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Power Lock

Type of power lock

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ash remo
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0% found this document useful (0 votes)
119 views88 pages

Power Lock

Type of power lock

Uploaded by

ash remo
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

TSUBAKI

Power-Lock ®

New Electroless Nickel-Plated AD-N-KP Models


Power-Lock® shaft-hub locking devices provide simple
and highly secure connections.

AS Series AD-N Series AE Series


Multipurpose locking devices available in Capable of transmitting 1.5 to 3 times the Simply constructed units with only an inner
stainless steel and electroless AS Series rated torque capacity. and an outer ring with a few locking bolts.
nickel-plated finish, in addition to standard Electroless nickel-plated KP models added
models. to the lineup.

KE Series TF Series SL Series


Suitable for small shafts with a wide range Excellent for small hub applications. External locking devices installed over
of tolerances (m6,k6,js6,h6~h10). Available in electroless nickel-plated finish. outer hub diameters. Especially suitable
Available in stainless steel and electroless for hollow shaft connections.
nickel-plated KP models.

EF Series EL Series
Pressure flange type locking devices with Although these shaft-hub locking devices
twice the rated torque capacity of EL cannot connect independently, they require
Series. minimum installation space and offer
compact design configurations.
The Tsubaki "Power-Lock" has been highly
acclaimed since its introduction into the locking

i r e d !
equ
device market. It carries many attractive
features and comes in a wide range of models
ey s r
ok
that meet the needs of customers.
N

 Contents
Selection Guide 1 3∼4
Selection Guide 2 5∼6
Selection Guide 3 7∼8
Application Examples 9∼11
AS Series 12∼22
AD-N Series 23∼27
AE Series 28∼31
RE Series 32∼35
RE Series KE Series 36∼43
Corrosion resistant stainless steel locking
TF Series 44∼48
devices ideal for connecting to small
shafts. Available in flange or straight types. SL Series 49∼52
ML Series 53∼57
EF Series 58∼62
EL Series 63∼69

Technical Notes 70∼84


 1. Selection Guide and Procedure 71∼75
 2. Installation and Removal 76∼79
 3. Precautions 80∼81
 4. Technical Data 82∼84

ML Series (ML and MG Types)


These units are quick to connect with a
single nut.
Power-Lock ® Selection Guide 1
1. Designed to suit a wide range of shaft tolerances.
KESeries 2. Compact with only a small difference between the AD-NSeries
inner and outer diameters.
3. Self-centering.
4. Excellent for locking small shafts.
5. Available in stainless steel and electroless nickel-
plated finish.

W
of ide
To R
ler an
an ge High
ce Torque
s

1. Self-centering.
ASSeries
AESeries 2. Designed with the same inner
Multipurpose
and outer diameters as an AS Multipurpose
Series Power-Lock. Flange

t
m en
t
i r on tan
v is
En Res
1. Main unit made of austenite stainless
RESeries steel for corrosion resistance.
External
Locks
2. Install or remove the snap ring to use
Stainless Steel as a flange or straight type.
3. Excellent for locking small shafts.
4. Self-centering.
Flange Type
SLSeries

Straight Type

3
1. Offers flexible design
ELSeries configurations.
2. Designed for applications
Locking requiring space restrictions.

1. Offers 1.5 to 3 times the rated Elements 3. Excellent cost performance.


torque capacity of the AS Series.
2. Self-centering.
3. Designed with the same inner
and outer diameters as an AS
Series Power-Lock.
4. Product lineup includes
electroless nickel-plated models. Pressure Flange

1. Integrated type of EL Series


EFSeries and pressure flange.
2. Offers 2 to 3 times the rated
torque capacity of EL Series.
3. Self-centering.
1. Easy-handling and 4. Eliminates the hassle of
multipurpose. making pressure flange.
2. Compatible with large shafts.
3. Inch sizes and environment
resistant models available. Low
Profile

1. Excellent for locking small


Environment resistant models in
stainless steel (AS-SS Series) Small
TFSeries hubs.

and electroless nickel-plated Hub 2. Minimum number of bolts used.


finish (AS-KP Series) available. Diameters 3. Self-centering.
4. Available in electroless
nickel-plated finish.

Nu
tL
oc
ki
ng

1. Installs over outer hub diameters.


1. Quick to install with a single nut.
2. Excellent for locking hollow shafts.
3. Low profile for applications with space MLSeries 2. No assembly lubrication required.
restrictions. (ML and MG Types)3. Self-centering.
4. Suitable for narrow hubs.

4
Power-Lock ® Selection Guide 2
Hub Transmissible Self- Shaft/Hub Surface Ambient
Series Lubrication
Movement Thrust kN Centering Tolerances Roughness Temp.

Multipurpose
30.4 ∼
Required
AS 1160

N/A
Environment Resistant 26.5 ∼
(Electroless Nickel-Plated) (A precentered
1000
AS-KP hub is
required.)
N/R
Environment Resistant 21.6 ∼
(Stainless Steel)
278
AS-ss N/A
High Torque
40.6 ∼
h8/H8 Required
AD-N 2600

Environment Resistant (electroless nickel plated)


170 ∼
N/R
AD-N-KP 531

Multipurpose Flange 28.1 ∼


Required
AE 361

Environment Resistant None,with


(Stainless Steel)
snap ring 1.89 ∼
N/R
Some,without 76.3
RE-SS snap ring
Wide range of Tolerances
※h10 ∼ m6 Below 12S Required
KE 2.86 ∼
Yes
− 30 ℃

Environment Resistant 187
200 ℃
(Electroless Nickel-Plated) h8/H8
KE-KP N/R
Environment Resistant 1.89 ∼
(Stainless Steel) ※h10 ∼ m6
31.6
KE-SS N/A
Small Hub Diametrs
3.78 ∼
Required
TF 196
h8/H8
Environment Resistant 8.70 ∼
(Electroless Nickel-Plated)
196
TF-KP
External Locks
17.9 ∼
─ h6/H7/h7
SL 2370 N/R

Nut Locking 2.65 ∼

ML(ML and MG Tpes) Some


56
Yes h8/H8
movement.
Pressure Flange 7.79 ∼

EF 211
Required
Yes,if pressure N/A
Locking Elements is applied on
1.37 ∼ h6/H7
the inner ring. (A precentered
No,if pressure Below 6S
EL is applied on
the outer ring.
140 hub is
required.)
h8/H8

※See section for KE Series.


5
Shaft Sizes and Transmissible Torque
φ10 φ20 φ50 φ100 φ150 φ200 φ250 φ300

294 N・m {30 kgf・m} ∼ 173000 N・m {17700 kgf・m}


φ19 Eg. Model No. PL 024×050 AS φ300

245 N・m{25 kgf・m} ∼ 151000 N・m{15400 kgf・m}


φ19 Eg. Model No. PL 024×050 AS-KP φ300

196 N・m {20 kgf・m} ∼ 20900 N・m {2130 kgf・m}


φ19 Eg. Model No. PL 024×050 AS-SS φ150

382 N・m {39kgf・m} ∼ 429000 N・m {43800 kgf・m}


φ19 Eg. Model No. PL 024×050 AD-N φ300

4210 N・m {430kgf・m} ∼ 26500 N・m {2700 kgf・m}


Eg. Model No. PL 050×080 AD-N-KP φ50 φ100

265 N・m {27 kgf・m} ∼ 27000 N・m {2760 kgf・m}


φ19 Eg. Model No. PL 024×050 AE φ150

5 N・m {0.5 kgf・m} ∼ 2020 N・m {206 kgf・m}


φ5 Eg. Model No. PL 024×043 RE-SS φ50

7.5 N・m {0.8 kgf・m} ∼ 9900 N・m {1010 kgf・m}


φ5 Eg. Model No. PL 024×042 KE φ100

7.5 N・m {0.8 kgf・m} ∼ 9900 N・m {1010 kgf・m}


φ5 Eg. Model No. PL 024×042 KE-KP φ100

5 N・m {0.5 kgf・m} ∼ 836 N・m {85


kgf・m}
φ5 Eg. Model No. PL 024×042 KE-SS φ50

11 N・m {1.2 kgf・m} ∼ 8820 N・m {900 kgf・m}


φ6 Eg. Model No. PL 024×034 TF φ90

44 N・m {4.4 kgf・m} ∼ 8820 N・m {900 kgf・m}


φ10 Eg. Model No. PL 024×034 TF-KP φ90

167 N・m {17 kgf・m} ∼ 290000 N・m {29600 kgf・m}


φ24 Eg. Model No. PL 030×060 SL φ300

6.8 N・m {0.7 kgf・m} ∼ 2000 N・m {204 kgf・m}


φ5 Eg. Model No. PL 024×041 M  PL 040×067 MG φ75

39 N・m {4 kgf・m} ∼ 12600 N・m {1290 kgf・m}


φ10 Eg. Model No. PL 024×028 EF φ120

11.3 N・m {1.1 kgf・m} ∼ 13100 N・m {1340 kgf・m}


φ10 Eg. Model No. PL 024×028 E φ150

6
Power-Lock ® Selection Guide 3
(1)Shaft Diameters and Transmissible Torque Unit:N・m

Shaft RE
AD-N※ TF ML KE
Diameter AS AS-KP AE KE-SS AS-SS EF EL SL
(AD-N-KP) (TF-KP) (MG) (KE-KP) Flange Straight
(mm)
5 006.76 0007.5 0005.0 5.01/6.73
6 0011 008.13 0009.0 0006.0 6.02/9.23
7 0013 0022.50
8 0026 0026.50 0024.5 0014.2 10.7/18.5
9 0029.40
10 0044 0042.10 0031.4 0017.7 23.8/410 00039 00006.9
11 0048 0046.10 0034.3 0019.6 26.1/45.1 00043 00008.2
12 0052 0050.00 0050.0 0028.4 35.6/61.6 00047 00009.8
13 00011.6
14 0061 0108.00 0073.5 0041.6 49.9/86.2 00073 00019.2
15 0107 0118.00 0094.1 0044.5 53.5/92.3 00078 00022.1
16 0114 0127.00 0101.0 0047.4 057/98.5 00124 00025.1
17 0196.00 0107.0 0060.6 60.6/1050 00132 00028.3
18 0196 0206.00 0113.0 0064.1 64.2/1110 00154 00031.8
19 000294 000245 000382 00265 0206 0216.00 0120.0 0067.7 90.3/1560 00196 00163 00035.3 000167
20 000304 000265 000402 00274 0216 0245.00 0206.0 141 0141/2440 00216 00171 00039.2 000205
21 000243
22 000333 000294 000441 00304 0245 0274.00 0226.0 156 0156/2690 00235 00186 00047.0
24 000461 000402 000647 00392 0265 0294.00 0329.0 170 0226/3910 00343 00206 00056.8 000256
25 000480 000421 000676 00412 0274 0374.00 0343.0 177 0236/4070 00353 00216 00060.8 000297
26 000340
28 000539 000470 000755 00519 0461 0421.00 0432.0 264 0330/5700 00402 00353 00076.4 000459
30 000578 000510 000784 00559 0500 0451.00 0515.0 283 0354/6110 00431 00382 00088.2 000570
31 000599
32 000784 000676 001270 00745 0529 0480.00 0549.0 302 0377/6520 00568 00412 00100.0
34 0570.00 000784
35 000862 000745 001370 00823 0774 0590.00 0678.0 351 0495/8550 00627 00451 00136.0 000857
36 0600.00 00144.0 000934
38 001029 000892 001670 00892 0843 0640.00 0921.0 508 0635/1100 00745 00686 00160.0 001010
40 001088 000941 001760 00931 0882 0720.00 0969.0 535 0668/1150 00794 00725 00195.0 001180
42 001720 001490 003530 01640 0931 0760.00 1010.0 561 0842/1450 01230 01010 00216.0 1360/1120
45 001840 001600 003820 01750 1850 0810.00 1090.0 602 0902/1560 01330 01490 00321.0 001390
48 001960 001700 004070 02060 1970 1350.00 1390.0 722 0962/1660 01410 01600 00367.0 1680/1850
50 002050 001770 ※004210 02160 2060 1430.00 1700.0 836 1170/2020 01480 01660 00397.0 2080/1780
52 002220
55 002750 002390 ※004610 02350 2550 1560.00 1860.0 01990 01820 00480.0 2230/2590
56 00603.0
60 003000 002610 ※006170 02550 2770 1650.00 2180.0 02170 01990 00692.0 2870/3310
63 00764.0
65 003550 003090 ※006760 03330 3010 1770.00 2360.0 02560 02870 00813.0 4120/3720
70 005490 004800 ※011600 04800 5150 1900.00 3750.0 04020 03100 01110.0 4560/5600
71 01140.0
75 005880 005190 ※012300 05100 5490 2000.00 4030.0 04310 04150 01260.0 6700/6840
80 006270 005490 ※014400 06570 7840 5010.0 04610 04420 01770.0 8090/8250
85 007350 006370 ※015300 06960 8330 5320.0 05390 05980 02000.0 9360/10200
90 007740 006760 ※017500 07450 8820 8960.0 05680 06330 02240.0 011800
95 008920 007740 ※018500 09110 9460.0 06470 06680 02500.0 13500/14600
100 011560 010000 ※026500 10300 9900.0 08400 08790 03450.0 016600
110 012600 011100 031700 11400 09300 09670 04170.0 021600
120 015100 013100 039900 14900 11100 12600 04950.0 032600
130 020500 017800 050700 19600 15000 07840.0 035900
140 023500 020500 062900 21100 17200 09110.0 49100/54800
150 028300 024700 071900 27000 20900 10500.0 064600
160 031900 027700 081500 75200/83000
170 039200 034100 106000 95700/111000
180 044100 038400 120000 126000
190 054900 047600 134000 141000/149000
200 060600 052700 141000 169000
220 079500 069100 183000 219000
240 096300 083800 220000 277000
260 120000 104000 238000
280 148000 129000 364000
300 173000 151000 429000

7
(2)Design Configurations and Locking Principles
AS Series(AS、AS-SS Stainless Steel,
AS-KP Electroless Nickel-Plated.)
Self-centering function:A function that reduces runouts caused by hub
Taper Ring(A) Outer Ring rotations.
Taper Ring(B)
Hub movement: The hub's movement in the direction of the thrust during
Hub
Power-Lock installation.

Locking Bolts Inner Ring

Shaft

AD-N Series RE Series Stainless Steel(Flange) RE Series Stainless Steel(Straight)

Outer Ring Outer Ring


Snap Ring Locking
Outer Ring Hub Hub
Bolts
Locking
Hub Bolts P' P'

Taper Ring A
Taper Ring B

P Shaft P Shaft
Locking
Bolts Inner Ring
Shaft
Inner Ring Inner Ring

AE Series KE Series(KE,KE-KP Electroless Nickel-Plated, TF Series(TF,TF-KP Electroless Nickel-Plated.)


Outer Ring KE-SS Stainless Steel.)
Outer Ring Spacer

Locking Bolts
Locking Hub Hub Hub
Bolts
Locking Bolts Outer Ring

Shaft
Shaft
Shaft
Inner Ring
Inner Ring Inner Ring

SL Series ML Series EF Series


Taper Ring B
Ring
Taper Ring A Outer Ring
Inner Ring
Nut
Locking Bolts Hub Inner Ring
Hub
Locking
Bolts Hub Outer Ring

Shaft

Shaft Shaft
Inner Ring

EL Series SZ Series
Pressure Flange

Inner ring
Locking Bolts Hub
Plate Hub Taper ring
Locking bolts

Inner Ring

Outer Ring

Pressure Sleeve
Shaft
Shaft

8
Application Examples

Single AS Unit
Standard Installation
Generally, a single unit can transmit high torque and axial
load.

Single TF Unit
Below is the most standard installation form.

Two AS Units in a Row


Torque transmission Mt and thrust load are doubled.

Cam Phase Adjustments for AS Series


Phase Adjustments
Restriction-free, fine phase adjustments can boost system
performances.

Cam Plate Installation for ML Series


Restriction-free, fine phase adjustments can boost system
performances.

Arm Installation for ML Series


Restriction-free phase adjustments are possible.

9
Coupling Installation for AS Series
Couplings

Coupling Installation for TF Series


A TF Series unit may be used as a coupling.
In which case, a full shaft alighment is required.

Backlash free and highly accurate disc couplings work extremely well
with Power-Lock® shaft-hub locking devices. (Below shows an
example using an EL Series unit.)

Ball Screw Shaft

Servo Motor Shaft

Coupling Installation for AD-N Series


An ADN Series unit may be used as a coupling.
In which case, a full shaft alighment is required.

Power-Lock

Power-Lock-disc coupling sets are also available.


Please see Tsubaki catalog for details.

10
Compact Designs
Space Saving Installation for TF Series Plate Installation for ML Series
Suitable for applications requiring minimum installation space. Excellent with A-Type sprockets.

Pressure Flange-Shaft Installation for EL Series Step Shaft Installation for ML Series
Below illustrates an example where the bolt heads and Suitable for small hubs and applications requiring compact
pressure flange are mounted into the hub bore. installation.

Special Shaft Installation


Midway Long Shaft Installation for AS Series Step Shaft Installation for AS Series
Eliminates the hassle of machining keyways. Suitable for applications requiring limited hub space and straight
bores.

Hollow Shaft Installation


EL Series SL Series

11
Power-Lock
Sizes:φ19 ∼ φ300
®

AS Series
Shaft tolerance:h8
Features
Hub bore tolerance:H8
Surface roughness:Below 12S 1 Multipurpose
Ideally structured and highly reliable locking devices.
* Can be made for shaft diameters of 300 mm or
more. Contact us for details.
2 Low Machining Costs
Keyways, splines, presses and thermal fittings are not required.
Optimum performance is achieved with low shaft tolerance of
h8, hub bore tolerance of H8, and surface roughness of 12S,
thereby minimizing the total machining costs.

3 Easy to Install and Remove


Installs or removes just by the tightening or loosening
of bolts. No need to hassle with adjusting keyways
and thermal fittings.

4 Options to Fit Every Application


Stainless steel and electroless nickel plating options
are offered for standard models. Both are highly
durable in corrosive or clean room environments.
All models are RoHS compliant.

Parts

"Power-Lock" AS
Series shaft-hub
locking devices are
simply constructed of
the following five
parts: taper rings (A)
and (B), inner and
outer rings and
locking bolts. Simply
tighten these bolts to
achieve a completely
Locking Bolts Taper Ring (A) Outer Ring Inner Ring Taper Ring (B) secure connection.

