Process PPE Purpose

Damage Diagnose Helmet Protects head when working under vehicle

Safety Glass Protects eyes from sanding dusts, sparks and
organic solvents
Protect eyes from falling objects when working
under vehicle

Technician Cap Protects head from knocks and sanding dust

Insulated Gloves Protects electric shocks due to high voltage like

inspection of high-voltage systems on hybrid cars

Cotton Gloves Protect the hands against sharp panel edges and
weld flash
Safety Shoes Reinforced with steel or resin, safety shoes
protect the toes from heavy falling objects and
crushing

Parts Removal / Safety Glass Protects eyes from sanding dusts, sparks and
Reinstallation organic solvents
Protect eyes from falling objects when working
under vehicle

Technician Cap Protects head from knocks and sanding dust

Insulated Gloves Protects electric shocks due to high voltage like
inspection of high-voltage systems on hybrid cars

Cotton Gloves Protect the hands against sharp panel edges and
weld flash

Safety Shoes Reinforced with steel or resin, safety shoes

protect the toes from heavy falling objects and
crushing
Alignment Helmet Protects head when working under vehicle
Safety Glass Protects eyes from sanding dusts, sparks and
organic solvents
Protect eyes from falling objects when working
under vehicle

Ear Plugs / Defenders Protect the ears from hammering sounds and
noise generated during work
Technician Cap Protects head from knocks and sanding dust

Cotton Gloves Protect the hands against sharp panel edges and
weld flash

Leather Gloves Protect the hands against injuries used for heavy-
duty body repairs
Safety Shoes Reinforced with steel or resin, safety shoes
protect the toes from heavy falling objects and
crushing
Panel Replacement Safety Glass Protects eyes from sanding dusts, sparks and
organic solvents
Protect eyes from falling objects when working
under vehicle

Anti-UV Glasses Protect the eyes from strong visible light

and ultraviolet light like panel frame cutting

Face Protector Protects the eyes and face from grinding

dust and sparks

Welding Mask Protects the eyes and face from strong

visible light, ultraviolet light, and weld
spatter

Ear Plugs / Defenders Protect the ears from hammering sounds and
noise generated during work

Dust Mask Protects the respiratory system from dust

generated during welding and sanding
Respirator Prevents inhalation of organic solvent
fumes

Technician Cap Protects head from knocks and sanding dust

Cotton Gloves Protect the hands against sharp panel edges and
weld flash

Leather Gloves Protect the hands against injuries used for heavy-
duty body repairs
Welding Gloves Protect the hands from sparks and
weld spatter
Solvent-resistant Gloves Protects the hands against organic solvents and
prevents solvents being absorbed into the body
through the skin

Welding Apron / Foot Covers Protect the body from sparks and
weld spatter
Safety Shoes Reinforced with steel or resin, safety shoes
protect the toes from heavy falling objects and
crushing
Panel Repair Safety Glass Protects eyes from sanding dusts, sparks and
organic solvents
Protect eyes from falling objects when working
under vehicle

Face Protector Protects the eyes and face from grinding

dust and sparks

Ear Plugs / Defenders Protect the ears from hammering sounds and
noise generated during work
Dust Mask Protects the respiratory system from dust
generated during welding and sanding
Respirator Prevents inhalation of organic solvent
fumes
Technician Cap Protects head from knocks and sanding dust

Cotton Gloves Protect the hands against sharp panel edges and
weld flash
Solvent-resistant Gloves Protects the hands against organic solvents and
prevents solvents being absorbed into the body
through the skin

Safety Shoes Reinforced with steel or resin, safety shoes

protect the toes from heavy falling objects and
crushing

Surface Preparation Safety Glass Protects eyes from sanding dusts, sparks and
organic solvents
Protect eyes from falling objects when working
under vehicle

Ear Plugs / Defenders Protect the ears from hammering sounds and
noise generated during work
Dust Mask Protects the respiratory system from dust
generated during welding and sanding
 Respirator Prevents inhalation of organic solvent
fumes

Technician Cap Protects head from knocks and sanding dust

Cotton Gloves Protect the hands against sharp panel edges and
weld flash

Solvent-resistant Gloves Protects the hands against organic solvents and

prevents solvents being absorbed into the body
through the skin

Safety Shoes Reinforced with steel or resin, safety shoes

protect the toes from heavy falling objects and
crushing

Masking Safety Glass Protects eyes from sanding dusts, sparks and
organic solvents
Protect eyes from falling objects when working
under vehicle

Respirator Prevents inhalation of organic solvent

fumes
Technician Cap Protects head from knocks and sanding dust

Solvent-resistant Gloves Protects the hands against organic solvents and

prevents solvents being absorbed into the body
through the skin

Safety Shoes Reinforced with steel or resin, safety shoes

protect the toes from heavy falling objects and
crushing
Color Matching Safety Glass Protects eyes from sanding dusts, sparks and
organic solvents
Protect eyes from falling objects when working
under vehicle

