Functional Performance Test
Functional Performance Test
System Description
Description:
Operational Assumptions:
Domestic water heating unit is assumed to begin the test in the Idle Mode, with no load conditions and the water
temperature at set point.
Associated Building Automated System (BAS) has been tested and is operating correctly.
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Pass
Fail
Partial Test w/Corrective Actions
Complete Test w/Corrective Actions
Other
Test Participants
Organization Required Optional
General Contractor
Mechanical Contractor
Electrical Contractor
TAB Contractor
Controls Contractor
Owner’s O&M Personnel
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Functional Performance Test -- (Verify all components are ready before energizing or operating the system.)
The Commissioning Authority will make and document any changes/addition/deletions to this test procedure
required by current system conditions (i.e. weather, system load, utility availability, etc.).
R = Retest (Check () retest required) Y= Checked and Passed
C = Corrected (Check () when correction verified) N = Not Passed
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ACTION REQUIRED REACTION COMMENTS
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Initial Date
Initial Date
HEATING OPERATION
Initial Date
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Change in temperature is
accurate based on direction of
change in thermostat.
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Change in temperature is
accurate based on direction of
change in thermostat.
Initial Date
Initial Date
Initial Date
IDLING CONTROL
8. Override the unit The control valve modulates Discharge water temp at
discharge closed to maintain the unit start of action:
temperature set discharge temperature. ________ºF
point to 10ºF lower
than the current New DWT set point:
discharge water ________ºF
temperature.
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Initial Date
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15. Open the hot water Control valve modulates to Water temp. at start of
faucets to service maintain set point temp. test: ________ºF
sinks and toilet
room sinks. Time portion of test is
Return pump is on. started: ________
Initial Date
16. Verify flow at test Estimate total flow. Estimated flow (GPM.)
sinks. __________
Initial Date
17. Run hot water until Alarm is received at BAS. Leaving Water temp.:
discharge water ________ºF
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Final Sign-Off
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System Description
Description:
Operational Assumptions:
All of the terminal unit zones used for Unoccupied Mode heating/cooling control is maintaining their occupied
space temperature set points within 5°F.
Associated Building Automated System (BAS) has been tested and is operating correctly.
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Test Participants
Organization Required Optional
General Contractor
Mechanical Contractor
Electrical Contractor
TAB Contractor
Controls Contractor
Owner’s O&M Personnel
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Functional Performance Test -- (Verify all components are ready before energizing or operating the system.)
The Commissioning Authority will make and document any changes/addition/deletions to this test procedure
required by current system conditions (i.e. weather, system load, utility availability, etc.).
R = Retest (Check () retest required) Y= Checked and Passed
C = Corrected (Check () when correction verified) N = Not Passed
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Record setup
values for each Space temp set point.
VAV box indicate
TAB CFME’s CFM Max Heating.
Initial Date
Initial Date
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Record CFM.
Initial Date
Initial Date
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Final CFM.
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Initial Date
Record CFM.
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31. Put the unit into Reheat valve closed. *Per controls, 30% is
cool down mode equated with minimum,
100% with maximum
Temperature set point 71°F.
And 100%.
Record CFM.
Initial Date
Initial Date
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BYPASS MODE
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Final Sign-Off
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System Description
Description:
Two boilers in penthouse of addition share equipment room with chiller plant addition.
The system includes, boilers #7, 8 that expand the capacity of the campus but are not interconnected, Two
duplex condensate pumps in boiler room and Mezzanine CRP 3, 4; feed water heat exchanger HX-7; storage
tank and feed water pumps BFP 1, 2, 3; and chemical treatment. Low pressure steam is used for humidifiers
that are tested with the related air handling equipment, and two heating hot water heat exchangers.
The Boilers include various safety sensors, valves, fire controls, and fuel oil pumps considered integral to the
boiler operation and tested as part of the boiler.
Make up air handling unit 10 provides combustion air and runs when boilers are ON. AHU-10 is tested in a
separate FPT. The Fuel Oil Pumps with associated leak detection are tested in a separate FPT. Heat
Exchangers HX5, 6 building heating water; and humidifiers are tested on separate FPT’s.
Operational Assumptions:
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Test Participants
Organization Required Optional
General Contractor
Mechanical Contractor
Electrical Contractor
TAB Contractor
Controls Contractor
Owner’s O&M Personnel
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Functional Performance Test -- (Verify all components are ready before energizing or operating the system.)
The Commissioning Authority will make and document any changes/addition/deletions to this test procedure
required by current system conditions (i.e. weather, system load, utility availability, etc.).
R = Retest (Check () retest required) Y= Checked and Passed
C = Corrected (Check () when correction verified) N = Not Passed
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
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AHU-10 is tested in
AHU-10 has been another test procedure.
commissioned and is operating. Boilers don’t run if
AHU10 OFF
Initial Date
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AHU-10 is tested in
AHU-10 has been another test procedure.
commissioned and is operating. Boilers don’t run if
AHU10 OFF
Initial Date
Initial Date
44. If Lead Lag have a Lead LAG selection changes. The boilers have
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Lead Boiler:
B-____
Lag Boiler:
B-____
Initial Date
45. If Lead is made by Lead LAG selection changes. The boilers have
switch on local microprocessor controls,
panel use it to but only a manual switch
rotate Lead is indicated for lead lag
There may be a Message sent selection.
to the Operator workstation,
OWS to request manual Determine if lead/lag is
alternating of Boiler LEAD per based only on the
preset run-time. manual selection switch
or if there is a weekly
schedule or runtime
hours that could be
used?
Lead Boiler:
B-____
Lag Boiler:
B-____
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46. Note the runtime BFP 1 will run with Boiler 7 and Lead Boiler # _7/ BFP-1
hours of the lead Pump 2 with boiler 8.
and lag boiler feed Run time: _____
water pumps (BFP)
Lag Boiler # __8/ BFP-2
Observe in software that the
designation of lead and lag, Run Time: ______
accumulated runtime
assignment and association of Load: ________MBH
pumps are accessible, and
modifiable from OWS. This The Lead Lag schedule
was not clear in specs so an will change during the
acceptable observation will be duration of the following
NA. test steps. But the actual
firing order of Lead and
Lag is expected to
Skip any portion of this step not remain the same until
included in the application. Both Boilers are OFF.
Initial Date
47. Set the lead Boiler BFP 1 will run with Boiler 7 and Lead Boiler # _7/ BFP-1
to have 0.5 hours Pump 2 with boiler 8.
more time than the Run time: _____
lag boiler. (or set
the Lead Lag Observe in software that the Lag Boiler # __8/ BFP-2
scheduler to .5 designation of lead and lag,
hours in the future) accumulated runtime Run Time: ______
assignment and association of
pumps are accessible, and Load: ________MBH
modifiable from OWS. This
was not clear in specs so an The Lead Lag schedule
acceptable observation will be will change during the
NA. duration of the following
test steps. But the actual
firing order of Lead and
Skip any portion of this step not Lag is expected to
included in the application. remain the same until
Both Boilers are OFF.
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48. Reduce the settling BFP 1 will run with Boiler 7 and Lead Boiler # _7/ BFP-1
time and start and Pump 2 with boiler 8.
stop delay to two Run time: _____
minutes.
Observe in software that the Lag Boiler # __8/ BFP-2
designation of lead and lag,
accumulated runtime Run Time: ______
assignment and association of
pumps are accessible, and Load: ________MBH
modifiable from OWS. This
was not clear in specs so an The Lead Lag schedule
acceptable observation will be will change during the
NA. duration of the following
test steps. But the actual
firing order of Lead and
Skip any portion of this step not Lag is expected to
included in the application. remain the same until
Both Boilers are
OFF.
Initial Date
49. Prepare testing to RTU’s are on and heating Need to confirm there are
combine both real valves are open so heat has no other demands from
loads and flows to someplace to go. the other WEAVER
provide operational LAKE Boilers 1-6
requirements Outside air dampers are that may call for second
modulated as needed to create boiler to start. This test
loads approximately as should only involve B7, 8
required for the various tests lead lag
steps.
Record temperatures:
Adjust flow to attain loads
required for each step. OAT: ____,
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53. Reduce the load The Lead boiler lowers its firing Boiler fire rate is based
slowly rate. on rising and falling
header pressure.
The boiler fails this step if
When the fire rate drops to the fire rate cannot turn
about 17% the boiler steam down to 17%, and remain
pressure starts to rise. stable operation.
Initial Date
54. Note progressive The Lead boiler lowers its firing Boiler fire rate is based
observations rate. on rising and falling
header pressure.