Reference Number System

PL 020 X 047 AS
Outer Diameter mm
Series
Shaft Diameter mm
 AS:Standard
Power-Lock
 AS-SS:Stainless Steel
 AS-KP:Electroless Nickel-Plated

12
AS Series

Model Numbers and Specifications


■ Standard
Lt

Taper Ring(A) Outer Ring

Tap Holes for Taper Ring(B)


Removal
Hub

Locking
Bolts Inner Ring

Shaft

P and P' represent the average contact pressure applied to the


shaft and hub respectively. These values may vary from -20% to
+40%, depending on the amount of friction applied to the bolts.
Transmissible torque Mt and transmissible thrust Pax are
calculated from the minimum allowable contact pressure.
* Note) 3

Model No. Transmissible Transmissible Shaft Contact Hub Contact


Dimensions Torque Thrust Pressure Pressure Locking Bolts Mass
d X D mm
Shaft Diameter X Tightening Torque
Mt Pax P P' Quantity Size
Outer Diameter L Lt MA
2 2
Nm {kgfm} kN {kgf} MPa {kgf/mm } MPa {kgf/mm } Nm {kgfm} kg
PL 019 X 047 AS 20 18 26 294 30 30.4 3100 241 24.6 98 10.0 6 M6×18 18.3 1.87 0.20
PL 020 X 047 AS 20 18 26 304 31 30.4 3100 229 23.4 98 10.0 6 M6×18 18.3 1.87 0.20
PL 022 X 047 AS 20 18 26 333 34 30.4 3100 209 21.3 98 10.0 6 M6×18 18.3 1.87 0.19
PL 024 X 050 AS 20 18 26 461 47 38.2 3900 241 24.6 116 11.8 8 M6×18 18.3 1.87 0.22
PL 025 X 050 AS 20 18 26 480 49 38.2 3900 231 23.6 116 11.8 8 M6×18 18.3 1.87 0.22
PL 028 X 055 AS 20 18 26 539 55 38.2 3900 207 21.1 106 10.8 8 M6×18 18.3 1.87 0.25
PL 030 X 055 AS 20 18 26 578 59 38.2 3900 193 19.7 106 10.8 8 M6×18 18.3 1.87 0.24
PL 032 X 060 AS 20 18 26 784 80 49.0 5000 228 23.3 123 12.5 10 M6×18 18.3 1.87 0.27
PL 035 X 060 AS 20 18 26 862 88 49.0 5000 209 21.3 123 12.5 10 M6×18 18.3 1.87 0.27
PL 038 X 065 AS 20 18 26 1029 105 53.9 5500 212 21.6 123 12.6 11 M6×18 18.3 1.87 0.30
PL 040 X 065 AS 20 18 26 1088 111 53.9 5500 201 20.5 123 12.6 11 M6×18 18.3 1.87 0.30
PL 042 X 075 AS 24 21 32 1720 175 81.3 8300 247 25.2 138 14.1 9 M8×22 40.2 4.10 0.51
PL 045 X 075 AS 24 21 32 1840 188 81.3 8300 230 23.5 138 14.1 9 M8×22 40.2 4.10 0.51
PL 048 X 080 AS 24 21 32 1960 200 81.3 8300 217 22.1 130 13.3 9 M8×22 40.2 4.10 0.55
PL 050 X 080 AS 24 21 32 2050 209 81.3 8300 208 21.2 130 13.3 9 M8×22 40.2 4.10 0.55
PL 055 X 085 AS 24 21 32 2750 281 100 10200 230 23.5 149 15.2 11 M8×22 40.2 4.10 0.60
PL 060 X 090 AS 24 21 32 3000 306 100 10200 212 21.6 141 14.4 11 M8×22 40.2 4.10 0.64
PL 065 X 095 AS 24 21 32 3550 362 108.8 11100 213 21.7 146 14.9 12 M8×22 40.2 4.10 0.69
PL 070 X 110 AS 28 25 38 5490 560 159 16200 241 24.6 154 15.7 11 M10×25 81.3 8.30 1.21
PL 075 X 115 AS 28 25 38 5880 600 159 16200 225 23.0 147 15.0 11 M10×25 81.3 8.30 1.27
PL 080 X 120 AS 28 25 38 6270 640 159 16200 212 21.6 141 14.4 11 M10×25 81.3 8.30 1.33
PL 085 X 125 AS 28 25 38 7350 750 173 17700 217 22.1 148 15.1 12 M10×25 81.3 8.30 1.41
PL 090 X 130 AS 28 25 38 7740 790 173 17700 205 20.9 142 14.5 12 M10×25 81.3 8.30 1.47
PL 095 X 135 AS 28 25 38 8920 910 187 19100 211 21.5 148 15.1 13 M10×25 81.3 8.30 1.54
PL 100 X 145 AS 33 29 45 11560 1180 231 23600 213 21.7 147 15.0 11 M12×30 142 14.5 2.09
PL 110 X 155 AS 33 29 45 12600 1290 231 23600 193 19.7 137 14.0 11 M12×30 142 14.5 2.25
PL 120 X 165 AS 33 29 45 15100 1540 252 25700 193 19.7 140 14.3 12 M12×30 142 14.5 2.42
PL 130 X 180 AS 38 34 50 20500 2090 316 32200 190 19.4 137 14.0 15 M12×35 142 14.5 3.38
PL 140 X 190 AS 38 34 50 23500 2400 336 34300 188 19.2 139 14.2 16 M12×35 142 14.5 3.59
PL 150 X 200 AS 38 34 50 28300 2890 378 38600 198 20.2 148 15.1 18 M12×35 142 14.5 3.82
PL 160 X 210 AS 38 34 50 31900 3260 400 40800 196 20.0 149 15.2 19 M12×35 142 14.5 4.03
PL 170 X 225 AS 44 40 58 39200 4000 462 47100 180 18.4 136 13.9 16 M14×40 225 23.0 5.49
PL 180 X 235 AS 44 40 58 44100 4500 491 50100 181 18.5 139 14.2 17 M14×40 225 23.0 5.78
PL 190 X 250 AS 52 48 66 54900 5600 577 58900 169 17.2 128 13.1 20 M14×45 225 23.0 7.89
PL 200 X 260 AS 52 48 66 60600 6180 606 61800 169 17.2 129 13.2 21 M14×45 225 23.0 8.26
PL 220 X 285 AS 56 51 72 79500 8110 722 73700 172 17.5 132 13.5 18 M16×50 348 35.5 10.6
PL 240 X 305 AS 56 51 72 96300 9830 803 81900 174 17.8 137 14.0 20 M16×50 348 35.5 11.5
PL 260 X 325 AS 56 51 72 120000 12200 923 94200 185 18.9 148 15.1 23 M16×50 348 35.5 12.4
PL 280 X 355 AS 66 61 84 148000 15100 1062 108400 166 16.9 130 13.3 22 M18×60 475 48.5 18.7
PL 300 X 375 AS 66 61 84 173000 17700 1160 118000 169 17.2 135 13.8 24 M18×60 475 48.5 19.9

Notes) 1. Stocked models are in bold.


2. Mt indicates torque at 0 transmissible thrust, while Pax indicates transmissible thrust at 0 torque. If transmissible torque and thrust apply
simultaneously calculate and compare the combined value with the transmissible torque provided in the table.
3. Dimensions when this product is attached to the shaft and hub.
4. Can be made for shaft diameters of 300 mm or more. Contact us for details.

13
AS Series

Model Numbers and Specifications


■ Electroless Nickel-Plated (AS-KP) Models
Lt

● Important Notes
 1.Dimensions are the same as the standard AS
specifications.
 2.The units are plated with peel-proof electroless nickel.
 3.The locking bolts are DISGO treated so that assembly
lubrication is not necessary. The electroless nickel-plated
models are chrome-free and environmentally friendly.
● Applications
 Most suitable for clean-room operation requiring minimum rust.

* Note) 3
Transmissible Transmissible Shaft Contact Hub Contact
Model No. Dimensions Torque Thrust Pressure Pressure Locking Bolts Mass
mm
d X D
Tightening Torque
Shaft Diameter X Mt Pax P P' Quantity Size
L Lt MA
Outer Diameter 2 2
Nm {kgfm} kN {kgf} MPa {kgf/mm } MPa {kgf/mm } Nm {kgfm} kg
PL 019 X 047 AS-KP 20 18 26 245 25 26.5 2700 210 21.4 85 8.7 6 M6×18 16.7 1.7 0.20
PL 020 X 047 AS-KP 20 18 26 265 27 26.5 2700 199 20.3 85 8.7 6 M6×18 16.7 1.7 0.20
PL 022 X 047 AS-KP 20 18 26 294 30 26.5 2700 181 18.5 85 8.7 6 M6×18 16.7 1.7 0.19
PL 024 X 050 AS-KP 20 18 26 402 41 33.3 3400 211 21.5 101 10.3 8 M6×18 16.7 1.7 0.22
PL 025 X 050 AS-KP 20 18 26 421 43 33.3 3400 203 20.7 101 10.3 8 M6×18 16.7 1.7 0.22
PL 028 X 055 AS-KP 20 18 26 470 48 33.3 3400 180 18.4 92 9.4 8 M6×18 16.7 1.7 0.25
PL 030 X 055 AS-KP 20 18 26 510 52 33.3 3400 169 17.2 92 9.4 8 M6×18 16.7 1.7 0.24
PL 032 X 060 AS-KP 20 18 26 676 69 42.1 4300 198 20.2 106 10.8 10 M6×18 16.7 1.7 0.27
PL 035 X 060 AS-KP 20 18 26 745 76 42.1 4300 181 18.5 106 10.8 10 M6×18 16.7 1.7 0.27
PL 038 X 065 AS-KP 20 18 26 892 91 47.0 4800 183 18.7 107 10.9 11 M6×18 16.7 1.7 0.30
PL 040 X 065 AS-KP 20 18 26 941 96 47.0 4800 174 17.8 107 10.9 11 M6×18 16.7 1.7 0.30
PL 042 X 075 AS-KP 24 21 32 1490 152 70.6 7200 214 21.8 121 12.3 9 M8×22 40.2 4.1 0.51
PL 045 X 075 AS-KP 24 21 32 1600 163 70.6 7200 200 20.4 121 12.3 9 M8×22 40.2 4.1 0.51
PL 048 X 080 AS-KP 24 21 32 1700 173 70.6 7200 188 19.2 113 11.5 9 M8×22 40.2 4.1 0.55
PL 050 X 080 AS-KP 24 21 32 1770 181 70.6 7200 180 18.4 113 11.5 9 M8×22 40.2 4.1 0.55
PL 055 X 085 AS-KP 24 21 32 2390 244 86.2 8800 201 20.5 130 13.3 11 M8×22 40.2 4.1 0.60
PL 060 X 090 AS-KP 24 21 32 2610 266 86.2 8800 184 18.8 123 12.5 11 M8×22 40.2 4.1 0.64
P L 065 X 095 AS-KP 24 21 32 3090 315 94.1 9600 184 18.8 126 12.9 12 M8×22 40.2 4.1 0.69
P L 070 X 110 AS-KP 28 25 38 4800 490 138 14100 210 21.4 133 13.6 11 M10×25 81.3 8.3 1.21
P L 075 X 115 AS-KP 28 25 38 5190 530 138 14100 196 20.0 127 13.0 11 M10×25 81.3 8.3 1.27
P L 080 X 120 AS-KP 28 25 38 5490 560 138 14100 184 18.8 123 12.5 11 M10×25 81.3 8.3 1.33
P L 085 X 125 AS-KP 28 25 38 6370 650 150 15300 189 19.3 128 13.1 12 M10×25 81.3 8.3 1.41
P L 090 X 130 AS-KP 28 25 38 6760 690 150 15300 178 18.2 123 12.6 12 M10×25 81.3 8.3 1.47
P L 095 X 135 AS-KP 28 25 38 7740 790 163 16600 183 18.7 129 13.2 13 M10×25 81.3 8.3 1.54
P L 100 X 145 AS-KP 33 29 45 10000 1020 201 20500 184 18.8 127 13.0 11 M12×30 142 14.5 2.09
P L 110 X 155 AS-KP 33 29 45 11100 1130 201 20500 168 17.1 120 12.2 11 M12×30 142 14.5 2.25
P L 120 X 165 AS-KP 33 29 45 13100 1340 220 22400 168 17.1 123 12.5 12 M12×30 142 14.5 2.42
P L 130 X 180 AS-KP 38 34 50 17800 1820 274 28000 166 16.9 120 12.2 15 M12×35 142 14.5 3.38
P L 140 X 190 AS-KP 38 34 50 20500 2090 292 29800 164 16.7 121 12.3 16 M12×35 142 14.5 3.59
P L 150 X 200 AS-KP 38 34 50 24700 2520 329 33600 172 17.5 129 13.2 18 M12×35 142 14.5 3.82
P L 160 X 210 AS-KP 38 34 50 27700 2830 347 35400 170 17.3 129 13.2 19 M12×35 142 14.5 4.03
P L 170 X 225 AS-KP 44 40 58 34100 3480 402 41000 157 16.0 119 12.1 16 M14×40 225 23.0 5.49
P L 180 X 235 AS-KP 44 40 58 38400 3920 426 43500 158 16.1 121 12.3 17 M14×40 225 23.0 5.78
P L 190 X 250 AS-KP 52 48 66 47600 4860 502 51200 147 15.0 112 11.4 20 M14×45 225 23.0 7.89
P L 200 X 260 AS-KP 52 48 66 52700 5380 527 53800 146 14.9 113 11.5 21 M14×45 225 23.0 8.26
P L 220 X 285 AS-KP 56 51 72 69100 7050 628 64100 149 15.2 115 11.7 18 M16×50 348 35.5 10.6
P L 240 X 305 AS-KP 56 51 72 83800 8550 698 71200 152 15.5 120 12.2 20 M16×50 348 35.5 11.5
P L 260 X 325 AS-KP 56 51 72 104000 10600 803 81900 161 16.4 129 13.2 23 M16×50 348 35.5 12.4
P L 280 X 355 AS-KP 66 61 84 129000 13200 923 94200 144 14.7 114 11.6 22 M18×60 475 48.5 18.7
P L 300 X 375 AS-KP 66 61 84 151000 15400 1000 102000 147 15.0 118 12.0 24 M18×60 475 48.5 19.9

Notes) 1. Stocked models are in bold.


2. Mt indicates torque at 0 transmissible thrust, while Pax indicates transmissible thrust at 0 torque. If transmissible torque and thrust apply
simultaneously calculate and compare the combined value with the transmissible torque provided in the table.
3. Dimensions when this product is attached to the shaft and hub.

14
AS Series

Model Numbers and Specifications


■ Stainless Steel (AS-SS) Models
Lt

● Important Notes
 1.The main unit is built with stainless steel while the locking
bolts (M12 or below) are made of specially lubricated
stainless steel (SUH660). These materials minimize dust
and maintain a constant friction coefficient and high
efficiency.
 2.The locking bolts are highly tensile.
● Applications
 Suitable for operation conducted in corrosive or contaminated
environments.

* Note) 3

Model No. Transmissible Transmissible Shaft Contact Hub Contact


Dimensions Torque Thrust Pressure Pressure Locking Bolts Mass
d X D mm
Shaft Diameter X Tightening Torque
Mt Pax P P' Quantity Size
Outer Diameter L Lt MA
2 2
Nm {kgfm} kN {kgf} MPa {kgf/mm } MPa {kgf/mm } Nm {kgfm} kg
PL 019 X 047 AS-SS 20 18 26 196 20 21.6 2200 175 17.9 72 7.3 6 M6×18 13.7 1.4 0.20
PL 020 X 047 AS-SS 20 18 26 216 22 21.6 2200 167 17.0 72 7.3 6 M6×18 13.7 1.4 0.20
PL 022 X 047 AS-SS 20 18 26 235 24 21.6 2200 152 15.5 72 7.3 6 M6×18 13.7 1.4 0.19
PL 024 X 050 AS-SS 20 18 26 343 35 28.4 2900 186 19.0 89 9.1 8 M6×18 13.7 1.4 0.22
PL 025 X 050 AS-SS 20 18 26 353 36 28.4 2900 178 18.2 89 9.1 8 M6×18 13.7 1.4 0.22
PL 028 X 055 AS-SS 20 18 26 402 41 28.4 2900 160 16.3 81 8.3 8 M6×18 13.7 1.4 0.25
PL 030 X 055 AS-SS 20 18 26 431 44 28.4 2900 149 15.2 81 8.3 8 M6×18 13.7 1.4 0.24
PL 032 X 060 AS-SS 20 18 26 568 58 35.3 3600 174 17.8 93 9.5 10 M6×18 13.7 1.4 0.27
PL 035 X 060 AS-SS 20 18 26 627 64 35.3 3600 160 16.3 93 9.5 10 M6×18 13.7 1.4 0.27
PL 038 X 065 AS-SS 20 18 26 745 76 39.2 4000 157 16.0 95 9.7 11 M6×18 13.7 1.4 0.30
PL 040 X 065 AS-SS 20 18 26 794 81 39.2 4000 149 15.2 95 9.7 11 M6×18 13.7 1.4 0.30
PL 042 X 075 AS-SS 24 21 32 1230 126 58.8 6000 187 19.1 105 10.7 9 M8×22 33.3 3.4 0.51
PL 045 X 075 AS-SS 24 21 32 1330 136 58.8 6000 174 17.8 105 10.7 9 M8×22 33.3 3.4 0.51
PL 048 X 080 AS-SS 24 21 32 1410 144 58.8 6000 164 16.7 98 10.0 9 M8×22 33.3 3.4 0.55
PL 050 X 080 AS-SS 24 21 32 1480 151 58.8 6000 157 16.0 98 10.0 9 M8×22 33.3 3.4 0.55
PL 055 X 085 AS-SS 24 21 32 1990 203 71.5 7300 174 17.8 113 11.5 11 M8×22 33.3 3.4 0.60
PL 060 X 090 AS-SS 24 21 32 2170 221 71.5 7300 160 16.3 107 10.9 11 M8×22 33.3 3.4 0.64
PL 065 X 095 AS-SS 24 21 32 2560 261 78.4 8000 161 16.4 110 11.2 12 M8×22 33.3 3.4 0.69
PL 070 X 110 AS-SS 28 25 38 4020 410 117 11900 185 18.9 119 12.1 11 M10×25 67.6 6.9 1.21
PL 075 X 115 AS-SS 28 25 38 4310 440 117 11900 173 17.7 113 11.5 11 M10×25 67.6 6.9 1.27
PL 080 X 120 AS-SS 28 25 38 4610 470 117 11900 163 16.6 109 11.1 11 M10×25 67.6 6.9 1.33
PL 085 X 125 AS-SS 28 25 38 5390 550 127 13000 167 17.0 114 11.6 12 M10×25 67.6 6.9 1.41
PL 090 X 130 AS-SS 28 25 38 5680 580 127 13000 158 16.1 109 11.1 12 M10×25 67.6 6.9 1.47
PL 095 X 135 AS-SS 28 25 38 6470 660 138 14100 162 16.5 114 11.6 13 M10×25 67.6 6.9 1.54
PL 100 X 145 AS-SS 33 29 45 8400 860 170 17300 162 16.5 113 11.5 11 M12×30 118 12.0 2.09
PL 110 X 155 AS-SS 33 29 45 9300 950 170 17300 148 15.1 105 10.7 11 M12×30 118 12.0 2.25
PL 120 X 165 AS-SS 33 29 45 11100 1130 185 18900 148 15.1 108 11.0 12 M12×30 118 12.0 2.42
PL 130 X 180 AS-SS 38 34 50 15000 1530 231 23600 146 14.9 106 10.8 15 M12×35 118 12.0 3.38
PL 140 X 190 AS-SS 38 34 50 17200 1760 247 25200 144 14.7 107 10.9 16 M12×35 118 12.0 3.59
PL 150 X 200 AS-SS 38 34 50 20900 2130 278 28400 152 15.5 114 11.6 18 M12×35 118 12.0 3.82

Notes) 1. Stocked models are in bold.