Respirator Prevents inhalation of organic solvent

fumes

Technician Cap Protects head from knocks and sanding dust

Solvent-resistant Gloves Protects the hands against organic solvents and

prevents solvents being absorbed into the body
through the skin

Safety Shoes Reinforced with steel or resin, safety shoes

protect the toes from heavy falling objects and
crushing
Top coating Safety Glass Protects eyes from sanding dusts, sparks and
organic solvents
Protect eyes from falling objects when working
under vehicle

Respirator Prevents inhalation of organic solvent

fumes
Air-fed Mask Prevents inhalation of organic solvent
fumes
Painting Suit / Cap Protect the body against paint mist and suppress
the creation and attachment of dust

Solvent-resistant Gloves Protects the hands against organic solvents and

prevents solvents being absorbed into the body
through the skin

Safety Shoes Reinforced with steel or resin, safety shoes

protect the toes from heavy falling objects and
crushing

Polishing Safety Glass Protects eyes from sanding dusts, sparks and
organic solvents
Protect eyes from falling objects when working
under vehicle

Ear Plugs / Defenders Protect the ears from hammering sounds and
noise generated during work
Dust Mask Protects the respiratory system from dust
generated during welding and sanding

Technician Cap Protects head from knocks and sanding dust

 Cotton Gloves Protect the hands against sharp panel edges and
weld flash
Safety Shoes Reinforced with steel or resin, safety shoes
protect the toes from heavy falling objects and
crushing

Final Inspection / Helmet Protects head when working under vehicle

Delivery
Safety Glass Protects eyes from sanding dusts, sparks and
organic solvents
Protect eyes from falling objects when working
under vehicle

Technician Cap Protects head from knocks and sanding dust

Insulated Gloves Protects electric shocks due to high voltage like

inspection of high-voltage systems on hybrid cars

Cotton Gloves Protect the hands against sharp panel edges and
weld flash
Safety Shoes Reinforced with steel or resin, safety shoes
protect the toes from heavy falling objects and
crushing

Others / Common
 Maker / Supplier
Ramoul Sharjah Ajman RAK Musaffah Fujairah Al Ain
 Avai
Tools / Equipment Application
Ramoul Sharjah
Lif Diagnosing damage underneath the vehicle
Work light Illumination when working in the engine
compartment or
diagnosing damage underneath the vehicle

Service tool (half set) Removal and replacement of covers during

damage diagnosis
Tracking gauge Body damage diagnosis (measuring dimensions)

Tape measure Body damage diagnosis (measuring dimensions)

Seat cover Preventing seats from getting dirty

Floor mat cover Preventing floor mats from getting dirty

Steering wheel cover Preventing steering wheel from getting dirty

Standard service tools set Removal and replacement of fittings

Tools stand Storage of hand tools

Air impact wrench Removal and replacement of nuts and bolts that
are attached comparatively tightly

Air ratchet wrench Removal and replacement of nuts and bolts that
are attached comparatively less tightly

Torque socket wrench set Removal and replacement of special bolts and
screws

Hexagonal wrench set Removal and replacement of special bolts and

screws
E-type torque socket wrench Removal and replacement of special bolts and
screws

Double hexagonal socket Removal and replacement of special bolts and

wrench screws

Industrial dryer Heating moldings, etc. to enable easier removal

Work light Illumination when working in the engine

compartment or diagnosing damage underneath
the vehicle

Clip remover Removal of clips

Molding remover set Removal of moldings
Plastic hammer Removal and replacement of fittings
Parts cage pallet Storage of large parts removed from vehicles

Parts tray Storage of small parts removed from vehicles

Wire brush Removal of dirt, stains, rust, undercoat, etc.

HFC/CFC recovery device Recovery and recycling refrigerant gases
Fuel changer Extraction and temporary storage of fu
Lif Removal and replacement of engines,
suspensions, etc.
Table lifer Removal and replacement of engines and
transmissions
Hoist Removal and replacement of engines and bodies

Utility knife Cutting glass moldings and removing adhesive

Gasket scraper Removing glass adhesive

Windshield knife - Cutting glass adhesive
- Special knife that has an L-shaped blade and a
grip for pulling

Glass adhesive cutter - Air-saw type consisting of an air tool with blade
attached to it
- Used for cutting adhesive

Wire (piano wire) Cutting glass adhesive

Wire grips Grips for pulling with when attaching wire
Suction holders - Removal, replacement and transportation of
glass
- Stick to glass due to suction

Putty spatula Shaping glass adhesive

Protective plate Preventing the dashboard from scratches when
cutting glass adhesive
Wire piece Inserting cutting wire through the glass adhesive

Air duster gun Air blow cleaning

Vacuum cleaner Sucking up dust, dirt, and tempered glass
fragments
Work stand Removing and applying glass adhesive
Sealant application gun Applying glass adhesive
Standard service tool set Removal and replacement of fittings
Tool stand Storage of hand tools