The boiler fails this step if
When the fire rate drops to the fire rate cannot turn
about 17% the boiler steam down to 17%, and remain
pressure starts to rise. stable operation.
Initial Date
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55. Continue to lower When boiler pressure reaches If the run time or
load the high safety limit the boiler scheduler has timed out
remains enabled, but stops expect the Lead to
firing. change on restart.
Initial Date
Blower purge.
Ignition cycle.
Initial Date
57. Continue to Fire rate increases to full fire. Pressure in Header when
increase Load the fire rate increases:
Initial Date
58. Decrease LOAD Lag fire rate decreases. The boiler fails this step if
the fire rate cannot turn
Fire rate decreases to 17%. down to 17%.
Initial Date
59. Decrease the load Lag boiler shuts down. Indicate the time required
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below upper limit After the Lag boiler proves it is from loss of load to Pump
for unload OFF (after 60 seconds) the shut down.
appropriate Lag feed water ___:___ ___:___
pump stops. ___:___
Initial Date
60. Note the time from Lag boiler shuts down. Indicate the time required
when the load from loss of load to Pump
drops until the After the Lag boiler proves it is shut down.
boiler pump stops. OFF (after 60 seconds) the ___:___ ___:___
appropriate Lag feed water ___:___
pump stops.
Boiler off/ Pump Off :/:
Delay
If liquid level remains
high enough the pump
will not cycle ON
Initial Date
61. Continue Lead boiler fire rate decreases. Pressure in Header when
decreasing the load the fire rate decreases:
to see that the Lead boiler is enabled but OFF
boiler does shut on high steam safety. _________psi
down. Leave the
fire rate at that The boiler fails this step if
level. Lead Boiler changes to Lag if the fire rate cannot turn
automatic scheduler or runtime down to 17% and remain
Lead alternator is active. stable operation.
Initial Date
62. Create a boiler fault The lead boiler stops. Pressure in Header when
on the lead boiler the lag starts:
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63. Note reaction. The lead boiler stops. Pressure in Header when
the lag starts:
_________psi
An alarm is reported, to the
OWS.
Initial Date
Initial Date
65. SKIP these steps if The lead boiler (7) changes The specifications do not
no auto lead status to be the “new lag” indicate any other
function boiler. requirement except
runtime for the transfer,
Boiler (7) shuts down. but if there are others
(e.g. both must be off for
Boiler (8) starts as the “new the run time transfer to
lead”. be enacted) create those
conditions to see the
automatic transfer.
The runtime for the old lead
boiler (7) is set to 00:00. Hours for switching Lead
____
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Boiler # __7______
Load: ________MBH
Initial Date
72. Adjust the load for The system transition is Record runtimes
one boiler required complete and has become
stable. Boiler # _8 ______
Boiler # __7______
Load: ________MBH
Initial Date
73. Adjust the low fire Only the Lead boiler remains Steam pressure set point
shutoff delay set on. ______psi
point to 1 minute.
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74. Adjust the steam The Lead boiler modulates Steam pressure set point
pressure set point toward full fire. ________psi
to 5psi higher than
the current steam The Lag boiler may Start if lead
pressure can not provide for load.
(Wait 5 minutes for
steam pressure to
stabilize)
Initial Date
75. Adjust the steam The Lag boiler is enabled. Steam pressure set point
pressure set point _______psi
to 5psi higher than After 5 minutes, Lag boiler goes
the current steam to low fire.
pressure set point
(Wait 5 minutes for
steam pressure to
stabilize)
Initial Date
76. Adjust the steam LAG boiler goes to low fire. Steam pressure set point
pressure set point _______psi
to 5psi* lower than
the current set *May need to adjust set
point After 3 minutes at low fire, LAG point lower in 2 psi
(Wait 5 minutes for boiler is de-energized. increments until low fire
steam pressure to is achieved.
stabilize)
Lead boiler Reduces from full
fire.
Initial Date
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77. Set the The lead boiler is OFF due to Controller high pressure
Pressuretrol® high pressure limit. limit set point _____psi
controller high
pressure limit to be The Lag boiler is enabled.
5psi lower than the
current pressure
Initial Date
78. Reset the steam The boilers resume “normal” Steam pressure set point
pressure set point operational conditions. ________psi
to the original value
(10-15 psi) Low fire time delay set
Wait 5 minutes for steam point _____min
pressure to stabilize.
Controller high pressure
limit set point _____psi
Initial Date
79. Reset the low fire The boilers resume “normal” Steam pressure set point
delay to the original operational conditions. ________psi
setting
Low fire time delay set
Wait 5 minutes for steam point _____min
pressure to stabilize.
Controller high pressure
limit set point _____psi
Initial Date
80. Reset the pressure The boilers resume “normal” Steam pressure set point
controller limit to operational conditions. ________psi
the original value
Low fire time delay set
Wait 5 minutes for steam point _____min
pressure to stabilize.
Controller high pressure
limit set point _____psi
Initial Date
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82. Turn the Lag boiler The Lead boiler is OFF. Even when there is a call
off locally to for heating the secondary
simulate dual boiler The Lag boiler is OFF. pumps stop if no boilers
failure are ON.
An alarm registers at the BAS
for Lag boiler failure.
Initial Date
83. Wait for header The Lead boiler is OFF. Even when there is a call
pressure to drop for heating the secondary
The Lag boiler is OFF. pumps stop if no boilers
are ON.
An alarm registers at the BAS
for Lag boiler failure.
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84. Restore the Lead The Lead boiler is enabled. Verify that when the Lead
boiler fault boiler is brought back on,
it resumes Lead role.
After purge and ignition Lead Is there a time delay
boiler adjusts fire to meet load. before the steam control
valve closes on a de-
The Lag boiler is OFF. energized boiler?
Initial Date
85. Turn the Lag boiler The Lead boiler remains Lag Boiler may start if
back to ON state energized. actual line pressure is still
low and lead boiler is at
full fire.
The Lag boiler remains OFF
(provided steam pressure set
point is met).
Initial Date
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89. Manually stop BFP Boiler fed water pump BFP-3 Confirm that valve setup
2 starts for B-8 low water call for would allow BFP-3 to
make up. also serve Boiler 7.
Initial Date
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90. Manually enable Boiler fed water pump BFP-3 Confirm that valve setup
BFP3 to run with starts for B-8 low water call for would allow BFP-3 to
boiler make up. also serve Boiler 7.
Initial Date
91. Manually adjust Boiler fed water pump BFP-3 Confirm that valve setup
valves so BFP 3 starts for B-8 low water call for would allow BFP-3 to
delivers water to make up. also serve Boiler 7.
Boiler-8
Initial Date
92. Observe action on Boiler fed water pump BFP-3 Confirm that valve setup
low water on Boiler starts for B-8 low water call for would allow BFP-3 to
8 make up. also serve Boiler 7.
Initial Date
Initial Date
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99. Fuel oil FOP-1 starts when the selector There may be a report
Set fuel mode is set to oil. sent to BAS that the
switch to “oil” system in OIL mode, and
FO is delivered to the boiler by that FOP1 is ON.
FOP1.
Boiler fires.
Initial Date
00. Fuel oil FOP-1 starts when the selector There may be a report
Set FOP-1 to Lead is set to oil. sent to BAS that the
system in OIL mode, and
FO is delivered to the boiler by that FOP1 is ON.
FOP1.
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Boiler fires.
Initial Date
01. Fuel oil FOP-1 starts when the selector There may be a report
Allow ether boiler is set to oil. sent to BAS that the
to start system in OIL mode, and
FO is delivered to the boiler by that FOP1 is ON.
FOP1.
Boiler fires.
Initial Date
Initial Date
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04. Shut off circuit to Controller recovers from loss of The controller may report
controller for 10 power and automatically a return from loss of
seconds to restarts. power alarm.
simulate a loss of
power, then turn
back ON FOP-1 starts.
Boiler starts.
Initial Date
05. Correct Simulated Controller recovers from loss of The controller may report
fault in FOP-1 power and automatically a return from loss of
restarts. power alarm.
FOP-1 starts.
Boiler starts.
Initial Date
06. Manually Controller recovers from loss of The controller may report
acknowledge alarm power and automatically a return from loss of
by depressing restarts. power alarm.
“reset” button
FOP-1 starts.
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Boiler starts.
Initial Date
FOP-1 Stops.
Initial Date
FOP-1 Stops.
Initial Date
09. Use a small Alarm sounds locally. This is a unique pump set
amount of fuel to leak alarm that reports
bridge the contacts BAS reports Alarm. locally and at BAS.
on the leak
detector (or lift float
In addition a pipe leak stops the
if that is the sensor
system and Both Pumps are
type) in the outer
OFF.
fuel tank.