2. Mt indicates torque at 0 transmissible thrust, while Pax indicates transmissible thrust at 0 torque. If transmissible torque and thrust apply
simultaneously calculate and compare the combined value with the transmissible torque provided in the table.
3. Dimensions when this product is attached to the shaft and hub.

15
AS Series

Model Numbers and Specifications


■ Inch Size Models
Lt

Tap Holes for


Removal

* Note) 4

Model No. Dimensions mm Transmissible Torque Transmissible Thrust Shaft Contact Pressure Hub Contact Pressure Locking Bolts Mass

(Shaft Tightening Torque


Mt Pax P P' Quantity Size
d D L Lt MA
Diameter ) 2 2
Nm {kgfm} kN {kgf} MPa {kgf/mm } MPa {kgf/mm } Nm {kgfm} kg
PL-3/4AS 19.05 47 20 18 26 294 30 30.4 3100 241 24.6 98 10.0 6 M6 x 18 18.3 1.87 0.21

PL-7/8AS 22.225 47 20 18 26 343 35 30.4 3100 207 21.1 98 10.0 6 M6 x 18 18.3 1.87 0.18

PL 1AS 25.4 50 20 18 26 490 50 38.2 3900 227 23.2 116 11.8 8 M6 x 18 18.3 1.87 0.22

PL 1-1/8AS 28.575 55 20 18 26 558 57 38.2 3900 203 20.7 106 10.8 8 M6 x 18 18.3 1.87 0.25

PL 1-3/16AS 30.163 54.837 20.8 18 26.8 588 60 38.2 3900 192 19.6 106 10.8 8 M6 x 18 18.3 1.87 0.24

PL 1-1/4AS 31.75 60 20 18 26 784 80 49.0 5000 230 23.5 123 12.5 10 M6 x 18 18.3 1.87 0.3

PL 1-3/8AS 34.925 60.075 19.6 18 25.6 862 88 49.0 5000 210 21.4 122 12.4 10 M6 x 18 18.3 1.87 0.27

PL 1-7/16AS 36.513 65 20 18 26 989 101 53.9 5500 221 22.5 123 12.6 11 M6 x 18 18.3 1.87 0.34

PL 1-1/2AS 38.1 65 20 18 26 1029 105 53.9 5500 211 21.5 123 12.6 11 M6 x 18 18.3 1.87 0.32

PL 1-5/8AS 41.275 75 24 21 32 1685 172 81.3 8300 251 25.6 138 14.1 9 M8 x 22 40.2 4.10 0.56

PL 1-3/4AS 44.45 75 24 21 32 1813 185 81.3 8300 233 23.8 138 14.1 9 M8 x 22 40.2 4.10 0.56

PL 1-7/8AS 47.625 80 24 21 32 1950 199 81.3 8300 218 22.2 130 13.3 9 M8 x 22 40.2 4.10 0.59

PL 1-15/16AS 49.213 80 24 21 32 2009 205 81.3 8300 211 21.5 130 13.3 9 M8 x 22 40.2 4.10 0.56

PL 2AS 50.8 85 24 21 32 2538 259 100 10200 250 25.5 149 15.2 11 M8 x 22 40.2 4.10 0.67

Notes) 1. Stocked models are in bold.


2. Mt indicates torque at 0 transmissible thrust, while Pax indicates transmissible thrust at 0 torque. If transmissible torque and thrust apply
simultaneously calculate and compare the combined value with the transmissible torque provided in the table.
3. Consult Tsubaki for other available dimensions.
4. Dimensions when this product is attached to the shaft and hub.

16
AS Series

Hub Diameters (1)


■ Standard AS

Hub Diameters for Single Unit Installation


DN is the minimum hub diameter required to tolerate P' or the
pressure exerted from within the hub.

B ≧2ℓ

Lt

Hub Configuration Coefficient K3 = 0.6

Hub Configuration Coefficient K3 = 0.6 Minimum hub diameter φDN (mm)

Yield Point of Hub Material σ0.2 Hub


206 225 245 274 294 343 392 441 boring

Model No.
21 23 25 28 30 35 40 45 depth
d X D FC350 FCD400 FCD450 FCD500 FCD600 FCD700 b
Hub Contact
Shaft Diameter X SS400 SS490
Outer Diameter Pressure (mm)
SC410 SC450 SC480
P' S10C S15C S20C S30C S35C S45C S55C
MPa
2
{kgf/mm } FCMB360 SF440 SF490 SF540 SF590 (1 element)
PL019 X 047AS 98 10.0 63 61 60 58 58 56 55 54 28
PL020 X 047AS 98 10.0 63 61 60 58 58 56 55 54 28
PL022 X 047AS 98 10.0 63 61 60 58 58 56 55 54 28
PL024 X 050AS 116 11.8 71 69 67 65 64 61 60 59 28
PL025 X 050AS 116 11.8 71 69 67 65 64 61 60 59 28
PL028 X 055AS 106 10.8 76 74 72 70 68 66 65 64 28
PL030 X 055AS 106 10.8 76 74 72 70 68 66 65 64 28
PL032 X 060AS 123 12.5 87 84 82 79 77 75 73 71 28
PL035 X 060AS 123 12.5 87 84 82 79 77 75 73 71 28
PL038 X 065AS 123 12.6 95 92 89 86 84 81 79 77 28
PL040 X 065AS 123 12.6 95 92 89 86 84 81 79 77 28
PL042 X 075AS 138 14.1 115 110 107 102 100 96 93 91 34
PL045 X 075AS 138 14.1 115 110 107 102 100 96 93 91 34
PL048 X 080AS 130 13.3 119 115 111 107 105 101 98 96 34
PL050 X 080AS 130 13.3 119 115 111 107 105 101 98 96 34
PL055 X 085AS 149 15.2 135 129 125 119 116 111 107 104 34
PL060 X 090AS 141 14.4 139 134 129 124 121 116 112 109 34
PL065 X 095AS 146 14.9 150 143 138 132 129 123 119 116 34
PL070 X 110AS 154 15.7 178 170 163 156 152 145 140 136 40
PL075 X 115AS 147 15.0 182 174 168 161 157 150 145 141 40
PL080 X 120AS 141 14.4 186 178 172 165 161 154 149 146 40
PL085 X 125AS 148 15.1 198 190 183 175 171 163 157 153 40
PL090 X 130AS 142 14.5 202 194 187 179 175 168 162 158 40
PL095 X 135AS 148 15.1 214 205 197 189 184 176 170 166 40
PL100 X 145AS 147 15.0 229 219 211 202 198 189 182 178 47
PL110 X 155AS 137 14.0 237 227 220 211 207 198 192 187 47
PL120 X 165AS 140 14.3 255 244 236 227 221 212 205 200 47
PL130 X 180AS 137 14.0 275 264 255 245 240 230 223 217 52
PL140 X 190AS 139 14.2 292 281 271 260 254 244 236 230 52
PL150 X 200AS 148 15.1 317 304 292 280 273 261 252 245 52
PL160 X 210AS 149 15.2 334 320 308 295 287 274 265 258 52
PL170 X 225AS 136 13.9 342 329 318 306 299 287 278 271 60
PL180 X 235AS 139 14.2 361 347 335 322 315 301 292 285 60
PL190 X 250AS 128 13.1 370 357 346 334 327 314 305 298 68
PL200 X 260AS 129 13.2 386 373 361 348 341 327 318 311 68
PL220 X 285AS 132 13.5 428 412 399 384 376 361 350 342 74
PL240 X 305AS 137 14.0 466 448 433 416 407 390 377 368 74
PL260 X 325AS 148 15.1 515 493 475 455 444 424 409 399 74
PL280 X 355AS 130 13.3 529 510 494 476 466 448 435 425 86
PL300 X 375AS 135 13.8 569 547 529 509 498 477 463 452 86

Notes) 1. The above figures do not take safety rates into account. Consider them prior to operation.
2. Calculate hub diameters using the formula K3=0.6 as discussed in Selection Procedure.

17
AS Series

Hub Diameters (2)


■ Standard AS

Hub Diameters for Multiple Unit Installation


DN is the minimum hub diameter required to tolerate P' or the
pressure exerted from within the hub.

     B ≧ Z・ Lt + Lt
Z:Number of units(2≦ Z ≦4)

Lt

Hub Configuration Coefficient K3 = 0.8

Hub Configuration Coefficient K3 = 0.8 Minimum hub diameter φDN (mm)

Yield Point of Hub Material σ0.2 Hub


206 225 245 274 294 343 392 441 boring

Model No.
21 23 25 28 30 35 40 45 depth
d X D FC350 FCD400 FCD450 FCD500 FCD600 FCD700 b
Hub Contact
Shaft Diameter X SS400 SS490
Outer Diameter Pressure (mm)
SC410 SC450 SC480
P' S10C S15C S20C S30C S35C S45C S55C
MPa
2
{kgf/mm } FCMB360 SF440 SF490 SF540 SF590 (1 element)
PL019 X 047AS 98 10.0 70 68 65 63 62 59 58 56 54
PL020 X 047AS 98 10.0 70 68 65 63 62 59 58 56 54
PL022 X 047AS 98 10.0 70 68 65 63 62 59 58 56 54
PL024 X 050AS 116 11.8 81 77 74 71 69 66 64 62 54
PL025 X 050AS 116 11.8 81 77 74 71 69 66 64 62 54
PL028 X 055AS 106 10.8 85 82 79 76 74 71 68 67 54
PL030 X 055AS 106 10.8 85 82 79 76 74 71 68 67 54
PL032 X 060AS 123 12.5 101 96 92 87 85 80 77 75 54
PL035 X 060AS 123 12.5 101 96 92 87 85 80 77 75 54
PL038 X 065AS 123 12.6 110 104 100 95 92 87 84 82 54
PL040 X 065AS 123 12.6 110 104 100 95 92 87 84 82 54
PL042 X 075AS 138 14.1 137 128 122 115 111 105 100 97 66
PL045 X 075AS 138 14.1 137 128 122 115 111 105 100 97 66
PL048 X 080AS 130 13.3 140 132 126 119 116 110 105 102 66
PL050 X 080AS 130 13.3 140 132 126 119 116 110 105 102 66
PL055 X 085AS 149 15.2 164 153 145 135 131 122 116 112 66
PL060 X 090AS 141 14.4 167 156 148 139 135 127 121 117 66
PL065 X 095AS 146 14.9 181 169 160 150 145 135 129 125 66
PL070 X 110AS 154 15.7 219 203 191 178 172 160 152 147 78
PL075 X 115AS 147 15.0 220 205 194 182 176 164 157 151 78
PL080 X 120AS 141 14.4 222 208 198 186 180 169 161 156 78
PL085 X 125AS 148 15.1 241 224 212 198 192 179 171 165 78
PL090 X 130AS 142 14.5 242 227 215 202 195 183 175 169 78
PL095 X 135AS 148 15.1 260 242 229 214 207 193 184 178 78
PL100 X 145AS 147 15.0 277 259 245 229 221 207 198 191 92
PL110 X 155AS 137 14.0 281 264 251 237 229 216 207 200 92
PL120 X 165AS 140 14.3 304 285 270 255 247 232 221 214 92
PL130 X 180AS 137 14.0 326 307 292 275 266 251 240 232 102
PL140 X 190AS 139 14.2 348 327 310 292 283 266 254 246 102
PL150 X 200AS 148 15.1 385 359 339 318 306 287 273 263 102
PL160 X 210AS 149 15.2 406 379 357 335 323 302 287 277 102
PL170 X 225AS 136 13.9 405 382 363 343 332 313 299 290 118
PL180 X 235AS 139 14.2 430 404 384 362 350 329 315 304 118
PL190 X 250AS 128 13.1 432 409 391 371 360 340 327 317 134
PL200 X 260AS 129 13.2 452 427 408 387 376 355 341 330 134
PL220 X 285AS 132 13.5 503 475 453 428 415 392 376 364 146
PL240 X 305AS 137 14.0 552 520 494 466 452 425 407 393 146
PL260 X 325AS 148 15.1 625 583 551 516 498 466 444 428 146
PL280 X 355AS 130 13.3 620 586 559 530 514 486 466 452 170
PL300 X 375AS 135 13.8 672 633 603 569 552 520 498 482 170
Notes) 1. The above figures do not take safety rates into account. Consider them prior to operation.
2. Calculate hub diameters using the formula K3=0.8 as discussed in Selection Procedure.

18
AS Series

Hub Diameters (3)


■ Electroless Nickel-Plated AS-KP Models

Hub Diameters for Single Unit Installation


DN is the minimum hub diameter required to tolerate P' or the
pressure exerted from within the hub.

B ≧2ℓ

Lt

Hub Configuration Coefficient K3 = 0.6

Hub Configuration Coefficient K3 = 0.6 Minimum hub diameter φDN (mm)

Yield Point of Hub Material σ0.2 Hub


206 225 245 274 294 343 392 441 boring

Model No.
21 23 25 28 30 35 40 45 depth
d X D FC350 FCD400 FCD450 FCD500 FCD600 FCD700 b
Hub Contact
Shaft Diameter X SS400 SS490
Outer Diameter Pressure (mm)
SC410 SC450 SC480
P' S10C S15C S20C S30C S35C S45C S55C
mm MPa
2
{kgf/mm } FCMB360 SF440 SF490 SF540 SF590 (1 element)
PL 019 X 047 AS-KP 85 8.7 61 60 59 57 57 55 54 53 28
PL 020 X 047 AS-KP 85 8.7 61 60 59 57 57 55 54 53 28
PL 022 X 047 AS-KP 85 8.7 61 60 59 57 57 55 54 53 28
PL 024 X 050 AS-KP 101 10.3 68 66 65 63 62 60 59 58 28
PL 025 X 050 AS-KP 101 10.3 68 66 65 63 62 60 59 58 28
PL 028 X 055 AS-KP 92 9.4 73 71 70 68 67 65 64 63 28
PL 030 X 055 AS-KP 92 9.4 73 71 70 68 67 65 64 63 28
PL 032 X 060 AS-KP 106 10.8 83 81 79 76 75 73 71 70 28
PL 035 X 060 AS-KP 106 10.8 83 81 79 76 75 73 71 70 28
PL 038 X 065 AS-KP 107 10.9 90 88 85 83 82 79 77 76 28
PL 040 X 065 AS-KP 107 10.9 90 88 85 83 82 79 77 76 28
PL 042 X 075 AS-KP 121 12.3 109 105 102 99 97 93 91 89 34
PL 045 X 075 AS-KP 121 12.3 109 105 102 99 97 93 91 89 34
PL 048 X 080 AS-KP 113 11.5 113 109 107 103 102 98 96 94 34
PL 050 X 080 AS-KP 113 11.5 113 109 107 103 102 98 96 94 34
PL 055 X 085 AS-KP 130 13.3 127 123 119 114 112 108 104 102 34
PL 060 X 090 AS-KP 123 12.5 131 127 123 119 117 112 109 107 34
PL 065 X 095 AS-KP 126 12.9 140 135 131 127 124 119 116 113 34
PL 070 X 110 AS-KP 133 13.6 166 160 155 149 146 140 136 133 40
PL 075 X 115 AS-KP 127 13.0 170 164 159 154 151 145 141 137 40
PL 080 X 120 AS-KP 123 12.5 175 169 164 158 155 150 146 142 40
PL 085 X 125 AS-KP 128 13.1 186 179 174 167 164 158 153 150 40
PL 090 X 130 AS-KP 123 12.6 190 183 178 172 169 162 158 154 40
PL 095 X 135 AS-KP 129 13.2 201 194 188 181 177 170 165 162 40
PL 100 X 145 AS-KP 127 13.0 215 207 201 193 190 182 177 173 47
PL 110 X 155 AS-KP 120 12.2 223 216 210 203 199 192 187 183 47
PL 120 X 165 AS-KP 123 12.5 240 232 225 218 213 206 200 196 47
PL 130 X 180 AS-KP 120 12.2 259 251 244 236 231 223 217 213 52
PL 140 X 190 AS-KP 121 12.3 275 265 258 249 245 236 229 225 52
PL 150 X 200 AS-KP 129 13.2 298 287 278 268 263 252 245 239 52
PL 160 X 210 AS-KP 129 13.2 313 301 292 281 276 265 257 251 52
PL 170 X 225 AS-KP 119 12.1 323 312 304 294 288 278 271 265 60
PL 180 X 235 AS-KP 121 12.3 340 328 319 308 303 292 284 278 60
PL 190 X 250 AS-KP 112 11.4 351 340 331 321 316 305 298 292 68
PL 200 X 260 AS-KP 113 11.5 366 355 346 335 329 318 310 304 68
PL 220 X 285 AS-KP 115 11.7 404 391 381 369 362 350 341 334 74
PL 240 X 305 AS-KP 120 12.2 439 425 413 399 392 378 367 360 74
PL 260 X 325 AS-KP 129 13.2 484 466 452 435 426 410 398 389 74
PL 280 X 355 AS-KP 114 11.6 501 486 473 458 450 435 424 415 86
PL 300 X 375 AS-KP 118 12.0 537 519 505 488 479 462 450 441 86
Notes) 1. The above figures do not take safety rates into account. Consider them prior to operation.
2. Calculate hub diameters using the formula K3=0.6 as discussed in Selection Procedure.

