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121 views104 pages

CR CylinderManual PDF

Uploaded by

ahmed Ahmed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Ren eae MENTE Cylinders ... The Heart of Our Products A master key system is the “software” _J of a building’s security. It must be jo) coupled with fine cylinders and $ architectural hardware. § Corbin Russwin is a leader in all three ® areas. Expertly designed systems, high quality cylinders and a full line of locksets, exit devices and door controls allow you to secure your property with a single source supplier. Unit 1 — Required Reading How to Use This Manual . Key Classes Depth Systems... Master Keying Copcty « Plug Diameters .... Unit2— Keys Key Blanks . Keyways and Key Sections Unit 3 — Cylinder Construction and coming Conventional... Interchangeable Core ld Round Interchangeable Core» Master Ring . : High Security, High Security Interchangeable Core . High Security Blockout Function Brink Function Hotel Function Padlocks Construction Master Keying, Unit 4— Pins Using Colored Pin Kits and Optional Pins Pin Size Comparisons ...... . Pin Kits: Product Line and Contents Appendices 4 Key Biting pes and Pn Lng by Key Cass B Biting Prefixes... i c Key Bn Cos etree D Cylinder Parts and Tools» E Glossary Beeakseeese age seeaa Keyway Quick Index Keyway Class Bitting & Pins Profile(s) | Keyway Class Bitting & Pins Profile(s) 36 continved) 216 cee creeee 76 TSB veces ee 27 Series ..... (oe, erapeeaneenaen 47) 852 $82 a 57 Series £6667 voces 16 861 (discontinued) ..- 861 59 Series 62, 64 (Hi Sec 63). 15, 6IUB (discontinued) «S62. 76 622.2. 76 o 62, 64 (Hi Sec 63) =. 15, 961, 962, 963 (now 98x) 981 a [6667 veeceeees 981, 982, 983 981 62,64 Secs). Mk 0(8) conte) 900 Bi eat 7 eeticeeena17) ASeries .. A m. ; 4 ‘AR, BR, BL x 76 ees 76) DSeries .. DH. 26667 G DTT az B DH Zz N N A q q 67 Series 7m 77 Series 80 (discontinued) 96 (discontinued) 7 (HiSee 63). 18 5 (Hi Sec63) «18 (Hi Sec 63). 14 ZRORXNKNNXKO TNT 9s H Series « 6667 oD LSeries <-.. Mag K Series (now N) - 75 a9, 78 NSeries ...-.. es 74 Z Series (nowA) 98 (discontinued) 9 252. 750 (discontinued) 751 (discontinued) NSBRRLPRNISS 1 S82e: pga xagx ‘CYLMAN 9506 7 How to Use This Manual In an effort to promote a common language, this manual adopts the terminology standardized in The Profes sional Glossary of Terms Relating to Ojlinders, Keys and Master Keying, reprinted in Appendix E. Corbin and Russwin each have nearly a century of experience in the manufacture ‘of pin tumbler cylinders. During this long history, we have made technological advances creating a far wider variety of cylinder and key types than any other ‘manufacturer. For the hardware distributor or retail Jocksmith, this manual provides every- thing under one cover, making it easier to service all your customers’ Corbin Russwin cylinders and keying systems, It includes all modem cylinders and keys, as well ascertain discontinued items which are sil often encountered in the field. Because of the large amount of detail presented here, the institutional lock- smith who services only one Corbin Russwin master key system with one or two types of cylinders will find only a few selected pages of this manual useful ‘Those pages should be clearly marked, or copied and placed in a separate binder for fast reference. This helps avoid confusion with information which may not be relevant. To help determine which pages apply 10 your keying system, you must: 1. Determine the “bitting class.” This, is based on your keyway(s) and detailed on the next page. 2. Determine the depth system. If you hhave factory original keys with the depths stamped on the bow, this task will be easier. Find the page(s) in Appendix A devoted to your bitting class. Measure two or three factory ‘original keys with calipers or some other accurate measuring device. ‘There are two different depths systems possible for most Corbin Russwin bitting classes. Scan the depth specifications on both pages as you take the measurements and zero in on the one page which matches your system, That will be your most valuable reference page. It contains all pin lengths you will need to service your system using original Corbin Russwin parts * canton ouy Most Canadian Corbin Russwin keying systems generated before 1982 deviate from the U.S. depth and spacing specification in Appendix A. If you are servicing Canadian cylin- ders, you need the special Canadian Supplement to this Appendix. 3. Determine the type of cylinders you ae servicing (conventional, interchangeable core, high security, ‘master ring, etc.) Some keying systems integrate more than one of these cylinder types. Find those pages in Unit3 through the Table of Contents. They provide step by step instructions on combinating your cylinders using the pin lengths from the page in Appendix A. 4. Find the information on your eyway(s) in Unit 2. This allows you {o sce the relationship between your keyways and the amount and direc- tion of expansion, Prevent the Destruction of Your Master Key System ‘While this manual provides a compre- hensive technical review, it does not substitute for training in master keying. ‘The reader is strongly advised to attend a formal class on master keying presented by local or national locksmith associ- ations, FFine books are also available on the subject through locksmith suppliers and. trade magazines, This instruction will help you to understand master keying. theory so you can service master key systems without introducing key inter- change. Obtain a copy of the biting list for your system through your Corbin Russwip distributor. This is alist ofall key combinations used. Obtain all new combinations through the factory to ‘maintain the key system's integrity. I you do generate combinations in the Field, be sure to update the factory so no duplication will occur on future orders. Even when the correct combinations are used, a system can deteriorate when keys are not cut properly. Key machines must bbe adjusted periodically to be sure they will make accurate keys. Ifa cylinder is combinated to a third o fourth generation duplicate key. or an inaccurate code key, it usually will not ‘operate properly with factory original keys. This practice can also destroy a master key system by creating key interchange with keys which are cut correctly but not supposed to operat. Key Bitting Classes Abitting class” is a major grouping of kkeys, based on the width (height) of the key blade and certain characteristics of the key bitting dimensions. You must know the class when ordering cylinders, plugs and key blanks because certain key bows and cylinder types are not available with some of the older bitting classes. Refer to the catalog or price book for availability. Each bitting class has its own system of depths for the key cuts, so itis extremely important to know the bitting class when originating keys on code machines in the field, Using the wrong specs usually ‘causes cylinder malfunction and key interchange in a keying system. See Appendix A for complete specs. Corbin Bitting Classes ‘The keyways which were associated only ‘with Corbin before the brand merger are the most straightforward. Corbin has only two bitting classes. They are called X Class and Z Class. The distinguishing feature of X Class keys is the radiused blade bottom. Each key section or multiplex key system is strictly associated class. They are easy to differentiate because each had a different standard ‘bow. By late 1993, however, all Corbin ‘Russwin keys will have a common bow shape. The differentiating characteristics are illustrated below with the traditional bows. Corbin’s oldest keyways are X Class and were developed between the 1890's and. 1968. The Z Class was introduced i 1959. Both are still active for new keying systems. ‘Most X Class cylinders manufactured since 1983 have a slot milled into the plug face to compensate for the difference in the spacing to the first cut. ‘See below. The bottom shoulder was removed from all X Class keys to prevent interference in knobs and cylinders. Russwin Bitting Classes ‘These are harder to distinguish, because Russwin’s single bow shape provides no clues. Russwin keys use two different blade ‘widths: 325" for keyways designed before 1938 and .343” forall others. Each blade width has three different bitting classes associated with it New Corbin Russwin Keyways All Corbin Russwin keyways introduced in 1993 follow Corbin Z Class specifica- tions. This includes the L Series and new patented keys not published for security reasons. cra toe 70, = U Series and most restricted koyways: X Class Keyways 27 Setes, Including 28 and 29 57 Series 87 Sores, Including 68 and 69 77 Sores, Including 78 and 79 97,99, AR, BR, BL. Class Keyways 58 Sores ‘Biting Clase DH Gless DH Class Nolase 1981 Class ‘AGlaes 6 852 Class ‘Spacing Difference X Class is .197” to the first cut, while Z Class and all Russwin are .250”. The difference, .053", is the depth of the slot in the plug head. Interchangeable core and cylinders for master ring CK4200 and UTS200 Series locks have a thinner plug head with no slot. RSSSRIRZA, Depth Systems In 1970, the factory began using a new ‘TOP VIEW OF BRINK POCKET oooo0 u CHANGE KEY TURNS (COUNTER-CLOCKWISE ‘The proper cam and direction of travel must be verified before the cylinders are ordered for the hardware. In 1004 (conventional) and 1014 (high security) cylinders, the change key turns only clockwise. In 1005 and 1015 cylinders, it turns only counter-clockwise. ‘These cylinders are not usable in applicatons where 360° key rotation is required, Operation AA pocket is milled to one side of one pin chamber. Typically, this is the 6th chamber, The change key uses a deep ‘cut which lifts the bottom pin only to the bottom of the pocket. Thus, it can turn the plug only in the direction allowed by the missing material. The ‘master key is two System 70 incre- ‘ments shallower to lift the bottom pin all the way up to the normal plug shear line. This allows the master key (o turn in both directions. Combinating Procedure Note: Combinate the high security version ofthe Brink function cylinder as any other Emhart high security cylinder, but use conventional pins in the 6th chamber. There can be no progression of angles in the last ‘chamber, because conventional pins ‘cannot distinguish between cut angles. Keying System Design ‘The special chamber (normally #6) may not be used for change key progression. There must be a constant telationship between the change keys and the master key in this position. ‘The master key must be 2 increments (or 4 in Pre-System 70) shallower than the change keys. ‘The factory recommends using a 6 or 5 for all change keys and a 4 or 3, respectively, forall master keys. Removal of the steeple at the tip of the change keys will help guard against key picking REMOVE STEEPLE EVEN WITH CUT ROOT Unit Hotel Function Mortise — conventional and High Security During the long history of the company, there have been a wide variety of different mechanisms made to accommo- date the special features needed for hotel locks. The most common are presented here. Mortise locks are most widely used for hotel guest rooms, so they will be presented first. ‘The standard 1001 and 1011 hotel function mortise cylinders use six pins for standard operation and for master keying progression. 