Onsrud Router Bit Catalog
Uploaded by
Evan JesseOnsrud Router Bit Catalog
Uploaded by
Evan Jessecomprehensive training
Increased productivity equals lower cost, improved
profitability, and ultimately, survival of your business
in today’s competitive environment. The Onsrud
Performance Team will work with all levels of your
operation to increase your productivity. All levels of
training, general to production-specific on the shop
floor, are only a call away!
factory technical support
Onsrud Cutter provides your business with
access to our staff of highly trained professional
factory technicians. We can assist you wtih
those difficult production routing problems while
increasing your performance and productivity.
on-site trouble shooting
Correct tool selection, proper hold-down techniques,
faster feed rates, fewer and quicker set ups are
all pieces to the producivity puzzle. The Onsrud
Performance Team offers tailored solutions for
problem solving and productivity gains.
custom tool design
Not only does Onsrud Cutter offer the largest
selection of router bits for day to day operations,
but we will also design a tool for your specific
application or material. We will take your tool
requirements from the drawing board, to
sophisticated computer-aided design, to
in-house testing on our CNC router. Custom
made to meet your productivity goals.
Table of Contents
Table of Contents 2 - 13 Resharpening Modifications 82
Router Bit Selection Guide & Technical Data 65 - 68 Quote Request Form 83
Chiploads 69 - 81 Custom Tool Design 84
Table of Contents by Material
SW SOFT WOOD SW SOFT WOOD
Cedar, Cottonwood, Pine, Redwood PAGE Cedar, Cottonwood, Pine, Redwood PAGE
10-00 60-000*
14 SC 3F Low Helix Chipbreaker 36
HSS 1F O Flute Straight
15-00 60-090*
15 SC 3F Upcut Lock Mortise 37
HSS 1F Downcut Spiral
28-50 60-100SE*
18 SC 1F Compression Spiral 37
CT 2F Flush Trim
29-50 60-100DE*
19 SC 2F Compression Spiral 37
CT 2F Straight Chamfer
36-00 60-100TE
CT 2F Straight Dovetail 19 SC 3F Compression Spiral 38
37-50/60 60-100C*
Carbide 2F V Bottom 20 SC 2F Chipbreaker/Finisher 38
37-80 60-200
CT 2F Lettering Bits 21 SC 3F Low Helix Finisher 40
42-00 60-500
CT 2F Straight Corner Round 21 SC 4E Compression Spiral 41
40-000 60-500M
HSS 1F Upcut Spiral 23 SC 4F Mortise Compression Spiral 41
40-000 60-600
HSS 1F Downcut Spiral 23 SC 4F High Velocity Compression Spiral 42
40-100 60-700
HSS 2F Upcut Spiral 24 SC 4F High Velocity Upcut Spiral 42
40-100 60-700
HSS 2F Downcut Spiral 24 SC 4F High Velocity Downcut Spiral 42
40-50 60-800
CT 2F Round & Rout 21 SC 2F Roughers 43
52-200 60-900
SC 2F Spiral Upcut Wood Rout 27 SC 3F Heavy Duty Hogger 43
52-200B 60-950
SC 2F Spiral Upcut Ball Nose 28 SC 2F Heavy Duty Chipbreaker/Finisher 43
52-400* 61-000
SC 2F Spiral Upcut Wood Rout 28 SC 1F "O" Flute Straight 44
52-900 61-200
SC 2F Upcut Heavy Duty 30 SC 1F Straight Wood Rout 45
56-200 63-200
SC 2F Straight Wood Rout 32 SC 1F Upcut Spiral Wood Rout 47
57-200 64-000
SC 2F Downcut Spiral Wood Rout 34 SC 1F Downcut Super O 50
57-400* 65-000
SC 2F Downcut Spiral Wood Rout 34 SC 1F Upcut Super O 50
57-900 72-000*
SC 2F Downcut Heavy Duty 35 SC Boring Bits 61
60-000* 77-100
SC 3F High Helix Chipbreaker 36 SC 2F & 3F Taper Tools 62
* Available In Metric * Available In Metric
[Link] 2
Table of Contents by Material
HW HARD WOOD HW HARD WOOD
Ash, Beech, Birch, Cherry, Mahogany, Maple, Ash, Beech, Birch, Cherry, Mahogany, Maple,
Oak, Poplar, Teak, Walnut PAGE Oak, Poplar, Teak, Walnut PAGE
12-00 60-090*
15 SC 3F Upcut Lock Mortise 37
HSS 2F V Flute Straight
28-50 60-100SE*
18 SC 1F Compression Spiral 37
CT 2F Flush Trim
29-50 60-100DE*
CT 2F Straight Chamfer 19 SC 2F Compression Spiral 37
36-00 60-100TE
CT 2F Straight Dovetail 19 SC 3F Compression Spiral 38
37-50/60 60-100C*
Carbide 2F V Bottom 20 SC 2F Chipbreaker/Finisher 38
37-80 60-200
CT 2F Lettering Bits 21 SC 3F Low Helix Finisher 40
42-00 60-300
CT 2F Straight Corner Round 21 SC 2F Chipbreaker Finisher 40
40-000 60-350
HSS 1F Upcut Spiral 23 SC 3F Chipbreaker Finisher 41
40-000 60-500
HSS 1F Downcut Spiral 23 SC 4F Compression Spiral 41
40-100 60-500M
HSS 2F Upcut Spiral 24 SC 4F Mortise Compression Spiral 41
40-100 60-600
HSS 2F Downcut Spiral 24 SC 4F High Velocity Compression Spiral 42
40-50 60-700
CT 2F Round & Rout 21 SC 4F High Velocity Upcut Spiral 42
48-000 60-700
CT 1F & 2F Straight 25, 26 SC 4F High Velocity Downcut Spiral 42
52-200 60-800
SC 2F Spiral Upcut Wood Rout 27 SC 2F Roughers 43
52-200B 60-900
SC 2F Spiral Upcut Ball Nose 28 SC 3F Heavy Duty Hogger 43
52-400* 60-950
SC 2F Spiral Upcut Wood Rout 28 SC 2F Heavy Duty Chipbreaker/Finisher 43
52-900 61-200
SC 2F Upcut Heavy Duty 30 SC 1F Straight Wood Rout 45
56-200 63-200
SC 2F Straight Wood Rout 32 SC 1F Upcut Spiral Wood Rout 47
57-200 64-000
SC 2F Downcut Spiral Wood Rout 34 SC 1F Downcut Super O 50
57-400* 65-000
SC 2F Downcut Spiral Wood Rout 34 SC 1F Upcut Super O 50
57-900 72-000*
SC 2F Downcut Heavy Duty 35 SC Boring Bits 61
60-000* 77-100
SC 3F High Helix Chipbreaker 36 SC 2F & 3F Taper Tools 62
60-000* * Available In Metric
SC 3F Low Helix Chipbreaker 36
* Available In Metric
3 [Link]
Table of Contents by Material
CW MDF PAGE
CW MDF PAGE
13-50 60-100DE*
15 SC 2F Compression Spiral 37
CT 1F Straight Opposite Shear
28-50 60-100TE
18 SC 3F Compression Spiral 38
CT 2F Flush Trim
29-50 60-100MW
CT 2F Straight Chamfer 19 SC Max Life Compression Spiral 39
36-00 60-100C*
CT 2F Straight Dovetail 19 SC 2F Chipbreaker/Finisher 38
37-50/60 60-100DC
Carbide 2F V Bottom 20 SC Tuff Core Compression 39
37-80 60-200
CT 2F Lettering Bits 21 SC 3F Low Helix Finisher 40
40-50 60-300
CT 2F Round & Rout 21 SC 2F Chipbreaker Finisher 40
42-00 60-350
CT 2F Straight Corner Round 21 SC 3F Chipbreaker Finisher 41
47-00 60-500
CT 2F MDF Panel Tools 22 SC 4F Compression Spiral 41
48-000 60-500M
CT 1F & 2F Straight 25, 26 SC 4F Mortise Compression Spiral 41
48-700 60-600
CT 2F CNC & MDF 26 SC 4F High Velocity Compression Spiral 42
52-200 60-700
SC 2F Spiral Upcut Wood Rout 27 SC 4F High Velocity Upcut Spiral 42
52-200B 60-700
SC 2F Spiral Upcut Ball Nose 28 SC 4F High Velocity Downcut Spiral 42
52-400* 60-800
SC 2F Spiral Upcut Wood Rout 28 SC 2F Roughers 43
52-900 60-900
SC 2F Upcut Heavy Duty 30 SC 3F Heavy Duty Hogger 43
56-200 60-950
SC 2F Straight Wood Rout 32 SC 2F Heavy Duty Chipbreaker/Finisher 43
57-200 61-200
SC 2F Downcut Spiral Wood Rout 34 SC 1F Straight Wood Rout 45
57-400* 64-000
SC 2F Downcut Spiral Wood Rout 34 SC 1F Downcut Super O 50
57-900 65-000
SC 2F Downcut Heavy Duty 35 SC 1F Upcut Super O 50
60-000* 68-100
SC 3F High Helix Chipbreaker 36 PCD 1F Compression 57
60-000* 72-000*
SC 3F Low Helix Chipbreaker 36 SC Boring Bits 61
60-090* 77-100
SC 3F Upcut Lock Mortise 37 SC 2F & 3F Taper Tools 62
60-100SE* * Available In Metric
SC 1F Compression Spiral 37
* Available In Metric
[Link] 4
Table of Contents by Material
LW LAMINATED CHIPBOARD PAGE
LW LAMINATED PLYWOOD PAGE
13-50 13-50
CT 1F Straight Opposite Shear 15 CT 1F Straight Opposite Shear 15
27-00 27-00
SC 1F Laminate Trim 17 SC 1F Laminate Trim 17
27-50 27-50
SC 2F Straight Laminate Trim 18 SC 2F Straight Laminate Trim 18
28-50 28-50
CT 2F Flush Trim 18 CT 2F Flush Trim 18
37-50/60 37-50/60
SC 2F V Bottom 20 SC 2F V Bottom 20
37-80 37-80
CT 2F Lettering Bits 21 CT 2F Lettering Bits 21
48-000 48-000
CT 1F Straight 25 CT 1F Straight 25
60-100SE* 60-100SE*
SC 1F Compression Spiral 37 SC 1F Compression Spiral 37
60-100DE* 60-100DE*
SC 2F Compression Spiral 37 SC 2F Compression Spiral 37
60-100TE 60-100TE
SC 3F Compression Spiral 38 SC 3F Compression Spiral 38
60-100MW 60-100C*
SC Max Life Compression Spiral 39 SC 2F Chipbreaker/Finisher 38
60-100C* 60-500
SC 1F Chipbreaker/Finisher 38 SC 4F Compression Spiral 41
60-100DC 60-500M
SC Tuff Core Compression 39 SC 4F Mortise Compression Spiral 41
60-500 60-600
SC 4F Compression Spiral 41 SC 4F High Velocity Compression Spiral 42
60-500M 68-100
SC 4F Mortise Compression Spiral 41 PCD 1F Compression 57
60-600 72-000*
SC 4F High Velocity Compression Spiral 42 SC Boring Bits 61
68-100 77-100
PCD 1F Compression 57 SC 2F & 3F Taper Tools 62
72-000* * Available In Metric
SC Boring Bits 61
77-100
SC 1F & 2F Taper Tools 62
* Available In Metric
5 [Link]
Table of Contents by Material
CW SOFT PLYWOOD PAGE
CW SOFT PLYWOOD PAGE
13-50 60-350
CT 1F Straight Opposite Shear 15 SC 3F Chipbreaker Finisher 41
37-50/60 60-500
SC 2F V Bottom 20 SC 4F Compression Spiral 41
37-80 60-500M
CT 2F Lettering Bits 21 SC 4F Mortise Compression Spiral 41
40-50 60-600
CT 2F Round & Rout 21 SC 4F High Velocity Compression Spiral 42
48-000 60-700
CT 1F & 2F Straight 25, 26 SC 4F High Velocity Upcut Spiral 42
48-700 60-700
CT 2F CNC & MDF 26 SC 4F High Velocity Downcut Spiral 42
56-200 60-800
SC 2F Straight Wood Rout 32 SC 2F Roughers 43
60-000* 60-900
SC 3F High Helix Chipbreaker 36 SC 3F Heavy Duty Hogger 43
60-000* 60-950
SC 3F Low Helix Chipbreaker 36 SC 2F Heavy Duty Chipbreaker/Finisher 43
60-090* 61-200
SC 3F Upcut Lock Mortise 37 SC 1F Straight Wood Rout 45
60-100SE* 64-000
SC 1F Compression Spiral 37 SC 1F Downcut Super O 50
60-100DE* 65-000
SC 2F Compression Spiral 37 SC 1F Upcut Super O 50
60-100TE 68-100
SC 3F Compression Spiral 38 PCD 1F Compression 57
60-100C* 72-000*
SC 2F Chipbreaker/Finisher 38 SC Boring Bits 61
60-100DC 77-100
SC Tuff Core Compression 39 SC 2F & 3F Taper Tools 62
60-300 * Available In Metric
SC 2F Chipbreaker Finisher 40
* Available In Metric
[Link] 6
Table of Contents by Material
CW HARD PLYWOOD PAGE
CW HARD PLYWOOD PAGE
13-50 60-350
CT 1F Straight Opposite Shear 15 SC 3F Chipbreaker Finisher 41
37-50/60 60-500
Carbide 2F V Bottom 20 SC 4F Compression Spiral 41
37-80 60-500M
CT 2F Lettering Bits 21 SC 4F Mortise Compression Spiral 41
40-50 60-600
CT 2F Round & Rout 21 SC 4F High Velocity Compression Spiral 42
48-000 60-700
CT 1F & 2F Straight 25, 26 SC 4F High Velocity Upcut Spiral 42
48-700 60-700
CT 2F CNC & MDF 26 SC 4F High Velocity Downcut Spiral 42
56-200 60-800
SC 2F Straight Wood Rout 32 SC 2F Roughers 43
60-000* 60-900
SC 3F High Helix Chipbreaker 36 SC 3F Heavy Duty Hogger 43
60-000* 60-950
SC 3F Low Helix Chipbreaker 36 SC 2F Heavy Duty Chipbreaker/Finisher 43
60-090* 61-200
SC 3F Upcut Lock Mortise 37 SC 1F Straight Wood Rout 45
60-100SE* 64-000
SC 1F Compression Spiral 37 SC 1F Downcut Super O 50
60-100DE* 65-000
SC 2F Compression Spiral 37 SC 1F Upcut Super O 50
60-100TE 68-100
SC 3F Compression Spiral 38 PCD 1F Compression 57
60-100C* 72-000*
SC 2F Chipbreaker/Finisher 38 SC Boring Bits 61
60-100DC 77-100
SC Tuff Core Compression 39 SC 2F & 3F Taper Tools 62
60-300 * Available In Metric
SC 2F Chipbreaker Finisher 40
* Available In Metric
7 [Link]
Table of Contents by Material
SP SOFT PLASTIC SP SOFT PLASTIC
ABS, Polycarbonate, Polyethylene, PVC, ABS, Polycarbonate, Polyethylene, PVC,
Polypropylene, HDPE, Polystyrene, UHMW, Polypropylene, HDPE, Polystyrene, UHMW,
Extruded Acrylic PAGE Extruded Acrylic PAGE
10-00 61-400*
HSS 1F O Flute Straight 14 SC 1F Straight 45
11-00 62-750
HSS 1F or 2F O Flute Straight 14 SC 1F Downcut "O" Flute 46
28-20 62-850*
SC Double Bearing Plastic Trim 18 SC 1F Downcut "O" Flute 46
28-50 63-500
CT 2F Flush Trim 18 SC 1F Upcut “O” Flute 48
37-50/60 63-750
Carbide 2F V Bottom 20 SC 1F Upcut "O" Flute 49
40-50 63-850*
CT 2F Round & Rout 21 SC 1F Upcut "O" Flute 49
52-200 64-000
SC 2F Spiral Upcut Wood Rout 27 SC 1F Downcut Super O 50
52-200B/BL 65-000
SC 2F Ball Nose 28 SC 1F Upcut Super O 50
52-400* 66-000*
SC 2F Spiral Upcut Wood Rout 28 SC Edge Rounding Bits 51
52-600 66-200
SC 2F Upcut "O" Flute 29 SC 2F Rout and Chamfer 52
52-700* 66-300
SC 2F Upcut "O" Flute 29 SC 2F Upcut Bottom Surfacing 52
56-430* 66-350*
SC 2F Straight O Flute 33 SC 2F Upcut Bottom Surfacing 52
56-600 67-200
SC 2F Straight "O" Flute 33 54
SC 3F Phenolic/Composite Cutter
57-600* 67-800*
SC 2F Downcut "O" Flute 35 56
SC 8 Facet Drill
60-000* 70-500*
SC 3F High Helix Chipbreaker 36 60
HSS Plastic Drills
60-000* 77-100
SC 3F Low Helix Chipbreaker 36 62
SC 2F & 3F Taper Tools
60-900 * Available In Metric
SC 3F Heavy Duty Hogger 43
61-000P
SC 1F "O" Flute Straight 44
* Available In Metric
[Link] 8
Table of Contents by Material
HP HARD PLASTIC HP HARD PLASTIC
Cast Acrylic, Melamine, Nylon, PVC, Vinyl PAGE Cast Acrylic, Melamine, Nylon, PVC, Vinyl PAGE
11-00 62-700
HSS 1F or 2F O Flute Straight 14 SC 1F Downcut "O" Flute 46
28-20 62-750
SC Double Bearing Plastic Trim 18 SC 1F Downcut "O" Flute 46
37-50/60 62-800*
Carbide 2F V Bottom 20 SC 1F Downcut "O" Flute 46
40-50 62-850*
CT 2F Round & Rout 21 SC 1F Downcut "O" Flute 46
52-200B/BL 63-500
SC 2F Ball Nose 28 SC 1F Upcut "O" Flute 48
52-600 63-700
SC 2F Upcut "O" Flute 29 SC 1F Upcut "O" Flute 49
56-000 63-750
SC 2F Straight 31 SC 1F Upcut "O" Flute 49
56-000P 63-800*
SC 2F Straight 32 SC 1F Upcut "O" Flute 49
56-430* 63-850*
SC 2F Straight O Flute 33 SC 1F Upcut "O" Flute 49
56-450* 64-000
SC 2F Straight 33 SC 1F Downcut Super O 50
56-600 65-000
SC 2F Straight "O" Flute 33 SC 1F Upcut Super O 50
57-600* 66-000*
SC 2F Downcut "O" Flute 35 SC Edge Rounding Bits 51
60-000* 66-200
SC 3F High Helix Chipbreaker 36 SC 2F Rout and Chamfer 52
60-000* 66-300
SC 3F Low Helix Chipbreaker 36 SC 2F Upcut Bottom Surfacing 52
60-200 66-350*
SC 3F Low Helix Finisher 40 SC 2F Upcut Bottom Surfacing 52
60-900 70-500*
SC 3F Heavy Duty Hogger 43 HSS Plastic Drills 60
61-000P 77-100
SC 1F "O" Flute Straight 44 SC 2F & 3F Taper Tools 62
61-400* * Available In Metric
SC 1F Straight 45
* Available In Metric
9 [Link]
Table of Contents by Material
CP COMPOSITE CP COMPOSITE
Fiberglass, Phenolic, Reinforced Acetal PAGE Fiberglass, Phenolic, Reinforced Acetal PAGE
48-000 67-200
CT 1F & 2F Straight 25, 26 SC 3F Phenolic/Composite Cutter 54
52-000 67-250
SC 2F Spiral Upcut 27 3F Diamond Grit Tools 53
53-000 67-300
SC 3F Straight 30 SC 2F Compression Spiral 54
54-300 67-400
SC 4F Upcut Spiral 30 SC Un-Ruffer 54
55-000/54-000 67-500
SC 4F Spiral Flute 31 SC Carbon Graphite Tool 55
55-300 67-600
SC 4F Upcut Spiral 31 SC Fiber Metal Router 55
56-000 67-800*
SC 2F Straight 31 SC 8 Facet Drill 56
56-000P 68-000
SC 2F Straight 32 2F PCD Tipped Tools 57
56-450* 68-200
SC 2F Straight 33 PCD 2F SERF 57
57-000 68-900
SC 2F Downcut Spiral 34 PCD 8 Facet Drills 58
58-000/59-000 86-000
SC 3F Spiral Flute 35 SC Kevlar Drills 64
63-000 86-100
SC 1F Upcut Spiral 47 SC DFC Parabolic Drill 64
67-000* * Available In Metric
SC Fiberglass Burr Bits 53
* Available In Metric
SPECIAL PURPOSE PAGE SPECIAL PURPOSE PAGE
37-00 77-000
SC 1F 60° Engraving Tools 20 SC 1F Top Loading Router Bits 61
37-20 83-100
SC 1F 30° Engraving Tools 20 SC General Purpose Drills 63
37-70 83-300
CT 2F Dibond/Alucobond Folding Tool 20 SC 2F Upcut 64
70-100 91-000
CT Blade and Arbor 58 CT Spoilboard Cutter 65
70-200 91-100
SC Flush Mount Blade 58 Insert Spoilboard Cutter 65
70-300 * Available In Metric
CT Flush Mount Blade 59
* Available In Metric
[Link] 10
Table of Contents by Material
SSP SOLID SURFACE PAGE
SSP SOLID SURFACE PAGE
37-50/60 60-200
Carbide 2F V Bottom 20 SC 3F Low Helix Finisher 40
40-50 62-700
21 SC 1F Downcut "O" Flute 46
CT 2F Round & Rout
42-00 62-750
21 SC 1F Downcut "O" Flute 46
CT 2F Straight Corner Round
52-000 62-800*
27 SC 1F Downcut "O" Flute 46
SC 2F Spiral Upcut
52-200 62-850*
27 SC 1F Downcut "O" Flute 46
SC 2F Spiral Upcut Wood Rout
52-200B/BL 63-700
28 SC 1F Upcut "O" Flute 49
SC 2F Ball Nose
52-400* 63-750
28 SC 1F Upcut "O" Flute 49
SC 2F Spiral Upcut Wood Rout
52-600 63-800*
29 SC 1F Upcut "O" Flute 49
SC 2F Upcut "O" Flute
52-700* 63-850*
29 SC 1F Upcut "O" Flute 49
SC 2F Upcut "O" Flute
56-000P 64-000
32 SC 1F Downcut Super O 50
SC 2F Straight
56-450* 65-000
33 SC 1F Upcut Super O 50
SC 2F Straight
57-600 66-000*
35 SC Edge Rounding Bits 51
SC 2F Downcut "O" Flute
* Available In Metric
* Available In Metric
A ALUMINUM PAGE A ALUMINUM PAGE
15-00 63-600
15 SC 1F "O" Flute Upcut Spiral 48
HSS 1F Downcut Spiral
40-000 63-900*
23 SC 1F "O" Flute Upcut Spiral 50
HSS 1F Upcut & Downcut Spiral
40-100 64-000
24 SC 1F Downcut Super O 50
HSS 2F Upcut & Downcut Spiral
52-000 65-000
27 SC 1F Upcut Super O 50
SC 2F Spiral Upcut
52-000B/BL 66-300
28 SC 2F Upcut Bottom Surfacing 52
SC 2F Ball Nose
57-000 66-350*
34 SC 2F Upcut Bottom Surfacing 52
SC 2F Downcut Spiral
61-000 77-100
44 SC 2F & 3F Taper Tools 58
SC 1F "O" Flute Straight
62-600 81-100
45 SC 2F Extrusion Cutter 62
SC 1F "O" Flute Downcut Spiral
63-000 * Available In Metric
SC 1F Upcut Spiral 47
* Available In Metric
11 [Link]
Table of Contents by Material
CM CONSTRUCTION MATERIAL CM CONSTRUCTION MATERIAL
DW Drywall, RV/Mobile and Modular Housing PAGE DW Drywall, RV/Mobile and Modular Housing PAGE
18-00 20-10
HSS 1F Straight Pilot Bit 16 HSS 1F Drywall Bit 17
20-00 * Available In Metric
HSS 1F Downcut Spiral Pilot Bit 17
* Available In Metric
FP FOAM PAGE
FP FOAM PAGE
12-00 40-550
HSS 2F V Flute Straight 15 HSS 4F Foam Cutters 25
13-50 52-550
CT 1F Straight Opposite Shear 15 SC 2F Foam Cutters 28
52-700* 77-100
SC 2F Upcut "O" Flute 29 SC 2F & 3F Taper Tools 62
56-000P * Available In Metric
SC 2F Straight 32
48-000
CT 1F & 2F Straight 25, 26
* Available In Metric
MT MT
DT MORTISING & DOVETAILING PAGE DT MORTISING & DOVETAILING PAGE
36-00 60-090
CT 2F Dovetail 19 SC 3F Upcut Lock Mortise 37
60-100M* 60-500M
SC Mortise Compression Spiral 38 SC 4F Mortise Compression Spiral 41
* Available In Metric * Available In Metric
D METAL DOORS PAGE M METAL PAGE
15-50 83-300
HSS 1F Dor Bit 16 SC 2F Stainless Steel Cutter 64
15-75 * Available In Metric
HSS 3F Dor Bit 16
* Available In Metric
[Link] 12
TABLE OF CONTENTS
10-00 HSS 1F O Flute Straight 14 55-000 / 54-000 SC 4F Spiral Flute 31 62-800* SC 1F Downcut "O" Flute 46
11-00 HSS O flute Straight 14 55-300 SC 4F Upcut Spiral 31 62-850* SC 1F Downcut "O" Flute 46
12-00 HSS 2F V Flute Straight 15 56-000 SC 2F Straight 31 63-000 SC 1F Upcut Spiral 47
13-50 CT 1F Straight Opposite Shear 15 56-000P SC 2F Straight 32 63-200 SC 1F Upcut Spiral Wood Rout 47
15-00 HSS 1F Downcut Spiral 15 56-200 SC 2F Straight Wood Rout 32 63-500 SC 1F Acrylic Tools 48
15-50 HSS 1F Steel Dor Bit 16 56-430* SC 2F Straight O Flute 33 63-600 SC 1F "O" Flute Upcut Spiral 48
15-75 HSS 3F CNC Dor Bit 16 56-450* SC 2F Straight 33 63-700 SC 1F Upcut "O" Flute 49
18-00 HSS 1F Straight Pilot 16 56-600 SC 2F Straight "O" Flute 33 63-750 SC 1F Upcut "O" Flute 49
20-00 HSS 1F Downcut Spiral Pilot 17 57-000 SC 2F Downcut Spiral 34 63-800* SC 1F Upcut "O" Flute 49
20-10 HSS 1F Drywall Bit 17 57-200 SC 2F Downcut Spiral Wood Rout 34 63-850* SC 1F Upcut "O" Flute 49
27-00 SC 1F Laminate Trim 17 57-400* SC 2F Downcut Spiral Wood Rout 34 63-900* SC 1F "O" Flute Upcut Spiral 50
27-50 SC 2F Laminate Trim 18 57-600* SC 2F Downcut "O" Flute 35 64-000 SC 1F Downcut Super O 50
28-20 SC Double-Bearing Plastic Trim 18 65-000 SC 1F Upcut Super O 50
57-900 SC 2F Downcut Heavy Duty 35
28-50 CT Flush Trim 18 66-000* SC Edge Rounding Bits 51
58-000 / 59-000 SC 3F Spiral Flute 35
28-75 Bearing Kits for Bearing Tools 19 66-200 SC 2F Rout and Chamfer 52
60-000* SC 3F High Helix Chipbreaker 36
29-50 CT Chamfer 19 66-300 SC 2F Upcut Bottom Surfacing 52
60-000* SC 3F Low Helix Chipbreaker 36
36-00 CT 2F Dovetail 19 66-350* SC 2F Upcut Bottom Surfacing 52
60-090* SC 3F Upcut Lock Mortise 37
37-00 SC 1F 60° Engraving Tools 20 67-000* SC Fiberglass Burr Bits 53
60-100SE* SC 1F Compression Spiral 37
37-20 SC 1F 30° Engraving Tools 20 67-250 3F Diamond Grit Tools 53
60-100DE* SC 2F Compression Spiral 37
37-50/60 Carbide 2F V Bottom 20 67-200 SC 3F Phenolic/Composite Cutter 54
60-100C* SC 2F Chipbreaker/Finisher 38 67-300 SC 2F Compression Spiral 54
37-70 CT 2F Dibond/Alucobond 20
60-100TE SC 3F Compression Spiral 38 67-400 SC Un-Ruffer 54
Folding Tool
60-100M* SC Mortise Compression Spiral 38 67-500 SC Carbon Graphite Tool 55
37-80 CT 2F Lettering Bits 21
40-50 CT 2F Round & Rout 21 60-100MW SC Max Life Compression Spiral 39 67-600 SC Fiber Metal Router 55
42-00 CT 2F Corner Round 21 60-100DC SC Tuff Core Compression 39 67-800* SC 8 Facet Drills 56
47-00 CT 2F MDF Panel Bits 22 60-200 SC 3F Low Helix Finisher 40 68-000 2F PCD Tipped Tools 57
90-00 T Slot 22 60-300 SC 2F Chipbreaker Finisher 40 68-100 PCD 1F Compression 57
40-000 HSS 1F Upcut Spiral 23 60-350 SC 3F Chipbreaker Finisher 41 68-200 PCD 2F SERF 57
40-000 HSS 1F Downcut Spiral 23 60-500 SC 4F Compression Spiral 41 68-900 PCD 8 Facet Drills 58
40-100 HSS 2F Upcut Spiral 24 60-500M SC 4F Mortise 41 70-100 CT Blade and Arbor 58
40-100 HSS 2F Downcut Spiral 24 Compression Spiral 70-200 SC Flush Mount Blade 58
40-550 HSS 4F Foam Cutters 25 60-600 SC 4F High Velocity 42 70-300 CT Flush Mount Blade 59
Compression Spiral 70-500* HSS Plastic Drill 60
48-000 CT 1F Straight 25
60-700 SC 4F High Velocity Upcut Spiral 42 72-000* SC Boring Bits 61
48-000 CT 2F Straight 26
60-700 SC 4F High Velocity Dwncut Spiral 42 77-000 SC 1F Top Loading Router Bits 61
48-700 CT 2F CNC & MDF 26
60-800 SC 2F Roughers 43 77-100 SC 2F & 3F Taper Tools 62
52-000 SC 2F Spiral Upcut 27
60-900 SC 3F Heavy Duty Hogger 43 81-100 SC 2F Extrusion Cutter 62
52-200 SC 2F Spiral Upcut Wood Rout 27
60-950 SC 2F Heavy Duty 43 83-100 SC General Purpose Drills 63
52-200B/BL SC 2F Ball Nose 28
Chipbreaker/Finisher 83-300 Stainless Steeel Tools 64
52-400* SC 2F Spiral Upcut Wood Rout 28
61-000 SC 1F "O" Flute Straight 44 86-000 SC Kevlar Drills 64
52-550 SC 2F Foam Cutters 28 61-000P SC 1F "O" Flute Straight 44 86-100 SC DFC Parabolic Drills 64
52-600 SC 2F Upcut "O" Flute 29 61-200 SC 1F Straight Wood Rout 45 91-000 CT Spoilboard Cutter 65
52-700* SC 2F Upcut "O" Flute 29 61-400* SC 1F Straight 45 91-100 Insert Spoilboard Cutter 65
52-900 SC 2F Upcut Heavy Duty 30 62-600 SC 1F "O" Flute Downcut Spiral 45
53-000 SC 3F Straight 30 * Available in Metric
62-700 SC 1F Downcut "O" Flute 46
54-300 SC 4F Downcut Spiral 30 62-750 SC 1F Downcut "O" Flute 46
13 [Link]
Single Flute - High Speed Steel O Flute Straight 10-00
Combines an open flute design with single flute Part Cutting Flute SHK
OAL
geometry to provide optimum chip removal at Number DIA LGTH DIA
fast feed rates. Excellent for hand-fed operations. 10-00 1/16 3/16 1/4 2
10-01 3/32 3/8 1/4 2
Usage ABS, polycarbonate, polyethylene, PVC,
PVC, polypropylene, polystyrene, extruded 10-02 1/8 3/8 1/4 2
acrylic, HDPE, UHMW, and natural wood 10-20 1/8 1/2 1/4 2
Material SW SP See Selection Guide - pg. 2 - 12 10-22 3/16 3/4 1/4 2
10-06 1/4 3/4 1/4 2-1/8
10-07 1/4 1 1/4 2-3/8
10-78 1/4 1-1/4 1/4 2-5/8
10-11 3/8 1 1/2 2-1/2
Single & Double Flute - High Speed Steel O Flute Straight 11-00
Designed for cutting softer more flexible plastics. SINGLE FLUTE
Single flute for faster feed rates. Double flute for Part Cutting Flute SHK
OAL
smoother finish. Excellent for hand-fed operations. Number DIA LGTH DIA
11-01 1/8 1/2 1/4 2
Usage ABS, polycarbonate, polyethylene, 11-75* 1/8 5/8 1/4 3-1/4
polystyrene, PVC, polypropylene extruded
acrylic, HDPE, UHMW 11-03 3/16 5/8 1/4 3-1/4
11-77* 3/16 3/4 1/4 3-1/4
Material SP HP See Selection Guide - pg. 2 - 12
11-05 1/4 3/4 1/4 2-1/8
11-71* 1/4 3/4 1/4 3-1/4
11-07 1/4 1 1/4 2-3/8
11-09 3/8 1 3/8 2-1/2
Single Double
Flute Flute DOUBLE FLUTE
Part Cutting Flute SHK
OAL
Number DIA LGTH DIA
11-00 3/16 5/8 1/4 2
11-02 1/4 3/4 1/4 2-1/8
11-72* 1/4 3/4 1/4 3-1/4
11-76* 1/4 3/4 1/4 3-3/4
11-04 1/4 1 1/4 2-3/8
11-78* 1/4 2 1/4 3-1/4
11-06 3/8 1 3/8 2-1/2
11-74* 3/8 1 3/8 3-1/2
*These tools are designed and toleranced for Air Routers with guide bushing.