19
AS Series

Hub Diameters (4)


■ Electroless Nickel-Plated AS-KP Models

Hub Diameters for Multiple Unit Installation


DN is the minimum hub diameter required to tolerate P' or the
pressure exerted from within the hub.

     B ≧ Z・ Lt + Lt
Z:Number of units(2≦ Z ≦4)

Lt

Hub Configuration Coefficient K3 = 0.8

Hub Configuration Coefficient K3 = 0.8 Minimum hub diameter φDN (mm)

Yield Point of Hub Material σ0.2 Hub


206 225 245 274 294 343 392 441 boring

Model No.
21 23 25 28 30 35 40 45 depth
d X D FC350 FCD400 FCD450 FCD500 FCD600 FCD700 b
Hub Contact
Shaft Diameter X SS400 SS490
Outer Diameter Pressure (mm)
SC410 SC450 SC480
P' S10C S15C S20C S30C S35C S45C S55C
mm MPa
2
{kgf/mm } FCMB360 SF440 SF490 SF540 SF590 (2 elements)
PL 019 X 047 AS-KP 85 8.7 67 65 63 61 60 58 57 55 54
PL 020 X 047 AS-KP 85 8.7 67 65 63 61 60 58 57 55 54
PL 022 X 047 AS-KP 85 8.7 67 65 63 61 60 58 57 55 54
PL 024 X 050 AS-KP 101 10.3 76 73 71 68 67 64 62 61 54
PL 025 X 050 AS-KP 101 10.3 76 73 71 68 67 64 62 61 54
PL 028 X 055 AS-KP 92 9.4 80 78 76 73 72 69 67 66 54
PL 030 X 055 AS-KP 92 9.4 80 78 76 73 72 69 67 66 54
PL 032 X 060 AS-KP 106 10.8 93 90 86 83 81 78 75 73 54
PL 035 X 060 AS-KP 106 10.8 93 90 86 83 81 78 75 73 54
PL 038 X 065 AS-KP 107 10.9 102 97 94 90 88 84 82 80 54
PL 040 X 065 AS-KP 107 10.9 102 97 94 90 88 84 82 80 54
PL 042 X 075 AS-KP 121 12.3 125 119 114 109 106 101 97 94 66
PL 045 X 075 AS-KP 121 12.3 125 119 114 109 106 101 97 94 66
PL 048 X 080 AS-KP 113 11.5 128 123 118 113 110 105 102 99 66
PL 050 X 080 AS-KP 113 11.5 128 123 118 113 110 105 102 99 66
PL 055 X 085 AS-KP 130 13.3 149 141 134 127 124 117 112 109 66
PL 060 X 090 AS-KP 123 12.5 152 144 138 131 128 121 117 113 66
PL 065 X 095 AS-KP 126 12.9 163 154 148 140 136 129 124 120 66
PL 070 X 110 AS-KP 133 13.6 196 184 176 166 161 152 146 141 78
PL 075 X 115 AS-KP 127 13.0 198 188 180 170 166 157 151 146 78
PL 080 X 120 AS-KP 123 12.5 202 192 184 175 170 161 155 151 78
PL 085 X 125 AS-KP 128 13.1 217 205 196 186 180 171 164 159 78
PL 090 X 130 AS-KP 123 12.6 220 208 200 190 185 175 169 164 78
PL 095 X 135 AS-KP 129 13.2 235 222 212 201 195 185 177 172 78
PL 100 X 145 AS-KP 127 13.0 250 237 226 215 209 197 190 184 92
PL 110 X 155 AS-KP 120 12.2 257 244 235 223 218 207 199 194 92
PL 120 X 165 AS-KP 123 12.5 277 263 252 240 234 222 213 207 92
PL 130 X 180 AS-KP 120 12.2 298 284 272 259 253 240 231 225 102
PL 140 X 190 AS-KP 121 12.3 316 301 288 275 268 254 245 238 102
PL 150 X 200 AS-KP 129 13.2 348 329 314 298 289 274 263 254 102
PL 160 X 210 AS-KP 129 13.2 366 345 330 313 304 287 276 267 102
PL 170 X 225 AS-KP 119 12.1 371 353 339 323 315 299 288 280 118
PL 180 X 235 AS-KP 121 12.3 391 372 357 340 331 314 303 294 118
PL 190 X 250 AS-KP 112 11.4 399 381 367 351 343 327 316 307 134
PL 200 X 260 AS-KP 113 11.5 416 398 383 366 357 341 329 320 134
PL 220 X 285 AS-KP 115 11.7 461 439 423 404 394 375 362 352 146
PL 240 X 305 AS-KP 120 12.2 505 480 461 439 428 407 392 281 146
PL 260 X 325 AS-KP 129 13.2 566 534 510 484 470 444 426 413 146
PL 280 X 355 AS-KP 114 11.6 571 545 525 501 489 466 450 438 170
PL 300 X 375 AS-KP 118 12.0 615 585 563 537 523 497 479 466 170
Notes) 1. The above figures do not take safety rates into account. Consider them prior to operation.
2. Calculate hub diameters using the formula K3=0.8 as discussed in Selection Procedure.

20
AS Series

Hub Diameters (5)


■ Stainless Steel AS-SS Models

Hub Diameters for Single Unit Installation


DN is the minimum hub diameter required to tolerate P' or the
pressure exerted from within the hub.

B ≧2ℓ

Lt

Hub Configuration Coefficient K3 = 0.6

Hub Configuration Coefficient K3 = 0.6 Minimum hub diameter φDN (mm)

Yield Point of Hub Material σ0.2 Hub


176 206 225 245 274 294 343 392 441 boring

Model No.
18 21 23 25 28 30 35 40 45 depth
d X D FC300 FC350 FCD400 FCD450 FCD500 FCD600 FCD700 b
Hub Contact
Shaft Diameter X SS330 SS400 SS490
Outer Diameter Pressure (mm)
SC360 SC410 SC450 SC480
P' S10C S15C S20C S30C S35C S45C S55C
mm MPa {kgf/mm }
2
SUS405 SUS304 SF440 SF490 SF540 SF590 (1 element)
PL 019 X 047 AS-SS 72 7.3 61 59 57 57 56 55 54 53 52 28
PL 020 X 047 AS-SS 72 7.3 61 59 57 57 56 55 54 53 52 28
PL 022 X 047 AS-SS 72 7.3 61 59 57 57 56 55 54 53 52 28
PL 024 X 050 AS-SS 89 9.1 69 66 64 63 61 61 59 58 57 28
PL 025 X 050 AS-SS 89 9.1 69 66 64 63 61 61 59 58 57 28
PL 028 X 055 AS-SS 81 8.3 74 71 69 68 66 66 64 63 62 28
PL 030 X 055 AS-SS 81 8.3 74 71 69 68 66 66 64 63 62 28
PL 032 X 060 AS-SS 93 9.5 84 80 78 76 74 73 71 70 69 28
PL 035 X 060 AS-SS 93 9.5 84 80 78 76 74 73 71 70 69 28
PL 038 X 065 AS-SS 95 9.7 91 87 85 83 81 80 77 76 75 28
PL 040 X 065 AS-SS 95 9.7 91 87 85 83 81 80 77 76 75 28
PL 042 X 075 AS-SS 105 10.7 109 103 100 98 95 94 91 89 87 34
PL 045 X 075 AS-SS 105 10.7 109 103 100 98 95 94 91 89 87 34
PL 048 X 080 AS-SS 98 10.0 114 108 105 103 100 98 96 94 92 34
PL 050 X 080 AS-SS 98 10.0 114 108 105 103 100 98 96 94 92 34
PL 055 X 085 AS-SS 113 11.5 128 120 116 113 110 108 104 102 100 34
PL 060 X 090 AS-SS 107 10.9 132 125 121 118 115 113 109 107 105 34
PL 065 X 095 AS-SS 110 11.2 141 133 129 126 122 120 116 113 111 34
PL 070 X 110 AS-SS 119 12.1 169 158 153 149 144 141 136 133 130 40
PL 075 X 115 AS-SS 113 11.5 173 162 157 153 148 146 141 137 135 40
PL 080 X 120 AS-SS 109 11.1 177 167 162 158 153 151 146 142 140 40
PL 085 X 125 AS-SS 114 11.6 188 177 171 167 162 159 153 150 147 40
PL 090 X 130 AS-SS 109 11.1 192 181 176 171 166 163 158 154 151 40
PL 095 X 135 AS-SS 114 11.6 203 191 185 180 175 171 166 161 158 40
PL 100 X 145 AS-SS 113 11.5 218 204 198 193 187 184 178 173 170 47
PL 110 X 155 AS-SS 105 10.7 226 213 207 202 196 193 187 183 179 47
PL 120 X 165 AS-SS 108 11.0 243 229 222 217 210 207 200 195 192 47
PL 130 X 180 AS-SS 106 10.8 263 248 241 235 228 225 218 212 209 52
PL 140 X 190 AS-SS 107 10.9 279 263 255 249 242 238 230 225 220 52
PL 150 X 200 AS-SS 114 11.6 301 283 274 267 258 254 245 239 234 52
Notes) 1. The above figures do not take safety rates into account. Consider them prior to operation.
2. Calculate hub diameters using the formula K3=0.6 as discussed in Selection Procedure.

21
AS Series

Hub Diameters (6)


■ Stainless Steel AS-SS Models

Hub Diameters for Multiple Unit Installation


DN is the minimum hub diameter required to tolerate P' or the
pressure exerted from within the hub.

     B ≧ Z・ Lt + Lt
Z:Number of units(2≦ Z ≦4)

Lt

Hub Configuration Coefficient K3 = 0.8

Hub Configuration Coefficient K3 = 0.8 Minimum hub diameter φDN (mm)

Yield Point of Hub Material σ0.2 Hub


176 206 225 245 274 294 343 392 441 boring

Model No.
18 21 23 25 28 30 35 40 45 depth
d X D FC300 FC350 FCD400 FCD450 FCD500 FCD600 FCD700 b
Hub Contact
Shaft Diameter X SS330 SS400 SS490
Outer Diameter Pressure (mm)
SC360 SC410 SC450 SC480
P' S10C S15C S20C S30C S35C S45C S55C
mm MPa {kgf/mm }
2
SUS405 SUS304 SF440 SF490 SF540 SF590 (2 elements)
PL 019 X 047 AS-SS 72 7.3 066 063 061 060 059 058 056 055 054 54
PL 020 X 047 AS-SS 72 7.3 066 063 061 060 059 058 056 055 054 54
PL 022 X 047 AS-SS 72 7.3 066 063 061 060 059 058 056 055 054 54
PL 024 X 050 AS-SS 89 9.1 077 072 070 068 066 065 062 061 059 54
PL 025 X 050 AS-SS 89 9.1 077 072 070 068 066 065 062 061 059 54
PL 028 X 055 AS-SS 81 8.3 082 077 075 073 071 069 067 066 064 54
PL 030 X 055 AS-SS 81 8.3 082 077 075 073 071 069 067 066 064 54
PL 032 X 060 AS-SS 93 9.5 095 088 085 083 080 078 075 073 072 54
PL 035 X 060 AS-SS 93 9.5 095 088 085 083 080 078 075 073 072 54
PL 038 X 065 AS-SS 95 9.7 104 096 093 090 087 085 082 080 078 54
PL 040 X 065 AS-SS 95 9.7 104 096 093 090 087 085 082 080 078 54
PL 042 X 075 AS-SS 105 10.7 126 116 111 108 103 101 097 094 091 66
PL 045 X 075 AS-SS 105 10.7 126 116 111 108 103 101 097 094 091 66
PL 048 X 080 AS-SS 98 10.0 129 120 116 112 108 106 101 098 096 66
PL 050 X 080 AS-SS 98 10.0 129 120 116 112 108 106 101 098 096 66
PL 055 X 085 AS-SS 113 11.5 150 136 130 126 120 117 112 108 105 66
PL 060 X 090 AS-SS 107 10.9 153 141 135 130 125 122 117 113 110 66
PL 065 X 095 AS-SS 110 11.2 165 150 144 139 133 130 124 120 117 66
PL 070 X 110 AS-SS 119 12.1 201 182 173 166 158 154 147 141 137 78
PL 075 X 115 AS-SS 113 11.5 203 184 176 170 162 158 151 146 142 78
PL 080 X 120 AS-SS 109 11.1 207 189 181 174 167 163 156 151 147 78
PL 085 X 125 AS-SS 114 11.6 222 201 192 185 177 173 165 159 155 78
PL 090 X 130 AS-SS 109 11.1 224 205 196 189 181 177 169 163 159 78
PL 095 X 135 AS-SS 114 11.6 239 217 208 200 191 186 178 171 167 78
PL 100 X 145 AS-SS 113 11.5 255 232 222 214 204 200 190 184 179 92
PL 110 X 155 AS-SS 105 10.7 260 239 230 222 213 208 199 193 188 92
PL 120 X 165 AS-SS 108 11.0 282 258 247 239 229 224 214 207 202 92
PL 130 X 180 AS-SS 106 10.8 304 279 268 259 248 243 232 225 219 102
PL 140 X 190 AS-SS 107 10.9 323 296 284 274 263 257 246 238 232 102
PL 150 X 200 AS-SS 114 11.6 354 322 307 296 283 276 263 254 247 102

Notes) 1. The above figures do not take safety rates into account. Consider them prior to operation.
2. Calculate hub diameters using the formula K3=0.8 as discussed in Selection Procedure.

22
Power-Lock
®

AD-N Series
Sizes:φ19 ∼ φ300
Shaft tolerance:h8
Features
Hub bore tolerance:H8 1 High Capacity
Capable of transmitting 1.5 to 3 times the rated
Surface roughness:Below 12S
torque of the AS Series.

2 Same Inner and Outer


Diameters as the AS Series
Designed with the same inner and outer diameters as
an AS Series Power-Lock.

3 Self-Centering
These units provide accurate shaft-hub alignment
and concentricity, allowing straight bore mounting.

4 New Electroless Nickel-


Plated Models
Electroless nickel-plated models also available in φ
50 to φ100 mm.
Ideal for driving heavy transmission loads in clean
rooms.
RoHS compliant.

Parts
< Caution >
The taper angles of "Power-Lock" AD-N Series shaft-hub locking
devices are smaller than those of other similar devices. To install or
remove a "Power-Lock" AD-N Series shaft-hub locking device, you must
tighten the bolts gradually. Rapid tightening will damage the bolts and
screw holes. Even tightening may be best accomplished by turning each
bolt in increments of approximately 30°.
These products come in a complete one-piece unit, so the only
removable parts are the locking bolts. The holes that do not contain
bolts when delivered are the tap holes prepared for removal.

Reference Number System

PL 045 X 075 AD - N
Outer Diameter mm Series
Shaft Diameter mm  AD-N: Standard
Power-Lock  AD-N-KP: Electroless nickel-plated

23
AD-N Series

Model Numbers and Specifications

Hub
P'
Lt

P
Shaft

P and P' represent the average contact pressure applied to the


shaft and hub respectively. These values may vary from –20% to
Tap Holes for Removal +40%, depending on the amount of friction applied to the bolts.
Transmissible torque Mt and transmissible thrust Pax are
calculated from the minimum allowable contact pressure.

* Note) 3
Transmissible Transmissible
Model No. Dimensions
Torque Thrust
Contact Pressure Locking Bolts Mass
mm
d X D
Shaft Diameter X Shaft Hub Tightening Torque
Outer Diameter L P P' Quantity Size MA

Notes) 1. Stocked models are in bold.


2. Mt indicates torque at 0 transmissible thrust, while Pax indicates transmissible thrust at 0 torque. If transmissible torque and thrust apply
simultaneously calculate and compare the combined value with the transmissible torque provided in the table.
3. Dimensions when this product is attached to the shaft and hub.

24
AD-N Series

Model Numbers and Specifications


Electroless nickel-plated (AD-N-KP)
● Special notes
1. Dimensions and transfer torque are the same as the
standard AD-N series. Lt

No drop in rated torque capacity.


2. The units are plated with peel-proof electroless nickel.
3. The Locking Bolts are DISGO R treated so that assembly
lubrication is not necessary.
The electroless nickel-plated models are chrome-free and
environmentally friendly.
● Application
Most suitable for clean-room operation requiring minimum Tap Holes for Removal

rust.

* Note) 3
Transmissible Transmissible
Model No. Dimensions
Torque Thrust
Contact Pressure Locking Bolts Mass
mm
d X D
Shaft Hub Tightening Torque
Shaft Diameter X
P P' Quantity Size MA
Outer Diameter
mm
PL 050 X 080 AD-N-KP 56 64 72 4210 430 170 17300 162 16.5 101 10.3 9 M8050 40.2 4.1 1.38
PL 055 X 085 AD-N-KP 56 64 72 4610 470 170 17300 147 15.0 95 9.7 9 M8050 40.2 4.1 1.49
PL 060 X 090 AD-N-KP 56 64 72 6170 630 208 21200 165 16.8 110 11.2 11 M8050 40.2 4.1 1.59
PL 065 X 095 AD-N-KP 56 64 72 6760 690 208 21200 130 13.3 89 9.1 11 M8050 40.2 4.1 1.71
PL 070 X 110 AD-N-KP 70 78 88 11600 1180 330 33700 179 18.3 114 11.6 11 M10070 81.3 8.3 3.18
PL 075 X 115 AD-N-KP 70 78 88 12300 1260 330 33700 167 17.0 109 11.1 11 M10070 81.3 8.3 3.36
PL 080 X 120 AD-N-KP 70 78 88 14400 1470 360 36700 171 17.4 114 11.6 12 M10070 81.3 8.3 3.52
PL 085 X 125 AD-N-KP 70 78 88 15300 1560 360 36700 161 16.4 109 11.1 12 M10070 81.3 8.3 3.70
PL 090 X 130 AD-N-KP 70 78 88 17500 1790 390 39800 165 16.8 114 11.6 13 M10070 81.3 8.3 3.88
PL 095 X 135 AD-N-KP 70 78 88 18500 1890 390 39800 156 15.9 110 11.2 13 M10070 81.3 8.3 4.06
PL 100 X 145 AD-N-KP 90 100 112 26500 2700 531 54200 157 16.0 108 11.0 12 M12090 142 14.5 6.13

Notes) 1. Stocked models are in bold.


