (Process/ Consumption/
Type In CFM Control
/ RH Comfort) Annum
**

** Outlet Damper / Inlet Vane / Speed Control (VSD / Fluid Coupling) etc.

12. Cooling Towers*


PUMP FAN
Cooling Design Actual
Air
Type Load Range Range Motor Flow Head Motor
o o Flow
kcal/Hr C C kW m3/hr mts kW
m3/hr

Range = (Water Inlet Temp. – Water Outlet Temp.)

13. Lighting* (Section wise details)


Lamp /
Lamp Method of Operating
Luminary Nos. Application
Wattage Switching Hours
Type
4

14. Captive Power Generation* (DG Sets / TG Sets)


Units SEGR
Type &
Capacity Fuel Used % Loading Generated (Units/Unit
Nos.
/ Annum Of fuel)

SEGR – Specific Energy Generation Ratio

15. Any Other Specific Energy Intensive Equipments / Machines / Process*

16. Indicate if the plant has any in-house team for energy efficiency,
initiated any measures already, if so, provide details.

17. Any Energy Management System / DCS available in the plant, if so


furnish details.

18. Any Specific Problems Being Faced By The Plant*

19. If Available, Following Are To Be Attached Along With This Format

Attached Not Attached

a. Process Block Diagram / P & I Diagram

Brief Process Description

b. Electrical System Distribution Drawing


(Single Line Diagram- SLD)

* If necessary and number of equipments are more, please attach annexure.

Conzerv Systems Pvt Ltd


44 P, Electronic City, Phase - II
M
A
Hosur Road, Bangalore 560 100. Signature of the Authorized Person
Y Ph: 080 – 5118 9700 With Company Seal.
2 Fax: 080 – 5118 9729
0
0
[Link]
5 contact@[Link]

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