DIESEL GENERATOR SET
PRIME
508 ekW 635 kVA
50 Hz 1500 rpm 400 Volts
Caterpillar is leading the power generation
marketplace with Power Solutions engineered
to deliver unmatched flexibility, expandability,
reliability, and cost-effectiveness.
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reflect actual package.
FEATURES
FUEL/EMISSIONS STRATEGY CAT ® C18 ATAAC DIESEL ENGINE
• Low Fuel consumption • Utilizes ACERT™ Technology
• Reliable, rugged, durable design
FULL RANGE OF ATTACHMENTS • Field-proven in thousands of applications
• Wide range of bolt-on system expansion worldwide
attachments, factory designed and tested • Four-stroke-cycle diesel engine combines
• Flexible packaging options for easy and cost consistent performance and excellent fuel
effective installation economy with minimum weight
• Electronic controlled governor
SINGLE-SOURCE SUPPLIER
• Fully prototype tested with certified torsional CAT GENERATOR
vibration analysis available • Matched to the performance and output
characteristics of Cat engines
WORLDWIDE PRODUCT SUPPORT
• Load adjustment module provides engine relief
• Cat dealers provide extensive post sale support
upon load impact and improves load acceptance
including maintenance and repair agreements
and recovery time
• Cat dealers have over 1,800 dealer branch stores
• UL 1446 Recognized Class H insulation
operating in 200 countries
• The Cat® S•O•SSM program cost effectively detects CAT EMCP 4 CONTROL PANELS
internal engine component condition, even the • Simple user friendly interface and navigation
presence of unwanted fluids and combustion • Scalable system to meet a wide range of
by-products customer needs
• Integrated Control System and Communications
Gateway
PRIME 508 ekW 635 kVA
50 Hz 1500 rpm 400 Volts
FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT
System Standard Optional
Air Inlet • Air cleaner
Cooling • Package mounted radiator
Exhaust • Exhaust flange outlet [ ] Industrial [ ] Residential [ ] Critical Mufflers
Fuel • Primary fuel filter with integral water separator
• Secondary fuel filters
• Fuel priming pump
Generator • Matched to the performance and output [ ] Oversize and premium generators
characteristics of Cat engines [ ] Permanent magnet excitation (PMG)
• Load adjustment module provides engine relief upon [ ] Internal excited (IE)
load impact and improves laod acceptance and [ ] Anti-condensation space heaters
recovery time
• IP23 protection
Power Termination • Bus bar [ ] Circuit breakers, UL listed
[ ] Circuit breakers, IEC compliant
Control Panel • EMCP 4 Genset Controller [ ] EMCP 4.2
[ ] EMCP 4.3
[ ] EMCP 4.4
[ ] Local and remote annuniciator modules
[ ] Load share module
[ ] Digital I/O module
[ ] Remote monitoring software
Mounting • Rubber vibration isolators
Starting/Charging • 24 volt starting motor [ ] Battery chargers
• Batteries [ ] Oversize batteries
[ ] Jacket water heater
[ ] Heavy duty starting system
[ ] Charging alternator
General • Paint - Caterpillar Yellow except rails and radiators The following options are based on regional and
gloss black product configuration:
[ ] Seismic Certification per Applicable Building Codes:
IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007
[ ] UL 2200 package
[ ] EU Certificate of Conformance (CE)
[ ] CSA Certification
[ ] EEC Declaration of Conformity
[ ] Narrow, wide or skid base
[ ] Sound attenuated, weather protective or high
ambient weather protective enclosures
[ ] Single or dual wall integral fuel tanks
[ ] Single or dual wall sub-base fuel tanks
[ ] Integral & sub-base UL listed dual wall fuel tanks
[ ] Automatic transfer switches (ATS)
2 February 08 2013 14:22 PM
PRIME 508 ekW 635 kVA
50 Hz 1500 rpm 400 Volts
SPECIFICATIONS
CAT GENERATOR CAT EMCP 4 SERIES CONTROLS
Frame size.................................................................LC7024J EMCP 4 controls including:
Excitation..................................................Internal Excitation - Run / Auto / Stop Control
Pitch.............................................................................. 0.6667 - Speed and Voltage Adjust
Number of poles...................................................................4 - Engine Cycle Crank
Number of bearings...................................... Single bearing - 24-volt DC operation
Number of Leads.............................................................. 012 - Environmental sealed front face
Insulation....................... UL 1446 Recognized Class H with - Text alarm/event descriptions
tropicalization and antiabrasion Digital indication for:
- Consult your Caterpillar dealer for available voltages - RPM
IP Rating.........................................................Drip Proof IP23 - DC volts
Alignment.............................................................. Pilot Shaft - Operating hours
Overspeed capability........................................................150 - Oil pressure (psi, kPa or bar)
Wave form Deviation (Line to Line)................................. 2% - Coolant temperature
Voltage regulator................................Three phase sensing - Volts (L-L & L-N), frequency (Hz)
Voltage regulation............Less than +/- 1/2% (steady state) - Amps (per phase & average)