2. Mt indicates torque at 0 transmissible thrust, while Pax indicates transmissible thrust at 0 torque. If transmissible torque and thrust apply
simultaneously calculate and compare the combined value with the transmissible torque provided in the table.
3. Dimensions when this product is attached to the shaft and hub.

25
AD-N Series

Hub Diameters (1)


■ Standard (AD-N) Series ■ Electroless nickel-plated (AD-N-KP) Series
B
(1)Installing to hubs with a guide portion
   when B ≧2ℓ
b
  
(See Installation Example A) Lt
DN is the minimum hub diameter required to tolerate P' or the
pressure exerted from within the hub.

φDN
Installation Example(A)
When installing to hubs with a guide portion
the hub configuration coefficient is as follows: K3 = 0.6

Hub Configuration Coefficient K3 = 0.6 Minimum hub diameter φDN(mm)

Yield Point of Hub Material σ0.2


Hub
Model No. boring
d X D Hub Contact depth
Shaft Diameter X
Outer Diameter Pressure b
P' (mm)
mm
96 9.8 63 61 60 59 58 56 55 54 43
96 9.8 63 61 60 59 58 56 55 54 43
96 9.8 63 61 60 59 58 56 55 54 43
103 10.5 69 67 65 63 62 60 59 58 48
103 10.5 69 67 65 63 62 60 59 58 48
94 9.5 73 71 70 68 67 65 64 63 48
94 9.5 73 71 70 68 67 65 64 63 48
101 10.3 82 79 78 76 74 72 71 69 58
101 10.3 82 79 78 76 74 72 71 69 58
89 9.0 85 83 81 80 79 76 75 74 65
89 9.0 85 83 81 80 79 76 75 74 65
108 11.0 104 101 99 96 94 91 89 87 74
108 11.0 104 101 99 96 94 91 89 87 74
101 10.3 109 106 103 101 99 96 94 92 74
101 10.3 109 106 103 101 99 96 94 92 74
95 9.7 113 111 108 105 104 101 99 97 74
110 11.2 126 122 119 115 113 110 107 105 74
89 9.1 125 122 119 116 115 112 110 108 74
114 11.6 156 151 147 142 140 135 132 129 90
109 11.1 160 155 152 147 145 140 137 134 90
114 11.6 170 165 160 155 153 147 144 141 90
109 11.1 174 169 165 160 157 152 148 146 90
114 11.6 184 178 174 168 165 160 156 152 90
110 11.2 188 183 178 173 170 164 160 157 90
108 11.0 201 196 191 185 182 176 172 169 114
110 11.2 216 210 205 198 195 189 184 181 114
119 12.1 237 229 223 216 212 204 199 195 114
111 11.3 252 244 238 231 227 219 214 210 132
121 12.3 275 266 258 250 245 236 230 225 132
123 12.5 291 281 273 264 259 249 242 237 132
123 12.6 307 296 288 278 272 262 255 249 132
110 11.2 314 305 297 288 283 274 267 262 164
113 11.5 331 320 312 303 297 287 280 275 164
113 11.5 352 341 332 322 316 306 298 292 164
108 11.0 361 350 341 331 326 315 308 302 164
118 12.0 401 388 377 365 358 346 337 330 164
120 12.2 439 424 412 399 391 377 367 360 164
91 9.3 427 416 408 398 392 382 374 368 164
118 12.0 508 492 478 463 454 438 427 418 199
123 12.5 546 527 512 494 485 467 454 444 199
Notes) 1. The above figures do not take safety rates into account. Consider them prior to operation.
2. Calculate hub diameters using the formula K3=0.6 as discussed in Selection Procedure.

26
AD-N Series

Hub Diameters (2)


■ Standard (AD-N) Series ■ Electroless nickel-plated (AD-N-KP) Series
B B
(2)Installing to hubs with a guide portion
   when Lt < B <2ℓ b
Lt
  (See Installation Example B) Lt

(3)Installing to hubs without a guide portion

ǾDN
ǾDN
(See Installation Example C)
DN is the minimum hub diameter required to tolerate
P' or the pressure exerted from within the hub. Installation Example(B) Installation Example(C)
When installing to hubs When installing to hubs
with a guide portion, without a guide portion,
the hub configuration coefficient the hub configuration coefficient
is as follows: K3 = 1.0 is as follows: K3 = 1.0

Hub Configuration Coefficient K3 = 1.0 Minimum hub diameter φDN(mm)

Yield Point of Hub Material σ0.2


Hub
Model No. boring
d X D Hub Contact depth
Shaft Diameter X
Outer Diameter Pressure b
P' (mm)
mm
96 9.8 78 74 71 68 66 63 61 59 43
96 9.8 78 74 71 68 66 63 61 59 43
96 9.8 78 74 71 68 66 63 61 59 43
103 10.5 87 82 79 75 73 69 66 64 48
103 10.5 87 82 79 75 73 69 66 64 48
94 9.5 90 86 83 79 77 73 71 69 48
94 9.5 90 86 83 79 77 73 71 69 48
101 10.3 103 97 93 89 86 82 79 76 58
101 10.3 103 97 93 89 86 82 79 76 58
89 9.0 103 99 95 91 86 85 82 80 65
89 9.0 103 99 95 91 89 85 82 80 65
108 11.0 134 127 121 114 111 104 100 97 74
108 11.0 134 127 121 114 111 104 100 97 74
101 10.3 137 130 124 118 115 109 105 101 74
101 10.3 137 130 124 118 115 109 105 101 74
95 9.7 140 134 128 122 119 113 109 106 74
110 11.2 163 154 146 138 134 126 120 116 74
89 9.1 152 145 140 134 131 125 120 117 74
114 11.6 206 192 182 172 166 156 149 144 90
109 11.1 208 195 186 175 170 160 153 148 90
114 11.6 224 210 199 187 181 170 162 157 90
109 11.1 226 213 202 191 185 174 167 161 90
114 11.6 243 227 216 203 196 184 176 170 90
110 11.2 245 230 219 207 200 188 180 175 90
108 11.0 261 245 233 220 214 201 193 187 114
110 11.2 281 264 251 237 230 216 207 200 114
119 12.1 319 297 281 263 254 237 226 218 114
111 11.3 328 308 293 276 268 252 241 233 132
121 12.3 373 346 327 305 295 275 262 252 132
123 12.5 397 368 347 324 312 291 277 266 132
123 12.6 422 390 367 342 330 307 292 281 132
110 11.2 409 384 365 345 334 314 301 291 164
113 11.5 434 407 386 364 352 331 316 305 164
113 11.5 461 432 411 387 374 352 336 325 164
108 11.0 465 438 418 395 383 361 345 334 164
118 12.0 538 501 474 444 429 401 382 369 164
120 12.2 591 549 519 486 469 439 418 403 164
91 9.3 522 499 480 459 448 427 412 401 164
118 12.0 682 635 600 563 543 508 485 467 199
123 12.5 747 691 651 607 586 546 519 500 199
Notes) 1. The above figures do not take safety rates into account. Consider them prior to operation.
2. Calculate hub diameters using the formula K3=1.0 as discussed in Selection Procedure.

27
Power-Lock
®

AE Series
Sizes:φ19 ∼ φ150
Shaft tolerance:h8
Features
Hub bore tolerance:H8 1 Self-Centering
These units provide accurate shaft-hub alignment
Surface roughness:Below 12S
and concentricity, allowing straight bore mounting.

2 Same Inner and Outer


Diameters as the AS Series
Easily replaces the AS Series.

3 Simple Construction
Simply constructed with only an inner and an outer
ring and a few locking bolts.

RoHS compliant.

Parts
Locking Bolts Inner Ring Outer Ring "Power-Lock" AE Series shaft-
hub locking devices are simply
constructed of the following
three par ts: inner and outer
rings and a few locking bolts.
Simply tighten these bolts to
achieve a completely secure
connection.

Reference Number System

PL 019 X 047 AE
Series
Outer Diameter mm
Shaft Diameter mm
Power-Lock

28
AE Series

Model Numbers and Specifications

P'

Tap Holes for Removal

φd

φD
P and P' represent the average contact
pressure applied to the shaft and hub
respectively. These values may vary within
±20%, depending on the amount of friction
applied to the bolts. Transmissible torque
M t a n d t r a n s m i s s i bl e t h r u s t Pa x a r e
calculated from the minimum allowable
contact pressure.

* Note) 3

Model No. Dimensions Transmissible Transmissible Contact Pressure Locking Bolts Mass
mm Torque Thrust
d X D
Shaft Diameter X Shaft Hub Tightening
Outer Diameter P P' Quantity Size Torque MA

Notes) 1. Stocked models are in bold.


2. Mt indicates torque at 0 transmissible thrust, while Pax indicates transmissible thrust at 0 torque. If transmissible torque and thrust apply
simultaneously calculate and compare the combined value with the transmissible torque provided in the table.
3. Dimensions when this product is attached to the shaft and hub.

29
AE Series

Hub Diameters (1)

(1)Installing to hubs with a guide portion


   when B ≧2ℓ
  
(See Installation Example A) Installation Example(A)
When installing to hubs
with a guide portion,
DN is the minimum hub diameter required to tolerate P' the hub configuration coefficient
or the pressure exerted from within the hub. is as follows: K3 = 0.8

Hub Configuration Coefficient K3 = 0.8 Minimum hub diameter φDN(mm)

Yield Point of Hub Material σ0.2


Hub
boring
Model No.
d X D depth
Hub Contact
Shaft Diameter X Pressure b
Outer Diameter
P' (mm)

93 9.5 69 67 65 63 61 59 57 56 27

93 9.5 69 67 65 63 61 59 57 56 27

93 9.5 69 67 65 63 61 59 57 56 27

102 10.4 77 74 71 68 67 64 62 61 27

102 10.4 77 74 71 68 67 64 62 61 27

106 10.8 86 82 79 76 74 71 69 67 27

106 10.8 86 82 79 76 74 71 69 67 27

113 11.5 96 92 89 85 83 79 76 74 29

113 11.5 96 92 89 85 83 79 76 74 29

104 10.6 100 96 93 89 87 84 81 79 30

104 10.6 100 96 93 89 87 84 81 79 30

130 13.3 132 124 119 112 109 103 99 96 33

130 13.3 132 124 119 112 109 103 99 96 33

136 13.9 145 136 130 122 119 112 107 103 33

136 13.9 145 136 130 122 119 112 107 103 33

128 13.1 148 139 133 126 123 116 112 108 33

122 12.4 151 143 137 131 127 121 116 113 33

137 14.0 173 162 154 146 141 133 127 123 33

132 13.5 195 184 175 166 161 152 146 141 39

126 12.9 197 187 179 170 165 156 150 146 39

145 14.8 228 213 201 189 183 171 163 158 39

139 14.2 230 215 205 193 187 176 168 162 39

134 13.7 232 219 209 197 191 180 173 167 40

151 15.4 265 246 232 217 209 195 186 179 40

123 12.6 245 233 223 212 206 196 188 183 46

116 11.8 252 240 231 221 215 205 198 192 46

130 13.3 289 273 260 247 240 226 217 210 46

129 13.2 313 296 283 268 260 246 236 229 52

123 12.6 321 305 292 277 270 256 246 239 52

140 14.3 369 346 328 309 299 281 269 260 52

Notes) 1. The above figures do not take safety rates into account. Consider them prior to operation.
2. Calculate hub diameters using the formula K3=0.8 as discussed in Selection Procedure.

30
AE Series

Hub Diameters (2)

(2)Installing to hubs with a guide portion


   when L2 < B <2ℓ
  (See Installation Example B)

(3)Installing to hubs without a guide portion


(See Installation Example C)
DN is the minimum hub diameter required to tolerate Installation Example(B) Installation Example(C)
When installing to hubs When installing to hubs
P' or the pressure exerted from within the hub. with a guide portion,the hub configuration without a guide portion, the hub configuration
coefficient is as follows: K3 = 1.0 coefficient is as follows: K3 = 1.0

Hub Configuration Coefficient K3 = 1.0 Minimum hub diameter φDN(mm)

Yield Point of Hub Material σ0.2


Hub
boring
Model No.
d X D Hub Contact depth
Shaft Diameter X
Pressure b
Outer Diameter
P' (mm)

93 9.5 77 73 71 67 66 63 60 59 27

93 9.5 77 73 71 67 66 63 60 59 27

93 9.5 77 73 71 67 66 63 60 59 27

102 10.4 87 82 78 74 72 68 66 64 27

102 10.4 87 82 78 74 72 68 66 64 27

106 10.8 98 92 88 83 81 76 73 71 27

106 10.8 98 92 88 83 81 76 73 71 27

113 11.5 111 104 99 93 90 85 81 78 29

113 11.5 111 104 99 93 90 85 81 78 29

104 10.6 114 107 103 97 95 89 86 83 30

104 10.6 114 107 103 97 95 89 86 83 30

130 13.3 159 146 136 126 121 112 106 102 33

130 13.3 159 146 136 126 121 112 106 102 33

136 13.9 178 162 150 138 133 122 115 111 33

136 13.9 178 162 150 138 133 122 115 111 33

128 13.1 177 163 153 142 136 126 120 115 33

122 12.4 178 165 156 145 140 131 125 120 33

137 14.0 213 193 179 165 158 146 137 132 33

132 13.5 236 216 202 187 179 166 157 150 39

126 12.9 236 217 204 190 183 170 161 155 39

145 14.8 289 258 238 217 207 189 177 169 39

139 14.2 285 258 239 219 210 193 182 174 39

134 13.7 284 259 241 222 213 197 186 179 40

151 15.4 345 304 277 251 239 217 203 193 40

123 12.6 290 269 253 236 227 212 201 194 46

116 11.8 293 274 259 243 235 221 211 203 46

130 13.3 349 320 299 277 266 247 234 224 46

129 13.2 377 346 324 301 289 268 254 244 52

123 12.6 380 352 331 309 298 277 264 254 52

140 14.3 460 415 384 352 336 309 291 278 52

Notes) 1. The above figures do not take safety rates into account. Consider them prior to operation.
2. Calculate hub diameters using the formula K3=1.0 as discussed in Selection Procedure.

31
Power-Lock
®

RE Series
Sizes:φ5 ∼ φ50
Shaft tolerance:h8
Features
Hub bore tolerance:H8 1 Installation Options
Available in flange and straight installation types.
Surface roughness:Below 12S

Stainless Steel
2 Austenite Stainless Steel
The main unit is made of highly anticorrosive austenite
stainless steel, which makes the entire product excellent
for clean-room operation.

3 No Lubrication Required
Locking bolts are lubricated so that no additional
lubrication is necessary during assembly.

P and P' represent the average


contact pressure applied to the
P'
shaft and hub respectively. These
values may var y within ± 20%
depending on the amount of friction
P
applied to the bolts.
φd

RoHS compliant. φD

Parts

"Power-Lock" RE Series shaft-hub


locking devices are simply
constructed of the following four
parts: inner and outer rings, a snap
r i n g a n d l o ck i n g b o l t s. S i m p l y
tighten these bolts to achieve a
completely secure connection.

Locking Bolts Snap Ring Inner Ring Outer Ring

Reference Number System

PL 010 X 026 RE-SS Units are shipped as


flange types. Remove
Stainless Steel
the snap ring to use
Series
each as a straight
Outer Diameter mm type.
Shaft Diameter mm
Power-Lock

32
RE Series

Model Numbers and Specifications


Flange Type (with snap ring) Straight Type (without snap ring)
Tap Holes for Removal
Tap Holes for Removal

* Note) 3

Model No. Dimensions Transmissible Torque Transmissible Thrust Contact Pressure Locking Bolts
d X D Shaft Hub Tightening Torque Mass
Shaft Diameter X P  P′ MA
Quantity Size
Outer Diameter
Flange Types

Model No. Dimensions Transmissible Torque Transmissible Thrust Contact Pressure Locking Bolts Mass
d X D Shaft Hub Tightening Torque
Shaft Diameter X P  P′ Quantity Size MA
Outer Diameter
Straight Types

Notes) 1. Stocked models are in bold.


2. Mt indicates torque at 0 transmissible thrust, while Pax indicates transmissible thrust at 0 torque. If transmissible torque and thrust apply
simultaneously calculate and compare the combined value with the transmissible torque provided in the table.
3. Dimensions when this product is attached to the shaft and hub.

