ITP No.
: 01/SAS/TT/2014
INSPECTION TESTING PLAN Revise : 0 DESCRIPTION : FABRICATION TRANSFER TOWER & GALLERI
(ITP) Date : September 23, 2014 PT. SINAR ARTHA SEMESTA
SERANG
PT. BAJAMUKTI TIRTAPERKASA
CLIENT : PT. KRAKATAU ENGINEERING DESCRIPTION of ITEM / SERVICE : FABRICATION
WORKS/LOCATION : LOYAL-CIUJUNG, SERANG
LOCATION REFERENCE PROCEDURE AND OR INSPECTION REQUIREMENTS
ITEM NO. INSPECTION OR TEST ITEM QUALITY CONTROL ACTIVITIES VERIFYING DOCUMENTS Including Document MDR
CODE ACCEPTANCE CRITERIA PT. BMTP PT. KE CLIENT INSPECTOR
1.0 SHOP DRAWING
1.1 Shop Drawing 4 Review Shop Drawing Assembly Drawing Approval Shop Drawing NA R R/A R/A
Shop Drawing (Drawing for Construction)
2.0 MATERIAL Check dimension and surface incaming Material Procedure Mill Certifation Y
2.1 Raw Material/Steel 1 condition ASTM Standard Incoming Material Report Y I/R R/W R/W(P)
Check material indetifikation Client Specification NA
2.2 WELDING COMSUMABLE
2.2.1 Visual 1 Check Condition of Facking No Damage to Facking Incoming Material Report Y I R/W R/W(P)
2.2.2 Mechanical Analysis
Check Material conformance to AWS Standard Mill's Certificate
1 Y R R/W R/W(P)
standard Client Specification Manufacture Certificate
3.0 FABRICATION
3.1 PREPARASTION
3.1.1 Welding Procedure Specification 1 Review / Verify for correctness AWS D1.1 2010 Mill' Certificate
Welding Perfomance Qualification Client Standard Manufacture Certificate Y R R/W R/W(P)
3.1.2 Performance Qualification of Welding 1 Review and Verify for Coretness AWS D1.1 2010 Welder Certificate Y R R/W R/W(P)
Personenel Qualification Monitoring Client Standard
3.2 MARKING & CUTTING
3.2.1 Dimension 1 Check Dimension and Cut General Tolerance Verification refer Cutting Plan and NA I R/W R/W(P)
Surface Client Specification Shop Drawing
3.2.2 Visual 1 Check Roughess and Cut AWS C4.1.77
Surface Surface roughness Guide for Oxygen Verification refer Cutting Plan and NA I R/W R/W(P)
Cutting Shop Drawing
3.3 DRILLING
3.3.1 Dimension 1 Check Dimension ofhole and Dimension toleration Shop Drawing
distance between holes Quality Plan Summary Dimension Inspection Report Y I R/W R/W(P)
Specification client
3.3.2 Visual 1 Check hole for any burr, sharp AISC Standard Shop Drawing
edge and crack Client Specification Client Specification NA I R/W R/W(P)
3.4 FITTING
Dimension 1 Chack Fit-up of Component Shop Drawing Shop Drawing Y
I R/W R/W(P)
Check dimension before welding client Specification Dimension Inspection Report Y
Check Mark of material dimension Tolerance
3.5 WELDING
3.5.1 Visual 1 Check quality of Welding AWS D1.1 2010
Y I R/W R/W(P)
Visual Appareance AWS B.1.11.83 Welding Inpection Report
(Include size of welding) Welding Plan
3.5.2
PENETRANT TEST 1 Check quality of Welding ASME V
Penetrant Test AWS D1.1 2010 Penetrant Test Report Y I R/W R/W(P)
Penetrant Test Procedure
3.5.3 Commercial Blast Cleaning 1 Check Surface Blasting SSPC Standard
Primer Painting Refer to Requirement Client Specification Painting Inspection Report Y I R/W R/W(P)
Second Painting Check Thickness of Primer Painting Manufacture Recommendation
Painting and Second Painting
3.6 FINISHING
Check Specification of Painting Painting Manufacture Recommendation
Finishing Painting 1 meet Requirement Painting Specification Painting Inspection Report Y I R/W R/W(P)
Check Thickness of Painting SSPC Standard
Manufacture Data sheet
3.7 HENDLING OVER
3.7.1 Packing 1 Check Packing List Delivery Procedure Packing List Y
3.7.2 Hendling Over with Client Check Components Assemblies Delivery List Surat Pengantar Pengiriman Y I R/W R/W(P)
or part Components that will be Document Contract Produk (Surat Jalan Barang) Y
Delivery to site Berita Acara serah Terima Y
Prepared by : Review by : Approved by:
PT BAJAMUKTI TIRTAPERKASA PT. SINAR ARTHA SEMESTA PT. KRAKATAU ENGINEERING
PPQC Project Manager QC/QA Manager
NOTE
I : Inspection w : Witness R : Review A : Approved P : Partial
1. Workshop 2. Site 3. Material Manufacture 4. Client