7-Pin Blade Behind the 6th chamber are a pair of small diameter diagonal pin chambers which contain the blocking pins and springs. There are two of these chambers in order to block rotation in both directions, allowing for a non-handed cylinder. The pin number is 197F52-7 and the spring is 26F75-1. ‘When no key is inserted, the blocking. pins press against the surface of the plug, ‘They remain there during most of the rotation of the normal keys. ‘When the normal keys reach a certain rotation, the blocking pin enters the bottom of the key slot, preventing any further rotation in that direction, This is what prevents the 6-pin guest keys, maid's master keys and the grand master key from either projecting or retracting the dead bolt. They will only turn far ‘enough to retract the latch. ‘The emergency master key (EMK) and So: m mm s2oyen 7 Bs 34! NclassPreSystem70 =| 3 fs ms ms pug Ube tom od wt | 50) Se _ fe ee ne em mies 8 oe nH ow [ae ftw tee ae ee oe mle So ie am am [So & ees ee ee le Se Fe wo ome of om me m mis 2 mB Ed eee ee ee oe eee ee wie fm 6 om ml of ROR Se Po Ss a ee ee Ss se | me 8 Se oe Sar ar & Slt Ge a so ao ae AClass Ed a om 23 tan 70 a erie f Bs be Ee 8 | pug ube Nom oe Pe i ce te te ss2 ou nafs 3 oe so | om ter nae & we elie ft Re me ia |om 2 br ae = mom fm mt a mle 3 a Rt mm = ee a ee ss weomslee fe one ke om | ome ar meme & wom ee me oe | oe 8 er rr 2 ne om Sli $m Sle fm an ae = oe se NClass System 70 So: oe iso 83 uate 9 ES | uy abet nom owe we |S? SY me et ers | 82 509, = 199, 189193198 : zm Se ‘When two depth labels are given above, | 509 3 eat Ce . il Sic eee the one before the slash is Pre-system 70 | 22 4 HO 24 248 ‘and the one after the slash is System 70. 509 6 5 Ot 07 305. so 1 me 210k S 2 BB mw ke S 5 me Be mw i Bot om m mm Bo: BM mB i Fr Top Pin Size Comparison ‘This page provides the same information for master and build-up pins as the facing Page does for bottom pins. Headings for the small columns have been explained ‘on the facing page. Master and build-up pins are based on the increment. Since different key classes ‘may share the same increment, there are fewer lists than there are for bottom pins. M= master pin and BU = build-up pin. .014”/.028" Increment Pre-System 70 Corbin and all System 70, RQERGEER SSSESSSSSsSassssseas FFG FETE sg, Lae way v3 mayMe MS eu-8/-4 07 eu-6/3 2-5 eure B03 eu2/-+ Bu Bu ous euszra BUs3 aussie Buus Bu s6r3 U4? Buse ‘Buse Buss Nom. 2 2 86 100 18 we 156 170 tee 22 2 200 28 28 bee ita i" cy 198 2 26 2 23 28 22 ‘When two depth labels are given above, the one before the slash is Pre-system 70 and the one after the slash is System 70, 015” Increment Pre-System 70 Russwin Prog Label Nom. Old bom uz “9 ath MO ath Mw Oe ath M88 oth Me both M105 105, both Me tm tat oth Motta 509 uo 509 bs 4% 509, a 500 us 8 500 rn er 509 U4 13 toe 509 3s ne 509 B20 ts 500 Bus wea 500 v0 ies 183 500 Bue me W77 509 Buse 103131 509 Buss 208 Or 509 Bum se 500 Buss (ter 503 Buse te 500 Bur bee 8 500 Buss bene 509 fuss ber 62 wr ov #7 Ss us 8 8 S82 us S82 ea 582 us Fw se B20 eo 582 oui tartar 82 puoi 143 582 pus! is? 1B? 582 ous: m1 582 Buls tay tae Sse fun mem 582 puss 217218 582 pus ze 23 582 esr kar od Buse | 2288 Eo eu mm bar 2st an .020” Increment Fusswin 752, 852 and A Class Label Nom. Ol 63 Nae coe a0) «© 8 Me el Ms 100 [a a) a ne 3&8 & & a 8 8 & er) 2 tat de a a 23 2 2 « & 8 8 je 1000 wom iw we 18 48 ESLRakS SEESELS 8 8 3 wee 188 tbe ba ie ne REGRRRERRERE SSSSSSESERSER FERTEF S22222eeeee2 S2Eeeeeeeeee2 BERR Unit 4 — Pi Pin Kits -- Old and New Yesterday's pin kits are often unusable for today’s Corbin Russwin cylinders. Most calls to the factory for help are from institutional locksmiths who are trying unsuccessfully to key anew Corbin Russwin cylinder with an old pin kit that the institution has had for a long time. If you are trying to pin modern Corbin Russwin cylinders with old pin kits, there will be times when the old kit may not work, Here are the most ‘common reasons. ‘© Most kits were specific to one key class and depth system and your ‘cylinder may require different specs. ‘© Most kits were limited to one plug product offering includes two diameters. ‘Kits which were supposed to include Russwin N Class keyways had the wrong size bottom pins. ‘© The design of certain kits for inter- changeable core and master ring overlooked some sizes of build-up pins. Below isa listing f all known original Corbin and Russwin pin kits and what they are actually capable of handling. In ‘many cases, this wll be less than the kit claims to handle, especially where N Class keyways are concerned, for reasons stated above. The approximate = NO We strongly recommend the purchase of cone of the new PK Series pin kits introduced in 1993 if you routinely combinate Corbin Russwin cylinders. ‘The new kits appear first in the listing below. Their exact contents are listed on the next page. diameter and today’s complete dates oftheir offering are also given. Kt Biting Depth Plug Number Classes = System Diameter Remarks PRTOHS — Z,DH 70 352" _ al igh secur eyndersinucing Brink, lockout and IC, plus 552" conventional PRION ON 7 bom —_—_aleyindere wih dese Keyways using System 70 depts PROX x cy both —_alloindrs wi hese Keyways using Sytem 70 depths PRIOZH Z,DH 7 both lingers wih thse Keyways using System 70 depths PR1070 all al both __ deluxe Wt oral nonigh secur cylinders oo Xz 500" master, buld-up & top pins only (1967 -75) 33 Xz X S08, Z.552° botom & master pins (1967-78) SOMA cz ‘352 master, bulléup & top pins ony (1967-75) A set ‘552° master, regula & ball Dearing Bottom pins (1965 - 66) 8 261 552 _ballbeering bottom prs ony (1055 66) ° DH, 981 Pra-70 562" __battom & mastr pins; wrong N Class bottom pins (1967 -75) oe Xz Pre70 500" nobuk-up pins longo than +2 (1876 -91) 2 Xz To Zot, X.852" ICA mastor ring, except X Class509" plug (1978 -91) os XZ ‘S52 mastering, missing 7 sizes (1976-91) ca Xz 1500" complete so of mester 8 buld-up prs only; no bottom pins (1876 91) os. xz bom deluxe tor all Corin, Chat shows wrong X Pre-70 552" BU (1986-92) cro ‘£52 no |Gor maser ng but includes spare cinder parts (1076 91) Es — {orlCN Clase bt a botom pins are too short (1871 - 78) E10 DH, 981 352 includes spare cyinder parts; wrong N class bottom pins FS 3H 509 for Gut has no buttup pins longer han +2. (1971-75) ka x 500" bottom pine & springs only (1955 - 68) ka 8 398° Corbin small pin resident knob locks (1957 - 66) Ket z '552"___bettom pis and spring oly (1961-68) Zot, X.552" IC & mastr ing, axcoptX Class £08" plug (1976 - 85) ‘S52 ——_-mastr ring, missing 7 sizes (1976 -85) ‘500° _ completa so of master &bul-up pins ont; no bottom pins 1976 - 5 396° for CCL smal pin cabinot looks (1976 - 85) 508" bottom, master and bal Dearing botiom (1955 - 1986) 352° bottom master and bal bearing botiom (1961 - 66) $52 _mastor Duldup & top pins ony (1967-75) 500" missing bul-up prs beyond +1 (1971-75) ‘509° IC missing build-up pins beyond +1 (1971-75) 1509" IG missing buld-p pins beyond +2; wrong N Class bottom pins (1971 -75) bom IGand master tng; missing +4 buk-up for 58" plug (1971-78) 352" mastering: missing #5 master pin and +5 build-up pin (1978-91) ‘both lune Rusewin Kt Wrong N Class bottom pins und late '92. (1986 89) 398° Rusewin smal pn residental knob locks (1967 - 68) 352 ‘Nigh secur, ncuding 1. Wrong buld-up pins unt mid "90. (1979-92) 582° high secury only no conventional pin for C,blockout or Brrk (1976-91) Contents of PK Series L168 ior wire mite ras Miao Miae mie wary were aire Toot 509 folower 582 Tolower Crt kay gage her Pans: sera 0020-7 2rreea2 CMbats poor) 38838 Lies igs Toots: 509" lower ‘52 tolower ‘woezee 721 kay gave tne: Pats: w2Fa07 609207 zie Curae 90418 100 100 300 20 PK-70-X size ur re L228 a 256 289 Most £09 folowar 552 lolowar Crt hay gauge Other Pans: wmRa07 0020-7 2742 Ceteas 004s 65, ar 7s, ur 1a8 Ls L198 ot 3 lair ‘Moro wore PK-1070 Qty | Stee 72) | mors 72 | ooo 72 | woez 72 | Mose 72 | woe? 72 | wo80 72 | wos 72 | Mose 72 | wr00 72 | wos 72 | M05 zz | wor re | wie 72 | wie 2 | wie 72 | wr20 | wre 72 | wi26 7 | wie | was 7 | was 72 | wr40 7 | wwe 72 | M9 72 | wise 2 | Mies 7 | war 72 | war 72 | wee 72 | mer m2 | m2 72 | sige 72 | mane 72 | 0 ra | aoe 7 | were zz | wave m2 | waze 72 | woe 72 | wae 7 | wae 72 | wee 72 | woe 72 | oss 72 | wast 72 | wee 7 | was 7 | wer 72 | wee 72 | w00 72 | Nese a0 200 300 | 0 too | on72 too | To {00 | 500" totower Neo | 2"tolower oo | toezer $00 | omerPars: 100 | rare? 100 | eosr20.7 100 | ar7rae2 100 | catbans 100 100 100 2 30 PK-70-HS. 588 5 Bey sanang SHIEEE & Mane 2 mise 2 Miae 2 i) 2 i908. 