[Link] 14
12-00
Double Flute - High Speed Steel V Flute Straight
These V flutes are often selected when a Part Cutting Flute SHK
OAL
balanced tool is critical for smooth finish. Number DIA LGTH DIA
A universal tool used in many environments. 12-00 1/4 3/4 1/4 2-1/8
Excellent for hand-fed applications. 12-79* 1/4 1 1/4 3-1/4
12-35 1/4 1 1/2 2-1/2
Usage Foam and natural wood
12-05 3/8 1 3/8 2-1/2
Material HW FP See Selection Guide - pg. 2 - 12
12-10 1/2 1-1/4 1/2 2-3/4
12-16 7/8 1-1/4 1/2 2-3/4
* These tools are designed and toleranced for Air Routers with guide bushing.
13-50
Single Flute - Carbide Tipped Opposite Shear
Opposite shearing action tools designed Part Cutting Flute SHK
OAL
to minimize chipping or tear out on both Number DIA LGTH DIA
sides of laminated or veneered stock. 13-53 1/2 1-1/4 1/2 2-3/4
Excellent for sink cutouts. 13-54 1/2 1-1/2 1/2 3
13-50 1/2 2 1/2 4
Usage Wood composites, laminate,
veneer & foam 13-52 1/2 2-1/4 1/2 4-1/4
Material CW FP LW See Selection Guide - pg. 2 - 12 13-55 3/4 2 3/4 4
SHEER ANGLE ≈ 3° - 6°
15-00
Single Flute - High Speed Steel Downcut Spiral
Designed to rout thick laminated stock of Part Cutting Flute SHK
OAL
aluminum and wood and to make straight Number DIA LGTH DIA
through cuts in thick stock of either material. 15-03 1/2 2-1/4 1/2 5-1/4
15-05 1/2 2-1/2 1/2 5-1/2
Usage Natural wood and aluminum
HELIX ANGLE ≈ 18° - 32°
Material SW A See Selection Guide - pg. 2 - 12
15 [Link]
Single Flute - High Speed Steel Dor-Bits 15-50
Designed to rout steel doors. Part Cutting Flute SHK Door
OAL
Number DIA LGTH DIA Machine
Usage Metal clad doors 15-52 1/2 2-1/4 1/2 5-1/4 RUVO
(15-50 and TIN15-50)
Fiberglass doors (TIN15-50)
15-53 1/2 2-1/2 1/2 5-1/2 RUVO
15-54 1/2 2-1/2 1/2 5 ACE
Material D See Selection Guide - pg. 2 - 12
15-55* 1/2 2-1/2 1/2 5-1/2 FALCON
15-57* 1/2 2-1/2 1/2 5-1/2 NORFIELD
15-60 1/2 2-1/2 1/2 5-1/2 RUVO
15-61* 1/2 2-1/2 1/2 5-1/2
HELIX ANGLE ≈ 18° - 32° *Have Flats
TITANIUM COATED
Part Cutting Flute SHK Door
OAL
Number DIA LGTH DIA Machine
TIN15-52 1/2 2-1/4 1/2 5-1/4 RUVO
TIN15-53 1/2 2-1/2 1/2 5-1/2 RUVO
TIN15-54 1/2 2-1/2 1/2 5 ACE
TIN15-55* 1/2 2-1/2 1/2 5-1/2 FALCON
TIN15-57* 1/2 2-1/2 1/2 5-1/2 NORFIELD
TIN15-60 1/2 2-1/2 1/2 5-1/2 RUVO
TIN15-61* 1/2 2-1/2 1/2 5-1/2
*HAVE FLATS
15-75
Three Flute - High Speed Steel TIN Coated CNC Dor-Bits
Downcut tools designed specifically TITANIUM COATED
for machining metal clad doors in a Part Cutting Flute SHK Door
OAL
CNC environment. The tool geometry Number DIA LGTH DIA Machine
facilitates piercing steel and produces TIN15-75 1/2 3 1/2 6 KVAL
a superior cut for door lites and HELIX ANGLE ≈ 18°
hardware openings.
Usage Metal clad or fiberglass doors
Material D See Selection Guide - pg. 2 - 12
18-00
Single Flute - High Speed Steel Straight Pilot
Straight flute tools with boring points and pilots Part Cutting Flute SHK
OAL
are the workhorse of the mobile home, modular Number DIA LGTH DIA
home and RV industries. 18-00 1/4 3/4 1/4 2-3/4
18-02 3/8 7⁄8 3/8 2-7⁄8
Usage Wood panels, vinyl coated panels, wall
18-03 1/2 1 1/2 3-1/2
board and aluminum layered materials
CM
Material DW
See Selection Guide - pg. 2 - 12
[Link] 16
20-00
Single Flute - High Speed Steel Downcut Spiral Pilot
Spiral tools designed to push chips away Part Cutting Flute SHK
OAL
from the operator in mobile home and RV Number DIA LGTH DIA
manufacturing plants. 20-00 1/4 3/4 1/4 3
20-02 3/8 1 3/8 3-7⁄16
Usage Aluminum and plywood sandwich
panels, vinyl coated panels, wall 20-03 1/2 1-1/4 1/2 4
board, drywall and layered material HELIX ANGLE ≈ 21° - 38°
Material CM See Selection Guide - pg. 2 - 12
DW
20-10
Single Flute - High Speed Steel Drywall Bit
Spiral flute tools designed to make cut outs in Part Cutting Flute SHK
OAL
drywall. Used in manufactured housing and on Number DIA LGTH DIA
site construction. 20-10 3/16 1 1/4 3-1/4
20-11 1/8 3/4 1/8 2-1/2
Usage Drywall cut outs
CM
20-15 1/8 1 1/8 2-1/2
Material DW
See Selection Guide - pg. 2 - 12
HELIX ANGLE ≈ 30° - 41°
27-00
Single Flute - Solid Carbide Laminate Trim
Designed to trim counter tops. The Part Cutting Flute SHK
OAL Style
pilot bears on the finished surface and Number DIA LGTH DIA
acts as a guide to trim flush or with a 27-00 1/4 1/4 1/4 1-1/2 Flush
bevel. Available with boring point if 27-01 1/4 1/4 1/4 1-1/2 7° Bevel
necessary to plunge and rout.
27-03 1/4 3/8 1/4 2 Flush
Usage Trimming laminate counter tops
and trimming plastic parts
Material LW See Selection Guide - pg. 2 - 12
17 [Link]
27-50
Double Flute - Solid Carbide Laminate Trim
Tools with a pilot designed to give Part Cutting Flute SHK
OAL Style
a satin smooth finish when trimming Number DIA LGTH DIA
laminate counter tops. 27-50 1/4 7⁄16 1/4 1-5/8 Flush
Usage Trimming laminate counter
tops and trimming plastic
parts
Material LW See Selection Guide - pg. 2 - 12
28-20
Solid Carbide Double-Bearing Plastic Trim
Spirals designed to trim stacked sheets Part Cutting Flute SHK
OAL Flute
of plastic in hand-fed applications. Number DIA LGTH DIA
They use a double bearing guide to 28-20 1/4 3/4 1/4 3 2
ensure smooth cutting action around 28-25 1/2 1-1/8 1/2 4 2
a template. HELIX ANGLE ≈ 11° - 30°
Usage Trimming stacked sheets
plastic & laminates
Material SP HP See Selection Guide - pg. 2 - 12
REPLACEMENT BEARING KITS FOR SERIES 28-20
Solid Carbide Double Bearing Plastic Trim Tool Kits
28-89 KIT for 28-20 Tool
28-88 KIT for 28-25 Tool
Double Flute Three Flute
28-50
Carbide Tipped Flush Trim
Designed to provide Part Cutting Flute SHK
OAL Flute
a smooth finished edge Number DIA LGTH DIA
on dense, abrasive and 28-55 1/4 1 1/4 2-1/2 2
laminated materials. A ball 28-51 3/8 1/2 1/4 2-1/4 2
bearing guide assists free
28-50 3/8 1 1/4 2-3/4 2
cutting action. Excellent
28-53 1/2 1/2 1/4 2 2
for hand-fed applications.
28-57 1/2 1 1/4 2-3/4 3
Usage Natural wood, 28-54 1/2 1 1/2 3-1/4 2
wood composites, 28-59 1/2 1-1/2 1/2 4-1/4 3
laminated and
28-63 1/2 1-1/2 1/2 4-1/4 2
veneered
28-64 1/2 2 1/2 4-1/4 2
Material SW HW CW
LW SP
See Selection Guide - pg. 2 - 12
Double Flute Three Flute
[Link] 18
28-75
Bearings Kits For Bearing Tools
Bearing kits which include Kit
Bearing Size Description
bearing, washer and locknut Number
or screw as required. 28-78 1/2”O.D. x 3/16”I.D. Bearing, Washer & Screw
28-80 5/8”O.D. x 1/8”I.D. Bearing & Screw
28-79 3/8”O.D. x 3/16”I.D. Bearing, Washer & Screw
28-86 21/2”O.D 2 Bearings w/Hardware
29-50
Double Flute - Carbide Tipped Chamfer
Provides a beveled or decorative Part Flute SHK
Bevel OAL
edge on finished parts. Number LGTH DIA
29-51 45° 1/2 1/4 2
Usage Natural wood and
29-52 45° 1/2 1/2 2-1/2
wood composites
29-53 25° 3/8 1/4 1-7⁄ 8
Material SW HW CW
See Selection Guide - pg. 2 - 12
36-00
Double Flute - Carbide Tipped Dovetail
The best mechanical all wood Part Large Small Flute Angle SHK
OAL
method of joining two right angle Number DIA DIA LGTH Per Side DIA
members, a dovetail joint. 36-03 3/8 3/16 3/8 14°2’ 1/4 1-3/4
36-05 3/8 1/4 3/8 9°28’ 1/2 1-7⁄8
Usage Natural wood and
wood composites 36-07 1/2 1/4 1/2 14°2’ 1/2 2-1/8
Material SW HW CW MTDT 36-12 3/4 1/2 3/4 9°28’ 1/2 2-1/4
See Selection Guide - pg. 2 - 12 HELIX ANGLE ≈ 5° - 10° Shear
Right Hand
19 [Link]
37-00
Single Flute - Solid Carbide Engraving Tools 37-20
The half round engraving tools are offered Usage Wood, plastic, aluminum
with a wide range of tip sizes and angles to and solid surface
accommodate many engraving styles. Material SW HW SP HP A SSP
See Selection Guide - pg. 2 - 12
Part SHK Part SHK
TIP Angle OAL TIP Angle OAL
Number DIA Number DIA
37-21 0.005 30 1/4 2 37-01 0.005 60 1/4 2
37-23 0.010 30 1/4 2 37-03 0.010 60 1/4 2
37-25 0.020 30 1/4 2 37-05 0.020 60 1/4 2
37-27 0.030 30 1/4 2 37-07 0.030 60 1/4 2
37-29 0.040 30 1/4 2 37-09 0.040 60 1/4 2
37-31 0.060 30 1/4 2 37-11 0.060 60 1/4 2
37-35 0.090 30 1/4 2 37-15 0.090 60 1/4 2
37-39 30 Degree Kit 37-19 60 Degree Kit
Double Flute - V Bottom 37-50
37-60
Designed for V grooving or beveling 90°. SOLID CARBIDE
Part Cutting Flute SHK
Usage Plastic and solid surface, composites, OAL
Number DIA LGTH DIA
laminated and veneer 37-50 3/16 5/8 1/4 2
Material SW HW CW SP HP SSP LW 37-51 1/4 3/4 1/4 2
See Selection Guide - pg. 2 - 12 37-52 3/8 3/4 3/8 2-1/2
HELIX ANGLE ≈ 3° - 5° Shear
CARBIDE TIPPED
Part Cutting Flute SHK
OAL
Number DIA LGTH DIA
37-61 1/2 13⁄ 32 1/4 1-25 ⁄ 32
37-62 3/4 1/2 1/2 2-1/8
37-63 1 27⁄ 32 1/2 2-27⁄ 32
Double Flute - Carbide Tipped Folding Tool for Dibond/Alucobond 37-70
Designed for cutting aluminum/plastic sandwich Part Cutting Flute SHK
materials with 90° angle and flat bottom. OAL
Number DIA LGTH DIA
37-71 1/2 3/8 1/4 2
37-72 1/2 3/8 1/2 2
Usage Aluminum/plastic sandwich materials
Material A See Selection Guide - pg. 2 - 12
90° angle and .090 flat for folding material
[Link] 20
37-80 Double Flute - Carbide Tipped Lettering Bits
Designed for V grooving or beveling edges of Part Cutting Flute SHK
OAL ANGLE
parts. The tools are designed to cut a wide variety Number DIA LGTH DIA
of wood products and produce a clean edge. 37-82 1 0.856 1/2 3-1/2 60º
37-87 1-1/2 0.750 1/2 3 90º
Usage Wood
37-92 2 0.577 1/2 3 120º
Material SW HW CW See Selection Guide - pg. 2 - 12
37-97 2 0.363 1/2 2-5/8 140º
40-50 Double Flute - Carbide Tipped Round & Rout
Designed to put a radius Part Cutting Sm Cutting Flute SHK Material
OAL RAD
on the edge and dress the Number DIA DIA LGTH DIA Thickness
stock. They will provide a 40-50 1 1/2 .938 1/2 3-3/16 3/16 3/4
smooth finish. 40-51 1 1/2 1.437 1/2 3-11/16 3/16 1-1/4, 1-3/8
Usage Natural wood,
40-52 1-1/8 1/2 .937 1/2 3-3/16 1/4 3/4
wood composites, 40-53 1-1/8 1/2 1.437 1/2 3-11/16 1/4 1-3/8
plastic and 40-54 1-3/8 1/2 .938 1/2 3-3/16 3/8 3/4
solid surface
40-55 1-3/8 1/2 1.437 1/2 3-11/16 3/8 1-3/8
Material SW HW CW
Cutting DIA
Radius
SP HP SSP
SHK DIA
See Selection Guide - pg. 2 - 12
Sm Cutting DIA
Flute LGTH
OAL
42-00
Double Flute - Carbide Tipped Corner Round
Quarter round profile tools Part Cutting Flute SHK
Radius OAL
feature up shear geometry Number DIA LGTH DIA
for better finishes. 42-10 1/8 3/4 3/8 1/4 2-1/8
42-03 5/32 13/16 15/32 1/4 2-3/32
Usage Natural wood,
wood composites 42-01 3/16 7/8 1/2 1/4 2
and solid surface 42-02 1/4 1 7/16 1/4 1-29/32
Material SW HW CW SSP 42-04 5/16 1-1/8 9/16 1/4 2-1/4
See Selection 42-05 3/8 1-1/4 5/8 1/4 2-1/32
Guide - pg. 2 - 12
42-06 1/2 1-1/2 3/4 1/4 2-5/32
42-07 1/2 1-1/2 3/4 1/2 2-11/16
42-08 3/4 2 1-1/32 1/2 3
21 [Link]
47-00
Double Flute - Carbide Tipped MDF Panel Tools
STILE BITS
These cutters can create 12 cabinet combinations PANEL BITS
by combining different stile and panel cutters to
get the desired shape in MDF material.
Usage MDF
Material CW See Selection Guide - pg. 2 - 12
Part Cutting SHK
OAL Description
Number DIA DIA
47-02 7/8 1/2 2-1/2 Bead Profile - Stile Bits
47-04 1-1/4 1/2 2-1/2 Traditional Profile - Stile Bits
47-06 1-1/4 1/2 2-1/2 Ogee Profile - Stile Bits
47-08 1-1/4 1/2 2-1/2 Straight Profile - Stile Bits
47-10 1-1/2 1/2 2-1/2 Cove Profile - Panel Bits
47-12 1-1/2 1/2 2-1/2 Straight Profile - Panel Bits
47-14 1-1/2 1/2 2-1/2 Ogee Profile - Panel Bits
TOOL COMBINATIONS
47-02 & 47-10 47-02 & 47-12 47-02 & 47-14
47-04 & 47-10 47-04 & 47-12 47-04 & 47-14
47-06 & 47-10 47-06 & 47-12 47-06 & 47-14
47-08 & 47-10 47-08 & 47-12 47-08 & 47-14
T Slot 90-00
Designed to bore a hole SOLID CARBIDE
and rout a T shape slot Part Cutting Flute SHK
Neck OAL Flutes
for plaques and frames Number DIA LGTH DIA
to provide for built in wall 90-06 3/8 3/8 3/16 1/4 1-5/8 2
mounting capabilities.
Usage Natural wood,
wood composites
Material SW HW CW
See Selection Guide - pg. 2 - 12
[Link] 22
40-000
Single Flute - High Speed Steel Upcut Spiral
Designed for routing applications where speed Part Cutting Flute SHK
OAL
and chip removal are primary considerations. Number DIA LGTH DIA
They are also recommended when grooving, 40-001 1/8 3/8 1/4 2-5/8
slotting or blind routing. 40-003 3/16 5/8 1/4 2-7/8
40-005 1/4 5/8 1/4 2-3/4
Usage Natural wood, sheet and
stacked aluminum 40-007 1/4 3/4 1/4 2-3/4
Material SW HW A 40-009 1/4 3/4 1/2 3-1/4
See Selection Guide - pg. 2 - 12 40-011* 1/4 1 1/4 3
40-015 5/16 1 5/16 3
40-021 5/16 3/4 1/2 3-1/4
40-023 5/16 1 1/2 3-1/2
40-025 21⁄ 64 3/4 1/2 3-1/4
40-031 3/8 1 3/8 3
40-033 3/8 1 1/2 3-1/2
40-035 3/8 1-1/4 1/2 3-3/4
40-037 1/2 1-1/4 1/2 3-1/4
HELIX ANGLE ≈19° - 32° Shear
* These tools are designed and toleranced for air routers with guide bushings.
40-000
Single Flute - High Speed Steel Downcut Spiral
Designed for through cut routing operations Part Cutting Flute SHK
OAL
where speed is the primary concern and Number DIA LGTH DIA
fixturing is such that both chips and material 40-004 3/16 5/8 1/4 2-7/8
are better off forced down. 40-008 1/4 3/4 1/4 2-3/4
40-010 1/4 3/4 1/2 3-1/4
Usage Natural wood and
sheet aluminum 40-012 1/4 1 1/4 3
Material SW HW A 40-022 5/16 3/4 1/2 3-1/4
See Selection Guide - pg. 2 - 12 40-024 5/16 1 1/2 3-1/2
40-034 3/8 1 1/2 3-1/2
40-040 1/2 1-1/2 1/2 3-1/2
HELIX ANGLE ≈ 19° - 32° Shear
* These tools are designed and toleranced for air routers with guide bushings.
23 [Link]
40-100
Double Flute - High Speed Steel Upcut Spiral
Provides a smoother finish when grooving, slot- Part Cutting Flute SHK
OAL
ting or blind routing than do single flute tools. Number DIA LGTH DIA
Recommended when fixturing requires upward 40-101 1/8 3/8 1/4 2-5/8
chip removal. 40-103 3/16 5/8 1/4 2-7/8
40-153 7/32 7/8 1/4 3
Usage Natural wood sheet, block
& plate aluminum 40-105 1/4 5/8 1/4 2-3/4
Material SW HW A 40-107 1/4 3/4 1/4 2-3/4
See Selection Guide - pg. 2 - 12 40-109 1/4 3/4 1/2 3-1/4
40-111* 1/4 1 1/4 3
40-121 5/16 3/4 1/2 3-1/4
40-117 5/16 3/4 3/8 3
40-115 5/16 1 5/16 3
40-123 5/16 1 1/2 3-1/2
40-131* 3/8 1 3/8 3
40-133 3/8 1 1/2 3-1/2
40-135 3/8 1-1/4 1/2 3-3/4
40-137 1/2 1-1/4 1/2 3-1/4
40-139 1/2 1-1/2 1/2 3-1/2
40-141 3/4 1-1/4 1/2 3-1/4
HELIX ANGLE ≈ 19° - 32° Shear
* These tools are designed and toleranced for air routers with guide bushings.
40-100
Double Flute - High Speed Steel Downcut Spiral
Provides a smoother finish than single flute in Part Cutting Flute SHK
OAL
trimming and sizing. Recommended when chip Number DIA LGTH DIA
flow should be directed down to protect the finish 40-102 1/8 5/16 1/4 2-5/8
on the top of the material being cut. 40-104 3/16 5/8 1/4 2-7/8
40-106 1/4 5/8 1/4 2-3/4
Usage Natural wood sheet &
aluminum extrusions 40-108 1/4 3/4 1/4 2-3/4
Material SW HW A 40-110 1/4 3/4 1/2 3-1/4
See Selection Guide - pg. 2 - 12 40-112* 1/4 1 1/4 3
40-158* 1/4 1 1/4 3-1/4
40-122 5/16 3/4 1/2 3-1/4
40-116 5/16 1 5/16 3
40-124 5/16 1 1/2 3-1/2
40-134 3/8 1 1/2 3-1/2
40-138 1/2 1-1/4 1/2 3-1/4
40-140 1/2 1-1/2 1/2 3-1/2
40-142 3/4 1-1/4 1/2 3-1/4
HELIX ANGLE ≈ 19° - 32° Shear
* These tools are designed and toleranced for air routers with guide bushings.
[Link] 24
40-550
Four Flute - High Speed Steel Upcut Spiral Foam Cutters
Designed to cut thick foam with upward chipflow. Part Cutting Flute SHK
OAL
Number DIA LGTH DIA
Usage Foam 40-562 1/2 3-5/8 1/2 6
Material FP See Selection Guide - pg. 2 - 12
40-564 1/2 4-1/8 1/2 6-1/2
HELIX ANGLE ≈ 25°
48-000
Single Flute - Carbide Tipped Straight
Designed for general usage where faster Part Cutting Flute SHK
OAL
feed rates, free cutting action and long tool Number DIA LGTH DIA
life are essential. 48-005 1/4 7/8 1/4 2-3/8
48-007 1/4 1 1/4 2-3/8
Usage Natural wood, wood composites,
composite plastic and foam 48-079* 1/4 1 1/4 3-1/4
Material HW CW CP FP 48-056 3/8 1-1/4 1/2 2-3/4
See Selection Guide - pg. 2 - 12 48-069 1/2 1-1/2 1/2 3
* These tools are designed and toleranced for Air Routers with guide bushings.
25 [Link]
48-000
Double Flute - Carbide Tipped Straight
Designed for general usage where superior Part Cutting Flute SHK
OAL
balance and vibration free cutting provides Number DIA LGTH DIA
a smoother finish along with long tool life. 48-008+ 1/8 5/16 1/4 2
48-000 3/16 1/2 1/4 2
Usage Natural wood, wood composites,
composite plastic and foam 48-004 1/4 5/8 1/4 2-1/8
Material 48-006 1/4 7/8 1/4 2-3/8
HW CW CP FP
See Selection Guide - pg. 2 - 12 48-018 1/4 7/8 1/2 2-1/2
48-106 1/4 1 1/4 2-3/8
48-179* 1/4 1 1/4 3-1/4
48-017 5/16 3/4 1/2 2-1/4
48-010 5/16 1 1/4 2-1/2
48-012 3/8 3/4 1/4 2-1/4
48-013 3/8 1 1/4 2-3/8
48-036* 3/8 1 3/8 2-1/2
48-057 3/8 1 1/2 2-1/2
48-058* 3/8 1-1/4 3/8 3
48-158 3/8 1-1/4 1/2 2-3/4
48-014 1/2 3/4 1/4 2-1/8
48-072 1/2 1 1/2 2-1/2
48-044 1/2 1-1/4 3/8 2-3/4
48-076 1/2 1-1/4 1/2 2-3/4
48-080 1/2 1-1/2 1/2 3
48-081 1/2 2 1/2 4
48-183 1/2 2-1/2 1/2 4-1/2
48-015 5/8 1 1/4 2-1/4
48-086 5/8 1-1/4 1/2 2-3/4
48-016 3/4 1 1/4 2-1/4
48-088 3/4 1-1/4 1/2 3
48-215 3/4 2 3/4 4
48-096 7/8 1-1/4 1/2 2-3/4
48-100 1 1-1/4 1/2 2-3/4
48-200 2 1-1/4 1/2 2-3/4
+ Solid Carbide
*These tools are designed and toleranced for Air Routers with guide bushings.
