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Gear Pump Assembly Process Flow Chart

The document provides a process flow chart showing the steps for gear pump assembly at OMFB India Private Limited. The process involves 20 main steps including sub-assembly of components, assembly of internal parts, performance testing, inspection checkpoints, potential rework, and final packing for storage. Key steps are the sub-assembly of the main housing, bearing housing, and other internal components, followed by assembly and testing of the complete gear pump unit.

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279 views4 pages

Gear Pump Assembly Process Flow Chart

The document provides a process flow chart showing the steps for gear pump assembly at OMFB India Private Limited. The process involves 20 main steps including sub-assembly of components, assembly of internal parts, performance testing, inspection checkpoints, potential rework, and final packing for storage. Key steps are the sub-assembly of the main housing, bearing housing, and other internal components, followed by assembly and testing of the complete gear pump unit.

Uploaded by

daniel_sasikumar
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
  • Gear Pump Assembly Process Flowchart
  • Continuation of Process Flowchart
  • Inspection Loop
  • Acceptance and Rework

OMFB INDIA PRIVATE LIMITED

PROCESS FLOW CHART


Chart No: 01 Prepared By:
Chart Name: Gear Pump Assembly Process Chart Approved By:

Stores

Main Hsg Sub Assy Bearing Hsg Sub Assy

Bearing
Main Housing Housing Lube
10 Bush Assembly 60 Valve
Assembly
Pump Connector,
Bearings, Spacer,
80 Shim & Circlip
Main Housing Bearing
20 Dowels 70 Housing Bush Assembly
Assembly Assembly

Bottom Thrust Bearing Housing


Plate Assembly & Pump
30 90
with Seal and Connector
Back up Ring Assembly

10 Bearing Lock
Drive & Driven
40 0 Internal Circlip
Gear Assembly Assembly

Top Thrust Plate Oil Seal , 2mm


Assembly with 11
50 shim and Internal
Seal and Back up 0 Circlip Assembly
Ring

12 'O' Ring
0 Assembly

Main Housing
& Bearing
130 Housing
Assembly

Assembly of
140 Seratted
Washers &
Assembly of
Seratted
Washers &
Bolts

Bolts
150 Tightening &
Torquing

Checking for A Denotes QA Inspection


Shaft Rotation
160 and Alloting
Serial No Sub Routine: Inspection

A
Gear Pump
170 Performance
Testing

Yes
A Confirm to
Acceptance
Criteria

180 Dummy Plug Denotes


Assembly QA No
Inspectio
n

Study the Yes


Rivetting &
Labelling of Rework Rework Retes
190 Possibilities
Pump Name
Plate
No

Reject and
Packing & Move it to
200 Moving to scrap
Stores
Format No: OMFB/PRD/F10
Iss No/Rev No: 01/00
Date: 01.04.18
Move it to
Opt No: 180

Yes

Confirm to
Retest Acceptance
Criteria

No

OMFB INDIA PRIVATE LIMITED PROCESS FLOW CHART Chart No: 01 Prepared By: Chart Name: Gear Pump Assembly Process Chart Approved
Denotes QA Inspection Yes No Yes No Sub Routine: Inspection Denotes QA Inspectio n Assembly of Seratted Washers &
Format No: OMFB/PRD/F10 Iss No/Rev No: 01/00 Date: 01.04.18
Yes No Retest Confirm to Acceptance Criteria Move it to Opt No: 180

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