Frame aligner Repairing body frame dimensions

Hydraulic unit set Used for support and pulling in body aligning

Safety wire Ensuring safety of techniciains and protecting

against secondary damage caused by body
clamps or chains

3-dimensional body measurer Measuring body frame dimensions

Tracking gauge Effective for measuring distances that cannot be

measured with a
tape measure due to obstructing parts

Door opening supporter Prevents deformation of the door opening during

body aligning
Pantograph jack Positioning and supporting the body frame
Sliding hammer (large) Rough pulling of fittings and panels deformed in
a collision
Air auto hammer Rough cutting of panels
Air saw Rough cutting of panels
Plasma cutter Rough cutting of panels
Chain puller Support puller for body aligning
Fireproof blanket - Protects the body, glass, and interior against
sparks and other
material produced by when welding or cutting
- Fireproof fibers are used on the surface

Rough shaping hammer Rough shaping of body panels

Tire stand Temporary storage of removed tires
Wire brush Removal of undercoat, etc.
Air duster gun Air blow cleaning
Tape measure Body damage diagnosis (measuring dimensions)

Standard service tool set Removal and replacement of body panels

Tool stand Storage of hand tools

Sliding hammer (large) Rough pulling of fittings and panels deformed in

collisions

Air auto hammer Rough cutting and pulling of panels

Air saw Cutting panels

Plasma cutter Rough cutting of panels

Air chuck grinder - Cutting panels using the cut grinding wheel
- Sanding afer welding using the grinding wheel

Air drill Making holes in panels and cutting off spot

welding nuggets
Spot weld cutter Cutting off spot welding nuggets

Air spot drill Cutting off of spot welding nuggets

Cutting chisel Separating welded joints

Spot weld cutter sharpener Sharpening the cutting edge of spot weld cutters

Puncher Making holes for plug welding

Vise grip set Temporarily holding panels and pressing them

together

Spot welder Spot welding panels

Gas-shielded arc welder Welding panels
Welding fume eliminator Collecting the harmful welding fumes produced
during welding
Riveter Attaching fuel lid covers, etc.
Rivet cutter Used for removing rivets
Air disc grinder Grinding plug welds
Belt sander Removing the paint coat on points to be welded
and final sanding of welds finishing
Fireproof blanket - Protects the body, glass, and interior against
sparks and other
material produced by when welding or cutting
- Fireproof fibers are used on the surface

Hammer Repairing dents and bumps in panels

Dolly Used with hammers to repair dents and bumps in
panels
Adhesive application gun Applying adhesive to panels
Body sealant application gun Applying body sealer

Squeegee Attaching blackout tape

Magnetic plate Attaching blackout tape
Schutz gun Spraying on highly viscous paints such as anti-
chipping paint and undercoat
Rustproofing gun Applying rustproofing agent to prevent panel
edges from rusting
Brush, rubber spatula Shaping body sealant
Tire stand Temporary storage of removed tires
Industrial dryer Attaching silencer sheets, etc.
Wire brush Removal of undercoat, etc.
Center punch Centering when cutting off spot weld nuggets

Scriber Positioning panels, etc.

Air duster gun Air blow cleaning and air cooling
Oxy-acetylene welder Brazing and cutting braze-welded areas
Hammer Repairing bumps and dents in panels

Pick hammer Repairing localized bumps

Wooden mallet Repairing panels without leaving scratches

Dolly Used with hammers to repair dents and bumps in

panels
Spoon Repairing areas of panels where it is difficult to
use a dolly due to limited space
Body line chisel Repairing areas of body lines or panels where it is
difficult to use a dolly due to limited space

Slapping file Repairing dents and bumps in panels

Sliding hammer Pulling welded washers (narrow areas)

Vacuum cleaner Sucking up sanding dust

Washer welder Welding washers onto panels

Pull power stand Pulling welded washers (wide areas)
Single action sander Removing the paint coat from damaged areas

Infrared dryer Drying putty

Gas torch Heat repairs of aluminum panels
Non-contact thermometer Measuring the surface temperature of aluminum
panels, etc.
Screw puller Repairing small dents
Straight edge Checking dents and bumps in panels
Wire brush Removal of dirt, stains, rust, and undercoat
Air duster gun Air blow cleaning and air cooling
Single action sander Removing the paint coat from damaged areas

Orbital action sander Putty and primer-surfacer sanding

Dual action sander Primer-surfacer sanding, scuffing topcoats

Vacuum cleaner Sucking up sanding du

Spray gun Primer-surfacer painting

Measuring and mixing sticks - Stirring putty and taking it out of the can
- Measuring and mixing primer-surfacer

Brush (for spray gun) Cleaning spray guns

Preparation booth Securing a suitable working environment for

putty sanding and primer-surfacer application

Putty spatula Mixing and applying putty

Putty mixing board Mixing putty
Sanding block Putty sanding
Straight edge Checking dents and bumps in putty

Brush (for sand paper) Cleaning

RakuRaku Mendashi-kun Checking the shape of panels, applying putty

Infrared dryer Drying putty and primer-surfacer

Air duster gun Air blow cleaning
Masking paper dispenser Applying masking tape to the masking paper,
cutting the masking paper

Hand masker Hand-type paper dispenser

Putty spatula Holding masking tape in place in areas that are

difficult to get hands into
Scissors Cutting masking paper/film, etc.