2 Meas 2 M253, n High Secu Pins: aorretaaad 20 fortevaz 20 aortes420 20 aortasaaas 20 aortesagse 20 wre 2 woz 20 sores 2 aorra2acas 20 aorTe24as 20 aortst40o7 20 ‘ortst4ais 20 formsai53 20 formes? formats 20 ‘orrseats3 20 aorrsaa0e7 20 aormeaies «20 aormaaisa 20 “ormeisa 50 o7tes-4158 100 Tele Omer Pane: repair 100 enar207 +00 ial 1993 Consolidation -- Numerical Listing Use this listing to verify the availability of any particular pin, Distributors can also use this list as a guideline for inventory levels. The more uses a given pin has, or the more popular a key class and depth system itis used for, the more you should stock. Special Canadian usage is not reflected in these lists. Pins are sold in vials of 100. The “catalog number” of a pin consists of a letter followed by the actual measure- ‘ment of the pin in thousandths of an inch. L Series pins are bottom pins. M Series are master, build-up and top. J Series are spool top pins for pick resistance. When ordering a vial of pins, use the correct part number: bottom pins 553F48-4 + length master/build-up/top 553F49-2 + length spool top pins 5353E50-2 + length Example: a #1 master pin for System 70 hhas a catalog number of M028. To order 200 of these pins, order a quantity of 1wo 553F49-2028. Bottom Pins After each pin size is a shorthand listing of the Key class(es) and plug diameter(s) to which it applies. Most of this short- hand is clear but “7” designates 752 Class and “8” designates 852 Class. DH in this isting also includes 981 class, “70” designates System 70. ers 2 nor. 0H 509 Ge cireson wo Xenon omensse Ger Keen x arose tie Cal ason nossa tee ex xo. 7082 Gre kahroton 8 onsse rr Rison rvosse Ge Babe ase te ANnrosee Gi Botrosee Spool Pins ‘The purpose of these optional pins is covered earlier in this unit. 217) sanrdeynses Teo ante rgoaes ‘ao pasate Top Pins This lst includes master pins, build-up pins and tp pins. The shorthand ‘Boeck masa ig description begins with the increment in thousandths of an inch. Corbin Pre-System 70 is 14, Russwin Pre-System 70 is 15, old Russwin is 20. System 70 is 28, so many of the pins listed as 14 double as System 70 pins. fier the increment number will be either the plug diameter for build-up pins ‘or the letter M to designate a master pin, cas vara 5-508 ooo ssa teh ear acon 5-682 woe. 14882, 15408, 0-508, 20-82 oso Toa Noe tow Mie tease Misa Negon 1-500 Mee tea09 Mere tease New Saon 8510p Meet eaon et, 0-50.20 Moca ease s-80e Mee tesa Mora Y5-sn 2050, 9-582 Clea Key Bitting and Pin Specifications ‘The next several pages contain pin lengths and key bitting specs for Corbin Russwin keys. Use this section to: ‘determine the key class and depth system of your keys select proper pin lengths when combinating cylinders ‘© verify the accuracy of the specs for the various after-market key coding machines ‘© verify the accuracy of keys cut in the field ‘© verify the accuracy of pins used in the field Pin Sizes Considerable space has already been devoted to explaining Corbin Russwin's consolidation of pin sizes. The pins listed in this Appendix represent the 1993, consolidation. Discontinued Keyways Keyways no longer offered by Corbin Russwin are included because the locks are sill encountered by today’s lock- smiths Corbin Cabinet Lock Keyways ‘The CCL Division was sold in 1987. Contact CCL Security Products 199 Whiting Avenue ‘New Britain, CT 06058 (203) 229-6199, fax 223-7601 * Canadian Differences Most Canadian Corbin Russwin keying systems generated before 1983 deviate from U.S. depth and pin specifications. If you are servicing Canadian cylinders, you need the special Canadian Supple: ‘ment to this Appendix. Key Machine Problems Alll key machines should be checked for accuracy periodically by cutting a key, ‘measuring its depths, and comparing the ‘measurements to the specifications furnished by the manufacturer of the machine. ‘Manufacturers of these machines have rot always had access to factory key bitting specs. They often had to measure keys in the field to reverse engineer the dimensions, and have met this challenge with varying degrees of accuracy. Whether the depth and spacing for your key coding machine is computerized, printed in the machine's manual or contained on a “code card”, compare it with the appropriate page of this Appendix and correct it where necessary before using it for Corbin Russwin keys. Correcting HPC Code Cards ‘The HPC 1200CM code machine uses ccode cards for depth and spacing, Because of that machine's popularity, we include the card numbers in this Appen- dix In 1994, HPC began to update and ‘correct its code cards. The card numbers printed on the following pages are the newest, corrected cards. Many older cards deviated from factory depths and should be replaced with the new version or corrected in the field before use. Each card has the depths printed on it. ‘Compare them with the depths printed here to determine where corrections are necessary. After you are sure the machine is properly adjusted, pencil in new depth marks. One of the modern white plastic ‘micrometer cards supplied with the machine may ease this process. (Older ‘ones were inaccurate.) Cut a key to the new depth marks and measure the results. Move the pencil marks if necessary. Make anew key and repeat the process. When all marks are correct, ink them in Fusswin Pecullarities ‘Today, Key bitting specs ae based on a ‘oot depth wiich is the distance from the bottom of the blade to the bottom ofthe ut root. Originally, most Russwin key depths were gauged from a feature in the key section called a register groove. ‘This groove in original Russwin key blanks was tightly toleranced to match a corresponding ward in the keyway. The bottom of the key did not seat on the inside of the plug bore at the bottom of the keyway. The factory's key bitting. ‘machinery holds these blanks by the register groove, but key machines in the field cannot do this. In 1961, all existing Russwin keyways and key sections were re-toleranced to be gauged from the bottom of the key blade. If you have trouble duplicating older Russwin keys, this may be the root of the problem. Keys may not operate properly ‘even if the root depths match from one key to the other. If this happens, itis most likely the result of using non-original key blanks, but it can also occur with original blanks, depending upon how old the cylinder, the pattern key and the key blank are. Corbin Russwin Z and DH Class - System 70 Applies to Di thru D4 andrestricted ko ese crs oe 60 ‘S9A1 59B1 = 59C1 ‘5901 Hi thru HB ree | CX6A keyways: 70 S9A2 59B2 59C2_ 59D2_— Lt thru La —forsecurtyreasons | tHe ogew wane 8 AAI Q§ | || MACS: 4 sre, | increment: 028° : progression: single step ‘NEW BOW Tie | blade width: 343" : opt oteranee: #0018" = | spacing tolerance: #002" | 1 a8 2 aw = <5 sax - 4 285 “we ] ost oa | base oe at Me ts ee oe 6 109" Cuts are read and written bow to tip. Pin Lengths (1993 Consolidation) Bottom Pine | Bulld-UpPins| IC Top Pins Master Pine Bottom Pins | Bulld-Up Pins 1 ter | 4 06 | 1 107 1 028" 1 2 | 4 080" 219 | 3 oe | 2 ter 2.086" 2 2" | 3 oe s2r | 2 wr | 3 te 3.086 3 207 | 2 oer 42 | 4 138 | 4 tr ane 42 | oa ne s 2x | 0 tex | 5 080 5 140" 5 316 0 14 (ee jue ees ge 6 .080" 6 34a" oe | 42 ae 42 198" 43247 42 228 7 | rerrncerte! | suncasTunbrSpmg ——soFa07 : +4 275" | “amber” | fe runble Seng mara7 4 259 +5 303" se 247° Standard Top Pr aw +5282" ‘Spool Top Pin amt TeoPePLsOm Peto ar TopPhieBeeMiseReg 27 SPnSpiegCove, bass 217422 Pn sping Cow, bass DFU 7-Pin Spring Cover, brass 217F43.2 sping Cov tains 187 7ensping Cove tains 85707 High Security - Z and DH Class, System 70 Only Applies to DY thru D4 an resticted kay rc cosas peor 60 S8AT 59B1_ SC SDT ATTN Ag Madrasa kayways (ox keyways: 70 59A2 S9B2 58C2_ 59D2_— Li thruL4 —_forsecutyroasons wlansowions MACS: like angles 4 diff. angles 3 Increment: .028" see, 5 wo] | a progres: snl ap ) Cle wih 3K 7 dopintarance: 2 0015 : / ‘spacing tolerance: +.0015° 45 6 Cuts are read and written bow to tip. Sutix angle to depth: 2L 3L 4R 6L 3R 2R Originally written either as 2314261322 or 2(1) 3(1) 4(2) 6(1) 3(2) 2(2). High Security Pins Conventional Pins (1999 consolidation) The las 3 digits ofthe part number are the pin length, For control chambers of high security IC and in thousandths ofan inch, including the tb 6th chamber of Blockout and Brink function: Bottom Pins Master Pins Bottom Bulld-Up New Old Order Pin # New Old Order Pin # Pine Pins AL 2 407THI-42e2 = Ly aTTBN-AOB7 | 2 20" -4 030" 2R 2 —«A07TA2-4242 «R= «aTTaR-AOG7 | 3 200" -3 05 BL 3} «4077#1-4270 «2825 «739-4097 | 4 288" -2 087" BR aOTTA-AgTO © LS arTaN-ai25 | 5 ois A tt 4.4) «407T#1-4208 «= Rg ao7Tazai25 | 6 ser 0 tar 4R 4p «40742-4298 © «9S 3y«A7TIR-AI25 “or SLB AOTTAT-A26 © AL ay «AOTTRN-ATSS. 42-198" SRS «4077424926 «© AR 4g, 407T32-4169 +2 ze “Pbsoaeton, LG; 40774-4954 «= 4S 4g 40799-4163 +4253" —_functoneyindore: 171" BR 6 «407T42-4354 Top Springs. Size Order Pin # ‘Type Number 1 407Tas.4199 Control ham-172F21-7 2 407T43-4158, bers 609F20-7 All Others. Corbin Z Class - Pre-System 70 Appliesto 69 59A1 these keyways: 70 S0A2 59B1 59B2 s9c1 s9c2 591 s9D2 Lt thru L4 ‘ot published and restricted koyways for security reasons, MACS: Incroment: progression: ‘blade width: depth tolerance: 8 ons" aia 00 g } CORBIN, Y 1 Cuts are read and written TIP to BOW. 23 4 5 6 7 6 ot ‘wo step . spacing tolerance: *.002" 339" 925" aw 207 263" 260" 255" 2a" zr as 199° Pin Lengths (1993 Consolidation) Bottom Pins | Bulld-UpPins| IC Top Pins Master Pins Bottom Pins | Bulld-Up Pins 1.160" 9 037 | 1 192" 2 028" 1 203" 8.030" 20.175 | 8 05 20477 3.042" Aue 7 045" 3 189" -7 066" | 3-163" 4.056" 3. 