48-700
Double Flute - Carbide Tipped CNC & MDF
Designed with special carbide, stiffer tool bodies Part Cutting Flute SHK
OAL
and superior edge geometry to withstand the Number DIA LGTH DIA
rigor of CNC routing of MDF materials. 48-700 1/4 7/8 1/4 3-1/4
48-707 1/2 1 1/2 3-1/4
Usage Wood composites
48-714 1/2 1-1/4 1/2 2-3/4
Material CW See Selection Guide - pg. 2 - 12
48-702 1/2 1-1/4 1/2 3-1/2
48-709 5/8 2 5/8 4-1/4
48-711 3/4 3 3/4 5-3/8
48-713 1 3 3/4 5-1/8
[Link] 26
52-000
Double Flute - Solid Carbide Upcut Spiral
Designed as a general purpose spiral with Part Cutting Flute SHK
OAL
several times the life of their high speed Number DIA LGTH DIA
steel counterparts. They are used when 52-040 1/8 1/2 1/4 2
upward chip flow is preferred. 52-050 5/32 9/16 1/4 2
52-060 3/16 5/8 1/4 2
Usage Fiberglass, phenolic, acetal, solid surface
and aluminum slab 52-080 1/4 3/4 1/4 2-1/2
Material CP 52-090 9/32 3/4 3/8 2-1/2
A SSP
See Selection Guide - pg. 2 - 12 52-100 5/16 13/16 3/8 2-1/2
52-120 3/8 7/8 3/8 2-1/2
52-160 1/2 1 1/2 3
HELIX ANGLE ≈ 30°
52-200
Double Flute - Solid Carbide Upcut Spiral Wood Rout
Designed for routing where upward chip Usage Natural wood, wood composites
removal, tool rigidity, long life and high solid surface, and some plastic
quality finish is desired. Material SW HW CW SP
See Selection Guide - pg. 2 - 12
Part Cutting Flute SHK Part Cutting Flute SHK
OAL OAL
Number DIA LGTH DIA Number DIA LGTH DIA
52-244 1/8 1/2 1/8 2 52-325 3/8 1-1/4 3/8 3
52-240 1/8 1/2 1/4 2 52-325L 3/8 1-1/4 3/8 3
52-240L 1/8 1/2 1/4 2 52-330 3/8 1-1/4 1/2 3
52-250 5/32 5/8 1/4 2 52-340 7/16 1 1/2 3
52-260 3/16 3/4 1/4 2 52-360 1/2 1-1/8 1/2 3
52-260L 3/16 3/4 1/4 2 52-362 1/2 1-1/4 1/2 3-1/2
52-261 3/16 3/4 1/4 2-1/2 52-365 1/2 1-5/8 1/2 3-1/2
52-270 7/32 3/4 1/4 2-1/2 52-365L 1/2 1-5/8 1/2 3-1/2
52-271 7/32 1 1/4 2-1/2 52-367 1/2 2-1/8 1/2 4
52-280 1/4 7/8 1/4 2-1/2 52-370 17/32 1-1/8 1/2 3
52-285 1/4 1 1/4 2-1/2 52-380 5/8 1-5/8 5/8 3-1/2
52-285L 1/4 1 1/4 2-1/2 52-385 5/8 2-1/8 5/8 4
52-287 1/4 1-1/8 1/4 3 52-385L 5/8 2-1/8 5/8 4
52-290 9/32 1 5/16 2-1/2 52-390 3/4 1-5/8 3/4 4
52-300 5/16 1-1/8 5/16 3 52-395 3/4 2-1/8 3/4 4
52-310 5/16 1-1/8 1/2 3 52-395L 3/4 2-1/8 3/4 4
52-310L 5/16 1-1/8 1/2 3 HELIX ANGLE ≈ 30° L = Left Hand Rotation
* Special Point
52-318* 3/8 1 3/8 3 (S) = Soft Wood Geometry
52-320 3/8 1-1/8 3/8 3
27 [Link]
52-200B/BL
Double Flute - Solid Carbide Upcut Spiral Ball Nose
Designed for carving and modeling operations. Part Cutting Flute SHK
OAL
Their improved tip geometry gives a superior cut Number DIA LGTH DIA
compared to most ballnose endmills. 52-235B 1/16 1/4 1/8 2
52-244B 1/8 1/2 1/8 2
Usage Plastic, solid surface, block & plate
aluminum natural wood 52-240B 1/8 1/2 1/4 2
and wood composite 52-260B 3/16 3/4 1/4 2
SW HW CW SP HP 52-280B 1/4 7/8 1/4 2-1/2
Material A SSP
See Selection Guide - pg. 2 - 12 52-320B 3/8 1-1/8 3/8 3
52-360B 1/2 1-1/8 1/2 3
52-386B 5/8 2-1/4 5/8 4
52-397B 3/4 2-1/2 3/4 5
EXTENDED LENGTH
Part Cutting Flute SHK
ERL OAL
Number DIA LGTH DIA
52-235BL 1/16 1/4 - 1/8 3
52-244BL 1/8 1/2 1-5/8 1/8 3
52-240BL 1/8 1/2 1-5/8 1/4 3
52-260BL 3/16 3/4 1-5/8 1/4 3
52-280BL 1/4 1 2-5/8 1/4 4
52-320BL 3/8 1-1/4 2-5/8 3/8 4
52-360BL 1/2 1-1/2 3-5/8 1/2 5
52-386BL 5/8 2-1/2 3-5/8 5/8 5
52-397BL 3/4 3 4-5/8 3/4 6
52-400
Double Flute - Solid Carbide Upcut Spiral Wood Rout
Designed for routing where upward chip METRIC
removal, tool rigidity, long life and high Part Cutting Flute SHK
OAL
quality finish is desired. Number DIA LGTH DIA
52-410 4 mm 16 mm 6 mm 64 mm
Usage Natural wood, wood composites, 52-411 5 mm 20 mm 6 mm 64 mm
plastic and solid surface
52-412 6 mm 25 mm 6 mm 64 mm
Material SW HW CW SP 52-414 8 mm 25 mm 8 mm 64 mm
See Selection Guide - pg. 2 - 12
52-416 10 mm 35 mm 10 mm 76 mm
52-418 12 mm 35 mm 12 mm 76 mm
HELIX ANGLE ≈ 30°
52-550
Double Flute - Solid Carbide Upcut Foam Cutters
Foam cutters for thick material Part Cutting Flute SHK
OAL
with upward chip flow. Number DIA LGTH DIA
52-554 1/8 1-1/8 1/4 2-1/2
Usage Foam
52-558 3/16 1-1/8 3/16 2-1/2
Material FP See Selection Guide - pg. 2 - 12
52-560 3/16 1-5/8 3/16 3
52-564 1/4 2-1/4 1/4 4
52-570 5/16 3-1/8 5/16 4-1/2
52-574 3/8 3-1/2 3/8 5
HELIX ANGLE ≈ 25°
[Link] 28
52-600 Double Flute - Solid Carbide Upcut Spiral O Flute
Low helix geometry designed to cut soft Part Cutting Flute SHK
OAL
and hard plastic with a smooth finish and Number DIA LGTH DIA
upward chip flow. 52-622 1/4 3/8 1/4 2-1/2
52-624 1/4 3/4 1/4 2-1/2
Usage Soft and hard plastic, acrylic, nylon,
ABS, PE, acetal, PET, HDPE, UHMW, 52-638 3/8 1 3/8 3
polycarbonate and solid surface 52-650 1/2 1-1/8 1/2 3-1/2
Material SP HP SSP 52-652 1/2 1-5/8 1/2 3-1/2
See Selection Guide - pg. 2 - 12 52-655 1/2 2-1/8 1/2 4-1/2
52-660 5/8 2-1/8 5/8 5
52-664 3/4 3-1/8 3/4 6
HELIX ANGLE ≈ 11°
52-700 Double Flute - Solid Carbide Upcut Spiral O Flute
High helix geometry designed to cut soft Part Cutting Flute SHK
OAL
plastic with a smooth finish and upward chip Number DIA LGTH DIA
flow. Special point geometry for improved 52-703 1/8 1/2 1/4 2
bottom finish. 52-707 1/4 7/8 1/4 3
Usage Soft plastic, extruded acrylic, nylon, 52-708 3/16 3/8 3/16 2-1/2
ABS, PE, acetal, PET, HDPE, UHMW, 52-700 1/4 1-1/4 1/4 3
polycarbonate, solid surface and foam. 52-709 3/8 1 3/8 3
Material SP SSP FP 52-710 3/16 5/8 1/4 2-1/2
See Selection Guide - pg. 2 - 12 52-701 3/8 1-1/2 3/8 4
52-702 1/2 1-1/4 1/2 4
52-704 1/2 1-3/4 1/2 4
52-706 1/2 2-1/8 1/2 4
52-712 5/8 1-3/4 5/8 5
52-714 5/8 2-1/4 5/8 5
52-726 3/4 1-3/4 3/4 5
52-724 3/4 2-1/2 3/4 5
52-728 3/4 4 3/4 6-1/2
52-734 1 4 1 6-1/2
HELIX ANGLE ≈ 22°
METRIC
Part Cutting Flute SHK
OAL
Number DIA LGTH DIA
52-742 12mm 35mm 12mm 100mm
52-744 12mm 45mm 12mm 100mm
52-746 12mm 55mm 12mm 100mm
52-752 16mm 45mm 16 mm 120mm
52-754 16mm 55mm 16mm 120mm
52-764 20mm 65mm 20mm 125mm
29 [Link]
Double Flute - Solid Carbide Upcut Extreme Heavy Duty Standard 52-900
Developed for demanding applications where Part Cutting Flute SHK
OAL
upward chip removal, tool rigidity and long life Number DIA LGTH DIA
are essential to success. 52-910 1/4 7/8 1/4 2-1/2
52-914 1/4 1-1/4 1/4 3
Usage Natural wood and wood composites
52-923 3/8 1-1/8 3/8 3
Material SW HW CW
52-936 1/2 1-1/4 1/2 3
See Selection Guide - pg. 2 - 12
HELIX ANGLE ≈ 30°
Three Flute - Solid Carbide Straight 53-000
Designed for routing extremely hard materials Part Cutting Flute SHK
OAL
or when spindle RPM is lower than normal for Number DIA LGTH DIA
routing. 53-080 1/4 3/4 1/4 2-1/2
Usage Composites
Material CP See Selection Guide - pg. 2 - 12
Four Flute - Solid Carbide Downcut Spiral 54-300
Designed to be equally adaptable to low or high Part Cutting Flute SHK
OAL
spindle speed applications in any CNC machining Number DIA LGTH DIA
environment. The free cutting action of the tools 54-320 3/8 5/8 3/8 3
provides for better finishes. 54-325 3/8 1-1/8 3/8 3
Usage Fiberglass 54-360 1/2 5/8 1/2 3-1/2
54-365 1/2 1-1/8 1/2 3-1/2
Material CP See Selection Guide - pg. 2 - 12
HELIX ANGLE ≈ 30°
[Link] 30
55-300 Four Flute - Solid Carbide Upcut Spiral
Designed to be equally adaptable to low or Part Cutting Flute SHK
OAL
high spindle speed applications in any CNC Number DIA LGTH DIA
machining environment. The free cutting action 55-320 3/8 5/8 3/8 3
of the tools provides for better finishes. 55-325 3/8 1-1/8 3/8 3
Usage Fiberglass and composite 55-360 1/2 5/8 1/2 3-1/2
HELIX ANGLE ≈ 30°
Material CP See Selection Guide - pg. 2 - 12
54-000 Four Flute - Solid Carbide Spiral
55-000
Equally adaptable to low or high spindle speed UPCUT
applications in any CNC machining environment. Part Cutting Flute SHK
OAL
The free cutting action of the tools provides for Number DIA LGTH DIA
better finishes. 55-040 1/8 1/2 1/4 2
55-050 5/32 9⁄16 1/4 2
Usage Fiberglass and composite
55-080 1/4 3/4 1/4 2-1/2
Material CP See Selection Guide - pg. 2 - 12
HELIX ANGLE ≈ 15°
DOWNCUT
Part Cutting Flute SHK
OAL
Number DIA LGTH DIA
54-040 1/8 1/2 1/4 2
54-080 1/4 3/4 1/4 2-1/2
HELIX ANGLE ≈ 30°
56-000 Double Flute - Solid Carbide Straight
Designed to rout composite plastic. Part Cutting Flute SHK
OAL
Number DIA LGTH DIA
Usage Composite plastic 56-040 1/8 1/2 1/4 2
Material HP CP SSP FP 56-060 3/16 5/8 1/4 2
See Selection Guide - pg. 2 - 12 56-080 1/4 3/4 1/4 2-1/2
56-084* 1/4 3/4 1/4 3-1/4
56-100 5/16 13/16 3/8 2-1/2
56-160 1/2 1 1/2 3
* These tools are designed and toleranced for air routers with guide bushings.
31 [Link]
Double Flute - Solid Carbide Straight 56-000P
Designed specifically to rout harder, Part Cutting Flute SHK
OAL
more rigid plastics. Number DIA LGTH DIA
56-041 1/8 1/4 1/4 2
Usage Foam, fiberglass, phenolic,
56-061 3/16 3/8 1/4 2
acrylic, nylon, PVC, ABS,
acetal and solid surface 56-062 3/16 5/8 1/4 2
56-062L 3/16 5/8 1/4 2
Material HP CP SSP FP
See Selection Guide - pg. 2 - 12 56-063* 3/16 5/8 1/4 4
56-081 1/4 3/8 1/4 2-1/2
56-082 1/4 3/4 1/4 2-1/2
56-082L 1/4 3/4 1/4 2-1/2
56-086* 1/4 1-1/4 1/4 4
56-121 3/8 5/8 3/8 2-1/2
56-122 3/8 7/8 3/8 2-1/2
56-122L 3/8 7/8 3/8 2-1/2
56-124* 3/8 1-5/8 3/8 6
56-162 1/2 1 1/2 3
56-162L 1/2 1 1/2 3
56-164* 1/2 2-1/8 1/2 6
* These tools are designed and toleranced for Air Routers with guide
L = Left Hand Rotation
Double Flute - Solid Carbide Straight Wood Rout 56-200
Provides a superior finish in a variety of Part Cutting Flute SHK
OAL
wood materials and optimum cutter life. Number DIA LGTH DIA
56-240 1/8 1/2 1/4 2
Usage Natural wood and
56-250 5/32 5/8 1/4 2
wood composites
56-260 3/16 3/4 1/4 2
Material SW HW CW
56-270 7/32 3/4 1/4 2-1/2
See Selection Guide - pg. 2 - 12
56-280 1/4 7/8 1/4 2-1/2
56-285 1/4 1 1/4 2-1/2
56-287 1/4 1-1/8 1/4 3
56-300 5/16 1-1/8 5/16 3
56-310 5/16 1-1/8 1/2 3
56-320 3/8 1-1/8 3/8 3
56-330 3/8 1-1/4 1/2 3
56-360 1/2 1-1/8 1/2 3
56-365 1/2 1-5/8 1/2 3-1/2
56-390 3/4 1-5/8 3/4 4
(S) For Soft Woods
[Link] 32
56-430 Double Flute - Solid Carbide Straight O Flute
Designed with free cutting O flute geometry along METRIC
with a double flute design for smooth finish. Part Cutting Flute SHK
OAL
Number DIA LGTH DIA
Usage Polycarbonate, ABS, HIPS, HDPE, 56-430 4 mm 16 mm 6 mm 64 mm
PET, acrylic, polystyrene, polypropylene,
56-431 5 mm 20 mm 6 mm 64 mm
PE, PVC, acetal, UHMW
56-432 6 mm 25 mm 6 mm 64 mm
Material SP HP
56-434 8 mm 25 mm 8 mm 76 mm
See Selection Guide - pg. 2 - 12
56-436 10 mm 35 mm 10 mm 88 mm
56-438 12 mm 35 mm 12 mm 88 mm
56-450 Double Flute - Solid Carbide Straight
Designed specifically to rout harder, METRIC
more rigid plastics Part Cutting Flute SHK
OAL
Number DIA LGTH DIA
Usage Phenolic, acrylic, nylon, PVC, 56-450 4 mm 16 mm 6 mm 64 mm
ABS, acetal
56-451 5 mm 20 mm 6 mm 64 mm
and solid surface
56-452 6 mm 25 mm 6 mm 64 mm
Material HP CP SSP
56-454 8 mm 25 mm 8 mm 76 mm
See Selection Guide - pg. 2 - 12
56-456 10 mm 35 mm 10 mm 88 mm
56-458 12 mm 35 mm 12 mm 88 mm
* These tools are designed and toleranced for Air Routers with guide
56-600 Double Flute - Solid Carbide O Flute Straight
Designed with free cutting O flute geometry along Part Cutting Flute SHK
OAL
with a double flute design for smooth finish. Number DIA LGTH DIA
56-610 1/8 5/16 1/4 2
Usage Polycarbonate, ABS, HIPS, HDPE, PET,
56-612 1/8 1/2 1/4 2
acrylic, polystyrene, polypropylene, PE,
PVC, acetal, UHMW 56-614 1/8 5/8 1/4 4
Material
56-616 3/16 3/8 1/4 2
SP HP
See Selection Guide - pg. 2 - 12
56-618 3/16 5/8 1/4 2
56-620 3/16 1 1/4 4
56-624 1/4 3/8 1/4 2-1/2
56-625 1/4 1 1/4 2-1/2
56-625L 1/4 1 1/4 2-1/2
56-626 1/4 1 1/4 3-1/4
56-628 1/4 1-1/4 1/4 4
56-638 3/8 7/8 3/8 2-1/2
56-639 3/8 1 3/8 4
56-650 1/2 1 1/2 3
56-652 1/2 1 1/2 4
56-654 1/2 1-3/4 1/2 4
56-655 1/2 2-1/8 1/2 6
L = Left Hand Rotation
33 [Link]
Double Flute - Solid Carbide Downcut Spiral 57-000
Designed as a general purpose spiral with Part Cutting Flute SHK
OAL
several times the life of their high speed Number DIA LGTH DIA
counterparts. They are used when a 57-040 1/8 1/2 1/4 2
downward chipflow action is preferred. 57-060 3/16 5/8 1/4 2
57-080 1/4 3/4 1/4 2-1/2
Usage Aluminum and composite plastic
57-090 9/32 3/4 3/8 2-1/2
Material CP A 57-120 3/8 7/8 3/8 2-1/2
See Selection Guide - pg. 2 - 12 57-160 1/2 1 1/2 3
HELIX ANGLE ≈ 30°
57-200
Double Flute - Solid Carbide Downcut Spiral Wood Rout
Designed for routing where downward chip Usage Natural wood and wood composites
removal, tool rigidity, long life, and high quality Material SW HW CW
finish is desired. See Selection Guide - pg. 2 - 12
Part Cutting Flute SHK Part Cutting Flute SHK
OAL OAL
Number DIA LGTH DIA Number DIA LGTH DIA
57-244 1/8 1/2 1/8 2 57-320 3/8 1-1/8 3/8 3
57-240 1/8 1/2 1/4 2 57-325 3/8 1-1/4 3/8 3
57-240L 1/8 1/2 1/4 2 57-325L 3/8 1-1/4 3/8 3
57-251 5/32 1/2 1/4 2-1/2 57-330 3/8 1-1/4 1/2 3
57-250 5/32 5/8 1/4 2 57-340 7/16 1 1/2 3
57-260 3/16 3/4 1/4 2 57-360 1/2 1-1/8 1/2 3
57-260L 3/16 3/4 1/4 2 57-362 1/2 1-1/4 1/2 3-1/2
57-261 3/16 3/4 1/4 2-1/2 57-365 1/2 1-5/8 1/2 3-1/2
57-270 7/32 3/4 1/4 2-1/2 57-365L 1/2 1-5/8 1/2 3-1/2
57-271 7/32 1 1/4 2-1/2 57-366(S) 1/2 1-5/8 1/2 3-1/2
57-280 1/4 7/8 1/4 2-1/2 57-367 1/2 2-1/8 1/2 4
57-285 1/4 1 1/4 2-1/2 57-370 17/32 1-1/8 1/2 3
57-285L 1/4 1 1/4 2-1/2 57-380 5/8 1-5/8 5/8 3-1/2
57-287 1/4 1-1/8 1/4 3 57-385 5/8 2-1/8 5/8 4
57-290 9/32 1 5/16 2-1/2 57-385L 5/8 2-1/8 5/8 4
57-300 5/16 1-1/8 5/16 3 57-390 3/4 1-5/8 3/4 4
57-310 5/16 1-1/8 1/2 3 57-395 3/4 2-1/8 3/4 4
57-310L 5/16 1-1/8 1/2 3 57-395L 3/4 2-1/8 3/4 4
57-318* 3/8 1 3/8 3 HELIX ANGLE ≈ 30° L = Left Hand Rotation
* Special Point (S) = Soft Wood Geometry
Double Flute - Solid Carbide Downcut Spiral Wood Rout 57-400
Designed for routing where downward chip METRIC
removal, tool rigidity, long life, and high quality Part Cutting Flute SHK
OAL
finish is desired. Number DIA LGTH DIA
57-410 4 mm 16 mm 6 mm 64 mm
Usage Natural wood and wood composites 57-411 5 mm 20 mm 6 mm 64 mm
Material SW HW CW 57-412 6 mm 25 mm 6 mm 64 mm
See Selection Guide - pg. 2 - 12 57-414 8 mm 25 mm 8 mm 64 mm
57-416 10 mm 35 mm 10 mm 76 mm
HELIX ANGLE ≈ 30°
[Link] 34
57-600 Double Flute - Solid Carbide Downcut Spiral O Flute
Designed to cut plastic with a smooth finish Part Cutting Flute SHK
OAL
and downward chip flow. Number DIA LGTH DIA
57-623 1/4 3/8 1/4 2-1/2
Usage Acrylic, nylon, ABS, PE, acetal, PET,
57-625 1/4 3/4 1/4 2-1/2
HDPE, UHMW, polycarbonate and
solid surface 57-637 3/8 1 3/8 3
57-651 1/2 1-1/8 1/2 3-1/2
Material SP HP SSP
See Selection Guide - pg. 2 - 12 HELIX ANGLE ≈ 10-11°
METRIC
Part Cutting Flute SHK
OAL
Number DIA LGTH DIA
57-627 6mm 25mm 6mm 64mm
57-639 8mm 25mm 8mm 76mm
57-900 Double Flute - Solid Carbide Downcut Extreme Heavy Duty Standard
Designed for routing where extreme loads are Part Cutting Flute SHK
OAL
placed upon the cutting tools and when extra part Number DIA LGTH DIA
hold down is required. 57-910 1/4 7/8 1/4 2-1/2
57-921 3/8 7/8 3/8 3
Usage Natural wood and
57-923 3/8 1-1/8 3/8 3
wood composites
57-924 3/8 1-1/4 3/8 3
Material SW HW CW 57-936 1/2 1-1/4 1/2 3
See Selection Guide - pg. 2 - 12
57-940 1/2 1-5/8 1/2 3-1/2
HELIX ANGLE ≈ 30°
58-000 Three Flute - Solid Carbide Spiral
59-000
Designed to rout difficult to cut material when UPCUT
horsepower or spindle speed may be a problem. Part Cutting Flute SHK
OAL
They employ upcut router geometry rather than Number DIA LGTH DIA
end mill geometry for better chip removal and 58-040 1/8 1/2 1/4 2
smoother finish. 58-060 3/16 5/8 1/4 2
58-080 1/4 3/4 1/4 2-1/2
Usage Composites, fiberglass and phenolic
HELIX ANGLE ≈ 30°
Material CP See Selection Guide - pg. 2 - 12
DOWNCUT
Part Cutting Flute SHK
OAL
Number DIA LGTH DIA
59-040 1/8 1/2 1/4 2
59-060 3/16 5/8 1/4 2
59-080 1/4 3/4 1/4 2-1/2
HELIX ANGLE ≈ 30°
35 [Link]
Three Flute - Solid Carbide High Helix Hogger 60-000
Designed with unique scalloped cutting UPCUT
edge design for extremely fast machining Part Cutting Flute SHK
OAL
and roughing. Faster chip removal with Number DIA LGTH DIA
upcuts. Better hold down with downcuts. 60-001 3/8 1-1/8 3/8 3-1/2
60-005 1/2 1-1/8 1/2 3-1/2
Usage Natural wood & wood
60-007 1/2 1-5/8 1/2 4
composites, hard & soft
plastic and plastic composites 60-009 5/8 1-5/8 5/8 4
Material 60-011 5/8 2-1/8 5/8 5
SW HW CW
See Selection Guide - pg. 2 - 12 60-017 3/4 1-5/8 3/4 4
60-019 3/4 2-1/8 3/4 5
HELIX ANGLE ≈ 30°
DOWNCUT
Part Cutting Flute SHK
OAL
Number DIA LGTH DIA
60-002 3/8 1-1/8 3/8 3-1/2
60-006 1/2 1-1/8 1/2 3-1/2
60-008 1/2 1-5/8 1/2 4
60-012 5/8 2-1/8 5/8 5
60-018 3/4 1-5/8 3/4 4
60-020 3/4 2-1/8 3/4 5
Three Flute - Solid Carbide Low Helix Hogger 60-000
Designed with unique scalloped cutting UPCUT
geometry which provides extremely fast roughing, Part Cutting Flute SHK
OAL
lower horsepower requirements, longer tool life, Number DIA LGTH DIA
and reduced chipping in solid wood materials. 60-037 3/8 1-1/8 3/8 3-1/2
60-053 1/2 1-1/8 1/2 3-1/2
Usage Natural wood & wood
60-051 1/2 1-5/8 1/2 4
composites, hard & soft
plastic and plastic composites 60-061 5/8 2-1/8 5/8 5
Material 60-073 3/4 1-5/8 3/4 4
SW HW CW
See Selection Guide - pg. 2 - 12 60-071 3/4 2-1/8 3/4 5
HELIX ANGLE ≈ 10°
DOWNCUT
Part Cutting Flute SHK
OAL
Number DIA LGTH DIA
60-038 3/8 1-1/8 3/8 3-1/2
60-054 1/2 1-1/8 1/2 3-1/2
60-052 1/2 1-5/8 1/2 4
60-062 5/8 2-1/8 5/8 5
60-074 3/4 1-5/8 3/4 5
60-072 3/4 2-1/8 3/4 5
[Link] 36
60-090 Three Flute - Solid Carbide Upcut Lock Mortise
The scalloped upcut cutting edge design Part Cutting Flute Max SHK
OAL
and extra spinback provide fast material Number DIA LGTH DOC DIA
removal in deep cuts for horizontal and 60-090 5/8 2 4-1/2 5/8 6-1/2
vertical lock mortise routing. HELIX ANGLE ≈ 30°
Usage Natural wood and METRIC
wood composites Part Cutting Flute Max SHK
OAL
Material SW HW CW MT Number DIA LGTH DOC DIA
DT
See Selection Guide - pg. 2 - 12 60-091 16 mm 50 mm 114 mm 16 mm 170 mm
HELIX ANGLE ≈ 30°
60-100SE Single Flute - Solid Carbide Compression Spiral
Compression design for optimum edge finish on Part Cutting Flute Upcut Flute SHK
OAL
both sides of laminated materials. Designed for Number DIA LGTH LGTH DIA
low speed applications. 60-102 1/8 3/8 .205 1/4 2-1/2
60-106 3/16 5/8 .300 1/4 2-1/2
Usage Double sided laminated, veneered,
natural wood and wood composites 60-110 1/4 7/8 .531 1/4 2-1/2
60-120 3/8 1-1/8 .500 3/8 3
Material LW HW CW
See Selection Guide - pg. 2 - 12
60-120L 3/8 1-1/8 .500 3/8 3
60-160 1/2 1 .406 1/2 3
METRIC 60-162* 1/2 1 .594 1/2 3
Part Cutting Flute Upcut Flute SHK
OAL 60-165 1/2 1-5/8 .781 1/2 3-1/2
Number DIA LGTH LGTH DIA
60-165L 1/2 1-5/8 .781 1/2 3-1/2
60-132 6mm 25mm 8mm 6mm 64mm
60-185 5/8 2-1/4 1.031 5/8 4
60-122 = Hard surface double laminate geometry.