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10. Use water or fuel to Alarm sounds locally. This is a unique pump set
close contact on leak alarm that reports
pipe leak detector. BAS reports Alarm. locally and at BAS.
Initial Date
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13. Reconnect the lead The boiler begins startup On restart the boiler lead
to the flame sensor sequence. lag may reverse. Report
actual reaction.
The boiler is ON.
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14. Reset the boiler if The boiler begins startup On restart the boiler lead
not recycling be sequence. lag may reverse. Report
itself actual reaction.
The boiler is ON.
Initial Date
Initial Date
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Initial Date
21. Reconnect the lead The boiler begins startup On restart the boiler lead
to the flame sensor sequence. lag may reverse. Report
actual reaction.
The boiler is ON.
Initial Date
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ACTION REQUIRED REACTION COMMENTS
() () () ()
22. Reset the boiler if The boiler begins startup On restart the boiler lead
not recycling be sequence. lag may reverse. Report
itself actual reaction.
The boiler is ON.
Initial Date
Initial Date
Initial Date
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[Project Title Template]
[Project Location Templete]
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
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[Project Title Template]
[Project Location Templete]
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
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[Project Title Template]
[Project Location Templete]
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ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
33. Briefly bump each Momentary start proves HOA Use “Hand Off Auto” to
pump ON with ON works but does not drain turn pumps OFF in the
HOA too much condensate. following steps
Initial Date
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[Project Title Template]
[Project Location Templete]
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
34. At condensate Momentary start proves HOA Use “Hand Off Auto” to
receiver tank, allow ON works but does not drain turn pumps OFF in the
level to rise until too much condensate. following steps
pump starts.
Lead condensate pump starts. ____
Initial Date
35. Pump only 5 Momentary start proves HOA Use “Hand Off Auto” to
seconds then ON works but does not drain turn pumps OFF in the
execute next step. too much condensate. following steps
Initial Date
Initial Date
Initial Date
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ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
39. Disconnect power Lag condensate pump stops. Alarm Message should
to or turn off the be clear what has failed.
Lag condensate Alarm Reports to BAS.
pump. The piping and drain
should be arranged to
There is a drain for condensate
limit hot condensate from
to overflow tank.
causing injury.
Initial Date
40. Wait if needed for Lag condensate pump stops. Alarm Message should
Highest level to be clear what has failed.
report Condensate Alarm Reports to BAS.
pump failure alarm The piping and drain
should be arranged to
There is a drain for condensate
limit hot condensate from
to overflow tank.
causing injury.
Watch boiler feed water tank for
low level if it goes low and calls
for water note this at end of test
section G.
Initial Date
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ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
44. Let Boiler 7 liquid Feed water pump 1 starts. Feed water pumps 1, 2, 3
level drop below may have different
demand level Feed water pump 2 and assignments but one will
standby pump 3 remain OFF. be to one boiler and one
as standby.
Water flows fast enough to
replace boiler water before low
limit safety shuts off boiler.
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[Project Location Templete]
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
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FUNCTIONAL PERFORMANCE TESTING TEMPLATE
[Project Title Template]
[Project Location Templete]
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
48. Adjust the The blow down valve is opened Submittals were not clear
conductivity set pt and the system is discharging on what initiates blow
on controller to to maintain the required down.
1000 μS/cm less conductivity level or timed
than the current release. Record Conductivity
system conductivity setting ____
level or set
scheduled blow Record Schedule
down for 2 minutes. _______
Initial Date
Initial Date
Initial Date
Initial Date
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ACTION REQUIRED REACTION COMMENTS
() () () ()
52. With make up Even with low temperature in If a call for make up is not
water OFF the make up water line there is no observed during normal
heating control heating with make up water operation create a call by
valve is closed OFF. draining the feed water
tank.
Initial Date
53. Supply water Even with low temperature in If a call for make up is not
temperature drops make up water line there is no observed during normal
without circulation heating with make up water operation create a call by
OFF. draining the feed water
tank.
Initial Date
54. Call for make up Steam control valve modulates With only a short time for
water so HX7 to maintain supply water make up water flow the
control is ON temperature. supply water may go
from several degrees
As temperature increases below set point to several
above set point valve above and not stabilize
modulates closed. before make up tank is
filled.
Initial Date
55. Supply water temp Steam control valve modulates With only a short time for
drops with flow to maintain supply water make up water flow the
temperature. supply water may go
from several degrees
As temperature increases below set point to several
above set point valve above and not stabilize
modulates closed. before make up tank is
filled.
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ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
56. Lower High Local high temp limit alarm Record high limit setpoint
temperature alarm sounds. _____
set point below
existing supply Cold water solenoid valve
Temp opens.
Initial Date
Initial Date
Initial Date
Controller is OFF.
Initial Date
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[Project Location Templete]
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ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
61. Feed water tank When cold water valve closes Record level when
ends call for make heating valve closes. make up closes______
up water
Initial Date
Initial Date
Initial Date
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FUNCTIONAL PERFORMANCE TESTING TEMPLATE
[Project Title Template]
[Project Location Templete]
Final Sign-Off
Page 65 of 274
FUNCTIONAL PERFORMANCE TESTING TEMPLATE
[Project Title Template]
[Project Location Templete]
System Description
Description:
Operational Assumptions:
Associated air handling equipment and ducts has been tested and is operating correctly.
Page 66 of 274
FUNCTIONAL PERFORMANCE TESTING TEMPLATE
[Project Title Template]
[Project Location Templete]
Test Participants
Organization Required Optional
General Contractor
Mechanical Contractor
Electrical Contractor
TAB Contractor
Controls Contractor
Owner’s O&M Personnel
Page 67 of 274
FUNCTIONAL PERFORMANCE TESTING TEMPLATE
[Project Title Template]
[Project Location Templete]
AM PM
Day 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11
Sun
Mon
Tues
Wed
Thurs
Fri
Sat
Holi
Page 68 of 274
FUNCTIONAL PERFORMANCE TESTING TEMPLATE
[Project Title Template]
[Project Location Templete]
Functional Performance Test -- (Verify all components are ready before energizing or operating the system.)
The Commissioning Authority will make and document any changes/addition/deletions to this test procedure
required by current system conditions (i.e. weather, system load, utility availability, etc.).
R = Retest (Check () retest required) Y= Checked and Passed
C = Corrected (Check () when correction verified) N = Not Passed
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Primary Pump
Status_______
Stand-by Secondary
Pump P-______
Stand-by Secondary
Pump Status ______
Time:
(am / pm)
Initial Date
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ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Stand-by Secondary
pump status ______
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ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Stand-by Secondary
pump status
______
Initial Date
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[Project Title Template]
[Project Location Templete]
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Cycle Timer to 3 Primary pump P-3 remains ON between pump status and
minutes. for (insert time delay). chiller status. Please
record any differences
Primary pump P-4 remains ON from the Expected Results
for (insert time delay). noted during test.
Stand-by Secondary
pump status ______
Initial Date
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[Project Location Templete]
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Stand-by Secondary
pump status
______
Initial Date
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[Project Title Template]
[Project Location Templete]
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Stand-by Secondary
pump status
______
Initial Date
71. Assign the Lead Primary pump P-3 STARTS. Runtime for P-6_______
chiller to CH-1 and hours
Lag to CH-2.
After the Wait for Evaporator Runtime for P-7 _______
Flow Timer expires, Chiller CH-1 hours
STARTS.
Lead Secondary Pump P-
The secondary pump with the ______
least amount of runtime is
designated Lead and STARTS.
Initial Date
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[Project Location Templete]
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ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
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ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
76. Via the CSM’s After 2 minutes, the chilled CH-1 Runtime_________
Control Mode, set water system is enabled.
the chilled water CH-2 Runtime_________
system to Automatic The Lead secondary chilled
Control. water pump STARTS. Lead Chiller CH-_______
Initial Date
Initial Date
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[Project Title Template]
[Project Location Templete]
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
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[Project Location Templete]
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ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
81. Reset the Lead The Lead secondary pump Lead chiller CH-_____
chiller failure STARTS.
condition. Lead Secondary Pump P-
The Lead chiller is enabled. ______
Initial Date
82. Manually reset the The Lead secondary pump Lead chiller CH-_____
Lead chiller failure STARTS.
alarm at the CSM Lead Secondary Pump P-
panel. The Lead chiller is enabled. ______
Initial Date
Initial Date
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[Project Title Template]
[Project Location Templete]
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
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[Project Title Template]
[Project Location Templete]
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
89. Reset the Chiller Primary pump P-4 is ON. Starting Chilled Water
Stage-up Differential Supply Temperature set-
to be 30F. CH-2 is at full load. point ______ F
Initial Date
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[Project Title Template]
[Project Location Templete]
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
91. Decrease the Primary pump P-4 is ON. Starting Chilled Water
Chilled Water Supply Temperature set-
Supply Temperature point ______ F
set-point in 1F Primary pump P-4 is ON.
increments below Ending Chilled Water
the current chilled Supply Temperature set-
water supply CH-1 remains OFF. point ______ F
temperature until
Lead chiller is at full
load.