Utility knife Cutting masking paper/tape/film, etc.

Air duster gun Air blow cleaning

Test spray cabin (with exhaust Spraying test pieces
system)

Air transformer Adjusting air pressure

Measuring and mixing sticks Measuring and mixing paint

Agitator Stirring and pouring paint

Computerized color matching Color matching

system

Weighing scale Mixing paint

Paint strainer stand Stand for paint strainers
Brush Cleaning spray guns
Mixing rack Storing and stirring paints
Color mixture ratio chart (color Shows the color mixture ratios and color samples
formula) for each color number
Color shading chart (color Shows the color samples made by mixing
guide) component colors with white or metallic colors

Spray gun Spraying test pieces

Oven Force-drying test pieces
Hand air booster Accelerating the drying of the paint surface afer
waterborne paint is applied
Color matching light (artificial A light for color evaluation that emits light with a
sun light) wavelength close to that of sunlight
Spray gun washer Cleaning spray guns (for water and solvent based
paint)
Solvent recovery device Recycling solvents
Tipping stand (for thinner Sorting paints and solvents
cans)
Spray booth and oven Topcoating and drying

Spray gun Topcoating

Air transformer Adjusting air pressure

Mixing sticks Mixing and stirring paint

Paint strainer stand Stand for paint strainers

Hand air booster Accelerating the drying of the paint surface afer
waterborne paint is applied

Air duster gun Air blow cleaning

Infrared dryer Drying paint

Polisher Adjusting the texture and gloss of the paint

surface
Buffing pad cleaner Removing polishing compound from wool buffing
pads

Air duster gun Air blow cleaning

Air pressure gauge Checking tire air pressure

4-wheel alignment tester Checking wheel alignment

Side-slip tester Comprehensive wheel alignment tester that

measures the amount of side slippage
Headlight tester Tester that measures headlight brightness and
light angle

Lif Inspecting the underneath of the vehicle

Work light Illumination when inspecting the engine housing

or underneath of
the vehicle

Standard service tool set Retorquing the chassis

Tool stand Storage of hand tools
Car wash facilities Washing vehicles
Air duster gun Air blow cleaning
Inspection light Confirming the quality of the appearance of
repaired sections
Gap and step gauge Confirming the fitting of panels
Air compressor Supplying air at the workshop
Air dryer Removing moisture in compressed air lines
Work bench Disassembly and reassembly, etc.
Work stand Disassembly and painting of bumpers, door
panels, etc.
Vise Securing parts
Parts rack Storing parts and accessories, etc.
Working wagon Storing the required tools, etc.
Hydraulic floor jack Jacking up vehicles and heavy parts
Rigid rack Supporting jacked-up vehicles
Flat plate Checking that parts are straight, etc.
Cord reel Extension cord
Grinder Grinding
Tap and die set Repairing nut and bolt threads
Hole saw Making holes and openings
File set Finishing holes and openings
Vernier calipers Measuring dimensions
Goods trolley (large, medium) Transporting parts, etc.

Battery charger Recharging batteries

Tire changer Changing tires
Wheel balancer Balancing wheels and tires
 Availability
Consumables
Ajman RAK Musaffah Fujairah Al Ain

Masking tape

Double-sided tape
Degreaser

Glass adhesive

Primer

Adhesive dam
Stoppers

Masking film
Welding sealer

Body sealant

Undercoat

Rustproofing agent

Foam sealant

Silencer sheet (asphalt sheet)

Adhesive spray

Blackout tape

Panel adhesive

Rivet
Degreaser
Body sealant

Undercoat

Rustproofing agent

Sandpaper

Heat labels

Masking tape

Degreaser

Polyester putty

Resin adhesive

Primer-surfacer
Body sealant

Guide coat

Degreaser

Paint strainer

Masking paper

Tack cloth
Paint container
Sandpaper
Scuff pads

Masking paper

Masking film

Tire cover

Masking tape

Gap tape

Glass molding tape

Degreaser
Topcoating paint

Diluting agent

Paint container

Paint strainer

Test piece
Diluting agent

Degreaser

Paper towels

Tack cloth

Paint container

Paint strainer

PP primer

Paint sofener

Sandpaper

Polishing compound

Buffing pad

Flannel
Air tool oil
 Maker / Supplier
Purpose
Ramoul Sharjah Ajman RAK

Protecting parts and panels

Body

Attaching moldings, etc.