33
RE Series

Hub Diameters (1)

Installing Flange Types


(with snap rings)
b b

B ≧ 2ℓ L2 < B < 2ℓ No Guide Portion
Hub Configuration Hub Configuration Hub Configuration
Coefficient Coefficient Coefficient
K3 = 0.8 K3 = 1.0 K3 = 1.0

Hub Configuration Coefficient K3 = 0.8 Minimum hub diameter φDN(mm)

Yield Point of Hub Material σ0.2


Hub
Model No. MPa 147 176 206 225 245 274 294 343 392 441
boring
d X D {kgf/mm } 2
15 18 21 23 25 28 30 35 40 45
Contact Pressure depth
Shaft Diameter X
(Hub)
Outer Diameter b
P′
(mm)
MPa {kgf/mm2}
31 3.1 22 21 21 21 21 21 21 21 21 21 13
29 3.0 23 22 22 22 22 22 22 22 22 22 13
35 3.6 26 25 25 24 24 24 24 24 24 24 13
40 4.1 33 32 31 31 30 30 30 29 29 29 16
39 4.0 34 33 32 32 31 31 31 30 30 30 17
47 4.8 37 35 34 34 33 33 32 32 31 31 17
48 4.9 40 38 37 36 36 35 35 34 34 34 18
46 4.7 41 39 38 37 37 36 36 35 35 35 18
45 4.6 42 40 39 38 38 37 37 36 36 36 18
40 4.1 42 40 39 39 38 38 37 37 37 37 19
39 3.9 43 41 40 40 39 39 38 38 38 38 19
50 5.1 47 45 43 42 42 41 41 40 39 39 19
59 6.1 55 52 50 49 48 47 46 45 45 44 22
56 5.8 57 54 52 51 50 49 48 47 47 46 22
65 6.6 63 59 56 55 54 53 52 51 50 49 24
63 6.4 63 60 57 56 55 54 53 52 51 50 24
64 6.6 71 67 64 62 61 60 59 58 56 56 26
63 6.4 72 68 65 63 62 61 60 59 57 57 26
59 6.0 73 69 66 65 64 62 62 60 59 58 26
63 6.5 84 78 75 73 72 70 70 68 67 66 28
68 7.0 89 83 79 77 76 74 73 71 70 68 29
65 6.6 92 86 82 80 79 77 76 74 73 71 29
71 7.2 100 93 88 86 84 82 81 78 77 76 31
69 7.0 101 94 90 88 86 84 83 80 79 78 31
65 6.6 105 98 94 91 90 88 87 84 83 82 31
73 7.4 114 106 101 98 96 93 92 89 88 86 32

Hub Configuration Coefficient K3 = 1.0


31 3.1 23 22 21 21 21 21 21 21 21 21 13
29 3.0 24 23 22 22 22 22 22 22 22 22 13
35 3.6 27 26 25 25 25 24 24 24 24 24 13
40 4.1 35 33 32 32 31 31 30 30 29 29 16
39 4.0 36 34 33 33 32 32 31 31 30 30 17
47 4.8 39 37 36 35 34 34 33 33 32 32 17
48 4.9 43 40 38 38 37 36 36 35 34 34 18
46 4.7 43 41 39 39 38 37 37 36 35 35 18
45 4.6 44 42 40 40 39 38 38 37 36 36 18
40 4.1 44 42 41 40 39 39 38 38 37 37 19
39 3.9 45 43 42 41 40 40 39 39 38 38 19
50 5.1 50 47 45 44 44 43 42 41 40 40 19
59 6.1 60 56 53 52 50 49 48 47 46 45 22
56 5.8 62 58 55 53 52 51 50 49 48 47 22
65 6.6 69 64 60 58 57 55 54 53 51 50 24
63 6.4 70 65 61 59 58 56 55 54 52 51 24
64 6.6 79 72 68 66 65 63 62 60 58 57 26
63 6.4 80 73 69 67 66 64 63 61 59 58 26
59 6.0 80 74 70 68 67 65 64 62 61 60 26
63 6.5 93 85 80 78 76 74 73 70 69 68 28
68 7.0 100 91 85 83 80 78 77 74 72 71 29
65 6.6 102 93 88 85 83 81 79 77 75 74 29
71 7.2 112 101 95 92 89 86 85 82 80 78 31
69 7.0 113 103 97 94 91 88 87 84 82 80 31
65 6.6 116 106 100 97 95 92 91 88 86 84 31
73 7.4 129 117 109 105 102 99 97 93 91 89 32
Notes) 1. The above figures do not take safety rates into account. Consider them prior to operation.
2. Calculate hub diameters using the formula, K3=0.8 or 1.0 as discussed in Selection Procedure.

34
RE Series

Hub Diameters (2)

Installing Straight Types


(without snap rings)

B ≧ 2ℓ b < B < 2ℓ No Guide Portion
Hub Configuration Coefficient Hub Configuration Coefficient Hub Configuration Coefficient
K3 = 0.8 K3 = 1.0 K3 = 1.0

Hub Configuration Coefficient K3 = 0.8 Minimum hub diameter φDN(mm)


Yield Point of Hub Material σ0.2
Hub
Model No. MPa 176 206 225 245 274 294 343 392 441
boring
d X D {kgf/mm } 2
18 21 23 25 28 30 35 40 45
Shaft Diameter X Contact Pressure depth
(Hub) b
Outer Diameter
P′
(mm)
MPa {kgf/mm2}
53 5.4 24 23 22 22 22 21 21 21 21 19
50 5.1 24 24 23 23 23 22 22 22 22 19
61 6.2 28 27 27 26 26 25 25 24 24 19
70 7.1 37 35 34 33 32 32 31 31 30 23
67 6.9 37 36 35 34 33 33 32 31 31 23
81 8.3 42 39 38 37 36 36 34 34 33 24
82 8.4 45 42 41 40 39 38 37 36 35 25
80 8.1 46 43 42 41 40 39 38 37 36 25
77 7.9 47 44 43 42 41 40 39 38 37 25
69 7.0 46 44 43 42 41 40 39 39 38 26
67 6.8 47 45 44 43 42 41 40 39 39 26
86 8.8 53 50 49 47 46 45 43 42 41 26
103 10.5 65 60 58 56 54 52 50 49 48 31
98 10.0 66 62 59 58 55 54 52 51 50 31
112 11.4 76 69 66 64 61 59 57 55 53 33
109 11.1 76 70 67 64 62 60 58 56 54 33
111 11.4 86 78 75 72 69 67 64 62 61 36
109 11.1 87 79 76 73 70 68 65 63 62 36
102 10.4 86 80 76 74 71 70 67 65 63 36
110 11.2 101 92 88 85 81 79 76 73 71 38
118 12.1 110 99 94 91 86 84 80 77 75 40
113 11.5 111 101 97 93 89 87 83 80 78 40
122 12.5 124 111 105 101 96 94 89 86 83 42
119 12.1 124 112 107 103 98 96 91 88 85 42
112 11.4 126 115 110 106 102 99 95 91 89 42
125 12.8 143 128 122 116 111 107 102 98 95 44

Hub Configuration Coefficient K3 = 1.0


53 5.4 25 24 23 23 22 22 22 21 21 13
50 5.1 26 25 24 24 23 23 23 22 22 13
61 6.2 31 29 28 28 27 26 26 25 25 13
70 7.1 40 38 36 35 34 34 32 32 31 16
67 6.9 41 38 37 36 35 35 33 33 32 17
81 8.3 46 43 41 40 38 38 36 35 34 17
82 8.4 50 46 45 43 41 41 39 38 37 18
80 8.1 51 47 45 44 42 41 40 39 38 18
77 7.9 52 48 46 45 43 42 41 40 39 18
69 7.0 50 47 46 45 43 42 41 40 39 19
67 6.8 51 48 47 45 44 43 42 41 40 19
86 8.8 60 55 53 51 49 48 46 44 43 19
103 10.5 76 68 64 61 58 57 54 51 50 22
98 10.0 77 69 66 63 60 58 55 53 52 22
112 11.4 91 79 75 71 67 65 61 58 56 24
109 11.1 91 80 75 72 68 65 62 59 57 24
111 11.4 104 90 85 81 76 73 69 66 64 26
109 11.1 103 91 85 81 77 74 70 67 65 26
102 10.4 101 90 85 81 77 75 71 68 66 26
110 11.2 120 105 99 94 89 86 81 78 75 28
118 12.1 135 116 108 102 96 92 86 82 79 29
113 11.5 134 117 109 104 98 95 89 85 82 29
122 12.5 155 131 122 115 107 103 96 92 88 31
119 12.1 154 132 122 116 108 105 98 93 90 31
112 11.4 153 133 125 118 112 108 102 97 94 31
125 12.8 183 153 141 132 123 119 111 105 101 32
Notes) 1. The above figures do not take safety rates into account. Consider them prior to operation.
2. Calculate hub diameters using the formula, K3=0.8 or 1.0 as discussed in Selection Procedure.

35
Power-Lock
®

KE Series
Sizes:φ5 ∼ φ100
Shaft tolerance:h8
Features
Hub bore tolerance:H8 1 Wide Range of Shaft Tolerances
Compatible with m6,k6,js6,h6~h10 shaft tolerances.
Surface roughness:Below 12S
※Excludes electroless nickel-plated models.
Shafts that do not have the recommended tolerance.
Standard shaft tolerance is h8. If shafts with h9 or h10 tolerances are used,
transmissible torque will reduce by 10%.
※Electroless nickel-plated models specifically require h8 tolerance shafts. 2 Self-Centering
These units provide accurate shaft-hub alignment
Outer Shaft Diameter Tolerance Inner Hub Diameter Tolerance Transmissible Torque Mt
and concentricity, allowing straight bore mounting.
h9・h10 Catalog Value×90%
h6・h7
Catalog Value
js6・js7
k6
m6
H8
(Catalog Value×90%
for Keyed Shafts)
3 Designed to Fit Small Diameters
The small difference between the inner and outer
diameters reduces contact pressure and makes
mounting to small hubs possible.

4 Options to Fit Every Application


Available in stainless steel and electroless nickel-
plated finish. Suitable for operation conducted in
clean room or corrosive environments.

All models are RoHS compliant.

Parts
Locking Bolts Inner Ring Outer Ring "Power-Lock" KE Series shaft-
hub locking devices are simply
constructed of the following
three par ts: inner and outer
rings and a few locking bolts.
Simply tighten these bolts to
achieve a completely secure
connection.

Reference Number System

PL 005 X 016 KE
KE:Standard
KE-SS:Stainless Steel
KE-KP:Electroless Nickel-Plated
Outer Diameter mm
Shaft Diameter mm
Power-Lock

36
KE Series

Model Numbers and Specifications


■ Standard KE Models

P'
Tap Holes for Removal

φd

φD
P and P' represent the average contact pressure applied to the
shaft and hub respectively. These values may vary within ±
20% depending on the amount of friction applied to the bolts.
Transmissible torque Mt and transmissible thrust Pax are
calculated from the minimum allowable contact pressure.
* Note) 3

Model No. Dimensions Transmissible Torque Transmissible Thrust Contact Pressure Locking Bolts Mass
d X D
Shaft Hub Tightening Torque
Shaft Diameter X P P′ MA
Quantity Size
Outer Diameter

Notes) 1. Stocked models are in bold.


2. Mt indicates torque at 0 transmissible thrust, while Pax indicates transmissible thrust at 0 torque. If transmissible torque and thrust apply
simultaneously calculate and compare the combined value with the transmissible torque provided in the table.
3. Dimensions when this product is attached to the shaft and hub.

37
KE Series

Model Numbers and Specifications


■ Electroless Nickel-Plated (KE-KP) Models
● Important Notes
 1.Dimensions and transmissible torque are the same as the
standard KE models.
 2.The units are plated with peel-proof electroless nickel.
 3.The locking bolts are DISGO treated so that assembly
lubrication is not necessary. The electroless nickel-plated
models are chrome-free and environmentally friendly.
● Applications
 Most suitable for clean-room operation requiring minimum rust.

* Note) 3

Model No. Dimensions Transmissible Torque Transmissible Thrust Contact Pressure Locking Bolts Mass
d X D
Shaft Diameter X Shaft Hub Tightening Torque
P P′ Quantity Size MA
Outer Diameter

Notes) 1. Stocked models are in bold.


2. Mt indicates torque at 0 transmissible thrust, while Pax indicates transmissible thrust at 0 torque. If transmissible torque and thrust apply
simultaneously calculate and compare the combined value with the transmissible torque provided in the table.
3. Dimensions when this product is attached to the shaft and hub.

38
KE Series

Model Numbers and Specifications


■ Stainless Steel (KE-SS) Models
● Notes
 1.The main unit is made of highly anticorrosive austenite
stainless steel.
 2.Locking bolts are lubr icated so that no additional
lubrication is necessary during assembly.
● Applications
 Most suitable for clean-room operation requiring minimum rust.

* Note) 3

Model No. Dimensions Transmissible Torque Transmissible Thrust Contact Pressure Locking Bolts Mass
d X D
Shaft Hub Tightening Torque
Shaft Diameter X
P P′ Quantity Size MA
Outer Diameter

Notes) 1. All models are in stock.


2. Mt indicates torque at 0 transmissible thrust, while Pax indicates transmissible thrust at 0 torque. If transmissible torque and thrust apply
simultaneously calculate and compare the combined value with the transmissible torque provided in the table.
3. Dimensions when this product is attached to the shaft and hub.

39
KE Series

Hub Diameters (1)


■ Standard KE and Electroless Nickel-Plated KE-KP Models (Same dimensions and capacities)

(1)Installing to hubs with a guide portion


   when B ≧2ℓ
  (See Installation Example A) b

DN is the minimum hub diameter required to tolerate P' or the


pressure exerted from within the hub.

Installation Example(A)
When installing to hubs with a guide portion,
the hub configuration coefficient is as follows: K3 = 0.8

Hub Configuration Coefficient K3 = 0.8 Minimum hub diameter φDN(mm)

Yield Point of Hub Material σ0.2


MPa 206 225 245 274 294 343 392 441 Hub
Model No.
{kgf/mm2} 21 23 25 28 30 35 40 45 boring
d X D Hub Contact depth
Shaft Diameter X Pressure b
Outer Diameter  P′ (mm)
MPa {kgf/mm2}
70 7.1 22 21 21 20 20 19 19 19 14
66 6.7 23 22 22 21 21 20 20 20 14
88 9.0 31 30 29 28 27 26 26 25 17
80 8.2 32 31 31 30 29 28 28 27 17
77 7.9 33 32 32 31 30 29 29 28 17
95 9.7 39 37 36 35 34 33 32 31 17
92 9.4 41 40 39 37 37 35 34 34 20
107 10.9 46 44 42 41 40 38 37 36 20
103 10.5 46 44 43 41 41 39 38 37 20
100 10.2 47 45 44 42 41 40 39 38 20
97 9.9 48 46 45 43 42 41 40 39 20
94 9.6 49 47 46 44 43 42 41 40 20
107 10.9 60 57 55 53 52 50 48 47 23
101 10.3 61 59 57 55 54 51 50 49 23
128 13.1 73 69 66 63 61 58 55 54 23
125 12.8 74 70 67 64 62 59 56 55 23
117 11.9 76 72 69 66 64 61 59 58 25
124 12.7 82 78 74 71 69 65 63 61 25
120 12.2 83 79 76 72 71 67 65 63 25
106 10.8 89 85 82 79 77 74 71 70 27
125 12.8 103 97 93 89 86 82 78 76 27
122 12.4 104 99 95 90 88 83 80 78 27
118 12.0 105 100 96 92 90 85 82 80 27
113 11.5 108 103 99 95 92 88 85 83 27
129 13.2 122 115 110 105 102 96 92 89 27
146 14.9 138 128 121 114 110 103 98 95 28
137 14.0 140 132 125 118 114 108 103 100 28
137 14.0 149 140 133 126 122 115 110 106 28
129 13.2 152 143 137 130 126 119 115 111 28
148 15.1 187 174 165 154 149 140 133 128 34
141 14.4 189 177 168 158 153 144 138 133 34
157 16.0 218 201 189 176 169 158 150 144 34
150 15.3 219 203 192 179 173 162 154 149 34
165 16.8 263 241 225 208 200 185 175 168 44
158 16.1 262 242 227 211 203 189 179 172 44
152 15.5 263 244 230 215 207 193 184 177 44
Notes) 1. The above figures do not take safety rates into account. Consider them prior to operation.
2. Calculate hub diameters using the formula K3=0.8 as discussed in Selection Procedure.

40
KE Series

Hub Diameters (2)


■ Standard KE and Electroless Nickel-Plated KE-KP Models (Same dimensions and capacities)
(2)Installing to hubs with a guide portion
   when L2 < B <2ℓ
  (See Installation Example B)
b

(3)Installing to hubs without a guide portion


(See Installation Example C)
DN is the minimum hub diameter required to tolerate
P' or the pressure exerted from within the hub. Installation Example(B) Installation Example(C)
When installing to hubs When installing to hubs
with a guide portion, the hub configuration without a guide portion, the hub configuration
coefficient is as follows: K3 = 1.0 coefficient is as follows: K3 = 1.0

Hub Configuration Coefficient K3 = 1.0 Minimum hub diameter φDN(mm)

Yield Point of Hub Material σ0.2


MPa 206 225 245 274 294 343 392 441 Hub
Model No.
{kgf/mm2} 21 23 25 28 30 35 40 45 boring
d X D
Shaft Diameter X Hub Contact depth

Outer Diameter Pressure b


 P′ (mm)
MPa {kgf/mm2}
70 7.1 23 23 22 21 21 20 20 19 14
66 6.7 24 23 23 22 22 21 21 20 14
88 9.0 34 32 31 30 29 28 27 26 17
80 8.2 35 34 33 32 31 30 29 28 17
77 7.9 36 35 34 33 32 31 30 29 17
95 9.7 43 41 40 38 37 35 34 33 17
92 9.4 46 44 42 40 39 37 36 35 20
107 10.9 52 49 47 44 43 41 39 38 20
103 10.5 52 50 47 45 44 41 40 39 20
100 10.2 53 50 48 46 45 42 41 40 20
97 9.9 54 51 49 47 46 43 42 41 20
94 9.6 55 52 50 48 46 44 43 41 20
107 10.9 68 64 61 58 56 53 51 49 23
101 10.3 69 65 62 59 58 55 53 51 23
128 13.1 88 81 76 70 68 63 60 57 23
125 12.8 88 81 76 71 68 64 60 58 23
117 11.9 88 82 78 73 70 66 63 61 25
124 12.7 97 90 85 79 76 71 67 65 25
120 12.2 98 91 86 80 77 72 69 67 25
106 10.8 101 95 91 86 84 79 76 73 27
125 12.8 122 113 106 99 95 89 84 81 27
122 12.4 123 114 107 100 97 90 86 83 27
118 12.0 123 115 108 102 98 92 88 85 27
113 11.5 124 117 111 104 101 95 91 88 27
129 13.2 147 135 126 117 113 105 99 95 27
146 14.9 175 156 144 131 125 114 107 102 28
137 14.0 173 157 145 134 128 118 111 107 28
137 14.0 184 167 155 143 136 126 119 114 28
129 13.2 183 168 157 146 140 130 123 118 28
148 15.1 240 214 196 178 169 154 145 138 34
141 14.4 237 213 197 181 173 158 149 143 34
157 16.0 292 253 229 205 194 176 164 156 34
150 15.3 283 250 229 207 197 179 168 160 34
165 16.8 370 312 278 247 232 208 193 183 44
158 16.1 353 305 276 247 234 211 197 187 44
152 15.5 343 302 275 249 236 215 201 191 44
Notes) 1. The above figures do not take safety rates into account. Consider them prior to operation.
2. Calculate hub diameters using the formula K3=1.0 as discussed in Selection Procedure.