231" 6 058" 4 203" 6 080" | 4 149" 5.070" 4 2a | 5 072 5 217 5 oss | 5.135" 6 08a" 8 260" 4 087" 6 237 | 4 107 | 6 120" 7.098" 6 273 3.100" 7 208 | 3 a0 | 7 107 8 nz 7 288" 28 8 260" 2 135° | 8 093" 9 126" 8 301" 1.128" 9 273 1.149" | 9 080" 9 316" o 142" 0 288" 0 163" | 0.066" 0 330" 41.156" | a ae Standard Tumblr Sing 6006207 | fe live 1 Tumbler Spring rera17 i ate Standard Top Pn a opel | Fornon-contal 43.208" mnoncontol | seo Top Pi. we 44.198" +4 218" se 207° TopPe, PLS000Padeck 220" $5 21Z 45° 232" TopPatBlck Mastering S20" +6 206° 48 247" Pin Spring Cove, brass 217F122 47 2a" 47261" 6-Pin Sng Cover brass —2I7F4A2 3 os soe Tn Sping Cove bass 2ITFAG2 28 5 Pe sprng Cover salass —SY4FBBT [Link] Cover sanoss,— S85F20.7 Russwin DH Class - Pre-System 70 Applies to these keyways ‘ot published HI thruH8 —forsecurty reasons D1 thru D4 and restricted keyways | Caz MACS: 7 sore increment: 015" Progression: two step blade width: 943" pth tolerance: #.0015° ‘spacing tolerance; #.002" NEW BOW 12 aos smvoces (9) 191" Cuts are read and written bow to tip. : Pin Lengths (1993 Consolidation) ameter Plug | 8 oer | 4 130 6 090" 4 263" “3 098" ed ee +2 182" ‘Standard Top Pin at +4 202" — +4 222" use 247" Top Pin, PLS000 Padlock ar +6 232" 35236" | Top PintoBleck Master Rng S27 47 ar 47268" Pa Sping Cover brass 2I7F4A2 a ar 0 20 ‘T-Pin spring Cover, stainless S85F39-7 Corbin X Class - System 70 Applies to Cote Ca feel 27Serles 67Series 97 AR BR (C)xs keyways: 57Serles 77Series 99 BL spe nc MACS: 4 NoTAMUE increment: 028° progression:_ single stop blade width: 333" depth tolerance: +.0015" spacing tolerance: .002" dar 4 200" 8 2" 1 6 195" Cuts are read and written bow to tp. Pin Lengths (1993 Consolidation) coe tame | 4 ose | 4 age + 00 1 2 | oar 2 ‘soe | 3 lon | 2 00 2 056 2 oer | (3 ose a me | 2 wor | a ts 3 ee a zr | 2 oer 4 ase | 4 tae | 4 tor ane 4 zer | a ne 5 .2e3" | 0 er | 8 cer 5.140" 5.326" 0 142" 6 sit | 41.192 | 6.080" 6.354" amr | a ae 2 198 | +3 267 | comamet | suestawicspty — onr07 8 Bs +4 278 | “Gantae | crane Spng eRe +4259" ee Le is 15 2ez ‘Spool Top Pin amr TipPn sore ar “TopPino Block Masi ing 220" ‘Pin Spring Cove, brass 217F422 Pin Spng Cove bass 217F4A2 in Spring Cove, brass 2N7FAR2 in ping Cover, sabless 314F607 7h ping Cover, ables 585F96-7 Corbin X Class - Pre-System 70 Applies to cx os Apple 27Series 67Serles 97 AR BR is keyways: 57Series 77Series 99 BL seen MACS: 8 wor anaame Increment: 014" progression: two step blade with: 233" opthtotarance: £0015" spacing tolerance: *.002" 1 a3 2310 3305" 4 201" Sar SS 6 200" ve 7 240 8 25 9 22" 0 207 23 4 5 6 7 Cuts are read and written TIP to BOW. Pin Lengths (1993 Consolidation) Mester Pin 1 amr or [1 18 2 028 1a | 8 00 2 186" cos | 2 77 3 04a 2 2 | 7 oa 3198" oes | 3163" 4 056" 3 2a | 6 058" 42s oat | 4 14° 5 070" 4 256 | 5072 5 228" oss | 5 135° 6 004" 5 260 | 4 087 8 2a" sor | 6 120" 7.096" 6 2er | 3 100" 7 258" reo | 7 107 Be 7 zr | 2 ne 8 267 sas | 8 093 9.126" eat | 4 128 9 2e0 | 147 | 9.080" 9 326" ota 0 27 | 0 16x | 0 066 0 aur | tae | a Sandu Tonler Song 69207 a ae Ic Tunbi Sotg 172287 ‘ | #2 10 | cam) | Step fe 43104 | 43° 205" penconioh | ol Top Pe v +4198" | +4 2 | Ser | Tpenetorma sar 48 21 | +5232" TopPhio Block Mastering 320° +6 226" +6 27 SPnsping ome bass 21722 at" 47.261" ‘6-Pin Spring Cover, brass. 2NTFaa2 253" 48° 275° Tenspieg Cont ass RITA? 268" a ae {-Pinsping Cover shies 94F867 7-Ph sping Cover saiess — S85F307 Russwin N Class - System 70 ‘Applies only to these keyways: Nt thru N23 | CX7ea (formerly 1N thru 28N and 1K thru 28K) | eee ooo = . sce N MACS: 4 icrasaiae Increment: .028" progression: blade wiath besudecsl depth tolerance: ‘spacing tolerance: 2 206" —__— 3 26 4 250" 8 202" 1203 4 5 6 Cuts are read and written bow to tip. 7 ‘oe 6 104" Pin Lengths (1993 Consolidation) Soa on Bottom Pine | Build-UpPins| IC Top Pins Master Pins Bottom Pins | Bulld-Up Pins 1 165" 4 os | 1 102" 1 028 1 208" 4.030" 2 193" “3 080" | 2 16" 2.056" 2.236" 3.058" 3 220° 2 407 | 3135" 3 08a" 3 26a" 2.087" 4 248" 13s | 4 1077 4 one 4 201 ama 5 276 0 163" | 5.080" 5 140" 5.320" 0.142" 6 305" +1192" | 6.080" 6 349" amt | 42 zt 42.198" | #3 247" | Ferrenceniot | sundard Tunber Sing oo +4275" ‘haters a 4253" 45.303" a Standard Tap Pe $8267 p00! Top Pn “Top Pr, L500 Padlock “Top Pino Block Mastering ‘in Spring Cover brass 2I7F422 Gn Sptg Gove, brass 2I7F442 Bin Sping Cove, brass 217F432 in sping Cover, stahless—S14F88-7 7 ping Cover, saless—_SASFRG7 Russwin N Class - Pre-System 70 Applies only to these keyways: N1 thru N28 (formerly 1N thru 28N and 1K thru 28K) MACS: Increment: progression: blade wicth: depth tolerance: spacing tolerance: Torna ons" two step sas 0015" 002" 313° 1 30405 7 Cuts are read and written bow to tip. 193" somes (@) 178 Pin Lengths (1993 Consolidation) ae Bottom Pins IC Top Pins Master Pin Bottom Pins | Bulld-Up Pins 0 am" 9 oa | 0 192 2.030" 0 2is 7 087 1.186" 8 4 | 1 a7 3 04s" 1 228 6 051" 2 201" 7 ose | 2163" 4.060" 2 24s" 5.066 3217 6 ore | 3 140 507s 3 260" “4 082" 4 231" 6 0er | 4 133 6 090" 4273" “3.098 5 245" -4 103 | 8 te 7 105" 5 288" 242 6.260" 3 ite | 6 103" 8 120" 6 305" 1126 7 278" -2 133 | 7 087" 8.196" 7 320" O14" 8 291" 1 saa" | 8 072" 8 so | 41156" 8 3077 0 16 | 9.058" @ sar | 42 ttt a an Standard Tunbler Sing 608207 aan 1c Tonbe Spng weFa17 : 42.192" coacaeee a +4202" Fornoncontol : 432087 | ae | Spool Top Fin a +5 218 +4220" vse zer | Tope, Plso00Pedeck at +6 232" +5238" Top Pento Block Mastering 7 47 2r +8 253° SPnSping Cove, bass 22 +8 261" 37 268" Pn sping Cove, bass 2t7F42 29277 4 es Tn SpingCows, brass 27F432 oo oar ‘8Psping Cover sanless — 31F88-7 7Pinsping Cove, seness —SBSF20-7 981 (R prefix) was 961. (V prefix) (L prefix) Pin Lengths (1993 Consolidation) 09" Diameter Plug Bulld-Up Pins was 962 (W prefix) 983 (T prefix) was 963 (xX prefix) (2L prefix) 67 n bow to tp. Bottom Pins Ca) oman C981 rr MACS: 7 sermons iron 01 rere wtp Sate wan 3 dophlomen: 2018 ssecrgonce #002 8 se oar 1 08 ane ae SS 4 288" 5 ee eae ae B ° 1 2 3 4 5 6 7 a SELEELEKLAOLKoLGSN OOD cos |B 182" ow | 0 iz oss | 1 tes ‘oe | 2 ar ‘cer | 3 is tor | 4 tte" ie | 8108" wr | 6 or vas | 7 on ter | 8 ose id we | os: | Forrest zt | Genre 38" 25" a2" 208" Standard Tumble Sing “Top Pe, P5000 Paddock Top Pino Bleck Mast ing ‘in Sping Cover, bass {in Spring Cove, brass 77 Spig Cover, brass (6 sping Cover sass 7-Ph sping Cove, tales oF20-7 sree? a a sor =r amr? errr 2 217F452 314F88-7 505F507 203" 217 2317 248" 263" 276° 291" 307" 322" 337 Bulld-Up Pins 1 037 6 05" 5.066" “4 082" “3 098" 22 1 126° 0 142" +1156" 4201717 43° 187° +4202" 45 218° 48.232" 47 2ar° 48261" 490277 Old Russwin 852 Class 852 (8 profx) com us Applies only to these keyways: 252 (2 prefix) | C852 G (G prefix) “Soteace —— So = _ ® MACS: 5 — iecrement: 020° — tice progression: engl stop cs blade width: 325" Seng depthtoorance: £.0015" anton spacing tarance: £002 8 2 0 205° 1 2s 2 25 RS 3 us 4 ms | ~ 5 205" 1203 6 6 185 Cuts are read and written bow to tip. Pin Lengths (1993 Consolidation) Diameter F Bulld-Up Pine Bulld-Up Pins 6 ow | B 2or 2 .040" B27 5.042" 8 069 | 0 ‘108 3 060" 0 2a | 4 06s 4 ‘062 | 1 ter 4 080" 1 256 | 3 oer 310 | 2 az 5 100" 2 2 | 2 105 2 oe | 3 her 6 120° 3 2m | 4 tee az | 4 tor 7140" 4 316 O14 0 ter | 5 oer 5 ar | ot tes +1 ee | 6 06x Roe | cee 8 Se | Ga tee #2202" | Fernoncontol | 10 Tumbler Song irre $3 202 +3 zr | “dunes” | Soaeerer Wr 2 ee | se 247 Spool Top Pin amt +5 241" +5 261" | TopPh,PSIOOPadock a7 +6 261" +6 262" | TopPhin Beck Maser Ring Sar | ‘Pm Spng owe bass 217F#22 G-Pin Spring Cover, brass 2ATF442 17Pin Spng Cover, brass 217F4S.2 in ping Cover stahioss—314F86-7 in spn Cover, sales S5F20.7 Old Russwin A Class Applies only to these keyways: At thru A24 | “seme” {formerly 1A thru 24A and 12 thru 242) | x12 1.090 MACS: 5 @ N 0§ — mes: : cine progression: singe sop ne ow blade width: 325" NEW BOW = ‘senor. depth tolerance: +£.0015* e'ton —spacingtolerance: #002" 406 0 ais 250", 90° CA 1 285 a 2 as = — 3 258" D 8 | [lene 425 = | en Bas | 1 - s 8 ee ~ 6 1957 Cuts are read and written bow to tip. Pin Lengths (1993 Consolidation) Cena) Een) Bullé-Up Pins | IC Top Pins Bottom Pins | Bulld-Up Pins 0 477 6 oa | 0 104 0 220 5 0A 1.198" 5 oss | 1 tex 1 2a “4 063" 2 217 4 oe | 2 142" 2 260" 3082 3 236" 3 tos | 3-122" 3 279 2 107 4 256" 2 tee | 4 103" 4 or | te 8 276 “11a | 5.082" 5 320° 0 142" 6 297 0 163 | 8 06s 6 340 | +t 163" 41.164 | rornancontel | Sundar Tumblr ping t0F207 = 42 zoe | “Samer | tomar erat + 207 +3 222 oe ‘Standard Top Pin ar +4 222" +4 at ‘p00 Top Pin am 45 2at" 45° 261" Tope, PSO Padck aot +6 261" 46 282" TopPinilockNesterRng S20" SPhSping Covet bass 217F422 BPnSping Cove, bass 2ITFAK2 7PinSping Cover, bass 2ITFAR2 ‘8 sping Cover staiess 314F88.7 "Pin srng Cove, stainless 585FI0-7 Old Russwin 752 Applies only to 752 keyway; §-pin “7” prefix | x13 For old 751 keyway (H prefix) rim cylinders, spacing is 2457/.156" and cuts are .001" deeper. “pga = a - wonseany MACS: 5 @ Inrement: 020° progression: single step blade width: 325" depth tolerance: +0015" spacing tolerance: +.002" 0 310" 1 290° 2 a 3 250" 40 52107 6 190" IC Top Pins Bottom Pins | Bulld-Up Pins oe | 6 ow | 0 18 0 zr | 5 8 1 ze | 5 or 1 tox 1 25 | 4 lose 2 ze | 4 oe | 2 lax 2 20 | 3 062 a me | 3 tor | 3 lee 3 zor | 2 109° 4 2er | 2 ler | 4 “tox aa | at lee s ze | 4 ar | 5 ex 5 so | 0 tar 6 aor | 0 ter | 6 06x 6 ar | ex | 4184 | pemnconet | sanded Tamer sing m0F7 42 ee | 42 202" ‘chanbers fer seey ert 3 Dr +3 222" — ‘Standard Top Pin am +4 222" 4 28 Spoon a +5 2a +5 26" TwpPr Psa rade 7 +6 261" fe ee TepPeioBi Maser ng 307 SPnspingCove: bass 21722 Pin Spng Cove, bass 217F442 7 Sing Cover, bass 217F43.2 in sping Cover, sanioss—314F88-7 -Pnspeng Cover staess S8SF30.7 esa K Class Applies only to these keyways: Kwikset 1063 | Cumcne Corbin 80 Discontinued. Use ico 1001GH 31 Russwin 751 Discontinued. Use ico 1011GH carn MACS: 4 er, (norement: 023" prograssion:_singla step a blade wisth: 335" depth tolerance: +.000° spacing tolerance: +004" 8 2r 6 2 1a oe Ue Cuts are read and written bow to tip. Contact your local Kwikset distributor for these items. Bottom Pins Master Pins ‘Top Pins Size/Length Part No. SizeLength Part No. Length Part No. 1 172 01-03100 1 023" 01-03108 Reg. 180" 01.01858 2 195 o1-03101 2 046" 01-03110 Const. .160" _01-03117 3 218 01-03103 3 06g" 01-0312 4 2a" 01-03105 4 092" 01-03113, 5.264" 01-03106 5 1s 01-0314 6 287 01-03107 6 138" 01-03125, Other Cylinder Parts and Service Equipment Description Part No. Description Part No. Spring 01-0177 Follower 21-0162 Spring Cover 01-05757 Key Gauge 21-0049 Construction Balls 01-0208 Cylinder Removal Too! 01-01467 Plug Retainer 01-04945, ‘This key class was used in Corbin and Russwin residential locks between 1966 and 1992. Kwikset had an older depth system that used a .031” ever used by Corbin Russwin, but inthe interest of completeness, the depths are