Less than +/- ½% (w/ 3% speed change) - ekW, kVA, kVAR, kW-hr, %kW, PF (4.2 only)
CAT DIESEL ENGINE Warning/shutdown with common LED indication of:
- Low oil pressure
C18 ATAAC, I-6, 4-Stroke Water-cooled Diesel
- High coolant temperature
Bore........................................................ 145.00 mm (5.71 in)
- Overspeed
Stroke....................................................... 183.00 mm (7.2 in)
- Emergency stop
Displacement.........................................18.13 L (1106.36 in3)
- Failure to start (overcrank)
Compression Ratio....................................................... 14.5:1
- Low coolant temperature
Aspiration......................................... Air-to-Air Aftercooled
- Low coolant level
Fuel System.................................... Electronic unit injection
Programmable protective relaying functions:
Governor Type................ Caterpillar ADEM control system
- Generator phase sequence
- Over/Under voltage (27/59)
- Over/Under Frequency (81 o/u)
- Reverse Power (kW) (32) (4.2 only)
- Reverse reactive power (kVAr) (32RV)
- Overcurrent (50/51)
Communications:
- Four digital inputs (4.1)
- Six digital inputs (4.2 only)
- Four relay outputs (Form A)
- Two relay outputs (Form C)
- Two digital outputs
- Customer data link (Modbus RTU) (4.2 only)
- Accessory module data link (4.2 only)
- Serial annunciator module data link (4.2 only)
- Emergency stop pushbutton
Compatible with the following:
- Digital I/O module
- Local Annunciator
- Remote CAN annunciator
- Remote serial annunciator
3 February 08 2013 14:22 PM
PRIME 508 ekW 635 kVA
50 Hz 1500 rpm 400 Volts
TECHNICAL DATA
Open Generator Set - - 1500 rpm/50 Hz/400 Volts DM9829
Low Fuel Consumption
Generator Set Package Performance
Genset Power rating @ 0.8 pf 635 kVA
Genset Power rating with fan 508 ekW
Fuel Consumption
100% load with fan 130.5 L/hr 34.5 Gal/hr
75% load with fan 96.8 L/hr 25.6 Gal/hr
50% load with fan 67.0 L/hr 17.7 Gal/hr
Cooling System1
Air flow restriction (system) 0.12 kPa 0.48 in. water
Air flow (max @ rated speed for radiator arrangement) 645 m³/min 22778 cfm
Engine Coolant capacity with radiator/exp. tank 81.8 L 21.6 gal
Engine coolant capacity 20.8 L 5.5 gal
Radiator coolant capacity 61.0 L 16.1 gal
Inlet Air
Combustion air inlet flow rate 35.3 m³/min 1246.6 cfm
Exhaust System
Exhaust stack gas temperature 550.5 º C 1022.9 º F
Exhaust gas flow rate 101.1 m³/min 3570.3 cfm
Exhaust flange size (internal diameter) 203 mm 8 in
Exhaust system backpressure (maximum allowable) 10.0 kPa 40.2 in. water
Heat Rejection
Heat rejection to coolant (total) 165 kW 9384 Btu/min
Heat rejection to exhaust (total) 487 kW 27696 Btu/min
Heat rejection to aftercooler 91 kW 5175 Btu/min
Heat rejection to atmosphere from engine 83 kW 4720 Btu/min
Heat rejection to atmosphere from generator 33.0 kW 1876.7 Btu/min
Alternator2
Motor starting capability @ 30% voltage dip 1681 skVA
Frame LC7024J
Temperature Rise 125 º C 225 º F
Lube System
Sump refill with filter 38.0 L 10.0 gal
Emissions (Nominal)3
NOx mg/nm3 3135.7 mg/nm³
CO mg/nm3 411.9 mg/nm³
HC mg/nm3 7.2 mg/nm³
PM mg/nm3 14.2 mg/nm³
1
For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing restriction from factory.
2
Generator temperature rise is based on a 40º C (104º F) ambient per NEMA MG1-32. Some packages may have oversized generators
with a different temperature rise and motor starting characteristics.
3
Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 for
measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77ºF, 28.42 in HG and number 2 diesel fuel
with 35º API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility and engine
to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which use values
based on a weighted cycle.
4 February 08 2013 14:22 PM
PRIME 508 ekW 635 kVA
50 Hz 1500 rpm 400 Volts
RATING DEFINITIONS AND CONDITIONS
Meets or Exceeds International Specifications: AS1359, Ratings are based on SAE J1349 standard conditions.
CSA, IEC60034-1, ISO3046, ISO8528, NEMA MG 1-22, These ratings also apply at ISO3046 standard conditions.
NEMA MG 1-33, UL508A, 72/23/EEC, 98/37/EC,
2004/108/EC
Prime - Output available with varying load for an
unlimited time. Average power output is 70% of the
prime power rating. Typical peak demand is 100% of
prime rated ekW with 10% overload capability for
emergency use for a maximum of 1 hour in 12. Overload
operation cannot exceed 25 hours per year.
5 February 08 2013 14:22 PM
PRIME 508 ekW 635 kVA
50 Hz 1500 rpm 400 Volts
DIMENSIONS
Package Dimensions
NOTE: For reference only - do not use for
Length Information not installation design. Please contact
Width available at this time. your local dealer for exact weight
and dimensions. (General
Height Dimension Drawing #2996191).
[Link]
Performance No.: DM9829
2013 Caterpillar
All rights reserved.
Feature Code: C18DE5B
Materials and specifications are subject to change without notice.
Gen. Arr. Number: 2476128 The International System of Units (SI) is used in this publication.
CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the
Source: U.S. Sourced "Power Edge" trade dress, as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without
permission.
February 08 2013 21376635
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