41
KE Series

Hub Diameters (3)


■ Stainless Steel KE-SS Models
B≧2Rの時
(1)Installing to hubs with a guide portion B
L2
   when B ≧ 2ℓ R

  
(See Installation Example A)
b

DN is the minimum hub diameter required to tolerate P' or the


pressure exerted from within the hub.

φDN

φD
φd
Installation Example(A)
When installing to hubs with a guide portion,
the hub configuration coefficient
is as follows: K3 = 0.8

Hub Configuration Coefficient K3 = 0.8(Installation Example A) Minimum hub diameter φDN(mm)

Yield Point of Hub Material σ0.2


MPa 147 176 206 225 245 274 294 343 392 441 Hub
Model No.
d X D {kgf/mm2} 15 18 21 23 25 28 30 35 40 45 boring
Shaft Diameter X Hub Contact depth
Outer Diameter Pressure b
 P′ (mm)
MPa {kgf/mm2}
35 3.5 19 19 19 19 19 19 19 19 19 19 14
33 3.3 20 20 20 20 20 20 20 20 20 20 14
38 3.8 26 25 24 24 24 24 24 24 24 24 17
34 3.5 28 27 26 26 26 26 26 26 26 26 17
33 3.4 29 28 27 27 27 27 27 27 27 27 17
40 4.1 33 31 30 30 30 29 29 29 29 29 17
39 4.0 35 34 33 32 32 32 32 32 32 32 20
38 3.9 36 34 34 33 33 33 33 33 33 33 20
36 3.7 37 35 35 34 34 34 34 34 34 34 20
42 4.3 38 37 36 36 35 35 35 35 35 35 20
41 4.2 40 39 38 37 37 36 36 36 36 36 20
40 4.1 37 37 37 37 37 37 37 37 37 37 20
55 5.6 52 49 47 46 46 45 44 43 43 43 23
52 5.3 54 51 49 48 48 47 46 45 45 45 23
50 5.1 55 53 51 50 49 49 48 47 46 46 23
48 4.9 56 54 52 51 50 50 49 48 48 48 23
53 5.4 62 59 57 56 55 54 53 52 51 51 25
51 5.2 64 61 59 58 57 56 55 54 53 53 25
49 5.0 66 63 61 60 59 58 57 56 55 55 25
41 4.2 71 69 67 66 65 64 64 63 62 62 27
52 5.3 80 76 74 72 71 70 69 68 67 66 27
50 5.1 82 78 76 74 73 72 71 70 69 68 27
49 5.0 84 80 77 76 75 74 73 72 71 70 27
46 4.7 87 83 80 79 78 77 76 75 74 73 27
50 5.1 93 88 85 84 83 81 80 79 78 77 27
54 5.5 97 93 89 87 86 84 83 82 80 79 28
Notes) 1. The above figures do not take safety rates into account. Consider them prior to operation.
2. Calculate hub diameters using the formula K3=0.8 as discussed in Selection Procedure.

42
KE Series

Hub Diameters (4)


■ Stainless Steel KE-SS Models
(2)Installing to hubs with a guide portion L2<B<2ℓの時 Hubs without a guide portion
   when L2 < B <2ℓ B B
L2 L2
  (See Installation Example B) ℓ ℓ

b
(3)Installing to hubs without a guide portion
(See Installation Example C)
DN is the minimum hub diameter required to tolerate

φDN
φDN

φD
φd
φD
φd
P' or the pressure exerted from within the hub.
Installation Example(B) Installation Example(C)
When installing to hubs When installing to hubs
with a guide portion, the hub configuration without a guide portion, the hub configuration
coefficient is as follows: K3 = 1.0 coefficient is as follows: K3 = 1.0

Hub Configuration Coefficient K3 = 0.8(Installation Example B, C) Minimum hub diameter φDN(mm)

Yield Point of Hub Material σ0.2


MPa 147 176 206 225 245 274 294 343 392 441 Hub
Model No.
{kgf/mm2} 15 18 21 23 25 28 30 35 40 45 boring
d X D
Shaft Diameter X Hub Contact depth

Outer Diameter Pressure b


 P′ (mm)
MPa {kgf/mm2}
35 3.5 20 20 19 19 19 19 19 19 19 19 14
33 3.3 21 21 20 20 19 19 19 19 19 20 14
38 3.8 27 26 25 24 24 24 24 24 24 24 17
34 3.5 29 28 27 27 26 26 26 26 26 26 17
33 3.4 34 33 32 31 31 30 30 30 28 27 17
40 4.1 34 33 32 31 31 30 30 29 29 29 17
39 4.0 37 35 34 33 33 32 32 32 32 32 20
38 3.9 38 36 35 34 34 33 33 33 33 33 20
36 3.7 39 37 36 35 35 34 34 34 34 34 20
42 4.3 41 39 38 37 36 36 35 35 35 35 20
41 4.2 43 41 39 38 38 37 37 36 36 36 20
40 4.1 44 42 40 39 39 38 38 37 37 37 20
55 5.6 56 52 50 49 48 47 46 45 44 43 23
52 5.3 58 54 52 51 50 48 48 47 46 45 23
50 5.1 60 56 54 53 52 50 50 49 48 47 23
48 4.9 61 57 55 54 53 51 51 50 49 48 23
53 5.4 67 63 60 59 57 56 55 54 53 52 25
51 5.2 69 65 62 60 59 58 57 56 55 54 25
49 5.0 71 67 64 62 61 60 59 58 57 56 25
41 4.2 76 72 70 69 67 66 66 64 63 63 27
52 5.3 87 81 78 76 74 73 72 70 69 68 27
50 5.1 88 83 79 78 76 75 74 72 71 70 27
49 5.0 90 85 81 80 78 77 76 74 72 71 27
46 4.7 93 88 84 83 81 80 79 77 75 74 27
50 5.1 100 94 90 88 86 84 83 81 80 78 27
54 5.5 106 99 94 92 90 88 87 84 83 81 28
Notes) 1. The above figures do not take safety rates into account. Consider them prior to operation.
2. Calculate hub diameters using the formula K3=1.0 as discussed in Selection Procedure.

43
Power-Lock
®

TF Series
Sizes:φ6 ∼ φ90
Shaft tolerance:h8
Features
Hub bore tolerance:H8 1 Designed to Fit Small Hub
Surface roughness:Below 12S Diameters
The small difference between the inner and outer
diameters reduces contact pressure and makes
mounting to small hubs possible.

2 Self-Centering
These units provide accurate shaft-hub alignment
and concentricity, allowing straight bore mounting.

3 Full Line of Electroless


Nickel-Plated Models
Electroless nickel-plated finish is available for all
units aboveφ10. Most suitable for clean-room
operation requiring minimum rust.

All models are RoHs compliant.

Parts
" Powe r - L o ck " T F S e r i e s
shaft-hub locking devices
are simply constructed of
t h e fo l l ow i n g fo u r p a r t s :
i n n e r a n d o u t e r r i n g s, a
spacer and locking bolts.
Simply tighten these bolts to
achieve a completely secure
connection.

Locking Bolts Inner Ring Spacer Outer Ring

Reference Number System

PL 010 X 018 TF
TF:Standard
TF-KP:Electroless Nickel-Plated
Outer Diameter mm
Shaft Diameter mm
Power-Lock

44
TF Series

Model Numbers and Specifications


■ Standard (TF) Models
Lt

P and P' represent the average contact pressure applied to the


shaft and hub respectively. These values may vary from -20% to
+40%, depending on the amount of friction applied to the bolts.
Transmissible torque Mt and transmissible thrust Pax are
Tap Holes for Removal calculated from the minimum allowable contact pressure.

* Note) 3

Dimensions Transmissible Torque Transmissible Thrust Contact Pressure Locking Bolts Mass
Model No.
Tightening
Shaft Hub Torque
d X D
P P′ MA
Shaft Diameter X Quantity Size
Outer Diameter

Notes) 1. Stocked models are in bold.


2. Mt indicates torque at 0 transmissible thrust, while Pax indicates transmissible thrust at 0 torque. If transmissible torque and thrust
apply simultaneously calculate and compare the combined value with the transmissible torque provided in the table.
3. Dimensions when this product is attached to the shaft and hub.

45
TF Series

Model Numbers and Specifications


■ Electroless Nickel-Plated (TF-KP) Models

● Notes
 1.Dimensions and transmissible torque are the same as the Lt

standard TF models.
 2.The units are plated with peel-proof electroless nickel.
  3.The locking bolts are DISGO treated so that assembly
lubrication is not necessary. The electroless nickel-plated
models are chrome-free and environmentally friendly.
● Applications
 Most suitable for clean-room operation requiring minimum rust.

* Note) 3

Model No. Dimensions Transmissible Torque Transmissible Thrust Contact Pressure Locking Bolts Mass
d X D
Shaft Diameter X Tightening
Shaft Hub Torque
Outer Diameter P P′ MA
Quantity Size

Notes) [Link] models are in bold.


2. Mt indicates torque at 0 transmissible thrust, while Pax indicates transmissible thrust at 0 torque. If transmissible torque and thrust apply
simultaneously calculate and compare the combined value with the transmissible torque provided in the table.
3. Dimensions when this product is attached to the shaft and hub.

46
TF Series

Hub Diameters (1)


■ Standard (TF) and Electroless Nickel-Plated (TF-KP) Models (Same dimensions and capacities)

(1)Installing to hubs with a guide


B
portion when B ≧2ℓ
  
(See Installation Example A)

b
(2)Installing to hubs without a guide
portion when B ≧2ℓ
  
(See Installation Example B)
D N is the minimum hub diameter required to

φDN
φD
φd
tolerate P' or the pressure exerted from within
the hub. Installation Example(A) Installation Example(B)
When installing to hubs When installing to hubs
with a guide portion, the hub configuration without a guide portion, the hub configuration
coefficient is as follows: K3 = 0.8 coefficient is as follows: K3 = 0.8

Hub Configuration Coefficient K 3= 0.8 Minimum hub diameter φDN(mm)

Yield Point of Hub Material σ0.2


MP
kgf
a 206 225 245 274 294 343 392 441
/m Hub
Model No. m2 21 23 25 28 30 35 40 45
boring
d X D Hub Contact
Shaft Diameter X depth
Pressure
Outer Diameter b
P'
(mm)
MPa {kgf/mm2}
93 9.5 25 25 25 25 25 25 25 25 12
93 9.5 25 25 25 25 25 25 25 25 12
107 10.9 27 27 27 27 27 27 27 27 14
102 10.4 32 32 32 32 32 32 32 32 16
102 10.4 32 32 32 32 32 32 32 32 16
92 9.3 34 34 34 34 34 34 34 34 16
83 8.5 38 38 38 38 38 38 38 38 16
130 13.3 41 39 39 39 39 39 39 39 16
125 12.7 41 40 40 40 40 40 40 40 16
126 12.9 47 47 47 47 47 47 47 47 20
122 12.4 49 49 49 49 49 49 49 49 20
118 12.0 50 50 50 50 50 50 50 50 20
74 7.5 54 54 54 54 54 54 54 54 27
70 7.1 56 56 56 56 56 56 56 56 27
70 7.1 56 56 56 56 56 56 56 56 27
91 9.3 61 61 61 61 61 61 61 61 27
86 8.8 62 62 62 62 62 62 62 62 27
82 8.4 65 65 65 65 65 65 65 65 27
78 8.0 69 69 69 69 69 69 69 69 34
74 7.5 72 72 72 72 72 72 72 72 34
70 7.1 75 75 75 75 75 75 75 75 34
68 6.9 78 78 78 78 78 78 78 78 34
82 8.4 86 86 86 86 86 86 86 86 47
78 8.0 87 87 87 87 87 87 87 87 47
74 7.6 92 92 92 92 92 92 92 92 47
63 6.4 98 98 98 98 98 98 98 98 57
58 5.9 104 104 104 104 104 104 104 104 57
53 5.4 111 111 111 111 111 111 111 111 57
67 6.8 119 119 119 119 119 119 119 119 67
63 6.4 126 126 126 126 126 126 126 126 67
79 8.1 138 134 131 131 131 131 131 131 67
75 7.7 144 140 137 137 137 137 137 137 67
72 7.3 149 146 144 144 144 144 144 144 67
Notes) 1. The above figures do not take safety rates into account. Consider them prior to operation.
2. Calculate hub diameters using the formula K3=0.8 as discussed in Selection Procedure.

47
TF Series

Hub Diameters (2)


■ Standard (TF) and Electroless Nickel-Plated (TF-KP) Models (Same dimensions and capacities)

(3)Installing to hubs with a guide portion


   when ℓ ≦ B < 2ℓ
  (See Installation Example C)

(4)Installing to hubs without a guide


portion when ℓ ≦ B < 2ℓ
  (See Installation Example D)

D N is the minimum hub diameter required to Installation Example(C) Installation Example(D)


tolerate P' or the pressure exerted from within the When installing to hubs When installing to hubs
with a guide portion, without a guide portion,
hub. the hub configuration coefficient the hub configuration coefficient
is as follows: K3 = 1.0 is as follows: K3 = 1.0

Hub Configuration Coefficient K3 = 1.0 Minimum hub diameter φDN(mm)

Yield Point of Hub Material σ0.2


MPa
kgf 206 225 245 274 294 343 392 441
/m
m2 21 23 25 28 30 35 40 45 Hub
Model No.
boring
d X D Hub Contact
Shaft Diameter X depth
Outer Diameter Pressure
b
P'
(mm)
MPa {kgf/mm2}
93 9.5 25 25 25 25 25 25 25 25 12
93 9.5 25 25 25 25 25 25 25 25 12
107 10.9 27 27 27 27 27 27 27 27 14
102 10.4 32 32 32 32 32 32 32 32 16
102 10.4 32 32 32 32 32 32 32 32 16
92 9.3 34 34 34 34 34 34 34 34 16
83 8.5 38 38 38 38 38 38 38 38 16
130 13.3 49 45 42 39 39 39 39 39 16
125 12.7 49 45 43 40 40 40 40 40 16
126 12.9 54 49 47 47 47 47 47 47 20
122 12.4 54 50 49 49 49 49 49 49 20
118 12.0 54 50 50 50 50 50 50 50 20
74 7.5 54 54 54 54 54 54 54 54 27
70 7.1 56 56 56 56 56 56 56 56 27
70 7.1 56 56 56 56 56 56 56 56 27
91 9.3 63 61 61 61 61 61 61 61 27
86 8.8 65 62 62 62 62 62 62 62 27
82 8.4 66 65 65 65 65 65 65 65 27
78 8.0 71 69 69 69 69 69 69 69 34
74 7.5 73 72 72 72 72 72 72 72 34
70 7.1 76 75 75 75 75 75 75 75 34
68 6.9 78 78 78 78 78 78 78 78 34
82 8.4 91 87 86 86 86 86 86 86 47
78 8.0 93 90 87 87 87 87 87 87 47
74 7.6 96 92 92 92 92 92 92 92 47
63 6.4 98 98 98 98 98 98 98 98 57
58 5.9 104 104 104 104 104 104 104 104 57
53 5.4 111 111 111 111 111 111 111 111 57
67 6.8 126 123 120 119 119 119 119 119 67
63 6.4 131 127 126 126 126 126 126 126 67
79 8.1 151 145 141 136 133 131 131 131 67
75 7.7 156 151 146 141 138 137 137 137 67
72 7.3 161 156 152 147 144 144 144 144 67

Notes) 1. The above figures do not take safety rates into account. Consider them prior to operation.
2. Calculate hub diameters using the formula K3=1.0 as discussed in Selection Procedure.

48
Power-Lock
®

SL Series
Sizes:φ24 ∼ φ300
Hub outer diameter tolerance:h7
Features
Hub bore tolerance:H7 1 External Lock
Excellent for hollow shaft or space restricted
Surface roughness:Below 12S
(Shaft tolerance:h6) installation.

2 High Torque
The larger the shaft diameter, the greater the
transmissible torque.

3 Easy to Install and Remove


Installs or removes just by the tightening or loosening
of bolts. No need to hassle with adjusting keyways
and thermal fittings.

4 Simple Construction
Simply constructed with only an inner ring and taper
rings A and B. Simply tighten the locking bolts to
achieve a completely secure connection.

RoHS compliant.

Parts
"Power-Lock" SL Series shaft-
h u b l o ck i n g d ev i c e s a r e
constructed of the following
three parts: taper rings A and
B—each with a tapered inner
diameter—and an inner ring
with a tapered outer diameter.
As the locking bolts are
tightened, the tapered
surfaces of taper rings A and
B slide together.

Locking Bolts Taper Ring A Inner Ring Taper Ring B

Reference Number System

PL 024 X 050 SL The inner ring and locking


bolts are coated with a
special lubricant to avoid rust
SL Series
SL Outer Diameter mm and to maintain a constant
friction coefficient. Application
Hub Outer Diameter mm
of oil and grease is thus not
Power-Lock
necessary.

49
SL Series

Model Numbers and Specifications

* Note) 3
Model No. Dimensions
Transmissible Transmissible Shaft Contact Hub Contact Locking Bolts Mass
d X D
Torque Thrust Pressure Pressure
Hub Outer Diameter X SL Tightening
Outer Diameter Qty. Size Torque M A

Notes) 1. Stocked models are in bold.


2. Mt indicates torque at 0 transmissible thrust, while Pax indicates transmissible thrust at 0 torque. If transmissible torque and thrust apply
simultaneously calculate and compare the combined value with the transmissible torque provided in the table.
3. Dimensions when this product is attached to the shaft and hub.

50
SL Series

Model Numbers and Specifications

Taper Ring B

Taper Ring A

Locking Bolts Hub


When this product is tightened, the wedging action between the
inner ring and the taper rings applies radial pressure P' on the
hub exterior. This pressure P' molds the hub towards the radial
direction and strengthens the hub-shaft connection. The greater
the value of P', the tighter the connection.

Shaft

Inner Ring

* Note) 2

Model No. Dimensions


Transmissible Transmissible Shaft Contact Hub Contact Locking Bolts Mass
Torque Thrust Pressure Pressure
dXD
Hub Outer Diameter X Tightening
Quantity Size Torque MA
SL Outer Diameter

Notes) 1. Mt indicates torque at 0 transmissible thrust, while Pax indicates transmissible thrust at 0 torque. If transmissible torque and thrust apply
simultaneously calculate and compare the combined value with the transmissible torque provided in the table.
2. Dimensions when this product is attached to the shaft and hub.