Cleaning greases and oils from adhesive surfaces

-Polyurethane adhesive used for bonding

automotive glass
- Provides excellent bond strength, reliable water
resistance,
airtightness, and long-lasting durability
Materials

Offers high bond strength and improves the

corrosion proofing

-Rubber foam that acts as a dam to prevent

adhesive leaking out
when attaching glass
- Double-sided tape that is attached to the glass,
with the
adhesive applied to the outer edge
-Plastic guides for attaching glass in the correct
position
- Hold glass affixed to the vehicle with double-
sided tape in position until the adhesive cures

Preventing dirt getting inside the car when the

window glass are
removed
- Prevents rust on the contact surfaces at welded
areas
- Contains zinc powder, is conductive, and
prevents rust

- Sealant for panel joints

- Strong adhesive strength, flexible, and durable

- Prevents rust on the wheel housing and the

underside of the
vehicle floor
nel Repair
- Has outstanding rust prevention properties and
the paint coat is
elastic afer drying

- Used to rustproof designated areas on

replacement panels and
the reverse side of washer welds
- Forms a wax film on the surface to prevent rust
formation
- As paint does not adhere to surfaces where the
rustproofing
agent is applied, use it afer painting is
completed to prevent fish
eyes

- Filling the spaces between panels to reduce

transmitted sounds
- Is fireproof and welding can be performed afer
it is attached

Reducing noise and vibration transmitted

through the floor
For pasting silencer sheets

Attached to door panel sashes

- Joining panels
- Two-pack epoxy adhesive that consists of a base
resin and
hardener that are mixed together

For attaching the fuel lid and other fittings

Cleaning greases and oils from areas where
sealants, adhesives, etc. were applied
- Sealant for panel joints
- Strong adhesive strength, flexible, and durable

- Applied to repaired sections of panels

- Has outstanding rust prevention properties and
the paint coat is elastic afer drying

Used to rustproof the reverse side of washer

welds
Paint coat removal

Confirming the surface temperature of aluminum

panels
- Repairing body lines
- Protecting fittings

Cleaning sealant, putty, etc. from where it has

been applied

Repairing dents and bumps in steel panels

Repairing dents, bumps, and scratches in

bumpers
Intermediate paint coat
- Sealant for panel joints
- Strong adhesive strength, flexible, and durable

Checking for dents and bumps in repaired

surfaces
Cleaning greases and oils from areas where putty
and primersurfacer
were applied

Filtration of primer-surfacer paint

Preventing paint adhering to the area around the

section being repaired

Cleaning primer-surfacer paint surfaces

Measuring and mixing primer-surfacer paint
Sanding putty and primer-surfacer
Sanding awkwardly shaped areas where
sandpaper cannot reach

Preventing paint adhering to the area around the

section to be refinished

Protecting large areas from paint adherence

Specialized tire masking cover to protect against

paint adherence
Attaching masking paper/film, masking borders

Masking the gaps in bonnet (hood), door, and

trunk panels

Masking weatherstrips and glass moldings

Cleaning greases and oils from masking surfaces
- Organic solvent types and waterborne types are
available

Waterborne
- Organic solvents contained in the paint are
largely substituted with water
- Consists of base liquid only

Organic solvent type

Two types are available: base liquid

only and base liquid plus hardener
- Adjusts paint viscosity for easy application
- Waterborne and organic solvent types are
available
Waterborne
Component is mostly water
Organic solvent type

Made from several types of organic solvent

Measuring and mixing topcoating paint

Filtration of topcoating paint

Checking the color of mixed paint

- Adjusts paint viscosity for easy application
- Waterborne and organic solvent types are
available
Waterborne
Component is mostly water
Organic solvent type

Made from several types of organic solvent

Cleaning greases and oils from paint surfaces

Degreasing and cleaning paint surfaces

Cleaning paint surfaces

Measuring and mixing topcoating paint

Filtration of topcoating paint

Used to improve adhesion between the bare

surface (TSOP, PP, etc.) and the resin adhesive or
topcoat

Mixed with paint to improve the flexibility of the

primer-surfacer and topcoat
Adjusting the texture of the paint surface,
removing particles and runs

Adjusting the texture and gloss of the paint

surface
- Adjusting the texture and gloss of the paint
surface
- Attach to a polisher to use
- Take the compound to be used into
consideration when
selecting a buffing pad

Hand polishing
Lubricating air tools
ker / Supplier
Musaffah Fujairah Al Ain
 Process Activities Tools / Equipment Consumables
Body Repair Panel Removal Set of tools
Denting Air saw Air Saw blade

Drilling machine Drill bits

Air ratchet wrench Seat cover

Air Chisel

Spoon Lever
Parts Removed Rack/Box
Clip remover
Pulling Frame Aligner
Tracking gauge Fire blanket
Measuring tape
Slings / Clamp
Manual Book paper
Slidding Hammer
Big Hammer
Wooden Block
Hydraulic Jack
Pulling Plate
MIG Welding Machine Welding Wire
CO2

Drilling machine Drill bits

Air saw Air Saw blade

Air ratchet wrench

Air Chisel

Spoon Lever
Set of tools
Special Tools / Dolly Tools
Slide…
Panel Cutting Grinder Grind Stone