60-162 = Hard surface double laminate geometry. HELIX ANGLE ≈ 30° *HELIX ANGLE ≈ 20°
60-100DE Double Flute - Solid Carbide Compression Spiral
Compression design for fast feed rates Part Cutting Flute Upcut Flute SHK
OAL
and optimum edge finish on both sides Number DIA LGTH LGTH DIA
of laminated materials. 60-112 1/4 7/8 .531 1/4 2-1/2
60-124 3/8 1-1/8 .406 3/8 3
Usage Double sided laminated, veneered,
natural wood and wood composites 60-164 1/2 1 .594 1/2 3
60-171 1/2 1-3/8 .625 1/2 3-1/2
Material LW HW CW
See Selection Guide - pg. 2 - 12
60-169 1/2 1-1/8 .562 1/2 3
60-172 1/2 1-5/8 .750 1/2 4
60-172L 1/2 1-5/8 .750 1/2 4
METRIC
Part Cutting Flute Upcut Flute SHK
60-186 5/8 2-1/4 1 5/8 5
OAL
Number DIA LGTH LGTH DIA 60-196 3/4 1-7/8 .750 3/4 4
60-135 8mm 25mm 8mm 8mm 64mm 60-198 3/4 2-1/2 1.125 3/4 5
60-137 10mm 35mm 10mm 10mm 76mm 60-198L 3/4 2-1/2 1.125 3/4 5
HELIX ANGLE ≈ 30°
L = Left Hand Rotation
37 [Link]
Double Flute - Solid Carbide Chipbreaker/Finisher Compression Spiral 60-100C
Designed to give the optimum edge finish of the Part Cutting Flute Upcut Flute SHK
OAL
compression spiral bits along with the increased Number DIA LGTH LGTH DIA
feed rates of the chipbreaker/finisher design. 60-123C 3/8 7/8 .188 3/8 3
60-124C 3/8 1-1/8 .406 3/8 3
Usage Double sided laminated,
veneered, natural wood 60-163C* 1/2 7/8 .200 1/2 3
and wood composites 60-164C 1/2 1 .594 1/2 3
Material HW CW LW 60-169C 1/2 1-1/8 .562 1/2 3
See Selection Guide - pg. 2 - 12 60-171C 1/2 1-3/8 .625 1/2 3-1/2
60-172C 1/2 1-5/8 .750 1/2 4
60-186C 5/8 2-1/4 1 5/8 5
60-196C 3/4 1-7/8 .758 3/4 4
HELIX ANGLE ≈ 30° *Mortise Compression
Three Flute - Solid Carbide Compression Spiral 60-100TE
Compression design for ultra high feed rates Part Cutting Flute Upcut Flute SHK
OAL
and optimum edge finish on both sides of Number DIA LGTH LGTH DIA
laminated material. 60-125 3/8 1-1/8 .500 3/8 3
60-174 1/2 1-1/8 .500 1/2 3
Usage Double sided laminated,
veneered, natural wood 60-175 1/2 1-5/8 .750 1/2 3-1/2
and wood composites HELIX ANGLE ≈ 30°
Material HW CW LW
See Selection Guide - pg. 2 - 12
60-100M
Single, Double & Three Flute - Solid Carbide Mortise Compression Spiral
Compression design for excellent finish with short Usage Double sided laminated, veneered,
upcut to allow mortise cut with downcut action. natural wood and wood composites
MT
Material HW CW DT LW See Selection Guide - pg. 2 - 12
SINGLE FLUTE SINGLE FLUTE METRIC
Part Cutting Flute Upcut SHK Part Cutting Flute Upcut SHK
OAL OAL
Number DIA LGTH Flute LGTH DIA Number DIA LGTH Flute LGTH DIA
60-111 1/4 7/8 0.175 1/4 2-1/2 60-152 6mm 22mm 4mm 6mm 64mm
60-121 3/8 7/8 0.188 3/8 3 HELIX ANGLE ≈ 30° L = Left Hand Rotation
60-161 1/2 7/8 0.200 1/2 3
60-166 1/2 1-5/8 0.200 1/2 3-1/2 DOUBLE FLUTE METRIC
HELIX ANGLE ≈ 30° L = Left Hand Rotation Part Cutting Flute Upcut SHK
OAL
Number DIA LGTH Flute LGTH DIA
DOUBLE FLUTE
60-155 10mm 22mm 4mm 10mm 76mm
Part Cutting Flute Upcut SHK
OAL
Number DIA LGTH Flute LGTH DIA Single Flute
60-113 1/4 7/8 0.188 1/4 2-1/2
THREE FLUTE
60-123 3/8 7/8 0.188 3/8 3
Part Cutting Flute Upcut SHK
60-127 3/8 1-1/8 0.188 3/8 3 OAL
Number DIA LGTH Flute LGTH DIA
Double Flute
60-127L 3/8 1-1/8 0.188 3/8 3 60-126 3/8 7/8 0.200 3/8 3
60-163 1/2 7/8 0.200 1/2 3 60-176 1/2 7/8 0.200 1/2 3
60-173 1/2 1-3/8 0.200 1/2 3-1/2 60-177 1/2 1-3/8 0.200 1/2 3-1/2
60-173L 1/2 1-3/8 0.200 1/2 3-1/2 60-199 3/4 2 0.200 3/4 4 Three Flute
[Link] 38
60-100MW
Single, Double & Three Flute - Solid Carbide Max Life Compression Spiral
Designed for maximum life when cutting Usage Double sided laminated and
in high-wear applications. Unique geometries vaneered materials
and carbides improve the wear characteristics Material LW See Selection Guide - pg. 2 - 12
of the tool under abrasive applications with
superior part finish.
DOUBLE FLUTE SINGLE FLUTE
Part Cutting Flute Upcut Flute SHK Part Cutting Flute Upcut Flute SHK
OAL OAL
Number DIA LGTH LGTH DIA Number DIA LGTH LGTH DIA
60-123MW* 3/8 7/8 .188 3/8 3 60-120MW* 3/8 1-1/8 .200 3/8 3
60-124MW 3/8 1-1/8 .406 3/8 3 60-167MW* 1/2 1-1/8 .200 1/2 3
60-127MW* 3/8 1-1/8 .188 3/8 3 HELIX ANGLE ≈ 30° *MORTISE COMPRESSION
60-163MW* 1/2 7/8 .200 1/2 3
THREE FLUTE
60-169MW 1/2 1-1/8 .562 1/2 3
Part Cutting Flute Upcut Flute SHK
Single Flute 60-171MW 1/2 1-3/8 .625 1/2 3-1/2 OAL
Number DIA LGTH LGTH DIA
60-172MW 1/2 1-5/8 .750 1/2 4 60-126MW* 3/8 7/8 .200 3/8 3
60-173MW* 1/2 1-3/8 .200 1/2 3-1/2 *MORTISE COMPRESSION
60-181MW 1/2 2-1/8 1 1/2 5
Double Flute
60-196MW 3/4 1-7/8 .750 3/4 4
60-194MW 3/4 2-1/4 1 3/4 5
HELIX ANGLE ≈ 30° *MORTISE COMPRESSION
Three Flute
60-100DC Double Flute - Solid Carbide Compression Spiral
The Tuff Core is an innovative line of solid carbide DOUBLE FLUTE
compression spirals that utilize unique dual grade Part Cutting Flute Upcut Flute SHK
OAL
carbide. The harder outer shell is reinforced by a Number DIA LGTH LGTH DIA
tough inner core which makes the tool stronger 60-123DC* 3/8 7/8 .188 3/8 3
and reduces tool breakage. 60-124DC 3/8 1-1/8 .406 3/8 3
60-129DC 3/8 1-1/4 .451 3/8 3
Usage Double sided laminated,
and veneered materials 60-130DC 1/2 1-5/8 .750 1/2 4
Material
60-131DC 1/2 2-1/2 1 1/2 5
CW See Selection Guide - pg. 2 - 12 Double Flute
THREE FLUTE
Part Cutting Flute Upcut Flute SHK
OAL
NEW Three Flute
Number
60-126DC* 3/8
DIA LGTH
7/8
LGTH
.200
DIA
3/8 3
60-128DC 3/8 1-1/4 .563 3/8 3
60-141DC 1/2 1-5/8 .750 1/2 4
* Mortise compression
39 [Link]
60-200
Three Flute - Solid Carbide Low Helix Finisher
Designed for perfect balance and ultra smooth Usage Natural wood, plastic, composite
finish over a wide speed range. plastic and solid surface
Material SW HW CW HP SSP
See Selection Guide - pg. 2 - 12
UPCUT DOWNCUT
Part Cutting Flute SHK Part Cutting Flute SHK
OAL OAL
Number DIA LGTH DIA Number DIA LGTH DIA
60-239 1/4 3/8 1/4 3 60-240 1/4 3/8 1/4 3
60-241 1/4 7/8 1/4 3 60-242 1/4 7/8 1/4 3
60-243 3/8 5/8 3/8 3 60-244 3/8 5/8 3/8 3
60-245 3/8 1-1/8 3/8 3 60-246 3/8 1-1/8 3/8 3
60-249 1/2 1-1/8 1/2 3-1/2 60-250 1/2 1-1/8 1/2 3-1/2
60-253 1/2 1-5/8 1/2 4 60-254 1/2 1-5/8 1/2 4
60-251 1/2 2-1/8 1/2 4-1/2 60-252 1/2 2-1/8 1/2 4-1/2
60-269 3/4 1-5/8 3/4 4 60-270 3/4 1-5/8 3/4 5
60-271 3/4 2-1/8 3/4 5 60-272 3/4 2-1/8 3/4 5
60-277 3/4 3-1/8 3/4 6 60-278 3/4 3-1/8 3/4 6
HELIX ANGLE ≈ 10° HELIX ANGLE ≈ 10°
60-300
Double Flute - Solid Carbide Chipbreaker Finisher
For faster feed rates than a conventional two flute Usage Natural wood and wood composites
with a smooth finish. Material HW CW See Selection Guide - pg. 2 - 12
UPCUT DOWNCUT
Part Cutting Flute SHK Part Cutting Flute SHK
OAL OAL
Number DIA LGTH DIA Number DIA LGTH DIA
60-307 3/8 1-1/8 3/8 3 60-308 3/8 1-1/8 3/8 3
60-311 1/2 1-1/8 1/2 3 60-312 1/2 1-1/8 1/2 3
60-313 1/2 1-5/8 1/2 3-1/2 60-314 1/2 1-5/8 1/2 3-1/2
60-317 1/2 1-7/8 1/2 3-1/2 60-318 1/2 1-7/8 1/2 3-1/2
60-315 1/2 2-1/8 1/2 4 60-316 1/2 2-1/8 1/2 4
60-321 5/8 2-1/8 5/8 4 60-322 5/8 2-1/8 5/8 4
60-325 3/4 2-1/8 3/4 4 60-326 3/4 2-1/8 3/4 4
HELIX ANGLE ≈ 30°
[Link] 40
60-350
Three Flute - Solid Carbide Chipbreaker Finisher
For additional balance at fast feed rates with a Usage Natural wood and wood composites
smooth finish. Material SW HW CW
See Selection Guide - pg. 2 - 12
UPCUT DOWNCUT
Part Cutting Flute SHK Part Cutting Flute SHK
OAL OAL
Number DIA LGTH DIA Number DIA LGTH DIA
60-337 3/8 1-1/8 3/8 3 60-338 3/8 1-1/8 3/8 3
60-351 1/2 1-1/8 1/2 3 60-350 1/2 1-1/8 1/2 3
60-353 1/2 1-5/8 1/2 3-1/2 60-354 1/2 1-3/8 1/2 3-1/2
60-361 5/8 1-5/8 5/8 4 60-352 1/2 1-5/8 1/2 3-1/2
60-371 3/4 1-5/8 3/4 4 60-360 5/8 1-5/8 5/8 4
60-375 3/4 3-1/8 3/4 6 60-370 3/4 1-5/8 3/4 4
HELIX ANGLE ≈ 30° 60-372 3/4 2-1/4 3/4 5
60-374 3/4 3-1/8 3/4 6
60-500
Four Flute - Solid Carbide Compression Spiral
The ultimate in compression spiral tooling, Part Cutting Flute SHK
OAL
these tools are designed to run on the newest Number DIA LGTH DIA
generation CNC routers. They produce 60-564 1/2 1 1/2 3
extremely fine finishes at high feed rates. 60-569 1/2 1-1/8 1/2 3
Usage Double sided laminated and 60-571 1/2 1-3/8 1/2 3-1/2
veneered, natural wood 60-572 1/2 1-5/8 1/2 4
and wood composites 60-586 5/8 2-1/4 5/8 5
Material SW HW CW LW 60-598 3/4 2-1/2 3/4 5
See Selection Guide - pg. 2 - 12 HELIX ANGLE ≈ 30°
60-500M
Four Flute - Solid Carbide Mortise Compression Spiral
The ultimate in compression spiral tooling, Part Cutting Flute Upcut SHK
OAL
these tools are designed to run on the newest Number DIA LGTH Flute LGTH DIA
generation CNC routers. They produce 60-563 1/2 7/8 0.200 1/2 3
extremely fine finishes at high feed rates. 60-573 1/2 1-3/8 0.200 1/2 3-1/2
Compression design for fast feed and excellent
HELIX ANGLE ≈ 30°
finish with short upcut to allow mortise cuts with
downcut action.
Usage Double sided laminated and
veneered, natural wood
and wood composites
Material MT
SW HW CW DT LW
See Selection Guide - pg. 2 - 12
41 [Link]
60-600
Four Flute - Solid Carbide High Velocity Compression Spiral
Combine a roughing and finishing cut in one tool Part Cutting Flute SHK
OAL
for rapid feed rates with a good finish. Number DIA LGTH DIA
60-664 1/2 1 1/2 3
Usage High velocity routing of double sided
60-669 1/2 1-1/8 1/2 3
laminated and veneered, natural wood
and wood composites 60-671 1/2 1-3/8 1/2 3-1/2
Material SW HW CW LW 60-672 1/2 1-5/8 1/2 4
See Selection Guide - pg. 2 - 12 60-698 3/4 2-1/2 3/4 5
HELIX ANGLE ≈ 30°
60-700
Four Flute - Solid Carbide High Velocity Upcut Spiral
Combine a roughing and finishing cut with upcut Part Cutting Flute SHK
OAL
cutting action in one tool for rapid feed rates with Number DIA LGTH DIA
a good finish. 60-711 1/2 1-1/8 1/2 3-1/2
60-715 1/2 1-5/8 1/2 4
Usage High velocity routing of double sided
laminated and veneered, natural wood 60-719 1/2 2-1/8 1/2 4-1/2
and wood composites 60-731 3/4 2-1/8 3/4 5
Material SW HW CW HELIX ANGLE ≈ 30°
See Selection Guide - pg. 2 - 12
60-700
Four Flute - Solid Carbide High Velocity Downcut Spiral
Combine a roughing and finishing cut with Part Cutting Flute SHK
OAL
downcut cutting action in one tool for rapid Number DIA LGTH DIA
feed rates with a good finish. 60-710 1/2 1-1/8 1/2 3-1/2
60-714 1/2 1-5/8 1/2 4
Usage High velocity routing of natural wood
and wood composites 60-718 1/2 2-1/8 1/2 4-1/2
Material 60-720 5/8 2-1/8 5/8 5
SW HW CW
See Selection Guide - pg. 2 - 12 60-730 3/4 2-1/8 3/4 5
HELIX ANGLE ≈ 30°
[Link] 42
60-800
Double Flute - Solid Carbide Rougher
Designed for use when faster feed rates cannot Usage Natural wood and wood composites
be achieved, or on low horsepower machines. Material SW HW CW
See Selection Guide - pg. 2 - 12
UPCUT DOWNCUT
Part Cutting Flute SHK Part Cutting Flute SHK
OAL OAL
Number DIA LGTH DIA Number DIA LGTH DIA
60-815 3/8 1-3/8 3/8 3-1/2 60-816 3/8 1-3/8 3/8 3-1/2
60-825 1/2 1-3/8 1/2 3-1/2 60-826 1/2 1-3/8 1/2 3-1/2
60-829 1/2 1-7/8 1/2 4 60-830 1/2 1-7/8 1/2 4
60-841 5/8 2-5/8 5/8 5 60-842 5/8 2-5/8 5/8 5
60-847 3/4 2-7/8 3/4 6 60-848 3/4 2-7/8 3/4 6
HELIX ANGLE ≈ 20°
60-900
Three Flute - Solid Carbide Extreme Heavy Duty Hogger
Designed for heavy material removal operations Usage Natural wood and wood composites,
where the cutter is subject to excessive cutting plastic composites
forces and finish is not a primary concern. Material SW HW CW
See Selection Guide - pg. 2 - 12
UPCUT DOWNCUT
Part Cutting Flute SHK Part Cutting Flute SHK
OAL OAL
Number DIA LGTH DIA Number DIA LGTH DIA
60-901 3/8 1-1/8 3/8 3 60-902 3/8 1-1/8 3/8 3
60-905 1/2 1-1/8 1/2 3 60-906 1/2 1-1/8 1/2 3
60-907 1/2 1-5/8 1/2 3-1/2 60-908 1/2 1-5/8 1/2 3-1/2
60-909 1/2 2-1/8 1/2 4 60-910 1/2 2-1/8 1/2 4
60-915 3/4 2-1/8 3/4 5 60-916 3/4 2-1/8 3/4 5
HELIX ANGLE ≈ 30°
60-950
Double Flute - Solid Carbide Extreme Heavy Duty Chipbreaker/Finisher
Designed to be fed very fast while withstanding Usage Natural wood and wood composites
excessive cutting forces and at the same time Material SW HW CW
leaving a smooth finish. See Selection Guide - pg. 2 - 12
UPCUT DOWNCUT
Part Cutting Flute SHK Part Cutting Flute SHK
OAL OAL
Number DIA LGTH DIA Number DIA LGTH DIA
60-951 3/8 1-1/8 3/8 3 60-950 3/8 1-1/8 3/8 3
60-955 1/2 1-1/8 1/2 3 60-954 1/2 1-1/8 1/2 3
60-957 1/2 1-5/8 1/2 3-1/2 60-956 1/2 1-5/8 1/2 3-1/2
60-959 1/2 2-1/8 1/2 4 60-958 1/2 2-1/8 1/2 4
60-965 3/4 2-1/8 3/4 5
HELIX ANGLE ≈ 30°
43 [Link]
61-000
Single Flute - Solid Carbide Straight
Designed to combine the fast free cutting of O Part Cutting Flute SHK
OAL
flute geometry with the tool life available from Number DIA LGTH DIA
solid carbide particularly in small diameters. 61-040 1/8 1/2 1/4 2
61-050 5/32 9/16 1/4 2
Usage Natural wood and aluminum
61-060 3/16 5/8 1/4 2
Material SW A
See Selection Guide - pg. 2 - 12
61-070 7/32 5/8 1/4 2-1/2
61-080 1/4 3/4 1/4 2-1/2
61-090 9/32 3/4 3/8 2-1/2
61-100 5/16 13/16 3/8 2-1/2
61-120 3/8 7/8 3/8 2-1/2
61-140 7⁄16 1 1/2 3
61-160 1/2 1 1/2 3
61-000P
Single Flute - Solid Carbide Straight
Designed to combine the fast free cutting of O Part Cutting Flute SHK
OAL
flute geometry with the tool life available from Number DIA LGTH DIA
solid carbide particularly in small diameters. 61-041 1/8 5⁄16 1/4 2
61-044 1/8 1/2 1/8 2
Usage Polycarbonate, polyethylene,
polypropylene, polystyrene, PVC, 61-042 1/8 1/2 1/4 2
extruded acrylic, HDPE, UHMW and 61-042L 1/8 1/2 1/4 2
hard plastic 61-045 1/8 5/8 1/8 3
Material SP HP 61-043 1/8 5/8 1/4 4
See Selection Guide - pg. 2 - 12
61-052 5/32 9/16 1/4 2
61-061 3/16 3/8 1/4 2
61-064 3/16 5/8 3/16 2-1/2
61-062 3/16 5/8 1/4 2
61-062L 3/16 5/8 1/4 2
61-063* 3/16 1 1/4 4
61-072 7/32 5/8 1/4 2-1/2
61-081 1/4 3/8 1/4 2-1/2
61-082 1/4 3/4 1/4 2-1/2
61-082L 1/4 3/4 1/4 2-1/2
61-083* 1/4 3/4 1/4 3-1/4
61-083L* 1/4 3/4 1/4 3-1/4
61-085* 1/4 1 1/4 3-1/4
61-084* 1/4 1-1/4 1/4 4
61-121 3/8 5/8 3/8 2-1/2
61-122 3/8 7/8 3/8 2-1/2
61-123* 3/8 1-5/8 3/8 6
61-162 1/2 1 1/2 3
61-164 1/2 1-5/8 1/2 4
61-166 1/2 2-1/8 1/2 6
*These tools are designed and toleranced for air routers with guide bushings.
L= left hand rotation
[Link] 44
61-200
Single Flute - Solid Carbide Straight Wood Rout
Designed to enhance operations where the Part Cutting Flute SHK
OAL
benefits of spiral action are not needed. The Number DIA LGTH DIA
single flute provides fast, free cutting with 61-240 1/8 1/2 1/4 2
optimum cutter life. 61-280 1/4 7/8 1/4 2-1/2
Usage Natural wood and wood composites 61-285 1/4 1 1/4 2-1/2
Material 61-320 3/8 1-1/8 3/8 3
SW HW CW
See Selection Guide - pg. 2 - 12
61-400
Single Flute - Solid Carbide Straight
Designed to combine the fast free cutting of O METRIC
flute geometry with the tool life available from Part Cutting Flute SHK
OAL
solid carbide particularly in small diameters. Number DIA LGTH DIA
61-410 4 mm 16 mm 6 mm 64 mm
Usage Polycarbonate, polyethylene, 61-411 5 mm 20 mm 6 mm 64 mm
polypropylene, polystyrene, PVC,
extruded acrylic, HDPE, UHMW 61-412 6 mm 25 mm 6 mm 64 mm
and hard plastic 61-414 8 mm 25 mm 8 mm 64 mm
Material SP HP 61-418 12 mm 35 mm 12 mm 88 mm
See Selection Guide - pg. 2 - 12
62-600
Single Flute - Solid Carbide Downcut Spiral O Flute
High speed cutters for machining aluminum Part Cutting Flute SHK
OAL
sheet material. These tools are optimized for Number DIA LGTH DIA
use on high-speed CNC mills, high speed 62-602 1/16 1/4 1/8 1-1/2
machining centers and CNC routers. 62-604 1/8 1/4 1/8 1-1/2
Usage Aluminum, plate, single & multi sheet 62-606 1/8 1/4 1/4 2
Material
62-610 1/8 1/2 1/4 2
A See Selection Guide - pg. 2 - 12
62-612 3/16 3/8 3/16 1-1/2
62-614 3/16 3/8 1/4 2
62-618 3/16 5/8 1/4 2
62-620 1/4 3/8 1/4 2
62-622 1/4 3/4 1/4 2-1/2
62-624 1/4 1-1/4 1/4 3
62-630 5/16 3/4 1/2 3
62-625 3/8 3/4 3/8 3
62-626 3/8 1-1/8 3/8 3
62-631 1/2 1-1/8 1/2 3-1/2
HELIX ANGLE ≈ 22°
45 [Link]
62-700
Single Flute - Solid Carbide Downcut Spiral O Flute 62-750
(HP) Designed to provide a smooth finish in hard HARD SOFT 62-800
plastics with downward chip removal. PLASTIC PLASTIC 62-850
Part Part Cutting Flute SHK
(SP) Designed to provide provide a smooth finish Number Number DIA LGTH DIA OAL
in soft plastic with downward chip removal.
62-713 62-763 1/8 1/2 1/8 2
Usage (HP): Acrylic, nylon, PVC, polycarbonate 62-712 62-762 1/8 1/2 1/4 2
and solid surface 62-715 5/32 9/16 1/4 2
(SP): HDPE, HIPS, UHMW, ABS, 62-719 62-769 3/16 5/8 3/16 2
polycarbonate, PE, polystyrene,
polypropylene, acetal, acrylic, PET 62-718 62-768 3/16 5/8 1/4 2
and solid surface 7/32 3/4 1/4 2-1/2
Material 62-700 HP SSP 62-750 SP HP SSP 62-725 62-775 1/4 3/4 1/4 2-1/2
62-726 62-776 1/4 1-1/4 1/4 3
62-800 HP SSP 62-850 SP HP SSP
62-727 1/4 1-1/2 1/4 3
62-733 62-783 3/8 1-1/8 3/8 3
3/8 1-5/8 3/8 3-1/2
62-740 62-790 1/2 1-5/8 1/2 3-1/2
HARD SOFT METRIC
PLASTIC PLASTIC
Part Part Cutting Flute SHK
OAL
Number Number DIA LGTH DIA
62-816 62-866 3mm 12mm 6mm 64mm
62-824 62-874 4mm 20mm 6mm 64mm
62-830 62-880 5mm 16mm 6mm 64mm
62-840 6mm 30mm 6mm 76mm
62-842 6mm 38mm 6mm 76mm
62-844 8mm 25mm 8mm 64mm
62-846 62-896 8mm 38mm 8mm 76mm
HELIX ANGLE ≈ 21°
[Link] 46
63-000
Single Flute - Solid Carbide Upcut Spiral
Designed for routing where upward chip Part Cutting Flute SHK
OAL
removal, tool rigidity, long life, and high Number DIA LGTH DIA
quality finish is desired. 63-040 1/8 1/2 1/4 2
63-050 5/32 9/16 1/4 2
Usage Fiberglass, phenolic
and aluminum 63-060 3/16 5/8 1/4 2
Material CP HW 63-080 1/4 3/4 1/4 2-1/2
A See Selection Guide - pg. 2 - 12
63-100 5/16 13/16 3/8 2-1/2
63-160 1/2 1 1/2 3
HELIX ANGLE ≈ 30°
63-200
Single Flute - Solid Carbide Upcut Spiral Wood Rout
Designed for routing where aggressive upward Part Cutting Flute SHK
OAL
chip removal is necessary in hand-fed or CNC Number DIA LGTH DIA
applications. Tool rigidity, long life, and high 63-240 1/8 1/2 1/4 2
quality finish are characteristic of these tools. 63-280 1/4 7/8 1/4 2-1/2
Usage Natural wood and 63-300 5⁄16 1-1/8 5⁄16 3
wood composites HELIX ANGLE ≈ 30°
Material SW HW CW
See Selection Guide - pg. 2 - 12
47 [Link]
Single Flute - Solid Carbide Upcut Spiral O Flute for Acrylic 63-500
These tools are designed to cut acrylics and Part Cutting Flute SHK
OAL
achieve long tool life. Our unique cutting geometry Number DIA LGTH DIA
produces a smooth edge finish regardless if it is 63-505 1/16 1/4 1/4 2
cast or extruded acrylic. 63-510 1/8 1/4 1/4 2
Usage Acrylic 63-515 1/8 1/2 1/4 2
63-520 3/16 5/8 1/4 2
Material SP HP See Selection Guide - pg. 2 - 12
63-525 1/4 3/8 1/4 2-1/2
63-530 1/4 3/4 1/4 2-1/2
63-535 3/8 1-1/8 3/8 3
NEW
63-600
Single Flute - Solid Carbide Upcut Spiral O Flute
High speed cutters for machining aluminum Usage Aluminum plate and single/multi sheet
sheet and block material. These tools are aluminum
optimized for use on high-speed CNC mills, Material A
high speed machining centers and CNC routers. See Selection Guide - pg. 2 - 12
Part Cutting Flute SHK Part Cutting Flute SHK
OAL OAL
Number DIA LGTH DIA Number DIA LGTH DIA
63-602 1/16 1/4 1/8 1-1/2 63-624 1/4 11/4 1/4 3
63-603 3⁄32 1/4 1/8 2 63-628 9⁄32 7/16 5/16 2-1/2
63-604 1/8 1/4 1/8 1-1/2 63-629 5/16 9/16 5/16 2-1/2
63-606 1/8 1/4 1/4 2 63-630 5/16 3/4 1/2 3
63-610 1/8 1/2 1/4 2 63-634 21/64 3/4 1/2 3
63-611 5/32 5/16 3/16 2 63-637 11/32 9/16 3/8 2-1/2
63-612 3/16 3/8 3/16 1-1/2 63-625 3/8 3/4 3/8 3
63-614 3/16 3/8 1/4 2 63-626 3/8 1-1/8 3/8 3
63-618 3/16 5/8 1/4 2 63-627 3/8 1-3/8 3/8 3-1/2
63-619 7/32 7/16 1/4 2-1/2 63-631 1/2 1-1/8 1/2 3-1/2
63-620 1/4 3/8 1/4 2 63-632 1/2 1-3/8 1/2 3-1/2
63-622 1/4 3/4 1/4 2-1/2
HELIX ANGLE ≈ 22°
[Link] 48
63-700
63-750 Single Flute - Solid Carbide Upcut Spiral O Flute
63-800 (HP) Designed to provide a smooth finish in hard Usage (HP): Acrylic, nylon, PVC, polycarbonate
63-850 plastics with upward chip removal. and solid surface
(SP): HDPE, HIPS, UHMW, ABS,
(SP) Designed to provide a smooth finish
polycarbonate, PE, polystyrene,
in soft plastic with upward chip removal.