included here: 1 235". ‘The specifications on this page are for Corbin and Russwin's first pin tumbler keyways. ‘The factory no longer supports these cylinders or keys, but they still are serviced in older cities throughout America. AAs of the date of this publication, exhaustive research by the author has failed to locate engineering drawings to confirm the Corbin 98 Series specifications. ‘The spacing printed here is empirical data; measurements taken from old cylinders. The depths and pin lengths, however, ae fairly certain. Corbin 98 Series (Discontinued) corbin Heo Blank” Blank Application 98 $0020" eyindera 88% 10008 Ne eyinders 98% 1002 Ne" cylinders “Bram nr Cur Si ec, tae ah saan ons et 1.079" ei get 1.0215 96ta -611" 38 305" zor" 123 Cuts are read and written TIP to BOW. 2a 235" zr 207 For pn langths, soe X Class ro-Systom 70 .508" plug. 1 2 3 4 5 6 263 7 8 a ° Russwin 750 (Discontinued) Use tco key blank 1012. MACS: 5 Increment: .020" blade width: 925" g ="[tse \ 123 4 5 Cuts are read and written bow to tip. 2 3 4 28 5 6 108 For pin lengths, see "752 Class 552" plug. Applies only to these keyways: Corbin 26 Discontinued. Use ico X1001KC or X1000KC Coe cars Corbin 96 Discontinued. Use lco 1000K X46 or X48 Russwin 861UB _Dlecontued Use teo X101KR pote ‘These specifications were used for cylindrical locks with horizontal 26 and 861U keyways, manufactured between 1956 and 1965. These locks have 5-pin cylinders with 6-pin keys. Shorter keys were used in cabinet and automotive locks with 26 and 96 keyways. (7) MACS: 6 sae, incemert 018 as ‘progression: two step Sade 28 éeghanen: 015 soscngtlrarce: #0015 ya Kb} Rusewin 8610 O = ea al PO 000 0) Cuts are read and written TIP to BOW. & = Other Spacing for 098 YL) Corbin 26 and 96 NR coninas —_ (DePthS same as above) =< This spacing applies osm (CD) otindes awe as various KL cine an automotive foks 4 250" Corbin 96 3 Note: Drawings for 96 keyway products 3 er call for spacing to begin a 197" on keys 4 200 but 201" in cylinders! 5 104" 6 180 Code Information (TIP to BOW!) : Prefix Keyway Spacing Remarks 10 8 smo ean 2 8 @ ss s ca & 8 see cocomPin,nformation € 96 blind 4-pin sind Pp 96 P295 » 7421 for Postindex 8 9 126" 8 100" 5 2 bina 3 8 be ‘WDA 26 blind WDA‘ = 25367 ore Old Russwin Small Pin “The factory no longer supports these The dimensions printed here are Because factory key depths were cylinders or keys, but they still are interpreted from early engineering located from a register groove, root serviced in the field drawings and actual measurements depths of sample keys may be up to taken from old keys 005" deeper than these specs. Cut the key to these depths and touch up by hand if needed. For Small Rim Cylinders ‘Applies only to these keyways: ste crane Use 088 Pecnopete —Okcernun. ae eo 101208 teeg sapeden wipes angel ts 7 674 Ey MACS: 5 increment: 020° ost blade with: 280" 77 ade boom: radiused QD ie 0 265" 1 - 245" ns 208" 105° 105 6 us oes Cuts are read and written bow to tp. fe For 1920's Automotive Cylinders sg snc ‘Applies only to: Russwin 8008, to ions xer 01, ne, 1-20 ates, Ener aah ne Re et at es} “5° prix crac bing for miscataneous and retrott locks xs0 LAS ona he asco cron Ss { g | FoeRL ids eon feet ae MACS: 3 Na? increment: .020" a 281", blade width: .280" rl bladebotom: radused 156 0 265° = 2 25 Pin Information ae 095" Diameter Pins and 397" Diameter Pig = Bottom Pins Master Pins. Top Pins 5 ee ie $e $ Sor 2 "165" 2 040" 2 tee 7 28 4 6 145 i be a bo: a ee Cuts are read and written bow to tip. 3 be 3 oo 3 ie 8 as é ar Sie Suffixe: Corbin Listing by Prefix / Suffix Corbin cut keys normally have some Master level keys may have a prefix or Since mid-1992, only master level sort of number (other than a key suffix. In either case, the accompany- _keys retain blind prefixes and suffixes. symbol) which helps to identify their ing digits form a blind code, or All other keys use the actual key key section and how they may fit into a register number, which has no rela- section as a prefix. keying system. tionship to the bitting. cE {seat 70 (‘265243 ‘A-key marked "61 238972" is idemti- ‘This simplifies normal key iden fied as S9AI key section, itis a change tion, while preserving a degree of key in a system of atleast 3 levels of security for master keys. The current keying, and itis Pre-System 70, System stamping of the older examples above 70 keys had *70” between the prefix would be 59AI 238972 and S9AI-70 and the bitting, e.g. 6A1~70 265243. 265243, respectively. Protx Secten Pins Type arate Pre Sxcon Ty earns oom 5 sk inden on 00 8 v9 se sre ox 5 Se Stow a se ae tm ume & ooo ree tm x & sre & iw zs i urcronm see x 24 Gone Ct Sci Pc Nw tan. CT. srt ie 2h ewes pr sre tm 22 Reaons & Growin ao ox 284 Reons fe Grau sre & 20 Remces te Urano sr rd ze hemes ime Unwin n Se Sepnnewiay 1 Rew & team Fa ae A henrtes me Uw e En Bee temary aot cts =a pened tim dr oe te tamer soto = a me me emery abot 2) Poses vn ou Soe we for Fearn & Damon re oe fo Reems teen 2 evoin Opto COL such = oo, tie eS x = mm tm Ura ® eeprom ay a @ & Tr rd x & sreLon we Un oa a o & 2 horme naw Bia Rea tm ® tie Retro 26 Reems tm x ox 2c Reems tm ® tie usr ome 5 Reawent tm me tie rr om a fae & 2 Shp ay ec) & 2 o ed & a & no &% ——6vzonnontay ® o nu tm Oreoum ee & ume x ie & mu ® Fok unser oo Gra Ct Saco Prt ew Bata, z 0 i sr o . x ah Sn ox Corbin Listing by Prefix / Suffix Pre Secon ret ot Say sig a 5 fF soczeeegs pe ements CK eizpnney te geome Ker andro te Naver ana Ge Ck Unae GA bate Sk Noveranar cae Se Never arr oa Sik Mover andr Mi Never arr ca Sk Mover ana cae & oe Se evzonnaatney Ci & itn bow ou api 6: tlt ‘eye Ue Om naw hae ove te Mm >>rPRESOEBERREORSSHSSHSOSSERASEER SELES eer Re ee Ry BREE BESRBE, fe Bak » Secton nape amar soe 5 eran Set 5 meer ono sez : ee Noveranr ou Sez 5 Se Neer anton Sect 5 ie Never oner cm for : Ge Noer ener Ga me ; oe me ‘ & * ° & Fre 5 & * > & son : Se Naver arr cm son : Mae Never anger St 5 Never arar ox ‘ez 5 Se Neverarar cam St : Sie Never anger om fea . Me Nero ou sce . Se Newnan cm Sect 5 ee Never on’ OM ez : toe Nner arr Gu Fa 5 Soe asin eta 18° for Ce Reverand ca foe ever ana oa S01 Soe Never arr oa Pree : x = 5 ee Under GM, ate oe Ser om 3 & ae Ser im User ae 8 atest: tlt = Ser Om — Surrin oa Ser Ge Surrn Fuoveed = Sey) Gam SUFFIX eat Ser Gm Sure oa S87 Ge Suet soa Ser Gm surrn sme a7 Ge Suen Franc Sy oka OLD SUFFDC(1aAB Hr 400A) Foss = Say Gu SUF. faec” Say Gok Surrix sao S07 Gow sure S87 Ge Surrm Ser Gm Sur Ser Gm Sur Se7 Gm Suro se Se” Gam Surroe Cont Seat Pct New ta foe So. coum SUrrOC so. om Sur BEF SREEORE B PRRERRORE gesceseugas sprees apann Se thgctne tod a izpn hal iay Suern Sure Sure suere gezssex prea 5 4 5 ‘ zeeses oi Sie Pera surrx Suen suern tow ha arg, fat. 1 srr sete ose ei sure SUPP 50080 are sure amnion Rept nd ates outa ae ns (nae SUF eat a reno 8p {200 te, ge eons Sessions Soeeytont {Sn coer on nak Bescon on nak wae Corbin Listing by Key Section chechtn Seguin 27-6 ‘okt dsation 1 27-7 segeussvesxe~ gegarecgaagee ger gzgergsgegaseas S°RS BSS S SERB BET Es ees, 8 ea ou & oom vg hot tay ene esl 2000 up pan bow Erzpinatlioy suet ter sure 1p hsleay hay Ue 812 pe howtiay nay ae OM ree haattay ‘aay aoe (Lo Surrx (088 19948) fermen abate cee sur tomer aha Sueen Sure PELEQERPEREDPR PR gETpRTRLELERLERRE LARS BRR 88 RQRRQEQEQEQEQGEPEOEE g ‘This listing is a cross reference for the previous lis. Iti used to determine or verify a bitting prefix when you know the key section and how the key fits into its keying system. For reference, it also contains cross references from old key blank numbers to current designations. sure. Never se Uae a rar vee surro eve ner eve vd ht ver one ta Soren ever OM Neve ‘sorree eva uri Neve ve Neveu Oe ner er Sree evo ‘sree Newer ewer Neveu Neve ver Gi Corbin Listing by Key Section gecesseasscsegasesss agaaa YASIIIT IFA ssseReseRes il ae Bry 333239 ko one ser ae sea £2 9 agaagaesagases PRE gusonnsoges: agae RRMBSRESERES BRAS F287 uaRee BEBeeEnss QEQERD if ‘it ae gerpagcegenagoonpaage nena ts ag FEQRLEQQTEQIIER IIIS EIQRQERORELL ENTER ‘surri 2p hat eay stock ‘easel changes on Ct bow Sine coe A200 2008 we aa ch pe lay ae sure vepmatttoy nde sur 2pm tony nae ‘oer 6 pay apa ay te rae (729 at iy ae surre an ow pee ay cr Surre mez owe suerx ™ & ™ & to Gi SUN 2 Es ver Gum Surre > ee N & w & cht destin tr 97-8 seomnsmpwtencsr7 een WoO Unc oc ° Se Seca nto Sao me ge aynons, 2 sm bw h &% Bizrate u te Itocene stele ¥ feck irom nS nk x fae stone Sy Me Unc Sate Met aa a ou Sure 2 & on Sum Sorrm v im ae cast aint 278 ‘cas elation 6A ‘oka dent 7A ‘cht denon 027 ‘echt dengraon 067 ‘ote degra O77 Russwin Listing Although Russwin had more keyways than Corbin, the prefix system is much simpler. Resso72 Prefix Key Pins Remarks none 761 4 ‘small pin rim cylinder, corrugated key, depths 0-7 ° A10 4 Hart & Hutchinson lockers 1At0 240 At t0 A24 Sor? S:pin keys require a #5 guard pin cut in 6th position for old cylinders. 1D104D D1-D4 5,6 0r7 ‘mul-sections follow same logic 1F 861U 6 ‘small pin knob locks; first cut at 146° 1Hto 8H Ht to 8 5,607 ‘mult-sections follow same logic 1K to 28K N1 to N2e Sor7 aL 982 7 AN to.28N Nt to N28 6 1Zt0 8Z AN to A24. 6 2 252 50r6 5:pin keys require a #4 guard pin cut in 6th position for old cylinders. 28 2852 5oré ‘pin keys require a #4 guard pin cut in 6th position for old cylinders. a 983 a 4 Aa 4 Hart & Hutchinson lockers 5 900 4 ‘small pin automobile cylinder 6 905 4 small pin automobile cylinder 7 752 5 7 AT 4 Hart & Hutchinson lockers 8 852 5or6 S:pin keys require a #4 guard pin cut in 6th postion for old cylinders. 