Plasma Cutter
 Air saw Air Saw blade

Belt Sander Sanding belt

Drilling machine Drill bits

Spot Weld Cutter

Air Chisel Seat cover
Hammer
Manual Chisel
Set of tools
MBX Blaster Wire Brush
Parts Removed Rack/Box
Welding MIG Welding Machine CO2
Welding Wire
Nozzle Cleaner
Spot Welding Machine Carbon Tip
Zinc Primer (Aerosol)
Body Sealant (Aerosol)
Grip Plier
Tapping Screw
Set of tools
Dolly Set
Measuring tape
Tracking gauge
Air blow gun
Air saw Air Saw blade
Belt Sander Sanding belt
Drilling machine Drill bits
Hole Puncher Fire blanket
Parts Removed Rack/Box
Panel Beating Belt Sander Sanding belt
Washer Welding Machine Carbon Tip
Single Action Sander Sanding paper
Dolly Set Seat cover
Scale Zinc Primer (Aerosol)
Air blow gun Foam Sealant
Alignment Manual Book paper
Tracking gauge
Measuring tape
 Mallet Hammer
Air Rachet
Spanners
Set of tools
Glass Removal / Cutting Glass Cutter Glass Wire Cutter
Glass Holder Masking tape
Vacuum Machine Seat cover
Set of tools
Clip remover
Spanners
Air blow gun
Scraper
Glass Stand
Glass Fixing Glass Holder Glass Sealant (aerosol)
Spanners Glass Primer (aerosol)
Vacuum Machine Dam Kit
Set of tools Masking tape
Clip remover Brush
Gun Sealant Degreaser (aerosol)
Air blow gun Cotton
Scraper Seat cover
Glass Stand
Panel Fitting Air Rachet Seat cover
Set of tools
tracking gauge
Measuring tape
Rivet gun
Slidding Hammer (small)
Hole Saw
Drilling machine Drill bits
Spanners Degreaser (aerosol)
Clip remover Cotton
Mallet Hammer Masking tape
Parts Removed Rack/Box Double-sided Tape
Movement or shifing of
vehicle Recovery truck
Shifing…
Painting Putty Application Single Action Sander Sanding paper
Double Action Sander Putty
Putty Blades Hardener
Air blow gun Degreaser
Silicon Spray Bottles
Cotton Rags
Sanding Sanding Blocks Sanding paper
Single Action Sander Masking tape
 Festool Lining Tape
Air blow gun

Masking Cutter Blade Masking tape

Masking paper
Lining Tape
Polimer Plastic
Trim tape
Primer Application Primer Spray Gun Primer
Parts Removed Rack/Box Hardener
Thinner
PPS Cup
Cotton Rags
Primer Drying Infrared light / IRT Light
Sanding Sanding Blocks Sanding paper
Single Action Sander Masking tape
Festool Lining Tape
Air blow gun

Sealant Application Sealant gun Sealant

Sealant caps
Cotton Rags
Degreaser
Scotch Pad
Inner Panel Painting Spray gun PPS Cup
Air blow gun Paint
Thinner
Hardener
Clear coat
Spray Painting Spray gun Tac Cloth
Air blow gun Paint
Paint booth Thinner
Cutter Blade Hardener
Parts Stand PPS Cup
Tissue Paper (blue)
Booth Filters
Masking tape
Masking paper
Polimer Plastic
Wall Protection Sheets
1k Primer (aerosol)
Drying Baking Oven Diesel
Parts Stand Booth Filters
Paint Sanding Sanding paper
 Degreaser
Thinner

Polishing Polishing machine Polishing Compound

Air blow gun Buffing pad

Paint Mixing Weighing Scale PPS Cup

Akznobel Computer Tissue Paper
Color Scanner Paint
Color Test Plates / Library thinner (cleaning)
Spooler Stick activator
Sunlight gun Primer
Mixing Machine Tonner Lid
Spray gun Degreaser
Exhaust Fan Cotton Rags
Masking tape

Paint Equipment Cleaning Gun cleaning machine (sharjah) solvent

Brush water

Mechanical -
Light Wheel disk replacement
Wheel Bearing
replacement Press machine Hydraulic oil
Set of tools Grease
Press Machine Jigs WD40
Cotton Rags
Post lif
Hydraulic Jack
Wheel alignment Wheel alignment machine
Post lif
Tyre Pressure Gauge
Torque Wrench

Suspension repair Set of tools Oil

Impact gun WD40
Rachet Cotton Rags
Hydraulic jack Grease
Post lif
 AC Gas Filling AC Gas filling machine AC Gas
ND Oil

Mechanical - Cross member

Medium replacement Post lif Grease
Impact gun WD40
Set of tools Cotton Rags
Rachet
Hydraulic jack
Differential tube
replacement Post lif Differential oil
Impact gun Grease
Set of tools Cotton Rags
Hydraulic jack
Rachet
Radiator / condenser
replacement Set of tools coolant
Rachet AC Gas
Parts Stand ND Oil
Draining Tray (for coolant)
AC Gas filling machine
Mechanical - Engine overhaul /
heavy replacement Post lif Engine oil
Engine Hydraulic Jack Cotton Rags
Set of tools
Rachet
Slings
Impact gun
Stainless Table
Oil drainer
Torque Wrench
Gear box replacement Post lif Gear oil
Impact gun Sealant
Set of tools Cotton Rags
Hydraulic Jack Degreaser (aerosol)
Slings Break cleaner (aerosol)
Torque Wrench
Chassis replacement Post lif WD40
Impact gun Engine oil
Set of tools Gear oil
Hydraulic Jack coolant
Slings Degreaser (aerosol)
Torque Wrench Break cleaner (aerosol)
Engine Hydraulic Jack ND Oil
 Chassis Trolley Cotton Rags
Air bag installation Set of tools
Rachet