polypropylene, acetal, acrylic, PET
and solid surface
Material 63-700 HP SSP 63-750 SP HP SSP
63-800 HP SSP 63-850 SP HP SSP
HARD SOFT HARD SOFT METRIC
PLASTIC PLASTIC PLASTIC PLASTIC
Part Part Cutting Flute SHK Part Part Cutting Flute SHK
OAL OAL
Number Number DIA LGTH DIA Number Number DIA LGTH DIA
63-701 63-751 1/16 1/4 1/8 2 63-802 2mm 8mm 2mm 50mm
63-700 63-750 1/16 1/4 1/4 2 63-804 63-854 2mm 8mm 6mm 64mm
63-706 1/8 5/8 1/4 2-1/2 63-806 2.5 mm 8mm 2.5mm 50mm
63-707 1/8 3/4 1/4 2-1/2 63-808 2.5 mm 8mm 6mm 64mm
63-711 63-761 1/8 1/4 1/8 2 63-810 63-860 3mm 8mm 3mm 50mm
63-710 63-760 1/8 1/4 1/4 2 63-812 63-862 3mm 8mm 6mm 64mm
63-713 63-763 1/8 1/2 1/8 2 63-814 63-864 3mm 12mm 3mm 64mm
63-712 63-762 1/8 1/2 1/4 2 63-816 63-866 3mm 12mm 6mm 64mm
63-743* 63-793* 1/8 1/2 1/4 2 63-818 4mm 8mm 4mm 64mm
63-715 5/32 9/16 1/4 2 63-820 63-870 4mm 12mm 4mm 64mm
63-716 63-766 3/16 3/8 3/16 2 63-822 4mm 20mm 4mm 64mm
63-717 63-767 3/16 3/8 1/4 2 63-824 63-874 4mm 20mm 6mm 64mm
63-719 63-769 3/16 5/8 3/16 2 63-826 4mm 30mm 4mm 64mm
63-718 63-768 3/16 5/8 1/4 2 63-828 63-878 5mm 16mm 5mm 64mm
63-720 7/32 3/4 1/4 2-1/2 63-830 63-880 5mm 16mm 6mm 64mm
63-724 63-774 1/4 3/8 1/4 2 63-832 5mm 30mm 5mm 64mm
63-744* 63-794* 1/4 3/4 1/4 2-1/2 63-834 6mm 8mm 6mm 64mm
63-725 63-775 1/4 3/4 1/4 2-1/2 63-836 63-886 6mm 12mm 6mm 64mm
63-726 63-776 1/4 1-1/4 1/4 3 63-838 63-888 6mm 20mm 6mm 64mm
63-727 63-777 1/4 1-1/2 1/4 3 63-840 6mm 30mm 6mm 76mm
63-730 63-780 3/8 5/8 3/8 2-1/2 63-842 63-892 6mm 38mm 6mm 76mm
63-731 63-781 3/8 3/4 3/8 3 63-844 63-894 8mm 25mm 8mm 64mm
63-733 63-783 3/8 1-1/8 3/8 3 63-846 63-896 8mm 38mm 8mm 76mm
63-735 63-785 3/8 1-5/8 3/8 3-1/2 63-848 63-898 10mm 30mm 10mm 76mm
63-745* 63-795* 3/8 1-5/8 3/8 3-1/2 63-849 10mm 35mm 10mm 76mm
63-740 63-790 1/2 1-5/8 1/2 3-1/2 63-847 63-897 12mm 38mm 12mm 76mm
63-746* 63-796* 1/2 1-5/8 1/2 3-1/2 HELIX ANGLE ≈ 21°
HELIX ANGLE ≈ 21° * Special Point for Improved Bottom Finish
49 [Link]
Single Flute - Solid Carbide Upcut Spiral O Flute 63-900
High speed cutters for machining aluminum METRIC
sheet and block material. These tools are Part Cutting Flute SHK
OAL
optimized for use on high-speed CNC mills, Number DIA LGTH DIA
high speed machining centers and CNC routers. 63-904 2mm 6mm 6mm 64mm
63-908 2.5mm 6mm 6mm 64mm
Usage Aluminum plate and single/multi sheet
63-912 3mm 8mm 6mm 64mm
aluminum
63-916 3mm 12mm 6mm 64mm
Material A See Selection Guide - pg. 2 - 12
63-918 4mm 8mm 4mm 64mm
63-924 4mm 20mm 6mm 64mm
63-928 5mm 16mm 5mm 64mm
63-930 5mm 16mm 6mm 64mm
63-934 6mm 8mm 6mm 64mm
63-938 6mm 20mm 6mm 64mm
63-944 8mm 25mm 8mm 64mm
63-946 8mm 38mm 8mm 76mm
63-948 10mm 30mm 10mm 76mm
63-950 12mm 38mm 12mm 76mm
HELIX ANGLE ≈ 22°
Single Flute - Solid Carbide Downcut Spiral O Flute 64-000
The polished flute allows for razor sharp cutting Part Cutting Flute SHK
OAL
edge and easy chip evacuation. The tool is available Number DIA LGTH DIA
in a down cut spiral for improved part holding. 64-000 1/16 1/4 1/8 2
64-012 1/8 1/2 1/4 2
Usage Plastic, wood, aluminum
and solid surface 64-016 3/16 3/8 3/16 2
64-018 3/16 5/8 1/4 2
Material SW HW CW SP HP SSP A
See Selection Guide - pg. 2 - 12
64-024 1/4 3/8 1/4 2
64-025 1/4 3/4 1/4 2
64-026 1/4 1-1/4 1/4 3
64-031 3/8 3/4 3/8 3
64-033 3/8 1-1/8 3/8 3
HELIX ANGLE ≈ 21°
Single Flute - Solid Carbide Upcut Spiral O Flute 65-000
The polished flute allows for razor sharp cutting Usage Plastic, wood, aluminum
edge and easy chip evacuation. The tool is available and solid surface
in a upcut spiral for improved chip evacuation. Material SW HW CW SP HP SSP A
See Selection Guide - pg. 2 - 12
Part Cutting Flute SHK Part Cutting Flute SHK
OAL OAL
Number DIA LGTH DIA Number DIA LGTH DIA
65-000 1/16 1/4 1/8 2 65-020 3/16 1-1/4 1/4 3
65-010 1/8 1/4 1/4 2 65-021 3/16 7/8 1/4 2-1/2
65-013 1/8 1/2 1/8 2 65-023 1/4 5/8 1/4 2
65-012 1/8 1/2 1/4 2 65-025 1/4 7/8 1/4 2-1/2
65-019 3/16 5/8 3/16 2 65-026 1/4 1-1/4 1/4 3
65-018 3/16 5/8 1/4 2 65-027 1/4 1-1/2 1/4 3
HELIX ANGLE ≈ 21° 65-033 3/8 1-1/8 3/8 3
[Link] 50
66-000
Solid Carbide Edge Rounding
Designed for rounding the edge of sheets or parts. They come in both single flute and double flute.
Usage Edge rounding of parts
Material SP HP SSP See Selection Guide - pg. 2 - 12
SINGLE FLUTE STRAIGHT O-FLUTE
Part Cutting Flute SHK Small Tip To Plastic
OAL Opening Radius
Number DIA LGTH DIA Flute LGTH RAD Size
66-082 1/4 3/8 1/4 2-1/2 5/32 1/8 .195 1/16 1/8
66-083 1/4 3/8 1/4 2-1/2 7/32 3/16 .180 1/16 3/16
66-084 1/4 3/8 1/4 2-1/2 9/32 1/4 .163 1/16 1/4
SINGLE FLUTE SPIRAL O-FLUTE
Part Cutting Flute SHK Small Tip To Plastic
OAL Opening Radius
Number DIA LGTH DIA Flute LGTH RAD Size
66-085 1/4 3/8 1/4 2-1/2 5/32 1/8 .195 1/16 1/8
Flute 66-086 1/4 3/8 1/4 2-1/2 7/32 3/16 .180 1/16 3/16
Length
Opening 66-087 1/4 3/8 1/4 2-1/2 9/32 1/4 .163 1/16 1/4
Tip to HELIX ANGLE ≈ 22°
Radius
CED
DOUBLE FLUTE STRAIGHT O-FLUTE
Part Cutting Flute SHK Small Tip To Plastic
OAL Opening Radius
Number DIA LGTH DIA Flute LGTH RAD Size
66-092 1/4 3/8 1/4 2-1/2 5/32 1/8 .195 1/16 1/8
66-093 1/4 3/8 1/4 2-1/2 7/32 3/16 .180 1/16 3/16
66-094 1/4 3/8 1/4 2-1/2 9/32 1/4 .163 1/16 1/4
DOUBLE FLUTE STRAIGHT V-FLUTE
Part Cutting Flute SHK Small Tip To Plastic
OAL Opening Radius
Number DIA LGTH DIA Flute LGTH RAD Size
66-120 3/8 3/8 3/8 2-1/2 5/32 1/8 .320 1/16 1/8
66-121 3/8 3/8 3/8 2-1/2 7/32 3/16 .305 1/16 3/16
66-122 3/8 3/8 3/8 2-1/2 9/32 1/4 .288 1/16 1/4
66-123 3/8 1/2 3/8 2-1/2 13/32 3/8 .255 1/16 3/8
66-160 1/2 3/8 1/2 3 5/32 1/8 .445 1/16 1/8
66-161 1/2 3/8 1/2 3 7/32 3/16 .430 1/16 3/16
66-162 1/2 3/8 1/2 3 9/32 1/4 .413 1/16 1/4
66-163 1/2 5/8 1/2 3 17/32 1/2 .347 1/16 1/2
51 [Link]
Double Flute - Solid Carbide Rout and Chamfer 66-200
Designed to provide up to a 1/16” top face Part Cutting Flute SHK Material
OAL
chamfer and a finished side edge on plastic Number DIA LGTH DIA Thickness
sheets or parts. 66-200 1/4 3/16 3/8 2-1/4 1/8
66-204 1/4 1/4 3/8 2-1/4 3/16
Usage Rout and chamfer in plastic
66-210 3/8 5/16 1/2 3 1/4
Material SP HP See Selection Guide - pg. 2 - 12
HELIX ANGLE ≈ 0°
Double Flute - Solid Carbide Upcut Bottom Surfacing 66-300
66-350
Designed for pocketing applications where Part Cutting Corner Flute SHK
OAL
the bottom of the pocket must be smooth. Number DIA Radius LGTH DIA
66-308 1/8 .020 1/4 1/4 2
Usage Bottom surfacing for
66-309 1/8 .002 1/4 1/4 2
plastic and aluminum
66-314 1/4 .030 3/8 1/4 2
Material SP HP See Selection Guide - pg. 2 - 12
66-315 1/4 .002 3/8 1/4 2
66-320 3/8 .030 5/8 3/8 2-1/2
66-321 3/8 .002 5/8 3/8 2-1/2
66-326 1/2 .030 7/8 1/2 3
66-327 1/2 .002 7/8 1/2 3
66-328 3/4 .040 1-1/8 3/4 4
HELIX ANGLE ≈ 30°
[Link] 52
67-000 Solid Carbide Fiberglass Router
67-250
Designed as fiberglass routers. Their upcut/downcut Usage Fiberglass and phenolic
diamond design effectively shears fibrous materials. Material CP See Selection Guide - pg. 2 - 12
Certain tools in the line have been further developed
to cut aramid fiber composites.
MEDIUM BURR W/END MILL POINT MEDIUM BURR W/END MILL POINT
Part Cutting Flute SHK Diamond Coated Part Cutting Flute SHK Diamond Coated
OAL OAL
Number DIA LGTH DIA Part Number Number DIA LGTH DIA Part Number
67-003 1/8 1 1/8 2 67-003DFC 67-023 3/8 1-5/8 3/8 3 67-023DFC
67-010 1/4 3/4 1/4 2-1/2 67-010DFC 67-027 3/8 2-1/8 3/8 4 67-027DFC
67-011 1/4 1-1/8 1/4 3 67-011DFC 67-031 1/2 1-1/8 1/2 3 67-031DFC
67-012 1/4 1-1/4 1/4 3 67-012DFC 67-033 1/2 1-5/8 1/2 4 67-033DFC
67-014 1/4 1-1/2 1/4 3 67-014DFC 67-037 1/2 2-1/8 1/2 4 67-037DFC
67-017 1/4 2-1/8 1/4 4 67-017DFC 67-039 1/2 3-1/8 1/2 5 -
67-030 3/8 7/8 3/8 2-1/2 67-030DFC 67-065 3/4 4-1/8 3/4 6 -
MEDIUM BURR W/DRILL POINT MEDIUM BURR W/DRILL POINT
Part Cutting Flute SHK Diamond Coated Part Cutting Flute SHK Diamond Coated
OAL OAL
Number DIA LGTH DIA Part Number Number DIA LGTH DIA Part Number
67-080 1/4 3/4 1/4 2-1/2 67-080DFC 67-090 4mm 16mm 6mm 50mm 67-090DFC
67-120 3/8 7/8 3/8 2-1/2 67-120DFC 67-091 6mm 19mm 6mm 63mm 67-091DFC
67-160 1/2 1 1/2 3 67-160DFC 67-092 6mm 25mm 6mm 75mm 67-092DFC
67-093 8mm 25mm 8mm 63mm 67-093DFC
67-094 10mm 25mm 10mm 75mm 67-094DFC
67-095 12mm 25mm 12mm 75mm 67-095DFC
2 FLUTE BURR 2 FLUTE BURR
Part Cutting Flute SHK Diamond Coated Part Cutting Flute SHK Diamond Coated
OAL OAL
Number DIA LGTH DIA Part Number Number DIA LGTH DIA Part Number
67-082 1/4 3/4 1/4 2-1/2 67-082DFC 67-162 1/2 1 1/2 3 67-162DFC
67-122 3/8 7/8 3/8 2-1/2 67-122DFC
ARAMID TOOL ARAMID TOOL
Part Cutting Flute SHK Part Cutting Flute SHK
OAL OAL
Number DIA LGTH DIA Number DIA LGTH DIA
67-084 1/4 3/4 1/4 2-1/2 67-164 1/2 1 1/2 3
67-124 3/8 7/8 3/8 2-1/2
3 FLUTE DOWNCUT DIAMOND GRIT TOOL 3 FLUTE DOWNCUT DIAMOND GRIT TOOL
Part Cutting Flute SHK Part Cutting Flute SHK
OAL OAL
Number DIA LGTH DIA Number DIA LGTH DIA
67-254 1/4 1-1/8 1/4 3 67-256 1/4 1-3/8 1/4 3
67-258 3/8 1-3/8 3/8 3
53 [Link]
Three Flute - Solid Carbide Phenolic Cutter 67-200
Equally adaptable to low or high spindle speed UPCUT
applications in any CNC machining environment. Part Cutting Flute SHK
OAL
The free cutting action of the tools provides for Number DIA LGTH DIA
better finishes and significantly lower noise levels. 67-205 3/8 7/8 3/8 3
67-211 1/2 1-1/8 1/2 3
Usage Phenolic
67-215 1/2 2-1/8 1/2 4
Material CP See Selection Guide - pg. 2 - 12
HELIX ANGLE ≈ 10°
DOWNCUT
Part Cutting Flute SHK
OAL
Number DIA LGTH DIA
67-206 3/8 7/8 3/8 3
67-212 1/2 1-1/8 1/2 3-1/2
67-216 1/2 2-1/8 1/2 4-1/2
Double Flute - Solid Carbide Compression Spiral 67-300
Compression design for fast feed and excellent Part Cutting Flute SHK Diamond Coated
OAL
finish on both sides of the material. Number DIA LGTH DIA Part Number
67-305 1/4 7/8 1/4 2-1/2 -
Usage Composite panels and
67-314 3/8 1-1/8 3/8 3 67-314DFC
honeycomb core
67-320* 1/2 7/8 1/2 3 -
Material CP See Selection Guide - pg. 2 - 12
67-322 1/2 1-1/8 1/2 3 67-322DFC
* = Mortise Compression HELIX ANGLE ≈ 30°
Solid Carbide Un-Ruffer™PATENTED 67-400
The unique design allows for the cutting Part Cutting Flute SHK
OAL
performance of a burr while achieving a Number DIA LGTH DIA
good surface finish. 67-410 1/8 1/2 1/8 1-1/2
67-423 1/4 3/4 1/4 2
Usage Composite panels
67-426 1/4 1 1/4 2-1/2
Material CP See Selection Guide - pg. 2 - 12
67-428 1/4 1 1/4 3
67-435 3/8 1 3/8 3
67-445 1/2 1 1/2 3
Tools can be diamond coated upon request
[Link] 54
67-500 Solid Carbide CG Tool (Carbon Graphite)
The geometry of these tools increases the Part Cutting Flute SHK
OAL
amount of effective cutting flutes resulting in Number DIA LGTH DIA
superior performance over a standard burr. 67-505 1/8 1/2 1/8 2
67-508 3/16 5/8 3/16 2
Usage Carbon graphite and
carbon fiber panels 67-511 1/4 3/4 1/4 3
67-514 1/4 1-1/2 1/4 3
Material CP See Selection Guide - pg. 2 - 12
67-520 3/8 1-1/8 3/8 3-1/2
67-523 1/2 1-1/8 1/2 3-1/2
67-526 1/2 2-1/8 1/2 4
67-600 Solid Carbide FMR (Fiber Metal Router)
Similar to the CG Tool, but the enhanced tooth Part Cutting Flute SHK
OAL
design allows the tool to cut fiber metals and Number DIA LGTH DIA
other abrasive materials quickly and easily. The 67-605 1/8 1/2 1/8 2
special clean out flutes allows the material to be 67-608 3/16 5/8 3/16 2
quickly removed from the cutting area improving
67-611 1/4 3/4 1/4 3
the surface finish.
67-614 1/4 1-1/2 1/4 3
Usage Carbon graphite, aramid, 67-620 3/8 1-1/8 3/8 3-1/2
composite sheets 67-623 1/2 1-1/8 1/2 3-1/2
Material CP See Selection Guide - pg. 2 - 12 67-626 1/2 2-1/8 1/2 4
55 [Link]
Solid Carbide 8 Facet Drill 67-800
Designed to reduce cutting forces and eliminating What is an 8 Facet Drill?
delamination when exiting the material. An 8 facet drill consists of X∞
4 cutting edges with
Usage Composites, Carbon fiber, mechanical 2 facets per cutting X∞
plastics, and fiber reinforced plastics edge. These facets
Material CP SP See Selection Guide - pg. 2 - 12 consist of the lip relief
and the lip clearance angle.
FRACTIONAL DRILLS LETTER DRILLS (CONT.) NUMBER DRILLS (CONT.)
Part Cutting Flute SHK Part Cutting Flute SHK Part Cutting Flute SHK
OAL OAL OAL
Number DIA LGTH DIA Number DIA LGTH DIA Number DIA LGTH DIA
67-807 1/8 (0.125) 1-1/4 0.125 2-1/4 67-859 J (0.277) 2-1/8 0.277 3-1/2 67-893 18 (0.170) 1-5/8 0.170 2-3/4
67-808 9/64 (0.140) 1-3/8 0.140 2-1/2 67-860 K (0.281) 2-1/8 0.281 3-1/2 67-894 19 (0.166) 1-5/8 0.166 2-3/4
67-809 5/32 (0.156) 1-3/8 0.156 2-1/2 67-861 L (0.291) 2-1/8 0.291 3-1/2 67-895 20 (0.161) 1-3/8 0.161 2-1/2
67-810 11/64 (0.172) 1-5/8 0.172 2-3/4 67-862 M (0.295) 2-3/8 0.295 3-3/4 67-896 21 (0.159) 1-3/8 0.159 2-1/2
67-811 3/16 (0.188) 1-5/8 0.188 2-3/4 67-863 N (0.302) 2-3/8 0.302 3-3/4 67-897 22 (0.157) 1-3/8 0.157 2-1/2
67-812 13/64 (0.203) 1-3/4 0.203 3 67-864 O (0.316) 2-3/8 0.316 3-3/4 67-898 23 (0.154) 1-3/8 0.154 2-1/2
67-813 7/32 (0.219) 1-3/4 0.219 3 67-865 P (0.323) 2-3/8 0.323 3-3/4 67-899 24 (0.152) 1-3/8 0.152 2-1/2
67-814 15/64 (0.234) 2 0.234 3-1/4 67-866 Q (0.332) 2-1/2 0.332 4 67-900 25 (0.150) 1-3/8 0.150 2-1/2
67-815 1/4 (0.250) 2 0.250 3-1/4 67-867 R (0.339) 2-1/2 0.339 4 67-901 26 (0.147) 1-3/8 0.147 2-1/2
67-816 17/64 (0.266) 2-1/8 0.266 3-1/2 67-868 S (0.348) 2-1/2 0.348 4 67-902 27 (0.144) 1-3/8 0.144 2-1/2
67-817 9/32 (0.281) 2-1/8 0.281 3-1/2 67-869 T (0.358) 2-1/2 0.358 4 67-903 28 (0.141) 1-3/8 0.141 2-1/2
67-818 19/64 (0.297) 2-3/8 0.297 3-3/4 67-870 U (0.368) 2-3/4 0.368 4-1/4 67-904 29 (0.136) 1-3/8 0.136 2-1/2
67-819 5/16 (0.313) 2-3/8 0.313 3-3/4 67-871 V (0.377) 2-3/4 0.377 4-1/4 67-905 30 (0.129) 1-1/4 0.129 2-1/4
67-820 21/64 (0.328) 2-1/2 0.328 4 67-872 W (0.386) 2-7/8 0.386 4-1/2 67-906 31 (0.120) 1-1/4 0.120 2-1/4
67-821 11/32 (0.344) 2-1/2 0.344 4 67-873 X (0.397) 2-7/8 0.397 4-1/2
67-822 23/64 (0.359) 2-1/2 0.359 4 67-874 Y (0.404) 2-7/8 0.404 4-1/2
METRIC DRILLS
67-823 3/8 (0.375) 2-3/4 0.375 4-1/4 67-875 Z (0.413) 2-7/8 0.413 4-1/2 Part Cutting Flute SHK
OAL
67-824 25/64 (0.391) 2-7/8 0.391 4-1/2 Number DIA LGTH DIA
NUMBER DRILLS
67-825 13/32 (0.406) 2-7/8 0.406 4-1/2 67-961 3.00 (0.118) 32 3.00 57
Part Cutting Flute SHK
OAL 67-962 3.50 (0.138) 35 3.50 64
67-826 27/64 (0.422) 2-7/8 0.422 4-1/2 Number DIA LGTH DIA
67-827 7/16 (0.438) 2-7/8 0.438 4-1/2 67-876 1 (0.228) 1-3/4 0.228 3 67-963 4.00 (0.157) 35 4.00 64
67-828 29/64 (0.453) 3 0.453 4-3/4 67-877 2 (0.221) 1-3/4 0.221 3 67-964 4.50 (0.177) 41 4.50 70
67-829 15/32 (0.469) 3 0.469 4-3/4 67-878 3 (0.213) 1-3/4 0.213 3 67-965 5.00 (0.197) 44 5.00 76
67-830 31/64 (0.484) 3 0.484 4-3/4 67-879 4 (0.209) 1-3/4 0.209 3 67-966 5.50 (0.217) 44 5.50 76
67-831 1/2 (0.500) 3 0.500 4-3/4 67-880 5 (0.206) 1-3/4 0.206 3 67-967 6.00 (0.236) 51 6.00 83
67-881 6 (0.204) 1-3/4 0.204 3 67-968 6.50 (0.256) 51 6.50 83
LETTER DRILLS (CONT.)
67-882 7 (0.201) 1-3/4 0.201 3 67-969 7.00 (0.276) 57 7.00 89
Part Cutting Flute SHK
OAL 67-883 8 (0.199) 1-3/4 0.199 3 67-970 7.50 (0.295) 60 7.50 95
Number DIA LGTH DIA
67-850 A (0.234) 2 0.234 3-1/4 67-884 9 (0.196) 1-3/4 0.196 3 67-971 8.00 (0.315) 60 8.00 95
67-851 B (0.238) 2 0.238 3-1/4 67-885 10 (0.194) 1-5/8 0.194 2-3/4 67-972 8.50 (0.335) 64 8.50 102
67-852 C (0.242) 2 0.242 3-1/4 67-886 11 (0.191) 1-5/8 0.191 2-3/4 67-973 9.00 (0.354) 64 9.00 102
67-853 D (0.246) 2 0.246 3-1/4 67-887 12 (0.189) 1-5/8 0.189 2-3/4 67-974 9.50 (0.374) 70 9.50 108
67-854 E (0.250) 2 0.250 3-1/4 67-888 13 (0.185) 1-5/8 0.185 2-3/4 67-975 10.00 (0.394) 73 10.00 114
67-855 F (0.257) 2 0.257 3-1/4 67-889 14 (0.182) 1-5/8 0.182 2-3/4 67-976 10.50 (0.413) 73 10.50 114
67-856 G (0.261) 2-1/8 0.261 3-1/2 67-890 15 (0.180) 1-5/8 0.180 2-3/4 67-977 11.00 (0.433) 73 11.00 114
67-857 H (0.266) 2-1/8 0.266 3-1/2 67-891 16 (0.177) 1-5/8 0.177 2-3/4 67-978 11.50 (0.453) 76 11.50 121
67-858 I (0.272) 2-1/8 0.272 3-1/2 67-892 17 (0.173) 1-5/8 0.173 2-3/4 67-979 12.00 (0.472) 76 12.00 121
[Link] 56
68-000 Double Flute - PCD Tipped Tooling
Designed for use in abrasive materials where PCD FULL FACE
cut quality and tool life are important. Part Cutting Flute SHK
OAL
Number DIA LGTH DIA
Usage Composite panels 68-005 1/4 3/4 1/4 3
and fiberglass
68-010 3/8 3/4 3/8 3
Material CP See Selection Guide - pg. 2 - 12
68-020 1/2 3/4 1/2 4
68-030 3/4 1 3/4 4
PCD Tipped HELIX ANGLE ≈ 0-3°
PCD FULL FACE with PLUNGE POINT
Part Cutting Flute SHK
OAL
Number DIA LGTH DIA
68-050 1/4 3/4 1/4 3
68-055 3/8 7/8 3/8 3
PCD Full Face
with Plunge Point 68-062 1/2 1-1/4 1/2 4
68-070 3/4 1-1/4 3/4 4
68-072 3/4 1-1/4 3/4 4
Down Shear
68-100 Single Flute - PCD Compression Tool
This economical PCD compression tool will provide long tool life in Usage Composite wood
abrasive wood products. Mortise tip allowing for through cuts and Material CW See Selection Guide - pg. 2 - 12
dado’s to be produced using one tool. The compression design
ensures chip free edges on the top and bottom.
Part Cutting Flute Upcut SHK Part Cutting Flute Upcut SHK
OAL Flutes OAL Flutes
Number DIA LGTH Flute LGTH DIA Number DIA LGTH Flute LGTH DIA
68-101 3/8 1 0.188 3/8 3 1 68-104L* 5/8 1 0.200 5/8 3-1/2 1
68-101L 3/8 1 0.188 3/8 3 1 68-110 5/8 1-5/8 0.200 5/8 4 1
68-100 3/8 1 0.188 1/2 3 1 68-110L* 5/8 1-5/8 0.200 5/8 4 1
68-100L 3/8 1 0.188 1/2 3 1 68-106 3/4 1 0.200 3/4 4 1
68-102 1/2 1 0.200 1/2 3 1 68-106L* 3/4 1 0.200 3/4 4 1
68-102L 1/2 1 0.200 1/2 3 1 68-112 3/4 1-5/8 0.200 3/4 4 1
68-103 1/2 1-1/4 0.200 1/2 3 1 68-112L* 3/4 1-5/8 0.200 3/4 4 1
68-104 5/8 1 0.200 5/8 3-1/2 1 L = Left Hand Rotation
* = Tools are not stocked and must be special ordered. Approx. 4 week lead time.
68-200 Double Flute - PCD SERF™ Cutter
This tool is designed to act like a rougher and Part Cutting Flute SHK
OAL
finishing tool in one. The unique geometry Number DIA LGTH DIA
reduces the cutting forces resulting in longer 68-210 1/4 3/8 1/4 3
tool life, higher feed rates and reduced noise. 68-213 1/4 3/4 1/4 3
Usage Composites 68-216 1/4 1 1/4 3-1/2
68-220 3/8 3/8 3/8 3
Material CP See Selection Guide - pg. 2 - 12
68-223 3/8 3/4 3/8 3
68-226 3/8 1 3/8 3-1/2
68-230 1/2 3/4 1/2 4
68-233 1/2 1 1/2 4
68-236 1/2 1-1/4 1/2 4
57 [Link]
PCD 8 Facet Drills 68-900
The PCD 8 facet drill works well in composite Part Cutting Flute SHK
OAL
material where long tool life and a delamination Number DIA LGTH DIA
free hole is required. The drill diameters are 68-902 0.100 1 1/4 3
oversize allowing for aircraft fasteners to extend 68-904 0.129 1 1/4 3
through the holes.