9 861 4 ‘small pin rim cylinder o 01 5.6017 Pre-System 70 E 900 4 E1 - 250 blind codes for small pin Nash and Essex auto cylinder F 762 4 ‘small pin rim cylinder, flat key e 6 5 GGM + other prefix = great grand master key _register number GM + other prefix = grand master key register number H 751 old 5 diamond bow 752 H ‘Ad radius bottom 5 Hart & Hutchinson lockers J 750 5 long blade 752 L 981 7 ub 9812 7 M+ other prefix = master key register number Pp 761 4 ‘small pin rim cylinder, corrugated key, depths 0-6 R 981 5 #5 guard pin cut in 6th position required for old cylinders RG 781 modem 5 Kwikset MK in 3-lovel system RGM 751 modem 5 Kwikset GMK RK 751 modern 5 Kwikset CK RS 9812 5 RK 751 modern 5 Kwikset MK, 2-level system 8 982 5 +45 guard pin cut in 6th position required for old cylinders ss 900 4 ‘881 - 500 blind codes for small pin automobile cylinder T 983 5 485 guard pin cut in 6th position required for old cylinders v 981 6 w 9812 6 w 982 6 x 983 6 ‘There are several manufacturers of after-market key blanks. Each has its own numbering system. While these key blanks generally ‘operate properly in Corbin Russwin cylinders, they are not manufactured to Corbin Russwin's specifications and some may not ‘operate properly In order to help identify non-original key blanks, the major manufacturers’ numbers ar listed and followed by the original Corbin Russwin equivalent. The Corbin Russwin number only includes the bow shape when the non-original blank has a special bow. Discontinued blanks are marked with asterisks. Cole / Curtis / ESP / lIco-EZ ‘Cume/ESP/NeoEZ Cerin Runewn | Carla /ESP/NeD:EZ Corbin Rurewin (Corte ESP /MeoZ Corn Rasen cor 995, cost-12 S725 Rust Nie coz 998 cose 78 Rus Nos cos 25 cose s7B1-7 Puss Noe cos 276 oss eos RUSS Nes cos 975 6065 (Cole) 605 RUSS: N58 cos 976 co8e 607 RUS Nes cor 675 6086 (Cole) 60-8 Rua? NTs. cos 965" Coes ovat 8 Fuse NBs coe 268 C092 O7AN 5 Ru39 Nos Cora 907 cont 5782-7 Rudo Ni06 co2a 977 co7s 268" Ruat Nite 6030 ARS 0088-172 TIA Ua nies 033 27 C087 605 RUGS N38 cous s762-6 cose 606 pun 7818" uss 71" cos S7At6 ‘C089 50ABS pura 962.5 RUSS Ds 095-172 STAI-S coat SOAt6 UIs 9026 Rua prs 6036 678 cose 50A26 PUI 981-6 Rua? cos7 er7. cosa, 5946 RuI7 36108" Russ 038 coas BRT cos 5081-8 pure Nixtams | RUS! p46 C039 BRS ‘C095 5982-6 Ruie12 nixtaws | RUS2 D126 cose S786 C096 598-6 RUZ0(Cole) DNS Skt 75 cos S7A26 cos? 805" RU2I (Cole) 1-6 sk2 S7ACS cos? 67826 cose s9ct-6 Fuzz (Cole) 751° ska m7 6080 STAT Dominion omin Ccrtin Rusewin | Dominion Con Rusewn | Dominon corn Rasen | omison Coron Rasen 0 985 010M 590-5 Lote 5981-7 voter 5981-6 ‘0A, 907 ore. 276 Loree 5982-7 uotwe 5082-6 0AB 996 O1EA 27 Lome 598-7 voteM 598-6 00K. 965° O18 as Lorct 59C1-7 voter 59C1-6 ‘0Kc 266" ores ors Loree 59C2-7 vuorce 59026 oz 605, oneL 677 Lorem 590-7 uotcm 590-6 Looz 60-7 O1EN 675 Lor 5901-7 uo1Dt 5901-6 vooz 08 O1GH eos" Loto2 59027 votbe 5902-6 x00KC 266° o1GM 59AB5 LoroM 590-7 votoM 590-6 X00KR ‘8618 o1cRM SOAS Lorem 5948-7 UoIE fer or 975 ora 5781-6 Lorca 59AD-7 uoicM 5086 ona, 77 omMe S7A26 LorAM 590-7 uoiGRM 59A0-6 ona ‘591-5 ome 5701-6 ROIED 5752-6 uo1RM 5900-6 oraz 59a25 o1MD 57026 ROIEE STATS cn 352.5 O18 976 oma. 57826 ROIEF STAs 11-048 '8-30958" 1AM 50a omy o7At5 ROIEG 76 1t04as H.&H. &pin® ont 59815 o1RM 5900-5 ROTEL ma 1B 3618" o1p2 5082.5 ‘AOIMA 5781-7 ROIEN 75 1101 Drs o1eM 508-5 ‘AINE S7A2-7 ROIES ors 112 Des orc 5901-5 AOIME STAT ROTM) TINS 1103 035 orca 50025 ‘AOIMS e7Ats RAOIMI TIA 1104 Das orem 506-5 Lotat S9At-7 otal 59A1-6 11GH 751" ont 59015 Lota 502-7 oraz 59A2-6 nev owe 59025 Lota 50A7 vuotam 5948 anki Nts. Dominion (Cont'd) oon Carin Rasen | amine Corin Rasen | Doniion ‘orn Rasen Ke Nes, ne 9815 B10 NtxioMs 1K9 Nos wp 981-5 cant Nis Ka Nes 1s 025 UK Nts. Ks, Ns 1S 02-5 RUK2 NI7. Ko Nes wT 89-5 RUKS nies. uK7 N7s, anio1 Drs RUKA Nig Ke Nos, ‘antbe 026 RUKS N208 Ko Nos, aanioa 036 PUKE new s1K10 Nios: ‘ants 4s UK? nz. wtKtt Nits ane 9818 UKs N23 Ke Nis ants 9826 RUK® Nos aK13 Nias ANT 9838 PUKIO Nos +1KM Noxiams | 12 7525 RUKIt Noss 1M avxiams | 124 7508" RUKIZ ners 11MA ariams | cB9 i260 | puKis N28-6 ico wee rs Corin Rasen | aco arin awn | Heo ‘corn Renown cae i2690 | 001k 798 satoorHe 688 Rr0o1Es ores 310 7-590 | 1001eL er7 ‘atoo1Ma 5781-7 RIOOIET ors cant tzes0 | so01eN ers ‘810018 S7A27 100104 Buy canieH 5081-650 | 1001eP ars ‘x1001MC 287 rooIMs TAS 1000 995 1001S 67 ‘a1001M0 27 R1001SA 285 1000 99:7 1001FH seas | At0OIMF STANT ri001se 205 100088 996 10016" BRS ‘As001MG srez7 | x1001Ke 256° 4000 265+ 100108 BR? ‘10018 o7A8 10024 see t000Ke 266° 1001GAR Bs AI0O1MIR | T7ATS 10028 oe-ve 01000 woe 100168 BRS Bootes 05 10026 9 x1000K6 256° 10016 eos Li001ABM = S9AB-7 io 8525 X1000KF aie | 1001GR. Bus LiootaH SOALT 1011-048 $-20058" 1001 975 10016 RM seaDS | Liootam 50a YO1.04AS HAH. Apiot 10014 977 1901MA 57816 LiooreH 5961-7 1011-20N Noes 1001A1 e2at-s 10018 S728 Looe 598-7 011A 2525 s001a2 62n26 fooincrew — S718 | Loose s9c1-7 1011ax" aes 10018 978, joicea 2s Liooice 59027 1018 2618" 1001ABM S0ABS ms os Liootcom 5000.7 | ro11Bx* 1001AH SOAS Hed es ae L10010M 590-7 1011C" soo1am 5005 ae = 100101 59017 rono1 prs 10018" 2TA6 ce i091 59027 rorto2 025 0018H 5001-5 JO soang | L10010H 5982.7 ror103 035, 10018M 5085 ee owe Lio010Mm 580-7 soriD4 04s 001 ARS Apa aA roots 607 yori oes 00101 coors Aico on Lioo1FH 5002-7 son1036 oss s00ice 59025 Monta cee Lioorerm = s0ad-7 | 011041 pars so01com soos | Aouer Socks | Mioot cers one" 10010M 500-5 arenes soczs | O1001E 6 tore ass 100101 59015 Aicotcom aces, «| RIOOICEM = svanCS | t011GG" Ms so0i02 59025 Arooiew cece RIODIED 57826 toric 71 100108 5982-5 Mootot sore | RIOOIEE S7A6 road 10010 5905 areotbe sees | RTOOIEF STAN sone ats 1001€ arr ANCOIOH mane Ri001G 78 ron ASS AILS 1001EA 28 ‘A10010M 5008 RIOO1EK. s7028 rons a95 10018 2s At001EH 606 RIOOIEL m7 son a5 1001s ors AMOOIEHR 706 tootEM sacs | 101k" ai25 1001EH 605 AN001FH 50A26 ARLOOIEN 75 tortKt Nts 100183 695 AsoorgAM seas | RIOOIEP 5701-5 ontk2 Nes 7 1011k3 tonka 1011K5 storks s01k7 s011Ks, 1011k9 r011k10 sonnkit ronnki2 r01k13 1011Ka® son sont soni so113 roriLs sontz sorits4 jonas 101M 1011MA s011MK son sone 1OTIPAA s0nPB" 1011PC" 1011PO* 10n1PE S01NPFY s011Po* 1011PH tones. r011PK* t011PL" 1011PM 1O11PN? 1011PR 1011Z, torts tonT 7s. NBs. Nos. Ni05 Nits. N28 Nios A285 465, us as Bs 4s Ls Lots as AIK: AIXIMS Hat as 981-5 981-7 NBS. NBS. Nts NOS. NSS. NTs Nes: Nos Nos Nios: Nits. N25 Ni9s NixiaMS 9025 983.5 sonx" AtONT-IN ANONT-2N ANONI-ON ANOnt-aN At0n1-SN Ai011-6N ‘A1011-7N ‘AIO11-8N ‘AIOT1-9N ‘A1011-10N ANOTI-TIN A011-12N ‘At011-13N, A1011-14N, ‘Ai011-15N, ‘A1011-16N, ANON1-17N AtOtT-18N, ANO11-10N. AtOt1-20N A1011-21N ‘At011-22N ‘A1011-23N ‘Ai011-24N, A1O11-25N ANOt1-26N ANO11-27N ANO11-28N, aronD1 ator ‘Aiori03 Aiori04 A1oni012 ‘A1011034 atortoat anon arora AronnHs AIoniHa ANOTIHS: AionH ico (Cont'd) 058" Nie N26 Noe Nes N56 Nee N76 Nes Nos Ni08 Nits N26 Nise Nias Nis Nes Niz6 nies Nios 206 Nat Nez Nase Nou Na56 N26-6 Nor N286 16 028 36 p46 0126 034-6 Dats HV Hee H36 Has 156 He6 anonH7 AiorHe Anon anon Aronia AioniLa Aioniet2 ‘aiorits4 ANONILS ator ‘Aion ANOnIPB AIONPC ATOTIPD AIONPE AIONIPF AtonPG AIOTIPH ANONPL ANTIK ANONIL AtOnEM, ATOTIEN AIOnIPR ATONPY aed AIONIPZR, Aions Aion Bionio1 aior102 101103, Bior104 Bron1012 Bron1D94 BrontDat Lion Lronita Lions LioniLa LronLi2 Lroniaa ‘corte Rasen Hs #86 us 2s ise Lae L286 Lae Lats e126 oa16 N56 Noe NiB Nes N66 N78 Nas Noe N26 N08 Nits N26 Nis6 Nias NixtoM6 NI527™M6 962-6 980-6 Dir 27 03-7 047 p27 D347 D4n7 uz Bz 7 47, 27 Lse7 0 Lrontay Nio1IM NioNP ions, NionT Rrotix: X101KR 1012 10124 10120" 101201 so12.02 4012.03 1012.04 1012012 1012-034 yo12.041 10120 1012-598, A112 59A1 AN012 5002 1012-5908, A1012-500D 1012-508, ‘Aior2.5981 ‘Ai012-5982 ‘Ai012-59¢ ‘Ai012-5961 ‘Ai012-5902 ‘1012-5960 1012590 Ator2-s001 A10r2-5902 Ator201 Aior2.02 ‘A1012.03 ‘1012.04 Ai012.012 ‘A1012-036 ‘A1012.041, so82v" 20a 2088 20K Lzoke 20 21 21EB 21EG 2teL 21EN A21eF AZIEG A21EH AZIED A21HN Beier B2IEG B2iEH B2iE B21EM B21EP B2IFK e21HP cater c2tEM catFK cate c2tFM caiHN RIES ROTEL ROIEN RAZIHN RB2IED RB2IFK BOIL RB2IFM RBZIHN RC2tEs RO2IFK RCZIFM RC2IHN Taylor 5905 59015 59025 5005 59AB5 58005 605, SOAt8 50A2-6 50A6 5981-6 5982-6 598-6 59ct-6 5902.6 590-6 5901-6 5902-6 590-6 50AB6 590-6 S0At-7 5002-7 50A7 5081-7 55-68, 55-6K 55-7A 55-7K 55.84 558K 55.98 559K 55-108 '55-10K 55-118 55-11K 55-12, 55-12K 55-13K 55A 558, 56M 55P ‘SSPAA 55PK 558 560M 56K S740 S7-4H S7-1K s7-1N 87.20 57-2 87-2K 57-2N 5720 57.3H 57-3K 57-0 57-40 74H 57-4K S7-4N S7-5H 575K S7-5N 57-6H 57-6K S7-6N 87-7H 87-7K 57-7N ABS Nes ATS Ns Ae Nes 195 Nos aos, Nios, AS Nits ates Nios, N13 2525 2618 ATMS, 961-5 961-7 Nos 9625 7525 7618" e6tus Dis Hts NtT Nis 025 Hes N27 N26 bss #36 No? N36 Das Has Nar Neo 156 NS-7 N56 H6-6 Ne-7 N66 Hrs NDT N76 He6 57-8K 57.8N 57-9K 57.0N 57-10K 57-10N s7-11k S7-11N 87-120 57-12K 57-12N 57-13K 57-13 S7-18N S7-16N S7-17N S7-18N 57-19N 57-20N S7-21N 57-22N 57-25N 87-24N 57-25N 57-26N 5727N 57-440 57-410 57™ S7™MA 57K 57P S7PA 57m 578A STTA AST-AD 457-20 48730 57-40 87-120 57.94 ‘AS7-410 857-10 857.20 857.30 857-40 857-120 857-34 857-410 5eMK New Nes Nov Nos Nio7 Nios Nie Nit6 pies Ni27 Ni26 Ni97 Nise NBS nies NIT Nes Nios N206 Nats News N36 246 N56 26-6 Nar6 34s Dats NixtaMes, Nits 981-5 961-6 751" 9026 6-Pin Plugs, Bulk Packs ‘These packages are prcad a a savings over Irv pug pices. Keyway avalabiyio Inved to, Bi, Hi, 60, 9A and 9, Number Description 482K90 25 pack or "4" mortise 482K81. 25 pack for 3000 rim 492K92 50 pack for CK#200, UTS200 610K48 50 pack for CL3400 5 and 6-Pin Conventional Plugs Xclass Other Keyways Keyways Used in 4B7K10—121K10.—_t" mortise (S-in) 4B7Ki1—t21KI1_—_ 1" morse 4erKi2,—t21K12. 11H" morse 4e7K14 121K. 19h" mortise 4e7K16 —121K14 112" montis 487K1B | 121KIS 134 mortso 487K20 © 121K16. 2 mortise 487K22—«121K85 2 moriso 487K23©«121K86 21" mortise 487K24—135KO4 25/4 mortise 487X258 135K0S. mortise 606K73.193K09 31/4" mortise 606K74 —193K10 31" motiso 606K75—199K11 487K38——197KS1" 1001 hotel morse 850K94 —464K97 1004 Brink mortise 550K95 —468KB7 —_1005 Brink mortise 4eak99 —488K98 —_CK4200, UT5200 (552) and 2000-051 491K38 nla (¢x4200, UT5200, (09) 564K53_—S74KOS —_CK4400 oxcopt below Seakso — S64KS2_ C4429 hotel 580K99 © S74KO7—CKA455, OKA482 before 8/03 596k29 585K24 C3400 non-hotel 506K31— 585K26 C1329 hotel 522K91 —522KB4 —_012000Series 423K96 —-405K60_—_—PL5000 padlock 489K49—186K75 2001-051 S04K25 245K37 2100/2160 (arge head) 612K90444K87 2200-001 and 009 er2Ke1 —4aaks9 2200-002 612KeB —444k94 2200-008, e12K93—44akes 2200-054 eraKs4 529K 2200-076, 488K04 —259K66 3000 im cyindor 610K46 —146KBO 4200-002 for AR pull 105K68 4266 for MR exit operators 0nKO1 —334K00 8000-6 core 378K18 Fox Police rim oy Gin) 7-Pin Plugs Xciass Other Keywaye Keywaye Usedin 487K13 292K95 —1"/4" mortise aarKts —280K06 ‘hr morise 45717 -B80K97 ie morse deci baeKee 120 motee asec 200K09'moriee S0GK76 —28OKO0 2c mortise oaK7?