Initial Date
Initial Date
Initial Date
94. Reset the Chiller After 2 minutes, the Lag chiller New Chilled Water Supply
Stage Delay Time CH. Temperature set-point
variable to be 2 ______ F
minutes. Primary pump P.
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[Project Location Templete]
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ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
97. Reset the Chiller After 2 minutes, Chiller CH. New Active Capacity set-
Stage Delay Time point _____
variable to be 2 After a time delay, primary pump
minutes. P.
Initial Date
Initial Date
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[Project Location Templete]
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ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Initial Date
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[Project Location Templete]
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ACTION REQUIRED REACTION COMMENTS
() () () ()
203. Adjust the Chiller Both the Lead and Lag chillers
Stage Delay Time remain ON.
variable to be 60
minutes.
Initial Date
Initial Date
Initial Date
Initial Date
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[Project Location Templete]
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Initial Date
Initial Date
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ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Adjusted Differential
Pressure
Setpoint:_______psi
Initial Date
214. Increase the The Lead secondary chilled New Differential Pressure
differential pressure water pump speed increases. Set-Point:_____
set-point by 20%.
The Stand-by pump remains
OFF.
Initial Date
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[Project Location Templete]
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ACTION REQUIRED REACTION COMMENTS
() () () ()
215. Manually reassign No changes are noted. The old The sequence states the
secondary pump Lead pump remains ON. The only under certain
designations, Lead old Stand-by pump remains conditions will the system
and Stand-by. OFF. implement the new Lead
pump if the chilled water
system is already
enabled. This step is to
show that this is not one
of those conditions.
Initial Date
Initial Date
Initial Date
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[Project Location Templete]
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ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
219. Decrease the The Stand-by secondary chilled New Differential Pressure
differential pressure water pump speed decreases. set-point
set-point by 20% ______ psi.
The Lead secondary chilled
water pump remains OFF.
Initial Date
220. Increase the The Stand-by secondary chilled New Differential Pressure
differential pressure water pump speed increases. set-point
set-point by 20% ______ psi.
The Lead secondary chilled
water pump remains OFF.
Initial Date
221. Simulate a loss of The Stand-by secondary pump Intent is to show that in
power pump failure STOPS. cases with failure of both
at the Stand-by secondary chilled water
secondary chilled The Lead secondary pump is pumps, the entire chilled
water pump. OFF. water system is disabled.
Initial Date
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[Project Location Templete]
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
224. Restore power to The Lead secondary chilled The sequence is unclear if
the Lead secondary water pump STARTS. this is a condition where
chilled water pump. the previously stopped
The Stand-by secondary chilled Lead pump would be
water pump STOPS. brought back into service
automatically. Please note
The Pump Failure alarm clears variations seen in the
at the BAS. field.
Initial Date
225. Manually reset the The Lead secondary chilled The sequence is unclear if
Lead Pump Failure water pump STARTS. this is a condition where
alarm at the CSM the previously stopped
panel. The Stand-by secondary chilled Lead pump would be
water pump STOPS. brought back into service
automatically. Please note
The Pump Failure alarm clears variations seen in the
at the BAS. field.
Initial Date
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[Project Location Templete]
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Initial Date
Page 90 of 274
FUNCTIONAL PERFORMANCE TESTING TEMPLATE
[Project Title Template]
[Project Location Templete]
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Page 91 of 274
FUNCTIONAL PERFORMANCE TESTING TEMPLATE
[Project Title Template]
[Project Location Templete]
Final Sign-Off
Page 92 of 274
FUNCTIONAL PERFORMANCE TESTING TEMPLATE
[Project Title Template]
[Project Location Templete]
System Description
Description:
Operational Assumptions:
Associated air handling equipment and ducts has been tested and is operating correctly.
Page 93 of 274
FUNCTIONAL PERFORMANCE TESTING TEMPLATE
[Project Title Template]
[Project Location Templete]
Test Participants
Organization Required Optional
General Contractor
Mechanical Contractor
Electrical Contractor
TAB Contractor
Controls Contractor
Owner’s O&M Personnel
Page 94 of 274
FUNCTIONAL PERFORMANCE TESTING TEMPLATE
[Project Title Template]
[Project Location Templete]
AM PM
Day 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11
Sun
Mon
Tues
Wed
Thurs
Fri
Sat
Holi
Page 95 of 274
FUNCTIONAL PERFORMANCE TESTING TEMPLATE
[Project Title Template]
[Project Location Templete]
Check if trend point chart(s) and Frequency Graph(s) are provided per trend requirements shown below.
Trend Log Setup #2 – Global
Pre- Post Point Frequency Duration Initial Provided
Testing Testing Value
System Flow Rate Yes No
Flow Rate Set Point Yes No
Water Quality Yes No
Damper Position Yes No
System Pressure Yes No
Pressure Set Point Yes No
Record Issues Issue Log Item Number:
Functional Performance Test -- (Verify all components are ready before energizing or operating the system.)
The Commissioning Authority will make and document any changes/addition/deletions to this test procedure
required by current system conditions (i.e. weather, system load, utility availability, etc.).
R = Retest (Check () retest required) Y= Checked and Passed
C = Corrected (Check () when correction verified) N = Not Passed
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
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[Project Location Templete]
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
If not make
adjustments within
the Building
Automation System
(BAS)
Initial Date
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[Project Title Template]
[Project Location Templete]
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Page 98 of 274
FUNCTIONAL PERFORMANCE TESTING TEMPLATE
[Project Title Template]
[Project Location Templete]
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Page 99 of 274
FUNCTIONAL PERFORMANCE TESTING TEMPLATE
[Project Title Template]
[Project Location Templete]
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
PRE-FILTER SECTION
24. Activate the filter Dirty filter alarm indicated at Filter Pressure at alarm
high pressure BAS. _____________ in. WC
differential switch
by applying
pressure to the
high side of the
switch.
Initial Date
25. Release pressure Dirty filter alarm cleared at Filter Pressure at alarm
from high side of BAS. _____________ in. WC
switch and return to
its normal
condition.
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
ENTHALPY WHEEL
Initial Date
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
70. Activate the filter Dirty filter alarm indicated at Filter Pressure at alarm
high pressure BAS. _____________ in. WC
differential switch
by applying
pressure to the
high side of the
switch.
Initial Date
71. Release pressure Dirty filter alarm cleared at Filter Pressure at alarm
from high side of BAS. _____________ in. WC
switch and return to
its normal
condition.
Initial Date
HUMIDIFIER VALVES
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
MULTIZONE DAMPERS
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
100. Command the System remains shut down. System requires manual
system back ON reset of tripped device
(System Startup) before air handling unit is
restarted.
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
116. Adjust the (If the outside air temp is Chiller room temperature
discharge air between 40°F and 80°F and the set point: °F
temperature set- boiler room space temp is
point to be 5°F above 90°F). Discharge air
lower than the temperature set-point:
current discharge _____°F
air temperature for Return air dampers and outside
AHU # air dampers modulate in
opposition to one another to
(Temperature maintain the 60°F set point.
Control Cooling)
Initial Date
117. Adjust the (If the outside air temp is below Discharge air
discharge air 90°F and the boiler room space temperature set-point
temperature set- temp is above 90°F). ______°F.
point to be 10°F
lower than the
current discharge Return air dampers modulate
air temperature for open.
AHU #
Initial Date
118. If the outside air Preheat valve is fully open. This would indicate a
temperature is situation where we could
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
119. Reset the The system resumes “normal” Ending discharge air
discharge air operations. temperature set-point
temperature set- _______°F
point to the original
value for AHU #.
(Temperature
Control Cooling)
Initial Date
120. Adjust the (If the outside air temp is below Boiler space temperature
discharge air 90°F and the boiler room space set point: °F
temperature, for temp is above 90°F).