68-908 0.147 1 1/4 3
Usage Composites 68-910 0.192 1 1/4 3
Material 68-914 0.251 1 1/4 3
CP See Selection Guide - pg. 2 - 12
68-918 0.313 1 5/16 3
68-922 0.376 1 3/8 3
68-926 0.502 1 1/2 3
Carbide Tipped Trim Blade and Arbor 70-100
Designed to trim and groove both hard and Usage Hard and soft plastic
soft plastics. These blades run in conjunction Material SP HP
with the blade arbors. Blades are reversible for
See Selection Guide - pg. 2 - 12
right or left hand rotation cutting.
SOFT PLASTIC - SLOW FEED HARD PLASTIC - FAST FEED
Part Cutting Part Cutting
Teeth Rake Kerf Grind Teeth Rake Kerf Grind
Number DIA Number DIA
70-100 2 10 0° .095 TCG 70-160 2 16 -5° .095 TCG
70-102 2-1/2 10 0° .095 TCG 70-162 2-1/2 20 -5° .095 TCG
70-104 3 10 0° .095 TCG 70-164 3 20 -5° .095 TCG
70-108 4 10 0° .095 TCG 70-166 3-1/2 20 -5° .095 TCG
70-168 4 20 -5° .095 TCG
SOFT PLASTIC - FAST FEED TCG = Triple Chip Grind
Part Cutting
Teeth Rake Kerf Grind
Number DIA
SAW ARBOR - These saw arbors are designed to hold the carbide tipped saws.
70-120 2 16 0° .095 TCG
Part Cutting
70-122 2-1/2 20 0° .095 TCG Number DIA
OAL
70-124 3 20 0° .095 TCG 70-180 1/2 3-1/4
70-126 3-1/2 20 0° .095 TCG 70-181 1/2 4-1/2
70-128 4 20 0° .095 TCG *SEE FEED & SPEED CHART ON PAGE 59.
Solid Carbide Trim Blade Flush Mount 70-200
These small diameter solid carbide arbor Part Cutting Collar SHK Kerf
OAL Rotation
mounted blades are designed for trimming and Number DIA DIA
slotting plastics. Blades are permanently attached 70-204 1 9/16 1/2 .062 4 Right
to arbors and are not reversible. 70-224 1-1/4 5/8 1/2 .062 4 Right
*SEE FEED & SPEED CHART ON PAGE 59.
Usage Hard and soft plastic
Material SP HP
See Selection Guide - pg. 2 - 12
[Link] 58
70-300
Carbide Tipped Trim Blade Flush Mount
Designed for flush trimming and slotting of both Usage Hard and soft plastic
hard and soft plastics. Blades are permanently Material SP HP See Selection Guide - pg. 2 - 12
attached to arbors and are not reversible.
Part Cutting SHK
Teeth Rake Kerf OAL Grind Rotation Plastic Feed
Number DIA DIA
70-300 2 10 0° 1/2 .095 4 TCG RH Soft Slow
70-302 2 10 0° 1/2 .095 4 TCG LH Soft Slow
70-320 2 16 0° 1/2 .095 4 TCG RH Soft Fast
70-322 2 16 0° 1/2 .095 4 TCG LH Soft Fast
70-340 2 10 -5° 1/2 .095 4 TCG RH Hard Slow
70-342 2 10 -5° 1/2 .095 4 TCG LH Hard Slow
70-360 2 16 -5° 1/2 .095 4 TCG RH Hard Fast
70-362 2 16 -5° 1/2 .095 4 TCG LH Hard Fast
*SEE FEED & SPEED CHART BELOW
TCG = Triple Chip Grind
Feeds & Speeds for Blades
INCHES PER MINUTE
Tool Cutting Max Soft Hard Fibrous
Series DIA RPM Plastic Plastic Reinfrc
70-100 2” 18,000 150 150 150
70-100 2-1/2” 16,000 150 150 150
70-100 3” 14,000 150 150 150
70-100 3-1/2” 12,000 150 150 150
70-100 4” 10,000 150 150 150
70-200 1-1/2” 14,000 150 150 150
& Smaller
70-300 2” 16,000 150 150 150
59 [Link]
HSS Plastic Drill 70-500
Designed to produce holes in hard
NO Wrapping
and soft plastic while eliminating
NO Cleaning
edge chipping and chip wrapping.
NO Melting
Usage Hard and soft plastic NO Surface Marring
NO Interrupted Operation
Material SP HP See Selection Guide - pg. 2 - 12
FRACTIONAL DRILLS FRACTIONAL DRILLS (CONT.) METRIC DRILLS
Part Cutting Flute SHK Part Cutting Flute SHK Part Cutting Flute SHK
OAL OAL OAL
Number DIA LGTH DIA Number DIA LGTH DIA Number DIA LGTH DIA
70-502 1/8 (0.125) 1-1/2 1/8 2-3/4 70-561 61⁄64 (0.953) 3-1/8 1/2 6 70-643 14 (0.182) 2-3/16 0.182 3-3/8
70-503 9/64 (0.141) 1-3/4 9/64 2-7/8 70-562 31⁄32 (0.969) 3-1/8 1/2 6 70-644 15 (0.180) 2-3/16 0.180 3-3/8
70-506 5/32 (0.156) 1-15/16 5/32 3-1/8 70-563 63⁄64 (0.984) 3-1/8 1/2 6 70-645 16 (0.177) 2-3/16 0.177 3-3/8
70-509 11/64 (0.172) 1-3/4 11/64 3-1/4 70-646 17 (0.173) 2-3/16 0.173 3-3/8
70-510 3/16 (0.188) 2-1/8 3/16 3-1/2 70-647 18 (0.170) 2-1/8 0.170 3-1/4
70-511 13/64 (0.203) 2-7/16 13/64 3-5/8 70-648 19 (0.166) 2-1/8 0.166 3-1/4
70-512 7/32 (0.219) 2-1/2 7/32 3-3/4 LETTER DRILLS 70-649 20 (0.161) 2-1/8 0.161 3-1/4
70-513 15/64 (0.234) 2-5/8 15/64 3-7/8 Part Cutting Flute SHK 70-650 21 (0.159) 2-1/8 0.159 3-1/4
OAL
70-514 1/4 (0.250) 2-7/16 1/4 4 Number DIA LGTH DIA 70-651 22 (0.157) 2 0.157 3-1/8
70-515 17/64 (0.266) 2-7/8 17/64 4-1/8 70-600 A (0.234) 2-5/8 0.234 3-7/8 70-652 23 (0.154) 2 0.154 3-1/8
70-516 9/32 (0.281) 2-15/16 9/32 4-1/4 70-601 B (0.238) 2-3/4 0.238 4 70-653 24 (0.152) 2 0.152 3-1/8
70-517 19/64 (0.297) 3-1/16 19/64 4-3/8 70-602 C (0.242) 2-3/4 0.242 4 70-654 25 (0.150) 1-7/8 0.150 3
70-520 5/16 (0.313) 1-3/4 1/4 3-1/8 70-603 D (0.246) 2-3/4 0.246 4 70-655 26 (0.147) 1-7/8 0.147 3
70-521 21/64 (0.328) 3-5/16 21/64 4-5/8 70-604 E (0.250) 2-3/4 0.250 4 70-656 27 (0.144) 1-7/8 0.144 3
70-522 11/32 (0.344) 3-7/16 11/32 4-3/4 70-605 F (0.257) 2-7/8 0.257 4-1/8 70-657 28 (0.141) 1-3/4 0.141 2-7/8
70-523 23/64 (0.359) 3-1/2 23/64 4-7/8 70-606 G (0.261) 2-7/8 0.261 4-1/8 70-658 29 (0.136) 1-3/4 0.136 2-7/8
70-524 3/8 (0.375) 2-1/4 1/4 4-3/8 70-607 H (0.266) 2-7/8 0.266 4-1/8 70-659 30 (0.129) 1-5/8 0.129 2-3/4
70-525 25/64 (0.391) 3-3/4 25/64 5-1/8 70-608 I (0.272) 2-7/8 0.272 4-1/8 70-660 31 (0.120) 1-5/8 0.120 2-3/4
70-526 13/32 (0.406) 3-7/8 13/32 5-1/8 70-609 J (0.277) 2-7/8 0.277 4-1/8
70-527 27/64 (0.422) 3-15/16 27/64 5-3/8 70-610 K (0.281) 2-15/16 0.281 4-1/4
70-528 7/16 (0.438) 2-1/2 1/4 4-3/4 70-611 L (0.291) 2-15/16 0.291 4-1/4 METRIC DRILLS
70-529 29/64 (0.453) 4-3/16 29/64 5-5/8 70-612 M (0.295) 3-1/16 0.295 4-3/8 Part Cutting Flute SHK
70-613 N (0.302) 3-1/16 0.302 4-3/8 OAL
70-530 15/32 (0.469) 4-5/16 15/32 5-3/4 Number DIA LGTH DIA
70-531 31/64 (0.484) 4-3/8 31/64 5-7/8 70-614 O (0.316) 3-3/16 0.316 4-1/2 70-714 3.00 (0.118) 41 3.00 70
70-532 1/2 (0.500) 2-5/8 1/4 5-1/8 70-615 P (0.323) 3-5/16 0.323 4-5/8 70-715 3.50 (0.138) 44 3.50 73
70-533 33/64 (0.516) 3-1/8 1/2 6 70-616 Q (0.332) 3-7/16 0.332 4-3/4 70-716 4.00 (0.157) 54 4.00 83
70-534 17/32 (0.531) 3-1/8 1/2 6 70-617 R (0.339) 3-7/16 0.339 4-3/4 70-717 4.50 (0.177) 56 4.50 86
70-535 35/64 (0.547) 3-1/8 1/2 6 70-618 S (0.348) 3-1/2 0.348 4-7/8 70-718 5.00 (0.197) 62 5.00 92
70-536 9/16 (0.563) 3-1/8 1/2 6 70-619 T (0.358) 3-1/2 0.358 4-7/8 70-719 5.50 (0.217) 64 5.50 95
70-537 37/64 (0.578) 3-1/8 1/2 6 70-620 U (0.368) 3-5/8 0.368 5 70-720 6.00 (0.236) 70 6.00 102
70-538 19/32 (0.594) 3-1/8 1/2 6 70-621 V (0.377) 3-5/8 0.377 5 70-721 6.50 (0.256) 73 6.50 105
70-539 39/64 (0.609) 3-1/8 1/2 6 70-622 W (0.386) 3-3/4 0.386 5-1/8 70-722 7.00 (0.276) 73 7.00 105
70-540 5/8 (0.625) 3-1/8 1/2 6 70-623 X (0.397) 3-3/4 0.397 5-1/8 70-723 7.50 (0.295) 78 7.50 111
70-541 41/64 (0.641) 3-1/8 1/2 6 70-624 Y (0.404) 3-7/8 0.404 5-1/4 70-724 8.00 (0.315) 81 8.00 114
70-542 21/32 (0.656) 3-1/8 1/2 6 70-625 Z (0.413) 3-15/16 0.413 5-1/4 70-725 8.50 (0.335) 87 8.50 121
70-543 43/64 (0.672) 3-1/8 1/2 6 70-726 9.00 (0.354) 89 9.00 124
70-544 11/16 (0.688) 3-1/8 1/2 6 70-727 9.50 (0.374) 92 9.50 127
70-545 45/64 (0.703) 3-1/8 1/2 6 WIRE DRILLS 70-728 10.00 (0.394) 95 10.00 130
70-546 23/32 (0.719) 3-1/8 1/2 6 Part Cutting Flute SHK 70-729 10.50 (0.413) 98 10.50 133
70-547 47/64 (0.734) 3-1/8 1/2 6 Number DIA LGTH DIA OAL 70-730 11.00 (0.433) 103 11.00 140
70-548 3/4 (0.750) 3-1/8 1/2 6 70-630 1 (0.228) 2-5/8 0.228 3-7/8 70-731 11.50 (0.453) 106 11.50 143
70-549 49/64 (0.766) 3-1/8 1/2 6 70-631 2 (0.221) 2-5/8 0.221 3-7/8 70-732 12.00 (0.472) 111 12.00 149
70-550 25/32 (0.781) 3-1/8 1/2 6 70-632 3 (0.213) 2-1/2 0.213 3-3/4 70-733 12.50 (0.492) 114 12.50 152
70-551 51/64 (0.797) 3-1/8 1/2 6 70-633 4 (0.209) 2-1/2 0.209 3-3/4 70-734 13.00 (0.512) 114 13.00 152
70-552 13/16 (0.813) 3-1/8 1/2 6 70-634 5 (0.206) 2-1/2 0.206 3-3/4 70-735 13.50 (0.531) 122 13.50 168
70-553 53/64 (0.828) 3-1/8 1/2 6 70-635 6 (0.204) 2-1/2 0.204 3-3/4 70-736 14.00 (0.551) 122 14.00 168
70-554 27/32 (0.844) 3-1/8 1/2 6 70-636 7 (0.201) 2-7/16 0.201 3-5/8 70-737 14.50 (0.571) 122 14.50 168
70-555 55/64 (0.859) 3-1/8 1/2 6 70-637 8 (0.199) 2-7/16 0.199 3-5/8 70-738 15.00 (0.591) 132 15.00 181
70-556 7/8 (0.875) 3-1/8 1/2 6 70-638 9 (0.196) 2-7/16 0.196 3-5/8 70-739 15.50 (0.610) 132 15.50 181
70-557 57/64 (0.891) 3-1/8 1/2 6 70-639 10 (0.194) 2-7/16 0.194 3-5/8 70-740 16.00 (0.630) 132 16.00 181
70-558 29/32 (0.906) 3-1/8 1/2 6 70-640 11 (0.191) 2-5/16 0.191 3-1/2 70-741 16.50 (0.650) 132 16.50 181
70-559 59/64 (0.922) 3-1/8 1/2 6 70-641 12 (0.189) 2-5/16 0.189 3-1/2 70-742 17.00 (0.669) 143 17.00 194
70-560 15/16 (0.938) 3-1/8 1/2 6 70-642 13 (0.185) 2-5/16 0.185 3-1/2 70-743 17.50 (0.689) 143 17.50 194
[Link] 60
72-000
Solid Carbide Boring Bits
Two style of tools are available in this series. The Usage Wood
brad point drill is designed to cut blind holes and Material SW HW CW
produce a clean edge on the top surface. The 60° See Selection Guide - pg. 2 - 12
through drill is designed to produce through holes
while providing clean edges on both sides.
BRAD POINT - designed to produce a blind hole THROUGH HOLE (60° POINT) - produces a
while preventing fraying on the top edge. through hole and reduces fraying on the entry
and exit edges.
RIGHT HAND ROTATION RIGHT HAND ROTATION
Through Brad Part Cutting SHK Part Cutting SHK Part Cutting SHK Part Cutting SHK
Hole Point Number DIA DIA OAL Number DIA DIA OAL Number DIA DIA OAL Number DIA DIA OAL
72-001 3 10 57 72-021 3 10 70 72-053 3 10 57 72-075 3 10 70
72-005 5 10 57 72-025 5 10 70 72-057 5 10 57 72-079 5 10 70
72-009 6 10 57 72-029 6 10 70 72-061 6 10 57 72-083 6 10 70
72-013 8 10 57 72-033 8 10 70 72-065 8 10 57 72-087 8 10 70
LEFT HAND ROTATION LEFT HAND ROTATION
Part Cutting SHK Part Cutting SHK Part Cutting SHK Part Cutting SHK
Number DIA DIA OAL Number DIA DIA OAL Number DIA DIA OAL Number DIA DIA OAL
72-002 3 10 57 72-022 3 10 70 72-054 3 10 57 72-076 3 10 70
72-006 5 10 57 72-026 5 10 70 72-058 5 10 57 72-080 5 10 70
72-010 6 10 57 72-030 6 10 70 72-062 6 10 57 72-084 6 10 70
72-014 8 10 57 72-034 8 10 70 72-066 8 10 57 72-088 8 10 70
Hinge
HINGE BIT - This 35mm carbide tipped bit is
designed to produce a flat bottom hole with
clean edges for hinge mounting.
Part Cutting SHK
OAL
Number DIA DIA
72-097 35 10 70
77-000
Single Flute - Solid Carbide Top Loading Router Bit
Designed to produce fast, clean cuts in plastic Usage Plastic and aluminum
and aluminum. Material SP HP A
See Selection Guide - pg. 2 - 12
77-000 SERIES - PLASTIC 77-025 SERIES - ALUMINUM
Part Cutting Flute SHK Part Cutting Flute SHK
OAL OAL
Number DIA LGTH DIA Number DIA LGTH DIA
77-002 1/16 5/16 11/64 6-1/2 77-025 1/16 5/16 11/64 6-1/2
77-004 1/8 5/16 11/64 6-1/2 77-027 1/8 5/16 11/64 6-1/2
77-012 1/16 5/16 1/4 6-1/2 77-033 1/16 5/16 1/4 6-1/2
77-014 1/8 5/16 1/4 6-1/2 77-035 1/8 5/16 1/4 6-1/2
77-016 3/16 3/8 1/4 6-1/2 77-037 3/16 3/8 1/4 6-1/2
77-018 1/4 3/8 1/4 6-1/2 77-039 1/4 3/8 1/4 6-1/2
1/8" shank tools need to be custom ordered
61 [Link]
77-100
Double or Three Flute Solid Carbide Taper Tools
The taper tools are Part Cutting Flute SHK Angle
OAL Radius Flutes
available with a variety Number DIA LGTH DIA Per Side
of taper angles and 77-102 1/8 1-1/2 1/4 3 1° 1/16 3
come standard with 77-104 1/8 1 1/4 3 3° 1/16 3
a ball nose point. The
77-106 1/8 3/4 1/4 3 5° 1/16 3
tools are designed to
77-108 1/8 1/2 1/4 3 7° 1/16 3
produce a good edge
finish in a wide variety 77-112 1/4 2 1/2 4 3° 1/8 2
of materials. 77-114 1/4 1-3/8 1/2 4 5° 1/8 2
77-116 1/4 1 1/2 4 7° 1/8 2
Usage Wood, plastic
Custom tools can be made upon request
and aluminum
Material SW HW SP HP A
See Selection Guide - pg. 2 - 12
81-100
Double Flute - Solid Carbide Spiral Extrusion Cutters
Designed for reduced vibration producing smoother
finish cuts. Extended reach during side thinning and
gage reduction. Longer tool life to reduce tool changes.
Usage Extrusion and sheet aluminum.
Optimized for use on multi-head
extrusion mills CNC mills and routers
Material A See Selection Guide - pg. 2 - 12
Part Cutting Flute ERL SHK Helix Flutes CNR RAD Aluminum Machining
OAL
Number DIA LGTH DIA & DIR Chamfer Condition Environment
Tolerance +.002 ±.03 +.0000 ±.03
-.0005
81-103 5/16 13/16 - 1/2 3 10°RH 2 .02 x 45° C Wet
81-111 21/64 3/4 - 1/2 3 10°RH 2 .02 x 45° C Wet
81-104 3/8 13/16 - 1/2 3 10°RH 2 .02 x 45° O Wet
[Link] 62
83-100 Solid Carbide Drills NUMBER DRILLS
Part Cutting Flute SHK
Number DIA LGTH DIA OAL
Designed as a general purpose drill capable of cutting low 83-211 36 (.107) 1-1/4 .107 2-1/4
tensile strength materials. The 118° point allows for easy 83-212 37 (.104) 1-1/4 .104 2-1/4
penetration into the work piece. We do not recommend 83-213 38 (.102) 1-1/4 .102 2-1/4
using these drills in steel. 83-214 39 (.100) 1-1/4 .100 2-1/4
83-215 40 (.098) 1 .098 2
Usage Aluminum, Brass, Bronze, Cast Iron 83-216 41 (.096) 1 .096 2
Material A See Selection Guide - pg. 2 - 12 83-217 42 (.094) 1 .094 2
83-218 43 (.089) 1 .089 2
83-219 44 (.086) 1 .086 2
83-220 45 (.082) 7/8 .082 1-3/4
83-221 46 (.081) 7/8 .081 1-3/4
FRACTIONAL DRILLS LETTER DRILLS
83-222 47 (.079) 7/8 .079 1-3/4
Part Cutting Flute SHK Part Cutting Flute SHK
OAL OAL 83-223 48 (.076) 7/8 .076 1-3/4
Number DIA LGTH DIA Number DIA LGTH DIA
83-224 49 (.073) 7/8 .073 1-3/4
83-100 1/64 (.016) 1/4 .016 1 83-167 R (.339) 2-1/2 .339 4
83-225 50 (.070) 7/8 .070 1-3/4
83-101 1/32 (.031) 3/8 .031 1-1/8 83-168 S (.348) 2-1/2 .348 4
83-226 51 (.067) 3/4 .067 1-1/2
83-102 3/64 (.047) 3/4 .047 1-1/2 83-169 T (.358) 2-1/2 .358 4
83-227 52 (.064) 3/4 .064 1-1/2
83-103 1/16 (.063) 3/4 .063 1-1/2 83-170 U (.368) 2-3/8 .368 4-1/4
83-228 53 (.060) 3/4 .060 1-1/2
83-104 5/64 (.078) 7/8 .078 1-3/4 83-171 V (.377) 2-3/8 .377 4-1/4
83-229 54 (.055) 3/4 .055 1-1/2
83-105 3/32 (.094) 1 .094 2 83-172 W (.386) 2-7/8 .386 4-1/2
83-230 55 (.052) 3/4 .052 1-1/2
83-106 7/64 (.109) 1-1/4 .109 2-1/4 83-173 X (.397) 2-7/8 .397 4-1/2
83-231 56 (.047) 3/4 .047 1-1/2
83-107 1/8 (.125) 1-1/4 .125 2-1/4 83-174 Y (.404) 2-7/8 .404 4-1/2
83-232 57 (.043) 3/4 .043 1-1/2
83-108 9/64 (.141) 1-3/8 .141 2-1/2 83-175 Z (.413) 2-7/8 .413 4-1/2
83-233 58 (.042) 3/4 .042 1-1/2
83-109 5/32 (.156) 1-3/8 .156 2-1/2
NUMBER DRILLS 83-234 59 (.041) 3/4 .041 1-1/2
83-110 11/64 (.172) 1-5/8 .172 2-3/4
Part Cutting Flute SHK 83-235 60 (.040) 3/4 .040 1-1/2
83-111 3/16 (.188) 1-5/8 .188 2-3/4 Number DIA LGTH DIA OAL
83-236 61 (.039) 1/2 .039 1-1/4
83-112 13/64 (.203) 1-3/4 .203 3 83-176 1 (.228) 1-3/4 .228 3
83-237 62 (.038) 1/2 .038 1-1/4
83-113 7/32 (.219) 1-3/4 .219 3 83-177 2 (.221) 1-3/4 .221 3
83-238 63 (.037) 1/2 .037 1-1/4
83-114 15/64 (.234) 2 .234 3-1/4 83-178 3 (.213) 1-3/4 .213 3
83-239 64 (.036) 1/2 .036 1-1/4
83-115 1/4 (.250) 2 .250 3-1/4 83-179 4 (.209) 1-3/4 .209 3
83-240 65 (.035) 3/8 .035 1-1/8
83-116 17/64 (.266) 2-1/8 .266 3-1/2 83-180 5 (.206) 1-3/4 .206 3
83-241 66 (.033) 3/8 .033 1-1/8
83-117 9/32 (.281) 2-1/8 .281 3-1/2 83-181 6 (.204) 1-3/4 .204 3
83-242 67 (.032) 3/8 .032 1-1/8
83-118 19/64 (.297) 2-3/8 .297 3-3/4 83-182 7 (.201) 1-3/4 .201 3
83-243 68 (.031) 3/8 .031 1-1/8
83-119 5/16 (.313) 2-3/8 .313 3-3/4 83-183 8 (.199) 1-3/4 .199 3
83-244 69 (.029) 5/16 .029 1
83-120 21/64 (.328) 2-1/2 .328 4 83-184 9 (.196) 1-3/4 .196 3
83-245 70 (.028) 5/16 .028 1
83-121 11/32 (.344) 2-1/2 .344 4 83-185 10 (.194) 1-5/8 .194 2-3/4
83-122 23/64 (.359) 2-1/2 .359 4 83-186 11 (.191) 1-5/8 .191 2-3/4 METRIC DRILLS
83-123 3/8 (.375) 2-3/4 .375 4-1/4 83-187 12 (.189) 1-5/8 .189 2-3/4 Part Cutting Flute SHK
83-124 25/64 (.391) 2-7/8 .391 4-1/2 OAL
83-188 13 (.185) 1-5/8 .185 2-3/4 Number DIA LGTH DIA
83-125 13/32 (.406) 2-7/8 .406 4-1/2 83-189 14 (.182) 1-5/8 .182 2-3/4 83-258 1.50 (.059) 3/4 1.50 1-1/2
83-126 27/64 (.422) 2-7/8 .422 4-1/2 83-190 15 (.180) 1-5/8 .180 2-3/4 83-259 2.00 (.079) 7/8 2.00 1-3/4
83-127 7/16 (.438) 2-7/8 .438 4-1/2 83-191 16 (.177) 1-5/8 .177 2-3/4 83-260 2.50 (.098) 1 2.50 2
83-128 29/64 (.453) 3 .453 4-3/4 83-192 17 (.173) 1-5/8 .173 3/4 83-261 3.00 (.118) 1-1/4 3.00 2-1/4
83-129 15/32 (.469) 3 .469 4-3/4 83-193 18 (.170) 1-5/8 .170 2-3/4 83-262 3.50 (.138) 1-3/8 3.50 2-1/2
83-130 31/64 (.484) 3 .484 4-3/4 83-194 19 (.166) 1-5/8 .166 2-3/4 83-263 4.00 (.157) 1-3/8 4.00 2-1/2
83-131 1/2 (.500) 3 .500 4-3/4 83-195 20 (.161) 1-5/8 .161 2-1/2 83-264 4.50 (.177) 1-5/8 4.50 2-3/4
LETTER DRILLS 83-196 21 (.159) 1-3/8 .159 2-1/2 83-265 5.00 (.197) 1-3/4 5.00 3
Part Cutting Flute SHK 83-197 22 (.157) 1-3/8 .157 2-1/2 83-266 5.50 (.217) 1-3/4 5.50 3
Number DIA LGTH DIA OAL
83-198 23 (.154) 1-3/8 .154 2-1/2 83-267 6.00 (.236) 2 6.00 3-1/4
83-155 F (.257) 2 .257 3-1/4 83-199 24 (.152) 1-3/8 .152 2-1/2 83-268 6.50 (.256) 2 6.50 3-1/4
83-156 G (.261) 2-1/8 .261 3-1/2 83-200 25 (.150) 1-3/8 .150 2-1/2 83-269 7.00 (.276) 2-1/8 7.00 3-1/2
83-157 H (.266) 2-1/8 .266 3-1/2 83-201 26 (.147) 1-3/8 .147 2-1/2 83-270 7.50 (.295) 2-3/8 7.50 3-3/4
83-158 I (.272) 2-1/8 .272 3-1/2 83-202 27 (.144) 1-3/8 .144 2-1/2 83-271 8.00 (.315) 2-3/8 8.00 3-3/4
83-159 J (.277) 2-1/8 .277 3-1/2 83-203 28 (.141) 1-3/8 .141 2-1/2 83-272 8.50 (.335) 2-1/2 8.50 4
83-160 K (.281) 2-1/8 .281 3-1/2 83-204 29 (.136) 1-3/8 .136 2-1/2 83-273 9.00 (.354) 2-1/2 9.00 4
83-161 L (.291) 2-1/8 .291 3-1/2 83-205 30 (.129) 1-1/4 .129 2-1/4 83-274 9.50 (.374) 2-3/4 9.50 4-1/4
83-162 M (.295) 2-3/8 .295 3-3/4 83-206 31 (.120) 1-1/4 .120 2-1/4 83-275 10.00 (.394) 2-7/8 10.00 4-1/2
83-163 N (.302) 2-3/8 .302 3-3/4 83-207 32 (.116) 1-1/4 .116 2-1/4 83-276 10.50 (.413) 2-7/8 10.50 4-1/2
83-164 O (.316) 2-3/8 .316 3-3/4 83-208 33 (.113) 1-1/4 .113 2-1/4 83-277 11.00 (.433) 2-7/8 11.00 4-1/2
83-165 P (.323) 2-3/8 .323 3-3/4 83-209 34 (.111) 1-1/4 .111 2-1/4 83-278 11.50 (.453) 3 11.50 4-3/4
83-166 Q (.332) 2-1/2 .332 4 83-210 35 (.110) 1-1/4 .110 2-1/4 83-279 12.00 (.472) 3 12.00 4-3/4
63 [Link]
Double Flute - Solid Carbide AlTiN Coated 83-300
Upcut Spiral for Stainless Steel
Special cutting geometry is required to cut Part Cutting Flute SHK
OAL
stainless steel and achieve decent tool life. Number DIA LGTH DIA
Onsrud has developed a line of cutters which 83-305AlTiN 1/8 1/4 1/8 2
are capable of cutting stainless steel. 83-310AlTiN 3/16 3/8 3/16 2-1/2
Usage Stainless Steel 83-315AlTiN 1/4 3/8 1/4 2-1/2
83-320AlTiN 3/8 1/2 3/8 3
Material M See Selection Guide - pg. 2 - 12
CUTTING PARAMETERS
Part Depth
RPM Feedrate
Number of Cut
83-305AlTiN
83-310AlTiN
18,000
12,000
18 IPM
20 IPM
.012
.020
NEW
83-315AlTiN 9,000 25 IPM .030
83-320AlTiN 6,010 27 IPM .045
86-000
Solid Carbide Kevlar Drill
This tool is designed to drill Aramid materials Part Cutting Flute SHK
OAL
and produce a clean hole. The specific point Number DIA LGTH DIA
design shears the aramid fibers eliminating 86-002 #39 (.0995) 1-1/4 0.099 2-1/4
whiskers or delamination. 86-004 1/8 1-1/4 1/8 2-1/4
86-006 #30 (.129) 1-1/4 0.129 2-1/4
Usage Aramid materials
86-008 #26 (.147) 1-3/8 0.147 2-1/2
Material CP See Selection Guide - pg. 2 - 12
86-010 3/16 1-5/8 3/16 2-3/4
86-012 1/4 2 1/4 3-1/4
86-014 5/16 2-3/8 5/16 3-3/4
86-016 3/8 2-3/4 3/8 4-1/4
86-018 7/16 2-7/8 7/16 4-1/2
86-020 1/2 3 1/2 4-3/4
Diamond Film Coated Solid Carbide Parabolic Drill 86-100
Designed to produce a clean, delamination free Part Cutting Flute SHK
OAL
hole in composite materials. The diamond film Number DIA LGTH DIA
coated parabolic drill is an ecenomical solution 86-102 0.100 1 1/4 3
to PCD composite drills. 86-106 0.129 1 1/4 3
Usage Carbon fiber and other 86-110 0.147 1 1/4 3
composite materials 86-114 0.192 1 1/4 3
Material CP See Selection Guide - pg. 2 - 12 86-118 0.251 1 1/4 3
86-122 0.313 1 5/16 3
86-126 0.376 1 3/8 3
86-130 0.502 1 1/2 3
NEW
[Link] 64
91-000
91-100 Spoilboard Surfacing Cutters
Designed for surfacing MDF, particalboard Usage Aluminum, plastics and
and balsa core where “flow through” or “high composite wood
flow” fixturing is employed using large capacity Material SP HP A CW
vacuum pumps. This method of surfacing See Selection Guide - pg. 2 - 12
spoilboards allows for much faster table planing.