§—baaKot moran eooK7e — araKoe © 2c mortee s06K79 259K0—F moriso S00K00 SAEK2SCL400 nonhotl Seorce | SE5K27 L329 oll 48aK8S ——259K67 2000-7 rmoyindar 416K08 © 416K07 6000-7 core High Security Plugs Number Used in 407K6S the moriso formes Hie and 1012 415673 Phe morte 415k74 1 mortee Stars ie mortee SreK7s orice S1aK7s —2!e morise s1aK7e 2 morise 51877 2emoriso S09K12" —t041 morse hotel aaykio 014 Binkmorese feiKce 1015 rnkmortse foaxes —xa200, UTS200 SE5K46 —CLB40D non-otel S22K78 12000 Series deadlock ‘aaxor—2240-00'and-008 ‘aaxse 2210-002 ‘aaKes 2210-008 faaxop 2210-054 40rK8 2010 rmoyinder 480K01 2042 Blockoutm {HeK62 8010 nerhangenbl cove 6-Pin Loaded Shells, Bulk Packs Finishes available form and mortise shel: 605, 606, 612, 619, 625, 626 Number Description 49378 25 pack for 1000-118 mortse 493677 25 pack for 3000 rim 49978 50 pack for CK4200, UTS200 B10F49 50 pack for CL3400 Pins (specity size, where applicable) Number Deseription S63F48-4 —viaof 100 botiom pins () '553F50-2 vial of 100 spoo! top pins (J) 559402 —vialof 100 topmastorbuid-op pins (M) 546F97.8 Milf 1500 constucton bats 4orrat-t pin hgh socuny mastr 1 skew 4Grr42-4 pin high secur master 2skow 4G7rated pin high secur master 1 skew farrae4 pin hgh eecuty mater, 2 skew Sorrse-4 —finchigh socuty master 9 skew S0rr4s4 in. Digh scurty top 187F52-7 pin locking for 1001, 1011 {roted 150F96-7 bal betng or wear resistance Springs & Spring Covers Number Description 1727217 spring nterchangoabe core 490F28-7 Suporbeded by 0920-7 09207 spring, standard & igh secunty G26F757 sping, hotel morse blocking mn 585F90-7 Spring. nder cp pin for 2000-034 171F46-8 Spring, had of 1100/1160 ch. 2t7e422 spring cover, Sn brass 217442 spring cover Spin brass S14F86-7 Spring cover, pn saross tormost 2000 series 217F492 spring cover. 7pm brass 5257367 spring cover or 2000 084-7 SI4F96-7 spring, 2001-04 incator Cams Conventional & High Security Number Description 480F0S.8 AO covereat (was 11) {e7e772 Ade tight, bras (was #1) N47F77-8 —A02 straight, soe! (wes 1) iies5-8—A09 was A) a1grz2-8 08 was J) 10SF70-2 AOS ARAO7O (was 8) 480062 —_A91 forRusswinG ype EMK pesraee A020 BeiF27.2 98 (wasC) Cams Tailpieces 607657-5 wow member pack IC Version Number Description (21800 Series 292F72-2 row member, morte Numiber Description arg ft ne SRAFI4-8 ADT covet (was 11) s2ora58 AZ 379F80-2 brow member, mod. cy. 19K" SAFI-8 ADZtralght (was #1) 4ur758 AD 302F73-2 tow member, tm 362428 AO (was A) ane ee 262F15-3 tow member, pack 4296408 AO was.) Gomes sare 320F48-2 brow member, Best sve ‘362F50-2 AOS AR4O70 (was B) Price ‘conv. knob 2O4F05-2 ASS MR adaptation ma 622F69-8 1G secury plato for 208F78-2 ABA MR adaptation a (63400162600 trow member 526F06-2 ASS MR adaptation ad 607F01.9 spacer for 6-pn Bast core sp ‘Pi 382F49-2 93 (was C) as seit omen Master Ring exes Ms Other Master Ring Cylinder Parts Number Description 622F29-8 101 2000-0346 eee artes ae S62F40-2 ABI new overeat 622308 for 20000847 ht bushing for MA jeone 596F89-8 for 2000-098 195F10:8 backplate, MR fim cesro0-2 62 ameight (wes 14) 499F02-8 for 2000081 158F06-2 cam spacer for ABI, AB2, ABS triste. nestear nen 595639-7 for 2001-094 S582F4%-2 motu hub for ASt MA cam Nerige aes eeraey 585°35.8 (620010947 562F42-2 Wl, ABI cam/ hub conversion {3er1B2 ASE (wae ZMA aay | 1806749. forz001061 489F10-8 mors onde set screw pi 490F55-8 for 3000-198, ‘354F19-8 thumbtum de, Abcam : 250F76-8 for 2000-200 ae eee Retainers, armang brsoon gun Other Mortise/Rim Cylinder Parts 413F49-8 for 3000-312-V_ = —_ 582F29-8 for 3080-114 for (253F75-8 backplate, rim cylinder totam optons M61 & 2 | 498F81-8 cam screw 259F85-8 for9080-178 499F08-8 mortse cyinder sot screw pt. Number Description Deri 021F68-8 row, roy mounting, 2a? TOFTE-8 00 puree, 224328 C2IF71-8 sew, moyk mounting, 3M 0, 622F31-8 for Sclage oy. CL.3800 and 1400/4900 so1r228 hi SargenincLoorc.2600 | Other Knob/Lever Cylinder Parts 368F91-8 —.030" plug retainer for 3000, | Nui Description 3010, most 2200 Series cyls. 585F30-2 2001-034 type cap 480F92-8 032" plug etainer for Other IC Parts ‘585F31-2 2001-034 type cap pm 2000053 044 and-051 Number Description '585F96.7 2001-034 aloes anchor 333F99-8 plug retainer, 8000, CK+400 | 953F86-8 Inner cam asoy fr 1071 '585F98-7 2001-034 nator fork nd 2200-008 (rote) 505F97-7 2001-094 stabilizer pin 421F00-8 plugratmner 012000 series | 446F57-2 cont sleeve foc 8000 coe | S14F9R-7 2001-0048 ndcatorpin 423-8 realy IC rim talpece 445F50-2 contol sleeve for 8010 core | 585F40-7 2001-094-7indeator pin 3E5F05-8 relaner, FoxPolce im finder | 438F42.0 mortise cyindercam scew | S50F50-8 62, G2, G2 ext knob 250F06-8 retaner for foxeadcyinder | S34F12-8 mortise oyinder cam plate talpioc adopter 342F09-2 tow member, CK4200, 204F55-6 ey, emergency for morise urs200 pracy 496F80.8 throwmember, C1200, O41F47-6 ay, hotel shutout 622F72.8 towmembar packet, 4429-8 plug driver, A standard L2409, 13600 Series 145908 plugdver,N Cylinder Service Tools Number Description (C725 ple for CK4200/ UTS200 kno shank Number Deseription Cras” feteteontans ane: CF, c1-11,6718 wan a 118788) teatktconiaine sean: CT.0718, cr.a6 prs for lugar (vas 209F5-0) ey 7 Ciaione: ores cree! Gt27 per for UT8200 lever designs oa tug toto (was 109F92-8) pi ee CT-S4 plug follower, 552" brass oe in chamber burting too CT.80 IC mortise cyt. installation wrench CT-10 leasing tol for 505" sels eas i CT1 key gauge, all Corbin key classes | nanan ce cra joa ee 484F73-9 follower, disposable, 552" plug cT-22 key gauge, Rusewin & H cites Coadnenaaee F23——_ey gauge, Russwin 981 / 852 unica usswin plug board M12R Primary Terms From The Professional Glossary of Terms Relating to Cylinders, Keys and Master Keying Copyright 1982, 1983, 1985 by the Master Keying Study Group of ‘The ALOA Sponsored National Task Group for Certified Training Programs Revised 1991 ‘Copyright 1991 by the Lock Industry Standards and Training (LIST) Council [All Rights Reserved Permission is hereby granted to reprint terms and definitions ‘contained herein with the following stipulations: 1. Terms and definitions are to be reprinted in their entirety. . 2. Credit isto be given to the LIST Council and to the Master Keying Study Group of the ALOA Sponsored National ‘Task Group for Certified Training Programs. -A- actuator 1. a device, usually connected to a cylinder, which, when activated, may cause a lock ‘mechanism to operato Adjustable mortise cylinder 1. any morse cylinder whose length can be ‘adjusted fr a beter fin doors of varying thickness AFTE ‘abb, Association of Firearm and Toolmark Examiners anc ‘bb. Architectural Hardware Consultant (as cerned by DH!) ‘all-section key blank 1. the key section which enters all Keyways of ‘a multiplex key system ALOA ‘bb, Associated Locksmiths of America ‘angularly bitted key 1. akey which has cuts made into the blade at various degrees of rotation from the perpendicular ANSI ‘bb, American National Standards Institute Asis fbb. American Society for Industrial Secuity sesoclated change key 1a change key whichis related directly to Particular master key(s) through the use of constant cuts ‘associated master key ‘a master kay which has particular change Keys related direct tots combination through the use of conetant cuts ASTM ‘abb. American Society for Testing and Matarials ar symbol for attondant’s key attondant’s key 1. aseloctive master key used in a hospital keying system -B- back plate 1a thin pleco of motal, usually with a concave Portion, used with machine screws to fasten Certain ypes of cylinders to a door ball bearing 1.1. a metal ball used in the pin stack to ‘accomplish some types of hola or construction keying ball, usually made of steel, used by ‘some lock manufacturers as the bottom ment in the pin stack in one or more pin chambers 9. any metal ball used as a tumblers primary component Barron, Robert {he Englishman credited wih the invention of ‘the double-actng ever tumblor in 1778 Belt type key 1. akey whose cuts are inthe form of wavy ‘grooves mile ito the fat sides of the kay, blade. The grooves usualy run the entire length ofthe blade. bezel ‘a theaded colar commonly usad to secu certain evinder or lock assemblies BHMA bb, Builders Hardware Manufacturers ‘Association bible ‘that portion ofthe cylinder shell which normally houses the pin chambers, especialy those ofa koy-in-knob cylinder or certain im oyinders bicentric cylinder 1. cylinder which has two Independent plugs, Usually with diferent keyways. Both plugs a ‘operable from the same face ofthe cylinder. It 's designed for use in extonsive mastor key systems. bi-directional cylinder 1a linder which may be operated in a clockwise and counterclockwise direction by a single key binary cut key 1a key whose combination ony allows fr two possiblities in each biting postion: cutno cut binary type cylinder or lock 1.8 cylinder of lock whose combination only ‘lows for wo biting possbliies in each biting position bit 4. the part ofthe key which serves as the bade, usualy for use in a warded or lever tumblorlock 3. v. to cuta key bitkey 1, a key with one or more projecting bits biting 1.1. the number(s) which represent(s the dimensions ofthe key cuts) 2. he actual {ut(s) or combination ofa key biting depth 1. the depth ofa cut which is made into the blade of key biting lst 1. listing of all the key combinations used ‘within a system. The combinations are usually arranged in order of he blind code, direct code, andlor key symbo} biting position 1.1. tha location of key cut blade 1 the portion of a key which may contain the ‘cuts andor ming blank 2. ad, uncut blind code 1. a designation, unrelated to the biting, ‘assigned to a particular kay combination for future reference when adconal Kays oF cylinders may be needed block master kay ‘the one pin master key fr all combinations lated as a block inthe standard progression format eu ‘bb. block master