AHU # set-point to Discharge air
be 5°F lower than temperature set-point
the current Return air dampers modulate _____°F
discharge air closed.
temperature
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
121. Adjust the (If the outside air temp is below Discharge air
discharge air 90°F and the boiler room space temperature set-point
temperature set- temp is above 90°F). ______°F
point to be 10°F
lower than the
current discharge
air temperature for
AHU #
(Temperature
Control Cooling)
Initial Date
122. If the outside air Preheat valve is fully open. This would indicate a
temperature is situation where we could
above 40°F, potentially
override the Cooling valve is open simultaneously heat and
outside air cool. Please clarify the
temperature sequence that protects
reading to be 35°F Face & bypass is modulated to the system from
for AHU #. maintain minimum air simultaneously heating
Otherwise, skip this temperature set-point. and cooling.
step. (At the end of
this step, release
the outside air
temperature
override)
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
123. Reset the The system resumes “normal” Ending discharge air
discharge air operations. temperature set-point
temperature set- _______F
point to the original
value for AHU #.
(Temperature
Control Cooling)
Initial Date
Initial Date
125. Reset discharge air Supply fan starts up. New space temperature
temperature to set point:
original settings __________
Outside air damper opens.
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
126. Adjust the The supply fan VFD increases Pressure of Outside:
discharge air static the frequency and speeds up ___________
pressure above the the fan to meet the new
0.02” w.c. set point discharge air static pressure Static Pressure of Space:
in comparison to set-point. ___________
the outdoors
--or-- New Static Set-
Increase the point:______
discharge air static
pressure set-point Frequency @ New Set-
just under the high point:______%
limit alarm
discharge air static
pressure set-point
**Choose
whichever results
in a lower adjusted
set-point and
prevents high static
alarm from
sounding
(Pressure Control)
Initial Date
127. Adjust the high limit High static pressure alarm is New High Limit Static
alarm discharge air generated. Alarm
static pressure set-
point to be just Set-point:___________
below the current Air handling system continues
discharge air static to run under BAS control.
pressure
(High Pressure
Alarm)
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
128. Adjust the The supply fan VFD decreases Pressure of Outside:
discharge air static the frequency and slows the fan ___________
pressure below the to meet the new discharge air
0.02” w.c. set point static pressure set-point. Static Pressure of Space:
in comparison to ___________
the outdoors
--or-- New Static Set-
Decrease the point:______
discharge air static
pressure set-point Frequency @ New Set-
just under the high point:______%
limit alarm
discharge air static
pressure set-point
**Choose
whichever results
in a higher adjusted
set-point and
prevents low static
alarm from
sounding
(Pressure Control)
Initial Date
129. Adjust the low limit Low static pressure alarm is New Low Limit Static Set-
discharge air static generated. point:_______
pressure set-point
to be just above the
current discharge
air static pressure
(Low Pressure
Alarm)
Initial Date
130. Return the low limit The system resumes “normal” Low limit pressure alarm
pressure alarm set- operation. set-point:__________
point back to its
original value Discharge air static
pressure set-
point:__________
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
131. Return the The system resumes “normal” Low limit pressure alarm
discharge air static operation. set-point:__________
pressure set-point
back to its original Discharge air static
value pressure set-
point:__________
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
134. Adjust the zone The supply fan turns off. Zone temperature set-
temperature set- point ______F
point to equal the
current The outside air damper closes.
temperature
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
135. Reset the schedule The system resumes “normal” Ending zone temperature
to occupied operation. set-point ______F
Initial Date
136. Reset the zone The system resumes “normal” Ending zone temperature
temperature set- operation. set-point ______F
point back to the
original value
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Final Sign-Off
System Description
Description:
The Direct Digital Control System (DDC) will interface with all other major items of mechanical electrical and
plumbing equipment. This is a test of the overall DDC and its network. A person with full administrative access
to the DDC is required to be present. Individual controllers are expected to be networked to the operator work
station, but also have local portals for programming and field maintenance. This is a test of the overall DDC as a
network and not the individual points of control. A corrective action report will be developed, and the step will
be tested again after the problem has been fixed. No deferred or retesting is neither expected nor scheduled.
NOTE: DDC, Operator work station, OWS, network server, and WEB server, are intended to represent the
system challenged in this FPT.
Specific testing of individual HVAC or Electrical systems is done within functional test procedures (FPT’s)
appropriately focused on those systems. Those equipment tests confirm field devices, components and specific
subsystems are responsive and values are correct for the specific MEP systems that the DDC controls. This
Test does not include those aspects of control.
Operational Assumptions:
All HVAC and Electrical systems controlled and monitored by the DDC are operating normally at the beginning of
the test, using their normal electric power source. Individual controllers, input and output objects and related
devices and applications like loop control have been fully tested at each controller.
Associated major mechanical systems, wiring and piping have been tested and are operating correctly.
AHU’s, RTU’s, exhaust fans and hood exhausts have been operating normally for an hour.
Test Participants
Organization Required Optional
General Contractor
Mechanical Contractor
Electrical Contractor
TAB Contractor
Controls Contractor
Owner’s O&M Personnel
AM PM
Day 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11
Sun
Mon
Tues
Wed
Thurs
Fri
Sat
Holi
Functional Performance Test -- (Verify all components are ready before energizing or operating the system.)
The Commissioning Authority will make and document any changes/addition/deletions to this test procedure
required by current system conditions (i.e. weather, system load, utility availability, etc.).
R = Retest (Check () retest required) Y= Checked and Passed
C = Corrected (Check () when correction verified) N = Not Passed
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
232. Observe that the Sensor / status values are Point by Point
DDC existing data represented on various group conformance, end to end
groups represent displays. continuity, proper action
various rooms and and calibration have
required data is Temperature. been completed in the
represented SRC and startup. This
Humidity. step is only to verify that
the basic system is
operational at test with
Light intensity.
no obvious problems.
Air flow dP analog.
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
233. Demonstrate data Data is updated on DDC every **The DDC workstation
updating at least 60 seconds or sooner. and operation is not
once a minute given, need more
information on how DDC
works or how it is
setup.**
Initial Date
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
237. Turn off power Verify OWS and related Indicate the date and
circuit to BAS equipment shuts down as if time that power was
during a power failure. disconnected:
Wait 10 seconds
___________
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
INSTALLATION INTEGRITY
241. Present on the The data management system Note the printer is not
Operator Work network interface module and required.
Station (OWS) server monitor (and printer) are
Monitor a list of ON.
devices connected
to the network. Each field interface device,
intelligent controller or special
application processor reports it
is connected and in normal
operation.
Initial Date
242. Change The graphic is displayed within Normal condition may not
presentation to 5 seconds. show a specific label, but
display the details alarms should have a
of any HVAC Every data point, object clear differentiation.
system. displays its name, set point Indicate the time required
value, and current condition from initiating the request
within 10 seconds of the until the values are
request. displayed:
_______ Seconds
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Indicate CD or CD/RW
capability or better.
Initial Date
248. An individual with Create 1 new user and 3 new The three levels need to
administrator passwords. provide
authority will 1 - Monitoring only,
demonstrate Verify there are at least 3 levels 2 - Command and control
multiple levels of of access for different adjustment,
password passwords assigned. 3 - Program development
protection. and password
assignment.
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
259. From the OWS, Verify they all go to zero hours Current runtime hours =
Display the supply run time. __________
Fan runtime for (note any exceptions)
several types of Record the time of day.
digitally controlled
equipment
expected to run
during the test.
AHU, Pumps, and
Chillers are
examples.
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
262. Wait 30 minutes. Record the time of day. Current runtime hours =
__________
Selected device is stopped.
Initial Date
263. Stop one of the Record the time of day. Current runtime hours =
controlled __________
equipment types Selected device is stopped.
started above.
Initial Date
264. Wait two hours. Record the current runtime Current runtime hours =
hours. __________
Initial Date
265. Return to this step Record the current runtime Current runtime hours =
at the end of the hours. __________
test.
Record the time of day. (note any exceptions)
Initial Date
266. Display the runtime Record the current runtime Current runtime hours =
for equipment hours. __________
selected above.
Record the time of day. (note any exceptions)
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
268. Note the runtime Did the runtime value freeze at Total runtime hours =
value for the the last running value? __________
equipment stopped
during the test.
Initial Date
VERIFICATION OF TRENDING
269. Program a trend Set trend interval to 1 minute. Record the AHU’s used
of outdoor air for this test
temperature, and Set samples stored to 360.
supply air temps AHU- ___
from two AHU’s in ___________
Start trending.
two different
controllers. AHU- ___
___________
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
273. Upload trend data Controller data is stored on Record trend file name
to workstation file. OWS hard drive. _____________
Controller continues to
accumulate trend data.