STRAIGHT UP-SHEAR
Part Cutting SHK SHK # of Part Cutting SHK SHK # of
Number DIA DIA LGTH Wings Number DIA DIA LGTH Wings
Insert Style 91-000* 1-1/4 1/2 1-1/2 2 91-104 2-1/2 1/2 2 2
91-102 2-1/2 1/2 2 2 91-108 4 3/4 2-1/4 3
91-106 4 3/4 2-1/4 3 91-112* 2-1/2 1/2 2 3
* = Carbide Tipped 91-114* 4 3/4 2-1/4 3
Note: 90-002, 90-004, 90-006 & 90-008 use 91-125 insert and 91-130 screw
90-014 use 91-127 insert and 91-130 screw * Radius edges excellent for plastic and aluminum surfacing.
These tools are dynamically balanced and approved for use on Part
Description
CNC routers. Max RPM 18,000 1/8” Depth of cut MAX. Number
* DOC = Maximum Depth of Cut Proper running speed for 91-125 Insert 10/pk
91-127 Radius Insert 10/pk
Carbide Tipped Spoilboard Surfaces: 2-1/2” diameter tools should be fed at
200-600 IPM at 12,000-16,000 RPM. 4” diameter tools should 91-130 Screw M4 (Old Version)
be fed at 200-600 IPM at 12,000-14,000 RPM. 91-133 Screw M5
* Do Not Exceed 1/8” Depth Per Pass 91-136 Wrench
ROUTER SELECTION GUIDE
The selection guide on pages 2 - 12 is a place to start making a bit selection or a place to check your current bit selection.
You should try several tools and more than one tool geometry before you settle on the best tool for you specific router, set-up,
fixturing and other environmental conditions.
How To Order – Onsrud Cutter products are sold solely through industrial distribution. You may place an order through the
authorized distributor in you market area. Should you wish the name of that distributor, please call Onsrud Cutter.
Guarantee – Onsrud Cutter products are guaranteed against defects in material and quality of manufacture when used in the
proper manner. Onsrud Cutter will repair or replace tools, which have been authorized for return, if upon inspection such tools
are found to be defective due to material or manufacture.
Router Laboratory – Customers, as a routine, send us panels (2’ x 2’) with router and feed specifications several weeks prior
to the start of a new run. (We are able to duplicate most production environments in the Router Laboratory.) Armed with material,
router type, spindle speed, feed rate, set up and type of cut to be made, Onsrud Cutter can make a specific tool recommendation
for test and evaluation in your operational environment. Should you have difficult-to-cut material or should you wish to verify your
current tool selection, call the Onsrud Cutter Engineering Department and arrange for a Router Laboratory test.
65 [Link]
Technical Data
TOOL SELECTION
TOOL MATERIAL
• Solid Carbide: Primarily used in CNC operations. Material provides best rigidity and long tool life.
• Carbide Tipped: Incorporates the wear resistance of carbide and the toughness of a HSS body-mainly hand held.
• HSS: Primarily used in hand routing. Material provides a tough body and sharper cutting edge. Good in CNC.
FLUTE GEOMETRY
• Straight flute: Offers a neutral cutting action - highest force
• Upcut flute: Provides the best surface finish and allows for good chip extraction.
May cause part lifting if vacuum or fixturing is not sufficient.
• Downcut flute: Provides a downward force which helps eliminate part lifting. Chip rewelding
MAY occur if there is no space below the part for chip expansion.
• Compression: Used for laminated materials, produces a good top and bottom finish on the part.
NUMBER OF FLUTES
• Single Flute: Allows for larger chiploads in softer materials
• Double Flute: Allows for better part finish in harder materials.
• Multiple Flutes: Allows for an even better part finish in harder materials.
Note: As the number of cutting edges increase, your feed rate should increase to prevent burning and premature tool dulling.
Basic Terms
OAL= overall length
DIA = Diameter
OPTIMIZING SPEED AND FEEDS
1. Start off using the recommended chipload and RPM for the material you are cutting.
2. Increase the feedrate until the part finish starts to decrease or you risk moving the part off the vacuum. Decrease the feed by 10%.
3. Next decrease your RPM by a set increment until your surface finish deteriorates again. Once this happens increase your RPM until
the finish is acceptable.
4. You have now optimized your speed and feed by taking the largest chip possible.
Note: This should be done in the first sheet of material to prevent tool dulling due to excessive heat.
TOOL HEAT
If a feed rate is too low, heat will be generated causing the cutting edge to break down and dull quickly. To check this, run a nest of parts and
stop the spindle. When the spindle has stopped rotating, carefully feel the tool’s temperature. It should be at or near room temperature. If the
tool is hot, review “Optimizing Speed and Feeds”.
[Link] 66
Technical Data
FIXTURING METHODS
FLOW THROUGH VACUUM
This style uses LDF (Low Density Fiberboard) or MDF (Medium Density Fiberboard) as a sacrificial surface for sheet material to be cut on.
The porous nature of LDF or MDF allows vacuum to pass through allowing the material to be held in place for machining. As parts are cut
out of the sheet material, vacuum loss starts to occur from the slot produced by the cutting tool. This can lead to part lifting or movement
especially in small parts. Cutter diameter will also influence part movement. A 1/2 diameter tool will exert 25% more lateral pressure than
a 3/8 diameter tool.
When cutting small parts in sheet material, one may want to consider tab or skin cutting to prevent part movement.
DEDICATED SPOILBOARD
Dedicated spoilboards are used for reoccurring production Proper Spoilboard Techniques
runs where optimal cycle times are needed. This work hold-
ing method creates vacuum chambers in the sacrificial board
specifically to the shape of the parts being cut. This elimination
of vacuum loss relates to improved cycle times and part finish.
STEPS TO CREATE A DEDICATED SPOILBOARD:
1. Surface both sides of your MDF board
2. Lay out the part pattern on the MDF and determine quantity
that will fit.
3. Cut the part profile into the MDF board using a larger
diameter tool than would normally cut the part.
Make your slot depth 1 to 1.5 times the cutter diameter.
4. A gasket groove must be cut next inside the part profile to
create a vacuum seal. The groove should be 1/2 the gasket
material thickness to allow for proper compression.
5. A grid pattern must then be cut inside the gasket groove to
distribute the vacuum evenly through out the vacuum area.
6. Drill holes through out the pattern in the intersections
of the vacuum grid until there is no resistance on your
vacuum gage on the machine table.
7. Seal the board using rubberized coatings, polyurethane
sealers or a sanding sealer to prevent vacuum from passing
through the board in unwanted areas.
8. Apply the gasket tape.
This operations sounds time consuming. It will be for your first board. Once you become familiar making these fixtures, you will make up for it
in your cycle time reductions and part finish. A lot of headaches and problems can be resolved by using the proper work holding.
RAISED SPOILBOARD
This is generally used where secondary operations are needed and the spoilboard will interfere with the secondary tool.
Raised spoilboards are another type of fixturing that works well for routing parts such as circles from squares where the scrap or off-fall is
of such a size to be potentially harmful to the tool and or operator when it is cut free. A raised spoilboard should make sure the off-fall would
not interfere with the first and second tool and that the off-fall would be free and clear of the tool path.
SURFACING SPOILBOARDS
When creating new fixtures or using a new MDF sheet, the spoilboard must be surfaced to level the board to the machine table. This consists
using a large diameter cutter (OC 91-100 series) to quickly level the entire surface.
The following benefits will be achieved by surfacing your spoilboard:
• Leveling material to get consistent cuts.
• Remove grooves caused by routing.
• Reduce vacuum loss due to clogged pores at the material surface due to dust and chips.
• Preventing material warpage caused by humidity in summer time.
67 [Link]
Technical Data
COLLETING
COLLET LIFE SPAN
Collets have a life span of 3 months if used 8 hours a day. Replacing the collets will ensure your operation runs consistently and prevents tool
breakage. When inserting a tool into the collet make sure the flute fadeout does not enter the collet. This will cause run out and potentially lead to
tool breakage. To ensure proper clamping the tool shank should fill, at the minimum, 80% of the depth of the collet. If this can not be achieved, use
a collet life plug to ensure a proper clamping effect.
COLLET MAINTENANCE
Cleaning is an essential part of collet maintenance. As material is cut it causes the collet, tool holder, collet nut and spindle to become dirty.
This causes your tool to cut in an elliptical fashion which will decrease tool life and cause inconsistency in your operation. Collets, tool holder, and
collet nut should be cleaned daily using the Rust Free solvent and a brass brush (OC series 33-21 and 33-10). Refer to the critical areas diagram to
see which surfaces must be clean.
CLEANING INSTRUCTIONS
1. Spray the cleaner on the surface and allow it to soak for a minute
2. Use a brass brush to clean the surface thoroughly.
3. Rinse off using distilled alcohol. Feel the surface using your fingers QUICK CHANGE
to make sure the surface is clean BT30 TOOL HOLDER
4. Apply a small amount of Lubricant T-9 to prevent rusting.
STANDARD SPINDLE
INSIDE
TAPER
CRITICAL INSIDE
CLEAN TAPER
AREAS CRITICAL
CLEAN
AREAS
BEARING STYLE NUT BEARING STYLE NUT
TOOL BREAKAGE
If a condition arises where multiple tools should break, follow these steps to solve your problem:
1. Are you using the proper tool for the job?
2. Make sure your collets and tool holders are clean and the tool is colleted properly.
3. Check your speed and feed (is your tool hot?)
4. Is your depth of cut too excessive for the material you’re cutting?
5. Do you have any part movement?
6. Do you have ample part hold down?
7. Stop running parts and check with your distributor or Onsrud’s Technical Support.
If you have to contact your distributor or Technical Support, have the following information:
1. Machine being used.
2. Material being cut.
3. Part number of tool along with the batch number which is below the part number.
4. Speed / Feed / Depth of cut.
5. Where did the tool break (flute, shank, or in the collet)?
6. How long did the tool work before it broke?
7. Have you done this operation in the past using this tool?
[Link] 68
SW Soft Wood Cutting Data
DEPTH OF CUT: 1 x D Use recommended chip load
APPLICATION GOOD BETTER BEST
2 x D Reduce chip load by 25%
Single Pass 82-200 60-100 52-200/57-200
3 x D Reduce chip load by 50%
Roughing 52-700 60-000 60-850
Finishing 52-200/57-200 60-200
CHIP LOAD PER TOOTH
Cutting Edge Diameter
Series Cut 1/16 3/32 1/8 5/32 3/16 7/32 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 1/2 1 3/4 2
10-00 1xD .004-.006 .004-.006 .005-.007 .007-.009 .008-.010
15-00 2 .017-.019
37-50/60 1/2 CED .001-.003 .002-.004 .003-.005 .003-.005 .005-.007 .007-.009
37-80 1xD .004-.006 .004-.006* .004-.006**
40-50 1 1/2 .003-.005
40-000 1xD .002-.004 .002-.004 .003-.005 .004-.006 .004-.006 .005-.007
40-100 1xD .005-.007 .005-.007 .005-.007 .006-.008 .006-.008 .007-.009 .008-.010 .010-.012
52-200/
1xD .006-.008 .006-.008 .006-.008 .006-.008 .007-.009 .007-.009 .008-.010 .008-.010 .009-.011 .009-.011 .010-.012 .011-.013
57-200
52-400/
1xD .006-.008 .006-.008 .007-.009 .007-.009 .008-.010 .009-.011
57-400
52-900 1xD .007-.009 .008-.010 .009-.011
56-200 1xD .004-.006 .004-.006 .005-.007 .005-.007 .006-.008 .006-.008 .007-.009 .008-.010 .010-.012
57-900 1xD .007-.009 .008-.010 .009-.011
60-000 (LH) 1xD .013-.015 .015-.017 .017-.019 .019-.021
60-000 (HH) 1xD .016-.018 .018-.020 .020-.022 .022-.024
60-090 1xD .005-.007
60-100 1xD .011-.013 .013-.015 .015-.017 .017-.019 .019-.021 .021-.023
60-100DE 1xD .018-.020 .020-.022 .022-.024 .024-.026 .026-.028
60-1003E 1xD .017-.019 .019-.021
60-100C 1xD .024-.026 .026-.028 .028-.030 .030-.032
60-200 1xD .005-.007 .006-.008 .007-.009 .008-.010
60-300 1xD .024-.026 .026-.028 .028-.030 .030-.032
60-350 1xD .017-.019 .019-.021 .021-.023
60-500/
1xD .015-.017 .017-.019 .019-.021
500M
60-600 1xD .019-.021 .023-.025
60-700 1xD .019-.021 .021-.023 .023-.025
60-800 1xD .017-.019 .019-.021 .021-.023 .023-.025
60-900 1xD .017-.019 .018-.020
60-950 1xD .024-.026 .026-.028
61-000 1xD .008-.010 .008-.010 .009-.011 .009-.011 .010-.012 .010-.012 .011-.013 .011-.013 .012-.014
61-200 1xD .008-.010 .010-.012 .010-.012 .011-.013 .012-.014
64-000/
1xD .001-.003 .002-.004 .003-.006 .004-.006 .005-.007
65-000
77-100 (DE) 1xD .003-.005
77-100 (3E) 1xD .005-.007
* = 16,000 RPM
** = 15,000 RPM
FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges)
Feed Rate (IPM) = RPM x # of cutting edges x chip load
Speed (RPM) = Feed Rate / (# of cutting edges x chip load)
DEFINITIONS: IPM = Inches Per Minute
IPR = Inches Per Revolution
69 [Link]
HW Hard Wood Cutting Data
DEPTH OF CUT: 1 x D Use recommended chip load
APPLICATION GOOD BETTER BEST
2 x D Reduce chip load by 25%
Single Pass 52-700 52-200/57-200 60-300/60-350
3 x D Reduce chip load by 50%
Roughing 52-700 60-000 60-850
Finishing 60-300/60-350 60-200
CHIP LOAD PER TOOTH
Cutting Edge Diameter
Series Cut 1/16 3/32 1/8 5/32 3/16 7/32 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 1/2 1 3/4 2
12-00 1xD .002-.004 .002-.004 .003-.005 .003-.005 .004-.006 .005-.007 .005-.007 .010-.012
37-50/60 1/2 CED .002-.004 .002-.004 .002-.004 .003-.005 .005-.007 .007-.009
37-80 1xD .004-.006 .004-.006* .004-.006**
40-50 1 1/2 .003-.005
40-000 1xD .006-.008 .006-.008 .007-.009 .008-.010 .008-.010 .009-.007 .010-.012
40-100 1xD .004-.006 .005-.007 .005-.007 .005-.007 .006-.008 .006-.008 .007-.009 .009-.011
48-000 1xD .004-.006 .005-.007 .005-.007 .005-.007 .006-.008 .007-.009 .008-.010 .009-.011 .010-.012 .011-.013 .012-.014 .013-.015 .014-.016 .015-.017
52-200/
1xD .003-.005 .003-.005 .004-.006 .004-.006 .005-.007 .005-.007 .006-.008 .006-.008 .007-.009 .007-.008 .008-.010 .009-.011
57-200
52-400/
1xD .004-.006 .004-.006 .005-.007 .005-.007 .006-.008 .007-.009
57-400
52-900 1xD .006-.008 .007-.009 .007-.009
56-200 1xD .003-.005 .003-.005 .004-.006 .004-.006 .005-.007 .005-.007 .006-.008 .007-.009 .009-.011
57-900 1xD .005-.007 .006-.008 .007-.009
60-000 (LH) 1 x D .013-.015 .014-.016 .016-.018 .017-.019
60-000 (HH) 1 x D .015-.017 .017-.019 .019-.021 .021-.023
60-090 1xD .005-.007
60-100 1xD .010-.012 .012-.014 .014-.016 .016-.018 .018-.020 .020-.022 .022-.024
60-100DE 1xD .014-.016 .016-.018 .018-.020 .020-.022 .022-.024
60-1003E 1xD .016-.018 .018-.020
60-100C 1xD .019-.021 .021-.023 .023-.025 .025-.027
60-500/
1xD .013-.015 .015-.017 .016-.018
500M
60-600 1xD .018-.020 .022-.024
60-700 1xD .018-.020 .020-.022 .022-.024
60-800 1xD .017-.019 .019-.021 .021-.023 .023-.025
60-900 1xD .015-.017 .017-.019 .019-.021
60-950 1xD .019-.021 .021-.023
61-200 1xD .007-.009 .009-.011 .009-.011 .010-.012
64-000/
1xD .001-.003 .002-.004 .003-.005 .004-.006 .005-.007
65-000
77-100 (DE) 1xD .003-.005
77-100 (3E) 1xD .005-.007
* = 16,000 RPM
** = 15,000 RPM
FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges)
Feed Rate (IPM) = RPM x # of cutting edges x chip load
Speed (RPM) = Feed Rate / (# of cutting edges x chip load)
DEFINITIONS: IPM = Inches Per Minute
IPR = Inches Per Revolution
[Link] 70
CW MDF Cutting Data
DEPTH OF CUT: 1 x D Use recommended chip load
APPLICATION GOOD BETTER BEST
2 x D Reduce chip load by 25%
Single Pass 52-200/57-200 60-300/60-350 60-100
3 x D Reduce chip load by 50%
Roughing 60-000 60-850
Finishing 60-300/60-350 60-200
CHIP LOAD PER TOOTH
Cutting Edge Diameter
Series Cut 1/16 3/32 1/8 5/32 3/16 7/32 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 1/2 1 3/4 2
13-50 1xD .013-.015 .016-.018
37-50/60 1/2 CED .001-.003 .001-.003 .002-.004 .003-.005 .005-.007 .007-.009
37-80 1xD .004-.006 .004-.006* .004-.006**
40-50 1 1/2 .003-.005
47-00 1xD .004-.006 .004-.006 .004-.006
48-000 1xD .004-.006 .005-.007 .005-.007 .005-.007 .006-.008 .006-.008 .007-.009 .008-.010 .009-.011
48-700 1xD .005-.007 .005-.007 .006-.008 .006-.008 .007-.009 .009-.011
52-200/
1xD .005-.007 .005-.007 .006-.008 .006-.008 .006-.008 .006-.008 .007-.009 .007-.009 .008-.010 .008-.010 .009-.011 .009-.011
57-200
52-400/
1xD .003-.005 .004-.006 .005-.007 .005-.007 .006-.008 .008-.010 .009-.011 .010-.012 .011-.013 .012-.014
57-400
52-900 1xD .006-.008 .007-.009 .008-.010
56-200 1xD .003-.005 .003-.005 .004-.006 .004-.006 .005-.007 .005-.007 .006-.008 .007-.009 .009-.011
57-900 1xD .006-.008 .007-.009 .008-.010
60-000 (LH) 1xD .012-.014 .013-.015 .014-.016 .016-.018
60-000 (HH) 1xD .017-.019 .018-.020 .020-.022 .023-.025
60-090 1xD .004-.006
60-100 1xD .010-.012 .010-.012 .013-.015 .014-.016 .016-.018 .017-.019 .019-.021
60-100DE 1xD .013-.015 .014-.016 .016-.018 .018-.020 .019-.021
60-1003E 1xD .014-.016 .016-.018 .018-.020
60-100C 1xD .017-.019 .018-.020 .020-.022 .023-.025
60-200 1xD .004-.006 .005-.007 .005-.007 .006-.008
60-300 1xD .017-.019 .018-.020 .020-.022 .023-.025
60-350 1xD .014-.016 .016-.018 .017-.019 .019-.021
60-500/
1xD .014-.016 .016-.018 .018-.020
500M
60-600 1xD .020-.022 .022-.024 .024-.026
60-700 1xD .020-.022 .022-.024 .024-.026
60-800 1xD .017-.019 .019-.021 .021-.023 .023-.025
60-900 1xD .017-.019 .019-.021
60-950 1xD .017-.019 .018-.020
61-200 1xD .007-.009 .008-.010 .009-.011 .009-.011 .010-.012 .011-.013
62-200 1xD .010-.012 .011-.013 .012-.014 .012-.014 .013-.015 .014-.016
64-000/
1xD .001-.003 .002-.004 .003-.005 .004-.006 .005-.007
65-000
68-100 1xD .008-.010 .012-.014 .015-.017 .018-.020
77-100 (DE) 1xD .003-.005
77-100 (3E) 1xD .005-.007
* = 16,000 RPM
** = 15,000 RPM
FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges)
Feed Rate (IPM) = RPM x # of cutting edges x chip load
Speed (RPM) = Feed Rate / (# of cutting edges x chip load)
DEFINITIONS: IPM = Inches Per Minute
IPR = Inches Per Revolution
71 [Link]
CW Soft Plywood Cutting Data
DEPTH OF CUT: 1 x D Use recommended chip load
APPLICATION GOOD BETTER BEST
2 x D Reduce chip load by 25%
Single Pass 60-300/60-350 60-100 60-100C
3 x D Reduce chip load by 50%
Roughing 60-800 60-000 60-850
Finishing 60-300/60-350 60-200
CHIP LOAD PER TOOTH
Cutting Edge Diameter
Series Cut 1/16 1/8 5/32 3/16 7/32 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1-1/8 1-1/4 1-1/2 2
13-50 1xD .016-.018 .018-.020
37-50/60 1/2 CED .001-.003 .002-.004 .002-.004 .003-.005 .004-.006 .006-.008
37-80 1xD .004-.006 .004-.006* .004-.006**
40-50 1 1/2 .003-.005
48-000 1xD .005-.007 .005-.007 .006-.008 .006-.008 .007-.009 .008-.010 .009-.011 .010-.012 .011-.013 .012-.014 .013 - .015
48-700 1xD .005-.007 .007-.009 .009-.011 .011-.013
56-200 1xD .003-.005 .003-.005 .004-.006 .004-.006 .005-.007 .005-.007 .006-.008 .007-.009 .009-.011
60-000 (LH) 1xD .014-.016 .016-.018 .018-.020 .020-.022
60-000 (HH) 1xD .017-.019 .019-.021 .021-.023 .023-.025
60-090 1xD .003-.005
60-100 1xD .013-.015 .014-.016 .015-.017 .016-.018 .018-.020 .020-.022 .022-.024
60-100DE 1xD .017-.019 .019-.021 .021-.023 .023-.025 .025-.027
60-1003E 1xD .020-.022 .022-.024 .024-026
60-100C 1xD .022-.024 .024-.026 .026-.028 .028-.030
60-300 1xD .022-.024 .024-.026 .026-.028 .028-.030
60-350 1xD .020-.022 .022-.024 .024-.026 .026-.028
60-500/
1xD .021-.023 .023-.025 .025-.027
500M
60-600 1xD .028-.030 .030-.032 .032-.034
60-700 1xD .028-.030 .030-.032 .032-.034
60-800 1xD .017-.019 .019-.021 .021-.023 .023-.025
60-900 1xD .017-.019 .019-.021
60-950 1xD .022-.024 .024-.026
61-200 1xD .006-.008 .007-.009 .008-.010 .008-.010 .009-.011 .010-.012
64-000/
1xD .001-.003 .002-.004 .003-.005 .004-.006 .005-.007
65-000
68-100 .010-.012 .012-.014 .017-.019 .018-.020
* = 16,000 RPM
** = 15,000 RPM
FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges)
Feed Rate (IPM) = RPM x # of cutting edges x chip load
Speed (RPM) = Feed Rate / (# of cutting edges x chip load)
DEFINITIONS: IPM = Inches Per Minute
IPR = Inches Per Revolution
[Link] 72
CW Hard Plywood Cutting Data
DEPTH OF CUT: 1 x D Use recommended chip load
APPLICATION GOOD BETTER BEST
2 x D Reduce chip load by 25%
Single Pass 60-300/60-350 60-100 60-100C
3 x D Reduce chip load by 50%
Roughing 60-800 60-000 60-850
Finishing 60-300/60-350 60-200
CHIP LOAD PER TOOTH
Cutting Edge Diameter
Series Cut 1/16 3/32 1/8 5/32 3/16 7/32 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 1/2 1 3/4 2
13-50 1xD .016-.018 .018-.020
37-50/60 1/2 CED .001-.003 .001-.003 .002-.004 .003-.005 .005-.007 .007-.009
37-80 1xD .004-.006 .004-.006* .004-.006**
40-50 1 1/2 .003-.005
48-000 1xD .004-.006 .005-.007 .005-.007 .006-.008 .007-.009 .008-.010 .009-.011 .010-.012 .011-.013 .012-.014 .013-.015
48-700 1xD .005-.007 .007-.009 .009-.011 .011-.013
56-200 1xD .003-.005 .003-.005 .004-.006 .004-.006 .005-.007 .005-.007 .006-.008 .007-.009 .009-.011
60-000 (LH) 1 x D .014-.016 .016-.018 .018-.020 .020-.022
60-000 (HH) 1 x D .017-.019 .019-.021 .021-.023 .023-.025
60-090 1xD .003-.005
60-100 1xD .012-.018 .012-.018 .014-.016 .016-.018 .018-.020 .020-.022 .022-.024
60-100DE 1xD .014-.016 .016-.018 .018-.020 .020-.022 .022-.024
60-1003E 1xD .020-.022 .022-.024 .026-.028
60-100C 1xD .019-.021 .021-.023 .023-.025 .025-.027
60-300 1xD .019-.021 .021-.023 .023-.025 .025-.027
60-350 1xD .018-.020 .020-.022 .022-.025 .024-.026
60-500/
1xD .039-.041 .043-.045 .047-.049
500M
60-600 1xD .027-.029 .030-.032 .032-.034
60-700 1xD .027-.029 .029-.031 .032-.034
60-800 1xD .017-.019 .019-.021 .021-.023 .023-.025
60-900 1xD .017-.019 .019-.021
60-950 1xD .019-.021 .021-.023
61-200 1xD .005-.007 .007-.009 .007-.009 .008-.010 .009-.011
64-000/
1xD .001-.003 .002-.004 .003-.005 .004-.006 .005-.007
65-000
68-100 1xD .010-.012 .012-.014 .017-.019 .018-.020
* = 16,000 RPM
** = 15,000 RPM
FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges)
Feed Rate (IPM) = RPM x # of cutting edges x chip load
Speed (RPM) = Feed Rate / (# of cutting edges x chip load)
DEFINITIONS: IPM = Inches Per Minute
IPR = Inches Per Revolution
73 [Link]
LW Laminated Chipboard Cutting Data
DEPTH OF CUT: 1 x D Use recommended chip load
APPLICATION GOOD BETTER BEST
2 x D Reduce chip load by 25%
Single Pass 60-100 60-100MW 60-100C
3 x D Reduce chip load by 50%
Roughing 60-850
CHIP LOAD PER TOOTH
Cutting Edge Diameter
Series Cut 1/8 3/16 7/32 1/4 5/16 3/8 1/2 9/16 5/8 3/4 7/8 1 1-1/8 1-1/4 1-1/2 2
13-50 1xD .017-.019 .019-.021
37-80 1xD .004-.006 .004 -.006* .004 -.006**
48-000 1xD .005-.007 .005-.007 .006-.008 .006-.008 .007-.009 .008-.010 .009-.011 .010-.012 .011-.013 .012-.014 .013-.015 .014-.016
60-100 1xD .013-.015 .014-.016 .015-.017 .016-.018 .018-.020 .019-.021 .021-.023
60-100 (DE) 1xD .017-.019 .019-.021 .021-.023 .025-.027 .027-.029
60-100 (3E) 1xD .020-.022 .022-.024 .024-.026
60-100C 1xD .022-.024 .024-.026 .026-.028 .028-.030
60-500/500M 1xD .021-.023 .023-.025 .025-.027
60-600 1xD .028-.030 .030-.032 .032-.034
68-100 1xD .008-.010 .012-.014 .016-.018 .019-.021
* = 16,000 RPM
** = 15,000 RPM
FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges)