Electrical diagnosis
(including dashboard
replacement) set of tools Soldering iron
Soldering gun Soldering Paste
Multimeter insulation tape
GTS heat shrink tubes
Heater gun

Cleaning afer repair Break cleaner

Engine degreaser
Cotton Rags

Battery Removal (hybrid

battery) Insulated tools
Manual Lif (AE)
set of tools
Soldering gun Soldering iron
Multimeter Soldering Paste
GTS insulation tape
heat shrink tubes

Quality Control Road Test Torch Coolant (SuperLongLife)

GTS

Inspection Torque Wrench

Tyre Pressure Gauge

Estimation Visual Inspection Camera

AudaPad
Pre-inspection Post lif
Camera
AudaPad
set of tools
Chassis Measurement Machine
Beam
Inspection Lamp
Torch
Cutter blade
 Manual trolley jack
Recovery truck (slings)

Car Grooming Vehicle Washing Water Canon Tissue Paper

Vacuum Cotton Rags
Air blow gun Soap
Stool (2 step) Tyre Polish
Chamois
Glass Cleaner
Water
Interior Cleaning Vacuum Scotch Brite
Multi-purpose Cleaner
Cotton Rags
Paint Brush
Carpet Brush
Petrol
Water
Polishing Polisher Sanding paper
Stool (2-steps) Detailing Clay
Air blow gun Polishing pad
Polishing compound
Cottong Rags
Micro-fiber towels
Floor mats
Seat Cover (plastic)
Tyre Black
Water (3L per car)
Thinner
Paint (for touch up)
Parts
Warehousing Parts Receiving Forklif Distilled Water
Club Car Petrol
Pallet Trolley

Parts Storage Ladder Masking Tape

Pallete Trolley Marker
Rack
Plastic Pallete
Cutter Blade
Parts Supply Club Car Masking Tape
Pallete Trolley Marker
Ladder Plastic bag
Chassis Trolley
Manual Inventory Pallete Trolley
 Ladder

Consumable
Storage Receiving Rack
Storage Ladder
Physical Inventory

Equipment
Maintenance Gun Cleaning Brush Water
Gun Cleaning Machine

Manual Gun Cleaning Brush Thinner

Tray

Drill bit sharpening Grinder Grinding Stone

Diesel Tank Filling

Dust Bag Replacement

(vaccum and festool) Dust Bag

Machine Start-up
Paint Storage Receiving Push Cart

Storage Ladder
Rack

Physical Inventory Ladder

Rack
Supply
Parking yard
Compressor
Room
Pump Room
Chiller Room
Scrap Yard Disposal Push Cart
Pallet Trolley

Collection
Facilities
Maintenance Cleaning Rider Floor Scubber Cleaning Agents
Mop

Others Vehicle Movement

 PPE actual
Dust Mask
Goggles noise from the air saw
consumption of saw blade
noise from the drilling machine
consumption of drill bits
Cotton Gloves noise from air ratchet
consumption of bits
Safety Shoes noise from air chisel
consumption of bits
Ear Muff / Plug
Apron

Dust Mask
Goggles
Leather Gloves
Cotton Gloves
Safety Shoes consumption of paper (for print-outs)
Ear Muff / Plug
Apron noise from hammering
Welding Helmet
Face Shield

Electric operated release of fumes / gases

ultraviolet light from the sparks
exposure to hot surfaces
exposure with high voltage
consumption of welding wire
consumption of CO2 gas
noise from the drilling machine
consumption of drill bits
noise from the air saw
consumption of saw blade
noise from air ratchet
consumption of bits
noise from air chisel
consumption of bits

Dust Mask exposure to rotating grinding disk

release of dusts
consumption of grinding stone
Goggles Electric operated exposure with high voltage
 release of molten steel
exposure with hot surfaces
release of fumes / gases
noise from cutting
consumption of gas
Leather Gloves noise from the air saw
consumption of saw blade
Cotton Gloves release of dusts
consumption of sanding belt
Safety Shoes noise from the drilling machine
consumption of drill bits
Ear Muff / Plug
Leather Apron
Welding Helmet
Face Shield

Dust Mask Electric operated

Goggles
Leather Gloves
Safety Shoes Electric operated
Ear Muff / Plug
Leather Apron
Welding Helmet
Face Shield
Arm Cover
Leg Protector

Dust Mask
Goggles
Cotton Gloves
Safety Shoes
Ear Plug
Face Shield
Dust Mask
Goggles
Cotton Gloves
Safety Shoes
Ear Plug

Dust Mask
Goggles
Cotton Gloves
Safety Shoes
Ear Plug
Face Shield

Dust Mask
Goggles

Safety Shoes
Ear Plug

Dust Mask
Goggles
Cotton Gloves
Safety Shoes
Ear Plug

Dust Mask
Solvent Gloves
Goggles
Safety Shoes
Apron

Dust Mask
Cotton Gloves
Goggles
Safety Shoes
Apron
Dust Mask
Goggles
Safety Shoes