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Initial Date
VERIFICATION OF ALARMS
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Alarm is printed.
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Alarm is printed.
Initial Date
Alarm is printed.
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Initial Date
298. Override the chilled Display or graphic of the chilled Note the normal cycle
water pump status water system shows override time before values are
input to OFF from status of pump feedback point. updated on the display
the OWS. __________________
sec/min
Initial Date
299. Manually start the Verify that a status alarm is Alarm delay time =
chilled water pump received and record the delay __________________
from the OWS. in seconds.
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
300. Manually stop the Verify the status alarm Alarm reset delay =
chilled water pump automatically resets and record _________________
from the OWS. the delay.
Initial Date
SCHEDULING
301. Display a schedule Display shows that equipment The schedule may call for
summary of all like Supply Fans have a start and stop or Day and
equipment at the schedule as defined in the Night transitions
OWS. sequence of operation.
If the owner has not
Schedule has provisions for defined a specific
seven-days a week. schedule then this test
succeeds if only the
Schedule has provisions for ability to schedule is
holiday entry one full year in proven.
advance.
Schedule information is
displayed in “spreadsheet”
format.
Initial Date
302. Display an Program and initiator exists. The intent of this test
optimized start stop step is to verify how the
schedule showing Fans and related sensors are system will “anticipate”
OAT, space assigned to the program. occupancy schedules in
temperatures and order to reach occupied
equation for start space conditions no later
advance. than the scheduled time.
At time of test record the:
Critical Space
temperature: _____’F
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
SOFTWARE COMMUNICATIONS
Initial Date
Initial Date
Controller Location
=_____________
Controller Model =
______________
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Controller Location
=_____________
Controller Model =
______________
Initial Date
311. Wait for the time Communication normal Note time power restored
of the scheduled message is received at the to controllers
event to pass by OWS. First Controller
at least two ________
minutes. Communication normal
message is printed. Second Controller
________
DDC monitor.
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
315. From the OWS All controllers are reporting All controllers should be
sample control normally. on line and should
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
points to identify Each controller includes a list of update their clock time to
that required control parameters including be synchronous to the
control parameters set points, PID gains and master clock.
(line code delays, dead band range,
variables) exist for schedules, and alarm limits are
each controller. available for the points
This is not an all associated with the controller.
point review, but
does require
validation of each
controller.
Initial Date
316. Change the time All Controller Equipment Not all controllers will use
value of the central Programs show the revised a central OAT. If they do
clock and the time. not show the revised
temperature value value verify they are
of the common All Controller Equipment using some other specific
Outside Air. Programs show changed OAT. measured value as an
exception to the universal
OAT.
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
320. List the Boiler The hot water supply set point The intent of this step is
System Reset is reduced. to verify that the DDC
input parameters. system can be modified
globally from a local field
control panel.
Initial Date
321. Change the listed The hot water supply set point The intent of this step is
Outside Air Temp is reduced. to verify that the DDC
values above system can be modified
actual. globally from a local field
control panel.
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
324. The previous 6 The sample controller selected IF there is some reason
steps can be represents all controllers on to suspect differences in
repeated for a network. communication from
sample controller in different areas to DDC
other zones. OR then repetition of the
preceding 12 steps for
Additional controllers were each of those areas
tested and each controller would be useful.
succeeded as described above.
Initial Date
PROGRAM TRANSFER
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
328. Return to Run Time Earlier test step that required a This is a reminder for
Accumulation delay is now executed. closure of steps initiated
earlier in FPT. in Run Time
Record runtime in test step Accumulation.
above.
Initial Date
329. Restore normal Record action results in steps This is a reminder for
power to DDC from above. closure of steps initiated
UPS test, if not in “Installation Integrity”
already done. and “Trending” sections
above.
Initial Date
330. Stop Trend log and Record action results in steps This is a reminder for
print files when above. closure of steps initiated
done. in “Installation Integrity”
and “Trending” sections
above.
Initial Date
Initial Date
Sensor Verification
All field-installed sensors and gages on this piece of equipment shall be observed for appropriate readings during
the execution of the HVAC systems FPT.
Confirm the following devices and values are provided in the DDC graphics
Device parameter Presents on graphic Trend Log Limit Alarm / failure
Electric Meter Yes /NO Yes /NO Yes /NO fault
kW (demand level) Yes /NO value& Yes /NO value Yes /NO level 1
level 1 alarm
Yes /NO alarm L2 Yes /NO level 2
Yes /NO alarm L3 Peak history Yes /NO level 3
kWh (use history) Yes /NO Yes /NO daily Yes /NO
Yes /NO monthly Yes /NO
Yes /NO annual Yes /NO
Water Yes /NO Yes /NO Yes /NO fault
100 Gallons Yes /NO Yes /NO daily Yes /NO peak high
Yes /NO monthly Yes /NO peak low
Yes /NO annual
Gas Yes /NO Yes /NO Yes /NO fault
100 CCF Yes /NO Yes /NO daily Yes /NO peak high
Yes /NO monthly Yes /NO peak low
Yes /NO annual
OUTSIDE Air T Yes /NO Yes /NO daily Yes /NO fault
Yes /NO monthly
Yes /NO annual
Device Verification
The actuators or devices listed equipment shall be observed for appropriate action during the execution of the
HVAC systems FPT.
Final Sign-Off
System Description
Description:
Operational Assumptions:
Test Participants
Organization Required Optional
General Contractor
Mechanical Contractor
Electrical Contractor
TAB Contractor
Controls Contractor
Owner’s O&M Personnel
Functional Performance Test -- (Verify all components are ready before energizing or operating the system.)
The Commissioning Authority will make and document any changes/addition/deletions to this test procedure
required by current system conditions (i.e. weather, system load, utility availability, etc.).
R = Retest (Check () retest required) Y= Checked and Passed
C = Corrected (Check () when correction verified) N = Not Passed
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
341. Verify tightness of Bolted torque should comply Record data in Contact
accessible bolted with NETA Table 100.12 unless Integrity Table Bolt
electrical manufacturer specified values Torque
connections with are listed on the equipment.
calibrated torque
wrench. If Contractor’s Test Reports are
received and used in lieu of
100% testing, perform random
checks of tightness of bolted
electrical connections.
Randomly Test 10% of
connections. If any are not
tight, test 100%.
Initial Date
342. Perform resistance Resistance shall be less than Note: For connections
test of non- 500 micro-ohms. that are inaccessible or
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Connection Integrity
Torque
Conductor Description DLRO/DVM Continuity
Verified Date
Verified
From (A) To (B) (A) (B) (A) (B)
Torque
Conductor Description DLRO/DVM Continuity
Verified Date
Verified
From (A) To (B) (A) (B) (A) (B)
Fall of Potential
Electrode Distance Distance Distance
ID (Y1) Distance Y (Y2) (Z) Resistance AT RH Date
AT=Ambient Temperature
RH = Relative Humidity
Final Sign-Off
TABLE 100.12.1
Bolt-Torque Values for Electrical Connections
US Standard Fasteners a
Heat-Treated Steel – Cadmium or Zinc Plated b
Minimum Tensile
(Strength) 64K 105K 133K 150K
(lbf/in2)
Bolt Diameter Torque (Pound-Feet)
(Inches)
1/4 4 6 8 8
5/16 7 11 15 18
3/8 12 20 27 30
7/16 19 32 44 48
1/2 30 48 68 74
9/16 42 70 96 105
5/8 59 96 135 145
3/4 96 160 225 235
7/8 150 240 350 380
1.0 225 370 530 570
Low-Voltage Switchgear
Functional Performance Test
Equipment ID [Equipment ID]
Building [Building]
Location [Room]
System Description
Description:
Operational Assumptions:
Test Participants
Organization Required Optional
General Contractor
Mechanical Contractor
Electrical Contractor
TAB Contractor
Controls Contractor
Owner’s O&M Personnel
Functional Performance Test -- (Verify all components are ready before energizing or operating the system.)
The Commissioning Authority will make and document any changes/addition/deletions to this test procedure
required by current system conditions (i.e. weather, system load, utility availability, etc.).
R = Retest (Check () retest required) Y= Checked and Passed
C = Corrected (Check () when correction verified) N = Not Passed
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Completed panelboard
schedules.
Appropriate anchorage.
No physical damage.
Correct alignment.
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
No missing hardware.
Initial Date
Frequency: 60hZ.
Enclosure: ______.
Transformer _____KVA.
Transformer _____V.
Transformer 60Hz.
Panelboard arrangement
_____# of circuits.
______ Space.
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
CAUTION:
Before performing the next step, verify that all “Lock-Out / Tag-Out” safety precautions have been adhered to.