Feed Rate (IPM) = RPM x # of cutting edges x chip load
Speed (RPM) = Feed Rate / (# of cutting edges x chip load)
DEFINITIONS: IPM = Inches Per Minute
IPR = Inches Per Revolution
[Link] 74
LW Laminated Plywood Cutting Data
DEPTH OF CUT: 1 x D Use recommended chip load
APPLICATION GOOD BETTER BEST
2 x D Reduce chip load by 25%
Single Pass 60-100 60-100MW 60-100C
3 x D Reduce chip load by 50%
Roughing 60-850
CHIP LOAD PER TOOTH
Cutting Edge Diameter
Series Cut 1/16 3/32 1/8 5/32 3/16 7/32 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 1/2 1 3/4 2
13-50 1xD .014-.016 .018-.020
37-80 1xD .004-.006 .004-.006* .004-.006**
48-000 1xD .004-.006 .005-.007 .005-.007 .006-.008 .006-.008 .007-.009 .009-.011 .010-.012 .011-.013 .012-.014 .013-.015 .014-.016
60-100 1xD .013-.015 .014-.016 .015-.017 .016-.018 .018-.020 .019-.021 .021-.023
60-100DE 1xD .015-.017 .016-.018 .018-.020 .019-.021 .021-.023
60-1003E 1xD .018-.020 .020-.022 .022-.024
60-100C 1xD .019-.021 .021-.023 .023-.025 .025-.027
60-500/
1xD .019-.021 .021-.023 .023-.025
500M
60-600 1xD .027-.029 .030-.032 .032-.034
68-100 1xD .008-.010 .012-.014 .016-.018 .019-.021
77-100 (DE) 1xD .003-.005
77-100 (3E) 1xD .005-.007
* = 16,000 RPM
** = 15,000 RPM
FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges)
Feed Rate (IPM) = RPM x # of cutting edges x chip load
Speed (RPM) = Feed Rate / (# of cutting edges x chip load)
DEFINITIONS: IPM = Inches Per Minute
IPR = Inches Per Revolution
75 [Link]
SP Soft Plastic Cutting Data
< 1/2” DIAMETER TOOL DEPTH OF CUT: 1 x D Use recommended chip load
APPLICATION GOOD BETTER BEST 2 x D Reduce chip load by 25%
Single Pass 61-000P 65-000 63-750 3 x D Reduce chip load by 50%
Roughing 60-000
> 1/2” DIAMETER TOOL
APPLICATION GOOD BETTER BEST
Single Pass 56-600 52-700 52-600
Roughing 60-000
CHIP LOAD PER TOOTH
Cutting Edge Diameter
Series Cut 1/16 3/32 1/8 5/32 3/16 7/32 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 1/2 1 3/4 2
10-00 1xD .002 - .004 .004 - .006 .006 - .008 .006 - .008 .007 - .009 .008 - .010
38-50/ 1xD .001 - .003 .002 - .004 .003 - .005 .004 - .006 .005 - .007 .006 - .008 .007 - .009
38-60
52-200B/BL 1xD .002 - .004 .002 - .004 .004 - .006 .004 - .006 .004 - .006 .006 - .008 .010 - .012 .012 - .014
52-400 1xD .002 - .004 .003 - .005 .004 - .008 .005 - .007 .006 - .008 .007 - .009
52-600 1xD .008 - .010 .010 - .012 .012 - .014 .014 - .016 .016 - .018
52-700 1xD .012 - .014 .014 - .016 .016 - .018
56-430 1xD .006 - .008 .006 - .008 .007 - .009 .008 - .010 .009 - .011
56-600 1xD .004 - .006 .006 - .008 .008 - .010 .010 - .012 .012 - .014
57-600 1xD .008 - .010 .010 - .012 .012 - .014 .014 - .016 .016 - .018
60-000 1xD .004 - .006 .006 - .008 .008 - .012 .012 - .016
60-200 1xD .004 - .006 .004 - .006 .006 - .010 .012 - .016
60-900 1xD .004 - .006 .006 - .008
61-000P 1xD .004 - .006 .006 - .008 .008 - .012 .014 - .018 .018 - .022
61-400 1xD .017 - .019 .017 - .019 .018 - .020 .019 - .021 .020 - .021
62-750 1xD .004 - .006 .006 - .008 .008 - .012 .008 - .012 .010 - .014
62-850 1xD .004 - .006 .006 - .008 .008 - .012 .008 - .012 .010 - .014
63-500 1xD .002 - .004 .004 - .006 .005 - .007 .006 - .008 .007 - .009
63-750 1xD .002 - .004 .004 - .006 .006 - .008 .008 - .012 .008 - .012 .010 - .014
63-850 1xD .002 - .004 .004 - .006 .006 - .008 .008 - .012 .008 - .012 .010 - .014
64-000/ 1xD .002 - .004 .004 - .006 .006 - .008 .008 - .012 .008 - .012
65-000
77-100 (DE) 1xD .005 - .007
77-100 (3E) 1xD .008 - .010
* = 12,500 RPM
NOTE: To eliminate rewelding increase the feedrate or change to a single edge tool
If using a downcut spiral and chip rewelding occurs, cut a slot in your spoilboard to allow the chips a place to expand
Incorrect chiploads can lead to knife marks occurring
FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges)
Feed Rate = RPM x # of cutting edges x chip load
Speed (RPM) = Feed Rate / (# of cutting edges x chip load)
[Link] 76
HP Hard Plastic Cutting Data
< 1/2” DIAMETER TOOL DEPTH OF CUT: 1 x D Use recommended chip load
APPLICATION GOOD BETTER BEST 2 x D Reduce chip load by 25%
Single Pass 65-000 63-700 56-000P 3 x D Reduce chip load by 50%
Roughing 60-000
Finishing 60-200
> 1/2” DIAMETER TOOL
APPLICATION GOOD BETTER BEST
Single Pass 52-700 52-600 56-000P
Roughing 60-000
Finishing 60-200 75-000
CHIP LOAD PER TOOTH
Cutting Edge Diameter
Series Cut 1/16 3/32 1/8 5/32 3/16 7/32 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 1/2 1 3/4 2
52-200B/BL 1xD .002 - .004 .002 - .004 .004 - .006 .004 - .006 .004 - .006 .006 - .008 .008 - .010 .010 - .012
52-600 1xD .006 - .008 .008 - .010 .010 - .012 .012 - .014 .014 - .016
56-000P 1xD .002 - .004 .004 - 006 .004 - .006 .006 - .008 .008 - .010
56-430 1xD .005 - .007 .005 - .007 .006 - .008 .007 - .009 .008 - .010
56-450 1xD .005 - .007 .006 - .008 .007 - .009 .008 - .010
56-600 1xD .003 - .005 .005 - .007 .007 - .009 .009- .011 .011 - .013
57-600 1xD .006 - .008 .008 - .010 .010 - .012 .012 - .014 .014 - .016
60-000 1xD .004 - .006 .006 - .008 .008 - .012 .012 - .016
60-200 1xD .004 - .006 .004 - .006 .006 - .010 .012 - .016
60-900 1xD .004 - .006 .006 - .008
61-000P 1xD .003 - .005 .005 - .007 .007 - .011 .013 - .017 .017 - .021
61-400 1xD .014 - .016 .014 - .016 .015 - .017 .016 - .018 .017 - .019
62-700 1xD .006 - .008 .008 - .010 .010 - .012 .010 - .012 .012 - .016
62-750 1xD .004 - .006 .006 - .008 .008 - .012 .008 - .012 .010 - .014
62-800 1xD .006 - .008 .008 - .010 .010 - .012 .010 - .012 .012 - .016
62-850 1xD .004 - .006 .006 - .008 .008 - .012 .008 - .012 .010 - .014
63-500 1xD .002 - .004 .003 - .005 .003 - .005 .004 - .006 .005 - .007
63-700 1xD .002 - .004 .006 - .008 .008 - .010 .010 - .012 .010 - .012 .012 - .016
63-750 1xD .002 - .004 .004 - .006 .006 - .008 .008 - .012 .008 - .012 .010 - .014
63-800 1xD .002 - .004 .006 - .008 .008 - .010 .010 - .012 .010 - .012 .012 - .016
63-850 1xD .002 - .004 .004 - .006 .006 - .008 .008 - .012 .008 - .012 .010 - .014
64-000/ 1xD .002 - .004 .006 - .008 .008 - .010 .010 - .012 .010 - .012
65-000
77-000 1xD .002 - .004 .002 - .004 .006 - .008 .008 - .012
77-100 (DE) 1xD .005 - .007
77-100 (3E) 1xD .008 - .010
NOTE: When chip rewelding occurs while cutting soft plastic, increase feedrate or go to a single edge tool.
Incorrect chiploads can result in cratering
FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges)
Feed Rate (IPM) = RPM x # of cutting edges x chip load
Speed (RPM) = Feed Rate / (# of cutting edges x chip load)
DEFINITIONS: IPM = Inches Per Minute
IPR = Inches Per Revolution
77 [Link]
CP Composite Cutting Data
DEPTH OF CUT: 1 x D Use recommended chip load
APPLICATION GOOD BETTER BEST
2 x D Reduce chip load by 25%
Finishing 55-000/58-000
3 x D Reduce chip load by 50%
Honeycomb 67-300 32-000 30-300
G10/G11
Fiberglass 56-000P 67-000 54-300/55-300
Fiberglass 67-000 67-400 67-200
Phenolic 53-000 56-000P 67-200
Single Pass 56-000P 67-250 68-000
CHIP LOAD PER TOOTH
Cutting Edge Diameter
Series Cut 1/16 3/32 1/8 5/32 3/16 7/32 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 1/2 1 3/4 2
48-000 1xD .006 - .008 .006 - .008 .007 - .009 .007 - .009 .008 - .010 .009 - .011 .010 - .012 .011 - .013 .012 - .014 .013 - .015 .014 - .016 .015 - .017 .016 - .018
48-000DE 1xD .002 - .004 .002 - .004 .003 - .005 .003 - .005 .004 - .006 .005 - .007 .006 - .008 .007 - .009 .008 - .010 .009 - .011 .010 - .012 .011 - .013 .012 - .014
52-000 1xD .003 - .005 .003 - .005 .004 - .006 .006 - .008 .010 - .012
54-000 / 1xD .002 - .004 .002 - .004 .002 - .004 .003 - .006 .005 - .010
59-000
54-300 1xD .007 - .009 .008 - .010
55-000 / 1xD .002 - .004 .002 - .004 .002 - .004 .003 - .006 .007 - .009
58-000
55-300 1xD .007 - .009 .008 - .010
56-000P 1xD .002 - .004 .002 - .004 .004 - .006 .004 - .006 .004 - .006
56-450 1xD .002 - .005 .003 - .005 .003 - .006 .004 - .006 .005 - .007
57-000 1xD .003 - .005 .003 - .005 .004 - .006 .006 - .008 .010 - .012
63-000 1xD .003 - .005 .003 - .005 .003 - .005 .004 - .006 .005 - .007
67-000 1xD .004 - .006 .004 - .006 .004 - .006
67-200 1xD .002 - .010 .002 - .010
67-250 1xD .002 - .004 .004 - .006 .004 - .006
67-300 1xD .004 - .006 .006 - .008 .010 - .012
67-400 1xD .002 - .004 .004 - .006 .004 - .006 .004 - .006
67-500 1xD .001 - .003 .001 - .003 .002 - .004 .002 - .004 .003 - .005 .004 - .006
67-600 1xD .002 - .004 .002 - .004 .003 - .005 .003 - .005 .004 - .006 .005 - .007
68-000 1xD .004 - .006 .004 - .006 .004 - .006 .008 - .010
68-200 1xD .0005 - .001 .001 - .002 .001 - .002
* = 10,000 RPM
NOTE: Spindle RPM’s generally range from 9,000 - 12,000
when cutting composite materials
FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges)
Feed Rate (IPM) = RPM x # of cutting edges x chip load
Speed (RPM) = Feed Rate / (# of cutting edges x chip load)
DEFINITIONS: IPM = Inches Per Minute
IPR = Inches Per Revolution
[Link] 78
A Aluminum Cutting Data
DEPTH OF CUT: 1 x D Use recommended chip load
APPLICATION GOOD BETTER BEST
2 x D Reduce chip load by 25%
BLOCK
3 x D Reduce chip load by 50%
Single Pass 63-600 52-000 AMC
Roughing 40-000 52-000 AMC
Finishing 66-300 AMC
Slotting 63-600 52-000 AMC
Profile/Shape 52-200B
SHEET
Single Pass 40-000 65-000 63-600 To view our complete line of
AMC Tools, reference our
EXTRUSION
Milling Tools Catalog which is
Single Pass 81-100 81-000
available at [Link]
CHIP LOAD PER TOOTH
Cutting Edge Diameter
Series Cut 1/16 3/32 1/8 5/32 3/16 7/32 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1
15-00** 1xD .004 - .006
40-000* 1xD .005 - .007 .005 - .007 .006 - .008 .006 - .008 .007 - .009 .008 - .010
40-100 1xD .001 - .003 .001 - .003 .002 - .004 .002 - .004 .003 - .005 .004 - .008 .006 - .008
52-000 1xD .003 - .005 .003 - .005 .004 - .006 .006 - .008 .010 - .012
52-200B/BL 1xD .002 - .004 .003 - .005 .003 - .005 .004 - .006 .006 - .008 .010 - .012 .012 - .014 .014 - .016
57-000* 1xD .003 - .005 .003 - .005 .004 - .006 .006 - .008 .010 - .012
61-000 1xD .001 - .003 .002 - .005 .002 - .005 .003 - .007 .007 - .009
62-600 1xD .002 - .004 .002 - .004 .003 - .006 .003 - .006 .003 - .006 .004 - .008 .008 - .010
63-000 1xD .006 - .008 .006 - .008 .007 - .009 .007 - .009 .008 - .010 .009 - .011
63-600 1xD .002 - .004 .002 - .004 .003 - .006 .003 - .006 .003 - .006 .004 - .008 .008 - .010
63-900 1xD .002 - .004 .002 - .004 .003 - .006 .003 - .006 .003 - .006 .004 - .008 .008 - .010
64-000/
1xD .002 - .004 .002 - .004 .003 - .006 .003 - .006 .004 - .008
65-000
77-100(DE) .002 -.004
77-100(3E) .003 -.005
81-100 1xD .002 - .005 .003 - .008 .003 - .008
* 16,000 RPM
** Aluminum Extrusion or Aluminum UAD Doors/Windows
NOTE: When cutting soft aluminum a squirt of cutting fluid every now and then will help to eliminate
chip rewelding and improve surface finish
FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges)
Feed Rate (IPM) = RPM x # of cutting edges x chip load
Speed (RPM) = Feed Rate / (# of cutting edges x chip load)
DEFINITIONS: IPM = Inches Per Minute
IPR = Inches Per Revolution
79 [Link]
Specialty Tool Chiploads
DEPTH OF CUT: 1 x D Use recommended chip load
2 x D Reduce chip load by 25%
3 x D Reduce chip load by 50%
CHIP LOAD PER TOOTH
Material: Foam
Cutting Edge Diameter
Series Cut 1/16 3/32 1/8 5/32 3/16 7/32 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 1/2 1 3/4 2
12-00 1xD .0005 - .002 .0005 - .002 .001 - .003 .001 - .003 .002 - .004 .003 - .005 .004 - .006 .005 - .007 .006 - .008 .007 - .009
13-50 1” .015 - .017 .017 - .019
40-550 1xD .004 - .006
48-000 1xD .002 - .004 .002 - .004 .003 - .005 .003 - .005 .004 - .006 .005 - .007 .006 - .008 .007 - .009 .010 .010 - .012
52-550 1xD .002 - .004 .002 - .004 .004 - .006 .004 - .006 .004 - .006
52-700 1xD .002 - .004 .002 - .004 .004 - .006 .004 - .006 .004 - .006 .005 - .007 .006 - .008 .007 - .009 .010
Material: Wood
Cutting Edge Diameter
Series Cut 1/16 3/32 1/8 5/32 3/16 7/32 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 1/2 1 3/4 2
37-00/ Varies .004-.006
37-20
37-50 1/2 CED .003 - .006 .003 - .006 .003 - .006
37-60 1/2 CED .004 - .006 .004 - .006 .006 - .008 .008 - .010
37-80 Varies .001 - .003 .001 - .003 .001 - .003
Material: Plastic
Cutting Edge Diameter
Series Cut 1/16 3/32 1/8 5/32 3/16 7/32 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 1/2 1 3/4 2
37-00/ Varies .004-.006
37-20
37-50* 1xD .003 - .006 .003 - .006 .003 - .006
37-60* 1xD .004 - .006 .004 - .006 .006 - .008 .008 - .010
37-80 Varies .001 - .003 .001 - .003 .001 - .003
66-000 1xD .004 - .008 .004 - .008 .004 - .008
66-200 1xD .004 - .006 .006 - .008
66-300 1xD .002 - .004 .004 - .006 .006 - .008 .006 - .008
66-350 1xD .002 - .004 .004 - .006 .006 - .008 .006 - .008
75-000 1xD .001 - .002 .0005 - .002 .001 - .002 .001 - .002
77-000 1xD .002 - .004 .002 - .004 .006 - .008 .008 - .012
Material: Aluminum
Cutting Edge Diameter
Series Cut 1/16 3/32 1/8 5/32 3/16 7/32 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 1/2 1 3/4 2
37-00/ Varies .004-.006
37-20
37-80 Varies .001 - .003 .001 - .003 .001 - .003
66-200 1xD .004 - .006 .006 - .008
66-300 1xD .002 - .004 .004 - .006 .006 - .008 .006 - .008
66-350 1xD .002 - .004 .004 - .006 .006 - .008 .006 - .008
77-025 1xD .002 - .004 .002 - .004 .003 - .006 .003 - .006
FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges)
Feed Rate (IPM) = RPM x # of cutting edges x chip load
Speed (RPM) = Feed Rate / (# of cutting edges x chip load)
DEFINITIONS: IPM = Inches Per Minute
IPR = Inches Per Revolution
[Link] 80
SSP Solid Surface Cutting Data
DEPTH OF CUT: 1 x D Use recommended chip load
2 x D Reduce chip load by 25%
3 x D Reduce chip load by 50%
CHIP LOAD PER TOOTH
Cutting Edge Diameter
Series Cut 1/16 3/32 1/8 5/32 3/16 7/32 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1
37-50 1xD .003 - .006 .003 - .006 .003 - .006
37-60 1xD .004 - .006 .004 - .006 .006 - .008 .008 -.010
52-000 1xD .003 - .006 .003 - .006 .004 - .006 .008 - .010 .012 - .014
52-200B/BL 1xD .002 - .004 .002 - .004 .002 - .004 .004 - .006 .004 - .006 .006 - .008 .008 - .010 .010 - .012
52-400 1xD .002 - .004 .002 - .004 .003 - .005 .004 - .006 .005 - .007
52-600 1xD .004 - .006 .006 - .008 .008 - .010 .008 - .010 .010 - .012
56-000P 1xD .002 - .004 .002 - .004 .004 - .006 .006 - .008 .008 - .010
56-450 1xD .002 - .004 .002 - .004 .003 - .005 .004 - .006 .005 - .007
57-000 1xD .002 - .004 .002 - .004 .003 - .005 .004 - .006 .005 - .007
57-200 1xD .002 - .004 .002 - .004 .003 - .005 .004 - .006 .005 - .007 .006 - .008 .007 - .009
57-400 1xD .002 - .004 .002 - .004 .003 - .005 .004 - .006 .005 - .007 .006 - .008 .007 - .009
57-600 1xD .004 - .006 .006 - .008 .008 - .010 .008 - .010 .010 - .012
60-200 1xD .002 - .004 .002 - .006 .002 - .006 .004 - .008
62-700 1xD .002 - .004 .004 - .006 .006 - .010 .006 - .010 .010 - .012
62-750 1xD .002 - .004 .004 - .006 .006 - .010 .006 - .010 .010 - .012
62-800 1xD .002 - .004 .004 - .006 .006 - .010 .006 - .010 .010 - .012
62-850 1xD .002 - .004 .004 - .006 .006 - .010 .006 - .010 .010 - .012
63-700 1xD .002 - .003 .002 - .004 .004 - .006 .006 - .010 .006 - .010 .010 - .012
63-750 1xD .002 - .003 .002 - .004 .004 - .006 .006 - .010 .006 - .010 .010 - .012
63-800 1xD .002 - .003 .002 - .004 .004 - .006 .006 - .010 .006 - .010 .010 - .012
63-850 1xD .002 - .003 .002 - .004 .004 - .006 .006 - .010 .006 - .010 .010 - .012
64-000/
1xD .002 - .004 .006 - .008 .008 - .010 .010 - .012 .010 - .012 .010 - .012
65-000
66-000 1xD .002 - .004 .003 - .005 .004 - .006
FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges) DEFINITIONS:
Feed Rate (IPM) = RPM x # of cutting edges x chip load IPM = Inches Per Minute
Speed (RPM) = Feed Rate / (# of cutting edges x chip load) IPR = Inches Per Revolution
Drilling Cutting Data
Drill Diameter
Series SFM 3 1/8 3/16 5 6 1/4 5/16 8 3/8 7/16 1/2 5/8 3/4 7/8 1
67-800 Composites 230 .001 - .003 .001 - .003 .002 - .004 .002 - .004 .003 - .005 .003 - .005 .003 - .005
68-900 Composites 230 0.001 0.0015 0.0015 0.0015
70-500 Plastic 200 .019 - .021 .021 - .023 .023 - .025 .025 - .027 .027 - .029 .029 - .031 .031 - .033 .033 - .035
72-000* Wood .009 - .011 .011 - .013 .013 - .015 .015 - .017
86-000 Kevlar 230 0.0005 0.0005 0.001 0.001 0.001 0.001 0.001
86-100 Composites 165 0.001 0.0015 0.0015 0.0015
* Gang drills run at 4,500 RPM and 150 IPM
FORMULAS: RPM = (3.82 x SFM) / tool dia. DEFINITIONS:
Feedrate (IPM) = RPM x IPR IPM = Inches Per Minute
IPR = Inches Per Revolution
81 [Link]
RESHARPENING MODIFICATIONS
DISTRIBUTOR _________________ DATE _________________
DISTRIBUTOR NUMBER _________________ TOOL TO BE MODIFIED (PART NUMBER) _________________
DISTRIBUTOR PO NUMBER _________________ QUANTITY _________________
SALES ORDER NUMBER _________________
NOTE: NOTIFY ENGINEERING IF
CUSTOMER REQUESTS
A MODIFICATION THAT
DOES NOT APPEAR ON
THIS FORM
INSIDE SALES SIGNATURE _________________ DATE & TIME _________________
OPERATOR SIGNATURE _________________ DATE & TIME _________________
INSPECTION SIGNATURE _________________ DATE & TIME _________________
NOTES: ________________________________________________________________________________________________________________
________________________________________________________________________________________________________________
________________________________________________________________________________________________________________
Tool Modification Instructions TOOL MODIFICATION
Part Number Description
• Complete form
BALLNOSE RADIUS: _____________
• Fax to Onsrud with purchase order number.
RADIUS DIAMETER: ___________
• Orders must be received before 2:30 PM (Central time)
CHAMFER CUT OFF AND CHAMFER
in order to ship the following day.
CUT-REPOINT CUT OFF TIP AND REPOINT
• You will receive a confirmation fax
CUT-TIP CUT OFF TIP UNDER 1/8
*SPINBACK LENGTH: _____ DIA: _____
FLAT FLATS ON SHANK
REPOINT-1/8 REPOINT LESS THAN 1/8"
• Note: Spinback price is based on one inch length.
Actual Neck length = Neck length - Flute Length
[Link] 82
ONSRUD CUTTER LP
800 Liberty Drive - Libertyville, Illinois 60048
Phone (847) 362-1560 - Fax (847) 362-5028
[Link]
QUOTE REQUEST FORM
Distributor ___________________________________________________________ Quote # _________________________________________
Contact _____________________________________________________________ Part # ___________________________________________
Phone _______________________________________________________________ Date ____________________________________________
Fax _________________________________________________________________ Quote needed by _________________________________
End User ___________________________________________________________ Tools required by _________________________________
Contact ______________________________________________________________ Annual usage ____________________________________
Phone _______________________________________________________________ One time need? __________________________________
Qty breaks (minimum qty 6) ____________________________________________
Special Etch Required? _______________________________________________ Etch # ___________________________________________
Competitive pricing/Required pricing ___________________________________
Competitive Part #____________________________________________________
TOOL DESCRIPTION DIA: ________________________________________ Cutting edge length: _______________________________
Shank DIA: ________________________________ Overall length: ____________________________________
MATERIAL n solid carbide n carbide tip n high speed steel
FLUTE STYLE n spiral upcut n spiral downcut n straight ”O” flute n straight “V” flute
# OF EDGES n single edge n double edge n 3-flute
GEOMETRY SIMILAR TO OC SERIES #/PART # ______________________________________________________________________________
Other ________________________________________________________________ Tool provided by enduser n Yes n No
Coating _____________________________________________________________ Approval print required n Yes n No
Application ___________________________________________________________ What type of material is being cut? __________________
Machine type n CNC n Manual/Pin n Portable/Hand-fed
Spindle Speed ______________________________________________________________________________________________
Depth of cut ____________________ Feed Rate: Max ___________________________________ Min _______________________________
Application n Hard Plastic n Soft Plastic n Natural Wood n Composite Wood
n Plywood n Aluminum n Other
Specific Material Information _______________________________________________________________________________________________
COMMENTS _________________________________________________________________________________________________________
______________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________
83 [Link]
Cutting Tool Design
FLUTE
SHANK DIA NECK DIA
LENGTH
°HELIX RH/LH
DIA
CORNER RADIUS
NECK LENGTH
OAL
[Link] 84
NOTES
85 [Link]
Onsrud Cutter, LP Terms & Conditions
Terms - Net 30
Shipping - F.O.B. Libertyville, IL. All shipments ground unless otherwise specified. For
standard catalog product orders must be in by 3:00 p.m. Central Time Zone for same
day shipment. This time is extended to 4:00 p.m. Central Time Zone for orders place
through Onsrud’s B2B e-commerce site.
Claims – Any claims for shortage, damage or loss must be made within 30 days of
invoice date. United Parcel Service is a preferred method of shipment because of
reliability and ease of tracing problem shipments.
Guarantee - Our products are guaranteed against defects in material and quality of
manufacture when used in the proper manner. If tools are returned and found to be
defective, we will repair or replace the tools. Continued tool breakage caused by improper
tool usage without the knowledge of Onsrud Cutter’s technical staff is not a condition
for return and replacement of such tools.
Errors - Onsrud Cutter, LP cannot be held responsible for incorrect parts made with our
products due to mislabeling or defect.
Return Goods Policy – No merchandise can be returned without prior authorization.
Credit will not be issued for merchandise returned without a return authorization number.
Product must be a current revision catalog item in new and saleable condition. All returns
subject to a 15% restocking fee or offsetting order of equal value.
Specials - Onsrud Cutter, LP has the right to over or under ship by 10% all specials.
Special orders less than 10 pieces are subject to +/- 1 piece. Specials and modified
tools are not returnable for credit. Specials cancelled will be assessed an in-process
charge based on the status of the order and expenses incurred at the time of
cancellation. If a special tool has been completed, the tool will be shipped and the
price quoted will be billed.
Safety Precautions – Cutting tools should only be used to perform operations that are
compatible with the original tool design. Safety glasses and other appropriate safety
equipment should be worn by all people in the vicinity of tool use.
Prices & Terms - All prices and terms are subject to change without notice. All orders are
subject to acceptance at Onsrud Cutter.
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