Respirator Mask working bay

Solvent Gloves
Goggles
Safety Shoes
Apron
Electric operated
Dust Mask
Cotton Gloves
Goggles
Safety Shoes
Apron
Ear plug
Dust Mask
Solvent Gloves
Goggles
Safety Shoes
Apron
Respirator Mask working bay
Solvent Gloves
Goggles
Safety Shoes
Apron
AirFed Mask Air flow
Respirator Mask Heat exchanger
Overall electric operated Fire
Solvent Gloves
Safety Shoes
Goggles

Heat exchanger
Fire
Dust Mask
Solvent Gloves
Goggles
Safety Shoes
Apron
Dust Mask electric operated
Solvent Gloves
Goggles
Safety Shoes
Apron
Ear plug
Solvent Gloves Temprerature controlled room
Respirator Mask
Goggles waterborn
Safety Shoes
Apron
Cap

Solvent Gloves
Respirator Mask
Goggles
Safety Shoes
Overall

Cotton Gloves
Goggles
Safety Shoes
Dust Mask

Safety Shoes vehicle above the head during adjustment

Cotton Gloves
Dust Mask
Hard hat
Goggles
Safety Shoes
Cotton Gloves
Dust Mask
Goggles
Safety Shoes
Cotton Gloves
Dust Mask
Goggles

Safety Shoes working under the vehicle

Cotton Gloves
Dust Mask
Goggles
Hard hat

Safety Shoes working under the vehicle

Cotton Gloves
Dust Mask
Goggles
Hard hat

Safety Shoes
Solvent Gloves
Dust Mask
Goggles
electric operated

Safety Shoes
Solvent Gloves with support from other technician
Dust Mask
Goggles
Ear plug working under the vehicle
Hard hat No protection on arms
engines were manually rotated on the floor

Safety Shoes working under the vehicle

Solvent Gloves with support from other technician
Dust Mask
Goggles
Ear plug
Hard hat
Safety Shoes working under the vehicle
Solvent Gloves with support from other technician
Dust Mask Manual lifing of chassis by four technicians
Goggles
Ear plug
Hard hat
Dust Mask
Goggles
Cotton Gloves
Safety Shoes

Dust Mask
Goggles
Safety Shoes
Cotton Gloves

Dust Mask
Goggles
Safety Shoes
Cotton Gloves

High Voltage gloves exposure to high voltage equipment

Safety Shoes it should be temperature controlled room
hard hat using thick gloves
Goggles heavy batteries
Dust Mask discharge of battery for 2mins

Safety shoes rough road for heavy

distance vary
Manual license

Safety shoes
Goggles
Dust Mask
Gloves*

hard hat
safety shoes
goggles
ear plugs
cotton gloves
heavy beam
 from truck to post lif
wire rope and cargo lashing
driving license for recovery driver
Chemical Boots
Ear plug
Rubber Gloves environment friendly
Safety Shoes water recycling machine
Dust Mask
Goggles

Rubber Gloves
Dust Mask environment friendly
Safety Shoes
Goggles
Ear Plug

Cotton Gloves
Dust Mask
Safety Shoes
Goggles
Ear Plug

Cotton Gloves Electric Operated

Safety Shoes Manual handling
Goggles Heavy part (chassis)
Hard Hat Barrier to control pedestrian
High Visibility Vest
Cotton Gloves working at height
Safety Shoes Manual handling
Goggles exposure with sharp edges of cartons
Hard Hat disposal of wooden pallete

Cotton Gloves working at height

Safety Shoes Manual handling (by 2 people)
High Visibility Vest Heavy part (chassis)
maneuvering of club car
Cotton Gloves
Safety Shoes
Hard Hat
Goggles

Cotton Gloves temperature controlled room

Safety Shoes Aerosol
Hard Hat AC Gas
Goggles Food
Cleaning agents

Solvent gloves Tank for hazardous chemical / water

goggles
safety shoes
Respirator Mask
Overall
Solvent gloves Tank for hazardous chemical / water
goggles
safety shoes
Respirator Mask
Overall
Cotton Gloves Disposal of metal dust
Goggles Area for grinding
Dust Mask
Leather Gloves possible leakage of diesel tank
Safety Shoes maintenance of diesel tanks (ground and overhead)
Dust Mask

Cotton Gloves every 2 months replacement

Goggles
Dust Mask

Solvent Gloves
Safety Shoes
Dust mask
Solvent Gloves temperature controlled room (max 20C)
Safety Shoes
Dust mask
Cotton Gloves batteries
Safety Shoes tyres
Dust Mask metal
plastic parts
carton
wood
glass
outsource

driver license
 potential
falling of tools on the foot

breaking of pulling accessories (i.e. slings, hooks etc.)

get striked by the hammer (on finger or hand)

falling of item from the jack

fire from the sparks

explosion of cylinder

fire from the sparks

explosion of cylinder
Chemical HSD
Process Activities Tools / Equipment Consumables PPE

acessories shall not be worn during

s shall not be worn during the operation