Initial Date
ELECTRICAL INTEGRITY
352. Measure sound 25bB for 5kVA or less Test Name: Sound level
level of isolation transformer. Reference Equip. Table
transformer
30dB for 7.5 kVA transformer.
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
356. Ground each line of Red signaling lamp is Record results in Data
the energized illuminated and local alarm is Table
distribution system annunciated.
through a resistor
200 times the Green signal shall be indicated
measured line at the remote monitoring
voltage station.
Initial Date
357. During each line Local and Remote Audible Record results in Data
grounding test alarm silences. Table
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
FINAL INSPECTION
Initial Date
Panel Data
Parameter Data
Equipment ID:
Manufacturer:
Model Number:
Serial Number:
Mfgr. Date:
Bus Amps:
Volts:
Phase/Wire/Frequency:
Enclosure NEMA Rating:
Short Circuit Rating:
Isolation Transformer KVA
Isolation Transformer Voltage
LIM Manufacturer
Sound Level
Transformer ________ KVA Sound Level (Decibel)
Final Sign-Off
Switchboards
Functional Performance Test
Equipment ID [Equipment ID]
Building [Building]
Location [Room]
System Description
Description:
Operational Assumptions:
Test Participants
Organization Required Optional
General Contractor
Mechanical Contractor
Electrical Contractor
TAB Contractor
Controls Contractor
Owner’s O&M Personnel
Functional Performance Test -- (Verify all components are ready before energizing or operating the system.)
The Commissioning Authority will make and document any changes/addition/deletions to this test procedure
required by current system conditions (i.e. weather, system load, utility availability, etc.).
R = Retest (Check () retest required) Y= Checked and Passed
C = Corrected (Check () when correction verified) N = Not Passed
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Frequency: 60hZ.
Enclosure: NEMA 1.
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
ELECTRICAL INTEGRITY
Initial Date
Initial Date
Feeder conductors
should not be terminated
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
376. With the breaker in Readings are within 50% of the Record results in Contact
the closed position, average value. Resistance Data Table.
measure the
contact resistance
of each phase of
circuit breakers
rated 400A and
greater
Initial Date
Initial Date
Initial Date
379. Reconnect CT
grounds
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Secondary distribution
feeder connections are
not included in the test.
Initial Date
381. Test the long time Long delay current pick up and Record results in Current
delay (seconds) time delay per coordination Injection Data Table.
and long time study.
pickup current
(amperes) setting
on device breakers
rated 400A and
greater, by using
primary current
injection.
Initial Date
382. Test the short time Short delay current pick up and Record results in Current
delay (seconds) time delay per coordination Injection Data Table.
and short time study.
pickup current
(amperes) setting
on device breakers
rated 400A and
greater, by using
primary current
injection
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
384. Test the ground Ground fault pick up per Record results in Current
fault time delay coordination study. Injection Data Table.
(seconds) and
ground fault time
pickup current
(amperes) setting
on device breakers
rated 400A and
greater, by using
primary current
injection.
Initial Date
METERING
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Password is ____.
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
FINAL INSPECTION
Initial Date
(Micro Ohms)
Feeder Lugs
Feeder Lugs
Current Injection
Function Actual Set. Test Test Point Nominal A B C
Setting Val.
LTD
LDPU
STD
SDPU
INSTPU
GFD
GFPU
Final Sign-Off
TABLE 100.1
Test results are dependent on the temperature of the insulating material and the humidity of the surrounding environment at
the time of the test.
Insulation-resistance test data may be used to establish a trending pattern. Deviations from the baseline information permit
evaluation of the insulation.
TABLE 100.12.1
Bolt-Torque Values for Electrical Connections
US Standard Fasteners a
Heat-Treated Steel – Cadmium or Zinc Plated b
Panelboards
Functional Performance Test
Equipment ID [Equipment ID]
Building [Building]
Location [Room]
System Description
Description:
Operational Assumptions:
Test Participants
Organization Required Optional
General Contractor
Mechanical Contractor
Electrical Contractor
TAB Contractor
Controls Contractor
Owner’s O&M Personnel
Functional Performance Test -- (Verify all components are ready before energizing or operating the system.)
The Commissioning Authority will make and document any changes/addition/deletions to this test procedure
required by current system conditions (i.e. weather, system load, utility availability, etc.).
R = Retest (Check () retest required) Y= Checked and Passed
C = Corrected (Check () when correction verified) N = Not Passed
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Appropriate anchorage.
No physical damage.
Correct alignment.
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
No missing screws.
Initial Date
Frequency: 60hZ.
Enclosure: NEMA 1.
Panelboard arrangement - # of
circuits.
TVSS as indicated.
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
ELECTRICAL INTEGRITY
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
398. Test the Long Time Long delay current pick up and Record results in Data
Delay (seconds) time delay per coordination Table.
and Long Time study.
Pickup current Test Name: Primary
(amperes) setting Current Inject. Reference
on device breakers Equip. Table
rated 400A and
greater, by using
primary current
injection
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
399. Test the Short Short delay current pick up and Record results in the
Time Delay time delay per coordination Circuit Breaker Current
(seconds) and study. Injection Table.
Short Time Pickup
current (amperes) Test Name: Primary
setting on device Current Inject. Reference
breakers rated Equip. Table
400A and greater,
by using primary
current injection
Initial Date
Initial Date
401. Test the Ground Ground fault pick up per Record results in the
Fault Time Delay coordination study. Circuit Breaker Current
(seconds) and Injection Table.
Ground Fault Time
Pickup current Test Name: Primary
(amperes) setting Current Inject. Reference
on device breakers Equip. Table
rated 400A and
greater, by using
primary current
injection.
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Data Tables
Current Injection
Function Actual Test Test Point Nominal A B C Trip
Set. Setting Val. Setting
(Sec.)
LTD
LDPU
STD
SDPU
INSTPU
GFD
GFPU
Primary Feeder
Feeder Lugs
Final Sign-Off
Table 100.1
Insulation Resistance Test Values
Electrical Apparatus and Systems
Recommended Minimum
Nominal Rating Insulation Resistance in
of Equipment in Volts Minimum Test Voltage, DC Megohms
250 500 25
600 1,000 100
1,000 1,000 100
2,500 1,000 500
5,000 2,500 1,000
8,000 2,500 2,000
15,000 2,500 5,000
25,000 5,000 20,000
34,500 and above 15,000 100,000
See Table 100.14 for temperature correction.
In the absence of consensus standards dealing with insulation-resistance tests, the Standards Review Council
suggests the above representative values.
Test results are dependent on the temperature of the insulating material and the humidity of the surrounding
environment at the time of the test.
Insulation-resistance test data may be used to establish a trending pattern. Deviations from the baseline
information permit evaluation of the insulation.
Table 100.12
US Standard
Bolt Torques for Bus Connection
Heat-Treated Steel – Cadmium or Zinc Plated
Grade SAE 1&2 SAE 5 SAE 7 SAE 8
Head Markings
Table 100.14
Insulation Resistance
Correction Factors
Engine Generators
Functional Performance Test
Equipment ID [Equipment ID]
Building [Building]
Location [Room]
System Description
Description:
Operational Assumptions:
Breaker Coordination study is available and includes the generator output breaker(s).
Test Participants
Organization Required Optional
General Contractor
Mechanical Contractor
Electrical Contractor
TAB Contractor
Controls Contractor
Owner’s O&M Personnel
Functional Performance Test -- (Verify all components are ready before energizing or operating the system.)
The Commissioning Authority will make and document any changes/addition/deletions to this test procedure
required by current system conditions (i.e. weather, system load, utility availability, etc.).
R = Retest (Check () retest required) Y= Checked and Passed
C = Corrected (Check () when correction verified) N = Not Passed
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
405. Verify generator Circuit breaker size and phase: Record results in Data
circuit breaker ____________. Table.
settings.
Ground fault protection is Ground fault indication
disabled. and alarm is
recommended
Circuit breaker is set per the
coordination study.
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
410. Verify fuel system Day tank is full of fuel (90% for
installation and diesel).
integrity
Fuel level in day tank matches
fuel gauge.
Initial Date
411. Verify cooling Coolant level is filled to proper Record radiator name
system installation level. plate date in data
and integrity table.
Verify coolant system freeze
protection level.
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
ELECTRICAL INTEGRITY
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Manufacturer’s
Specifications:
Heater:
Watts _____
Volts ______
Phase _____
Pump:
Watts _____
Volts ______
Phase _____
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
415. Verify operation of Space heaters operate when Record results in Data
generator space generator is not running and Table.
heaters not operating while generator is
running. Record supply voltages
and amperage with
heater in operation.