key bottom of blade 1. the portion ofthe blade opposite the cut edge ofa single ited key bottom pin 1. usually @ cylindrical shaped tumbler which ‘may be conical, ball shaped or chsol pointed ‘on the end which makes contact with the key bow 1. the portion of the Key which serves as a grip orhandie bow stop 1a type of stop located near the key bow box of wards ‘a completo unit of inticate wards install in fron a lock case Braman, Joseph ‘ho Englishman who had the works frst patent of a locking mechanism in 1784. wes {he fst ack incorporating a cyinder whose key did nt contact the lock bot directly ‘Bramah type lock 1. lock or cylinder using a mechanism with ‘sliders, normaly arranged ina circle ‘ridge ward 1.2 center ward attached tothe Interior of lock by means of a bracket broach 4. a tool used to cut the kayway into the cinder plug 2. vo cut the Keyway into a ‘ylinder plug with a broach building master key ‘n.a master key which operates a or most master keyed locks in a given bulging build-up pin 1. the additional eloment ofa pin stack required to allow operation at diffrent shear lines in a cyindor bypass key the key which operates a key override eyinder -c- com 1.1. afock or oyinder component which ‘ranstrs the rotational mation of a key oF ‘oylinder plug to the bot works of a lock 2. the bolt ofa cam lock ‘cam lock ‘complete locking assembly inthe form of ‘oyinder whose cam isthe actual locking bolt cap 1.n. a spring cover fora single pin chamber 2.n.a part which may serve as a plug retainer and/or a holder forthe tallpiecs. 3. to install a cap capping block 1. a holding ture for certain interchangeable ‘cores which alds in the installation of he caps. case ward 1. any ward drectly attached to or projecting from a lock case chamber 1. any cavity in a cylinder plug andlor she ‘which houses the tumbler(s) ‘change key 1.1. key which operates only one cylinder or ‘one group of keyed alike cylinders in a keying system changeable bit key ‘a kay which can be racombinated by ‘exchanging andlor rearranging portions ofits itor blade cK 1-abb. change key 2. abb: contol key clipper 1. hand held key biting punch, often Incorporating a tigger-tike handle closed gated {ad pertaining o a lever tumbler whose gate is Blerced into the body a the tumbler. The lever(s) surround the fence in both the locked land unlocked positions clutch 1. that pat ofa prof cinder which transfers ‘otatonal mation trom the inside or outside element toa common cam or actuator omK ‘bb. construction master key emka ‘bb. construction master keyed code {na designation assigned toa particular key combination for reference when addtional keys or oyinders may be needed. See also, "Bind code, “srect code", and "kay symba™ code key 1a kay Cut toa specific code rather than ‘duplicated trom a pattem key may or may not conform to the lock manufacturer's ‘specications ‘code original key ‘a code kay which conforms tothe lock ‘manufacturers specticatons combinate v.10 set a combination ina lock, eytinda oF ey combination 1 the group of tumbers which represent the biting ofa kay andor the tumblers of a lock or cylinder ‘combination wafer 1a type of disc tumbler used in certain binary {ype disc tumbler koy-in-knob locks. is presence requires that a cut be made in that Position ofthe operating key(s) compensate drivers ¥. fo select longer or shorter top pins, depending on the length of the rest of th pin ‘slack, n order to achieve uniform pin stack height complementary keyway 1 usually a disc tumbler keyway used in ‘master keying. I accepts keys of diferent ‘sections whose blades contact diferent ‘bearing surtaces of the tumbler. ‘composite keyway 1. a keyway which has been enlarged to ‘accept more than one key section, often key sections of more than one manufacturer ‘compound bitted key 1. ky with atleast one compound cut compound cut 1. abiting which has another biting dimension within te dimensions ‘concealed shell cylinder 1. a specially constructed (usually mortise) ‘ylindr. Only the plug faci visible when the lock trim sin pace, ‘constant cut ‘1. Any biting(s) which are identical in ‘corresponding postions from one key to ‘another ina keying system, They usually serve {o group these keys togathor within a given level of keying, andor ink them wih keys of other levels ‘construction breakout key 1. ay used by some manufacturers to render ll construction master keys permanent inoperative construction core 1. an intarchangeable of removable core ‘designed for use during the construction phase ‘of building. The cores are normally keyed ‘alike and, upon completion of construction, thoy ae tobe replaced by the permanent systems cores, ‘construction master key 1a key normally used by construction personnel fora temporary period during bullaing construction. It may be rendered permanently inoperative without disassembling the cylinder. construction master keyed ad) of or pertaining toa cyinder which is ors to be operated temporary by a construction ‘master kay control chamber 1. in anintorchangeable or removable core, ‘any chamber which has a contol shear ing ‘whichis ferent rom the operating shear ine ‘control cut 1.1. any biting which operate the retaining dovice ofan interchangeable or removable. ‘control dimension 1. in certain interchangeable or removable Cores, the distance between the operating ‘shear ine and the control she in pressed ether in units of the incremont or as ‘ameasurement ‘control key 1.1. a key whose only purpose is 1 remove ‘dior instal an interchangeable or removable ore 2. a bypass key used to operate andior ‘eset some combination type locks 3. a key which alows disassembly of some removable eyinder locks control tug 1 that part ofan interchangeable or removable ore retaining device which locks the core into its housing control shear line 1 the shea ine which allows operation ofthe contol lug ofan interchangeable or removable control sleeve 1. the part of an interchangeable or removable Core retaining device whicn surrounds the plug controlled cross keying 1. a condition In which two ot more diferent keys of the same level of keying and under the ‘same higher level key(s) operate one cyinder by design; 8g, XAA1 operated by AZ (out "ot XAAI operated by AB1) NOTE: This condton could severely limit the secuty of the eyinder and the maximum expansion ofthe system wien (1) more than a few ofthese diferent keys operate acyinder, (oF (2) more than a few diferent cross Keyed cinders per system are required. 1. [Link] unit often wth a figure 8 shape, which usually consists ofthe plug, shel tumblers, springs, plug retainer and spring covers). iis primarily used in removable and interchangeable core cylinders and locks. cpp ‘bb. Certfiad Protection Professional (as ceriied by ASIS) cross keying 1. the delberate process of combinating a cylinder (usually in a master key system) to ‘wo oF more ferent keys which would not ‘normally be expected to operate it together. ‘S00 alo “controlled cross keying”, “uncontrolled cross keying” cruciform key 1. ad. of or pertaining to a key section or keyway which usually resembles a plus sign (C¥") ortho fetter x" cut 2.¥. to make cus nto a key blade cut angi 1. ameasurement, usually expressed in ‘dagrees, forthe angle between the two sides ofakey cut ‘cut edge 1. the portion ofthe key blade which contains thecuts ‘cut key ‘key which has been ited or combinated ut root the bottom of akey cut ceutroot shape ‘the shape ofthe bottom ofa key cut. tmay hhave a fat or radius of a specific mension, or oa perfect “v" cutter 1 the part of key machine which makes the ‘cuts nto the key blank cylinder ‘a complete operating unit which usualy Consists of the plug, shell, tumblers, springs, lug retainer, a carnallpiace or other actuating ‘device, and all ther necessary operating parts cylinder blank 1. a dummy cylinder which has a solid face and no operating parts cylinder ctip 1.2 spring steel device used to secure some types of eyiners cylinder collar 1a plato or ring installed under the head of a {ylnder to improve appearance andlor security cylinder guard 1. protective cylinder mounting device cylinder key a broad generic term inclusing vita a in and dsc tumbler keys =-D- ectining step key 1. a key whose culsare progressively deeper from bow to ip decode ¥. 10 detormine a key combination by physical measurement ofa key andior cylinder parts decoder gauge ‘na measuring device which helps determine the combination ofa lock or cylinder witout removing the tumblers degree of rotation 1, a specication forthe angle at which a cutis ‘made into a key blade as referenced from the Perpendicular e.g. right (R or 2), le (L or 1) ‘or center (=perpendicular) (C). This “specication is ypcally used for some high securty keys. department master key 1. amaster key which operates all or most ‘master keyed locks ofa given dapartment depth key set 1. a set of Keys used to make a code original key on a key duplicating machine to a lock ‘manutacture's given set of key biting ‘specications, Each key is cut withthe corect spacing to one depth only i al biting positions, with one key for each depth. derived series 1. a series of Bind codes and bitings which are directly related to those of another biting fist ont ‘bb, Doot and Hardware Intute dimple 1. akey cutina dimple key dimple key 1. key whose cuts are dled or milled into its blade surfaces, The cuts normally do not ‘change the blade sihovette, direct code 1. a designation assigned toa particular key Wich includes tho actual combination of ha key disc tumbler 1.1 flat tumbler which must be drawn Into ‘the cylinder plug by the proper key so that one of ts extremias axtands into the shall 2. aia, usually rectangular tumbler wih a gate which must be aligned wih a sidebar by ‘the proper key display key '8.@ special chango key in a hotel master key ‘system which will alow access to one {dosignatod guest room, even ifthe lock i in {he shut out mode. It may also act as a shut ‘cut key for that room. dogging cylinder ‘a kay oporated cylinder used to dog an exit device dogging key 1. Key of 001 used to dog an ext vice

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