Heater:
Watts _____
Volts ______
Phase _____
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Record ambient
temperature and relative
humidity.
Test Name: Insulation
Resistance. Reference
Equip. Table
Initial Date
417. With the breaker in Readings are within 50% of the Record results in Data
the closed position, lowest value. Table.
measure the Test Name: Contact
contact resistance Resistance Reference
of each phase of Equip. Table
the primary circuit.
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
419. Test the Long Time Long delay current pick up and Record results in Data
Delay (LTD) time delay per coordination Table.
(seconds) and study. Test Name: Primary
Long Time Pickup Current Inject. Reference
current (LDPU) Equip. Table
(amperes) setting
of the breaker, by
using primary
current injection.
Initial Date
420. Test the Short Short delay current pick up and Record results in Data
Time Delay (STD) time delay per coordination Table.
(seconds) and study. Test Name: Primary
Short Time Pickup Current Inject. Reference
current (SDPU) Equip. Table
(amperes) setting
of the breaker, by
using primary
current injection.
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
422. Test the Ground Instantaneous pick up per Record results in Data
Fault Delay (GFD) coordination study. Table.
(seconds) and Test Name: Primary
Ground Fault Current Inject. Reference
Pickup current Equip. Table
(GFPU) (amperes)
setting of the
breaker, by using
primary current
injection.
Initial Date
423. Verify control wiring Terminations match shop Note: this step applies to
between generator drawings. field land terminations
and ATS are only
correctly
terminated.
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Lamp Test.
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
431. Restore normal Generator runs in cool down Test Name: 2 Hour Load
sources to ATS’s mode for 5 min. Bank Test Reference
(or turn off load Equip. Table
bank) and transfer
ALL load off of
generator and
allow to cool down
for 5 minutes
Initial Date
432. Disconnect
emergency feeders
to ATS and
connect load bank
directly to load side
of generator
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Calculate voltage
regulation percentage.
Test Name: Volt. & Freq.
Regulation
Reference Equip. Table
Initial Date
Record frequency at
100% load.
Calculate voltage
regulation percentage.
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
439. During step 3, Measured sound pressure level Record results in Data
while generator is in rooms directly adjoining the Table.
running at 100% generator room, as well as Test Name: Sound Level
load, measure above and below, if applicable. Reference Equip. Table
sound level.
Initial Date
Initial Date
441. Decrease load to Generator cools down. Test Name: 4 Hour Load
0% and allow the Bank Test
generator to cool No leaks from any system are
down for 5 minutes found.
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
442. After the cool Engine continues to run without Test Name: Block Load
down, once the shutdown or overspeed trip and Test
prime mover has recovers to steady state voltage
reached rated and frequency ranges within 5
voltage and seconds.
frequency, transfer
full rated load onto
the engine
generator in a
single block.
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
FINAL INSPECTION
Secondary distribution
feeder connections are
not included in the test.
Initial Date
446. Refill fuel tanks and Fuel level indicator verifies 90%
verify 90% fuel fuel level in day tank.
levels
Initial Date
NAMEPLATE DATA
Generator Nameplate
Parameter Data
Manufacturer
Serial Number
Model Number
Date Manufactured
Volts
Amps
KVA
Frequency
RPM
KW
PF
Insulation Class:
Battery Nameplate
Parameter Data
Manufacturer
Serial Number
Model Number
Quantity
Volts
Cold Cranking Amps
Manufacturer:
Type/Model:
Serial Number:
Frame Size/Rating
Interrupting Rating
Voltage Rating
Radiator Nameplate
Parameter Data
Manufacturer
Serial Number
Model Number
Date Manufactured
Battery System
Cell Volts Charging Volts Charging Amps
Space Heater(s)
Designation Voltage Amperage Wattage
Circuit Breaker
(Micro Ohms)
Current Injection
Function Actual Set. Test Test Point Nominal A B C
Setting Val.
LTD
LDPU
STD
SDPU
INSTPU
GFD
GFPU
Voltage Overshoot
Frequency Overshoot
Time Load RPM Freq. Amps Volts kW Oil Oil Exhaust Cool. Fuel Batt.
Press Temp Temp Temp Level Chrg
Rate
0 min 100%
5 min 100%
10 min 100%
15 min 100%
30 min 100%
45 min 100%
1 hour 100%
1 hour 100%
15 min
1 hour 100%
30 min
1 hour 100%
45 min
2 hour 100%
2 hour 100%
2 hour 100%
15 min
2 hour 100%
30 min
2 hour 100%
45 min
3 hour 100%
3 hour 100%
15 min
3 hour 100%
30 min
3 hour 100%
45 min
4 hour 100%
Voltage (V)
Frequency (hz)
Sound Level
Location Decibel (DB)
Normal
Emergency Lugs
Final Sign-Off
System Description
Description:
Operational Assumptions:
Test Participants
Organization Required Optional
General Contractor
Mechanical Contractor
Electrical Contractor
TAB Contractor
Controls Contractor
Owner’s O&M Personnel
Functional Performance Test -- (Verify all components are ready before energizing or operating the system.)
The Commissioning Authority will make and document any changes/addition/deletions to this test procedure
required by current system conditions (i.e. weather, system load, utility availability, etc.).
R = Retest (Check () retest required) Y= Checked and Passed
C = Corrected (Check () when correction verified) N = Not Passed
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Interrupting Rating:______.
Enclosure:______.
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
ELECTRICAL INTEGRITY
459. Measure contact Readings are within 50% of the Record results in Data
resistance on all average value, including the Table.
poles in both neutral pole.
closed positions. Spec Section 16415
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Test phase-to-ground
with all other phases
grounded for both
NORMAL and
EMERGENCY sources.
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
462. Verify the operation All data displays operate. Record Password:
of four-line LCD _______
display and All program parameters
character accessible.
keyboard.
Initial Date
Initial Date
464. Verify all voltage, Use ATS microprocessor Record values in the
frequency, and control system. “Actual Setpoint” column
time delay settings. in the ATS Parameters
Device pick-up (PU) and drop- and Setpoints table
out (DO).
Spec Section 16415
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
Initial Date
Initial Date
468. Restore Normal Re-transfer time delay equals Record results in Data
power source to setpoint. Table.
Automatic Transfer
Switch to verify ATS transfers to Normal source Spec Section 16231
setpoints. position.
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
469. Repeat steps #21 Switch should re-transfer to Spec Section 16231
and #22, except Normal without delay on engine
manually shutdown.
disconnect.
EMERGENCY
source, to simulate
failure of the
engine, after
restoration of
NORMAL power
and before the re-
transfer delay has
expired.
Initial Date
Initial Date
Initial Date
Y N R C
ACTION REQUIRED REACTION COMMENTS
() () () ()
Initial Date
FINAL INSPECTION
Initial Date
Initial Date
Contact Resistance
Contacts A B C N
Normal
Emergency
Insulation Resistance
Phase to Phase A–B B-C C–A
Normal
Emergency
Phase to Ground A-G B-G C–G
Normal
Emergency
To Load
(ATS in Bypass) A – LOAD B – LOAD C - LOAD
Normal
Emergency
Voltage
Actual Specification
Parameter Setpoint Setpoint Range Factory Default
Normal Over-Voltage Dropout
Normal Over -Voltage Pickup
Emergency Over-Voltage Dropout
Emergency Over -Voltage Pickup
Normal Under-Voltage Dropout
Normal Under-Voltage Pickup
Emergency Under-Voltage
Dropout
Emergency Under-Voltage Pickup
Frequency
Actual Specification
Parameter Setpoint Setpoint Range Factory Default
Normal Over-Frequency Dropout
Normal Over -Frequency Pickup
Emergency Over-Frequency
Dropout
Emergency Over -Frequency
Pickup
Normal Under-Frequency Dropout
Normal Under-Frequency Pickup
Actual Specification
Parameter Setpoint Setpoint Range Factory Default
Emergency Under-Frequency
Dropout
Emergency Under-Frequency
Pickup
Time Delay
Actual Specification
Parameter Setpoint Setpoint Range Factory Default
Neutral Position Time Delay
Normal Failure Time Delay (Gen
Start)
Emergency Failure Time Delay
Transfer to Emergency Time
Delay
Return to Normal Time Delay
Engine Cool Down
Note: The “Actual Setpoint” column in the above table should be filled in during step 0
TORQUE A B C N G
FEEDERS
NORMAL
EMERGENCY
LOAD
Final Sign-Off
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