51
SL Series

Design Examples
Hypoid Motor B
Hollow Shaft (HMT)

φA
φC
D

D
E

φS
Driven Shaft

Worm Reducer
SW, SWM N M LS

L3 L3 0∼2mm
L2 (Installation Position)
Power-Lock
SL Series
30°

Output Shaft

C L1

φS(H7)

φd(h7)

φD1

φD
φD

■ Notes on mounting to high-rigidity hubs (Refer to the diagram below)


When mounting this product on a highly rigid hub that has a large diameter at
point A shown in the diagram, the distance X—the clearance between the
product and the hub shoulder—must be considered. When X is too small it
indicates an incomplete installation, thus standard torque will not be achieved.
In this case, increase X so that it is greater than the thickness of the hub wall
t. Only install this product if X is greater than t. For flanges or other hubs with
∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼
large outer diameters, make sure the value of R is also large or at least
R6mm.

52
Power-Lock
®

ML Series
Sizes:φ5 ∼ φ75
Shaft tolerance:h8
Features
Hub bore tolerance:H8 1 Self-Centering
These units provide accurate shaft-hub alignment
Surface roughness:Below 12S
and concentricity, allowing straight bore mounting.

2 Suitable for Narrow Hubs


Suitable for both narrow and wide hubs. Also suitable for
hubs whose lengths are shorter than the widths of
"Power Lock" ML (MG) Series shaft-hub locking devices.

3 Easy to Install and Remove


Installs or removes just by the loosening or tightening
of bolts. No need to hassle with adjusting keyways
and thermal fittings.

4 Compact Design
Compact and space saving.

RoHS compliant.

Parts
ML " Po w e r L o c k " M L S e r i e s
shaft-hub locking devices are
simply constr ucted of the
following four parts: inner and
outer rings, a nut and retaining
ring. The outer ring is divided
Nut Inner Ring Outer Ring Ring
into four parts. The nut and
MG
outer ring are designed to
interlock with each other while
the retaining ring holds the
outer ring in place.

Nut Outer Ring Inner Ring

Reference Number System

PL 040 X 067 MG
M………ML
MG ……MG
Outer Diameter mm
Shaft Diameter mm
Power-Lock

53
ML Series

Model Numbers and Specifications

Lt
Lt

MG

* Note) 4

Dimensions
Transmissible Transmissible Contact Pressure Tightening Mass
Model No. Torque Thrust Torque
d X D
Shaft Hub
Shaft Diameter X×
P P' MA
Outer Diameter
kg

Notes) 1. Note that model numbers marked with an asterik do not indicate the exact outer diameter dimensions.
2. Stocked models are in bold.
3. Mt indicates torque at 0 transmissible thrust, while Pax indicates transmissible thrust at 0 torque. If transmissible torque and thrust apply
simultaneously calculate and compare the combined value with the transmissible torque provided in the table.
4. Dimensions when this product is attached to the shaft and hub.

54
ML Series

Hub Diameters for ML Models

Hub diameters when B ≧ ℓ


DN is the minimum hub diameter required to tolerate P' or
the pressure exerted from within the hub.

Hub configuration coefficient K3 = 1.0

Hub Configuration Coefficient K3 = 1.0 Minimum hub diameter φDN(mm)

Yield Point of Hub Material σ0.2

Model No.
d X D
Tightening Contact Pressure
Shaft Diameter X
Outer Diameter Torque Hub
P'

Note) 1. The above figures do not take safety rates into account. Consider them prior to operation.

55
ML Series

Hub Diameters for MG Models

B Note) When the hub length is smaller than ℓ or when B < ℓ,


use the formula below to calculate the hub diameter.

DN ≧ D  σ0.2 + P'K
σ0.2 − P'K

P'K = P'× B

σ0.2 :Hub material yield point. MPa{kgf/mm2}


P'K :Contact pressure exerted from within the hub.
Pa{kgf/mm2}

φDN
φd
Hub configuration coefficient K3 = 1.0

Hub Configuration Coefficient K3 = 1.0 Minimum hub diameter φDN(mm)

Yield Point of Hub Material σ0.2

Model No.
d X D
Shaft Diameter X
Hub Contact
Outer Diameter
Pressure
P′
C

Notes) 1. The above figures do not take safety rates into account. Consider them prior to operation.
2. Note that model numbers marked with an astarik do not indicate the exact outer diameter dimensions.

Notes on Non-Ferrous Materials


Hubs made from non-ferrous materials may be used. However, since σ0.2B ≦ 1.4P'(P'K) avoid using shafts consisting of such materials.
Doing so will cause the coefficient of friction for steel and the shaft material to change, which may affect the features of the product.

56
ML Series

ML Model Tightening Torque and its Effects

The transmissible torque, thrust, and contact pressure of


"Power-Lock" ML Series shaft-hub locking devices are all
propor tional to the tightening torque. Below shows
tightening torque M A at 1/2 or 3/4 of the M A values
indicated in the Model Numbers and Specifications table.
Refer to the table below when reducing your tightening or
transmissible torque and contact pressure. Note that
allowable range for MA is 1/2 MA ~1.1 MA.

Note) When the hub length is less thanℓor when B < ℓ, use the formula below to calculate the hub contact pressure P'K.


P 'K =P '× B

Model No.
Contact Pressure Contact Pressure
d X D Tightening Tightening
Transmissible Transmissible Shaft Hub Torque Transmissible Transmissible Shaft Hub Torque
Shaft Diameter X Torque Mt50 Thrust Pax50 Torque Mt 75 Thrust Pax75
P50 P'50 MA50 P 75 P'75 MA75
Outer Diameter

Note) 1. The above figures do not take safety rates into account. Consider them prior to operation.

57
Power-Lock
®

EF Series
Sizes:φ10 ∼ φ120
Shaft tolerance:h8
Features
Hub bore tolerance:H8 1 Same Inner and Outer
Surface roughness:Below 12S Diameters as the EL Series
Designed with the same inner and outer diameters as
a "Power-Lock" EL Series shaft-hub locking device.

2 Self-Centering
These units provide accurate shaft-hub alignment
and concentricity, allowing straight bore mounting.

3 Simple Construction
Constructed with only an inner and an outer ring and
locking bolts. Simply tighten these bolts to achieve a
completely secure connection.

RoHS compliant.

Parts
Locking Bolts Inner Ring Outer Ring

" Po w e r - L o c k " E F S e r i e s
shaft-hub locking devices are
simply constr ucted of the
following three parts : inner
and outer rings, and locking
bolts. Simply tighten these
bolts to achieve a completely
secure connection.

Reference Number System

PL 018 X 022 EF
Series
Outer Diameter mm
Shaft Diameter mm
Power-Lock

58
EF Series

Model Numbers and Specifications

Inner Ring

Tap Holes for Removal


Locking
Bolts Hub Outer Ring

Shaft

P and P' represent the average Contact Pressure applied to


the shaft and hub respectively. These values may vary
within ±20% depending on the amount of friction applied
to the bolts. Transmissible torque Mt and transmissible
thrust Pax are calculated from the minimum allowable
Contact Pressure.

* Note) 3
Model No. Dimensions mm Locking Bolts
d X D
L Tightening Torque (MA)
Shaft Diameter X Required tap L2 L3 L4 Lt D1 D2 D3 Quantity Size
Outer Diameter depth
11.5 9.5 14.5 5 1.5 23.5 16 22 30 3 M 4×16 4.0 0.41
11.5 9.5 14.5 5 1.5 23.5 17 23 31 3 M 4×16 4.0 0.41
11.5 9.5 14.5 5 1.5 23.5 18 24 32 3 M 4×16 4.0 0.41
16.0 10.0 20.0 6 2.0 30.0 22 27 35 4 M 4×18 4.0 0.41
16.0 10.0 20.0 6 2.0 30.0 23 28 36 4 M 4×18 4.0 0.41
16.0 9.0 20.0 7 2.0 31.0 24 29 37 6 M 4×18 4.0 0.41
16.0 9.0 20.0 7 2.0 31.0 25 30 38 6 M 4×18 4.0 0.41
16.0 11.0 20.0 7 2.0 32.0 26 33 43 4 M 5×20 8.3 0.85
16.0 11.0 20.0 7 2.0 32.0 28 35 45 4 M 5×20 8.3 0.85
16.0 11.0 20.0 7 2.0 32.0 29 36 46 4 M 5×20 8.3 0.85
16.0 11.0 20.0 7 2.0 32.0 30 38 48 4 M 5×20 8.3 0.85
16.0 11.0 20.0 7 2.0 32.0 32 40 50 4 M 5×20 8.3 0.85
16.0 11.0 20.0 7 2.0 32.0 34 42 52 4 M 5×20 8.3 0.85
16.0 15.0 20.5 8 2.0 33.5 36 44 54 6 M 5×25 8.3 0.85
16.0 15.0 20.5 8 2.0 33.5 39 47 57 6 M 5×25 8.3 0.85
16.0 13.5 21.0 9 2.5 35.0 41 49 59 6 M 5×25 8.3 0.85
17.5 13.5 22.5 9 2.5 36.5 45 53 63 6 M 5×25 8.3 0.85
17.5 15.5 23.0 10 2.5 39.0 49 58 70 6 M 6×28 13.7 1.4
20.0 15.5 25.5 10 2.5 41.5 50 59 71 6 M 6×28 13.7 1.4
20.0 14.5 25.5 11 2.5 42.5 53 62 74 8 M 6×28 13.7 1.4
25.0 19.0 31.5 13 3.0 52.5 58 69 84 6 M 8×35 34.3 3.5
25.0 19.0 31.5 13 3.0 52.5 61 72 87 6 M 8×35 34.3 3.5
25.0 19.0 31.5 13 3.0 52.5 63 74 89 6 M 8×35 34.3 3.5
25.0 19.0 31.5 13 3.0 52.5 68 79 94 6 M 8×35 34.3 3.5
27.0 18.5 34.0 13 3.5 55.0 75 86 101 6 M 8×35 34.3 3.5
27.0 21.5 34.0 15 3.5 57.0 80 91 106 8 M 8×40 34.3 3.5
31.0 21.5 38.0 15 3.5 61.0 86 97 112 8 M 8×40 34.3 3.5
31.0 20.5 38.5 16 3.5 62.5 91 102 117 10 M 8×40 34.3 3.5
34.0 19.0 42.0 17 4.0 67.0 99 110 125 10 M 8×40 34.3 3.5
34.0 22.0 42.5 19 4.0 71.5 104 118 137 8 M10×45 67.6 6.9
34.0 22.0 42.5 19 4.0 71.5 109 123 142 8 M10×45 67.6 6.9
34.0 22.0 42.5 19 4.0 71.5 114 128 147 8 M10×45 67.6 6.9
42.0 21.0 50.5 20 4.0 80.5 122 136 155 10 M10×45 67.6 6.9
42.0 21.0 50.5 20 4.0 80.5 132 146 165 10 M10×45 67.6 6.9
42.0 24.0 50.5 22 4.0 82.5 142 156 175 12 M10×50 67.6 6.9
Note) 1. Stocked models are in bold.
2. Mt indicates torque at 0 transmissible thrust, while Pax indicates transmissible thrust at 0 torque. If transmissible torque and thrust apply
simultaneously calculate and compare the combined value with the transmissible torque provided in the table.
3. Dimensions when this product is attached to the shaft and hub.

59
EF Series

Model Numbers and Specifications

■ Hub Tap Holes


The locking bolts for "Power-Lock" EF Series shaft-hub locking
devices are equally spaced. Prepare hub screw holes
accordingly. The depths of tap holes should be determined by
the following formula.
 L =(The nominal length of bolts)−(L3 + L4)
   L3:Inner Ring Flange Thickness
   L4:Outer Ring Flange Thickness

Model No. Transmissible Torque Transmissible Thrust Shaft Contact Pressure Hub Contact Pressure Mass
d X D
Shaft Diameter X
Outer Diameter

60
EF Series

Hub Diameters (1)

(1)Installing to hubs with a guide portion


   when B ≧ 2ℓ
  
(See Installation Example A)

b
(2)Installing to hubs without a guide portion
when B ≧ 2ℓ
  
(See Installation Example B)

Installation Example(A) Installation Example(B)


DN is the minimum hub diameter required to totolerate When installing to hubs When installing to hubs
P' or the pressure exerted from within the hub. with a guide portion, without a guide portion,
the hub configuration coefficient the hub configuration coefficient
is as follows: K3 = 0.8 is as follows: K3 = 0.8

Hub Configuration Coefficient K3 = 0.8 Minimum hub diameter φDN(mm)

Yield Point of Hub Material σ0.2


Model No. MPa 245 274 294 343 392 441 Hub
kgf
/mm 2 boring
d X D 25 28 30 35 40 45
Shaft Diameter X FCD400 FCD450 FCD500 FCD600 FCD700 depth
Hub Contact
Outer Diameter SS490 b
Pressure
SC480
P' (mm)
S20C S30C S35C S45C S55C
MPa {kgf/mm2} SF490 SF540 SF590
PL 010 X 013 EF 224 22.9 38 33 31 31 31 31 13
PL 011 X 014 EF 209 21.3 37 33 31 31 31 31 13
PL 012 X 015 EF 195 19.9 36 33 32 32 32 32 13
PL 014 X 018 EF 163 16.6 37 35 35 35 35 35 17
PL 015 X 019 EF 154 15.7 38 38 38 38 38 38 17
PL 016 X 020 EF 219 22.3 53 47 44 40 37 37 17
PL 017 X 021 EF 209 21.3 53 47 45 40 38 38 17
PL 018 X 022 EF 218 22.2 59 52 49 44 44 44 17
PL 019 X 024 EF 200 20.4 58 52 50 45 45 45 17
PL 020 X 025 EF 192 19.6 58 53 50 46 46 46 17
PL 022 X 026 EF 184 18.8 58 53 51 50 50 50 17
PL 024 X 028 EF 172 17.5 58 54 52 52 52 52 17
PL 025 X 030 EF 160 16.3 59 55 53 53 53 53 17
PL 028 X 032 EF 224 22.9 87 75 71 63 58 55 17
PL 030 X 035 EF 206 21.0 85 76 71 65 60 57 17
PL 032 X 036 EF 200 20.4 84 76 72 65 61 60 17
PL 035 X 040 EF 157 16.0 76 71 69 64 64 64 19
PL 038 X 044 EF 200 20.4 103 92 87 79 74 71 19
PL 040 X 045 EF 161 16.4 87 81 78 73 73 73 21
PL 042 X 048 EF 201 20.5 112 100 95 86 81 77 21
PL 045 X 052 EF 211 21.5 129 115 108 98 91 86 26
PL 048 X 055 EF 199 20.3 128 115 109 99 93 89 26
PL 050 X 057 EF 192 19.6 128 116 110 101 95 91 26
PL 055 X 062 EF 176 18.0 128 118 113 105 99 95 26
PL 060 X 068 EF 144 14.7 122 115 111 105 101 101 28
PL 065 X 073 EF 179 18.3 151 139 133 122 116 111 28
PL 070 X 079 EF 158 16.1 148 138 134 125 119 115 32
PL 075 X 084 EF 185 18.9 178 162 155 142 134 128 32
PL 080 X 091 EF 155 15.8 167 157 151 141 135 130 35
PL 085 X 096 EF 187 19.1 206 188 179 164 154 147 35
PL 090 X 101 EF 178 18.2 207 190 182 168 158 152 35
PL 095 X 106 EF 170 17.3 208 193 185 172 163 156 35
PL 100 X 114 EF 144 14.7 200 189 183 172 165 159 43
PL 110 X 124 EF 133 13.6 208 197 192 182 174 169 43
PL 120 X 134 EF 148 15.1 238 223 216 203 194 187 43
Notes) 1. The above figures do not take safety rates into account. Consider them prior to operation.
2. Calculate hub diameters using the formula K3=0.8 as discussed in Selection Procedure.

61
EF Series

Hub Diameters (2)

(3)Installing to hubs with a guide portion


   when ℓ < B < 2ℓ
  
(See Installation Example C)
b
(4)Installing to hubs without a guide portion
when ℓ < B < 2ℓ
  
(See Installation Example D)

DN is the minimum hub diameter required to tolerate Installation Example(C) Installation Example(D)
When installing to hubs When installing to hubs
P' or the pressure exerted from within the hub. with a guide portion, without a guide portion,
the hub configuration coefficient the hub configuration coefficient
is as follows: K3 = 1.0 is as follows: K3 = 1.0

Hub Configuration Coefficient K3 = 1.0 Minimum hub diameter φDN(mm)

Yield Point of Hub Material σ0.2


Model No. MPa Hub
kgf 245 274 294 343 392 441
/mm 2 boring
d X D 25 28 30 35 40 45
FCD400 FCD450 FCD500 FCD600 FCD700 depth
Shaft Diameter X Hub Contact
Outer Diameter SS490 b
Pressure
SC480
P' (mm)
S20C S30C S35C S45C S55C
MPa {kgf/mm2} SF490 SF540 SF590
PL 010 X 013 EF 224 22.9 67 46 40 33 33 33 13
PL 011 X 014 EF 209 21.3 54 42 38 33 33 33 13
PL 012 X 015 EF 195 19.9 49 41 38 33 33 33 13
PL 014 X 018 EF 163 16.6 45 40 38 35 35 35 17
PL 015 X 019 EF 154 15.7 44 40 38 38 38 38 17
PL 016 X 020 EF 219 22.3 88 64 57 47 42 39 17
PL 017 X 021 EF 209 21.3 79 61 55 47 43 40 17
PL 018 X 022 EF 218 22.2 96 70 62 52 47 43 17
PL 019 X 024 EF 200 20.4 81 66 60 52 48 45 17
PL 020 X 025 EF 192 19.6 77 65 60 53 48 48 17
PL 022 X 026 EF 184 18.8 75 64 60 53 49 49 17
PL 024 X 028 EF 172 17.5 72 64 60 54 50 50 17
PL 025 X 030 EF 160 16.3 71 64 61 55 52 52 17
PL 028 X 032 EF 224 22.9 158 107 93 75 67 62 17
PL 030 X 035 EF 206 21.0 124 98 89 76 68 64 17
PL 032 X 036 EF 200 20.4 119 96 88 76 69 64 17
PL 035 X 040 EF 157 16.0 91 82 78 71 67 64 19
PL 038 X 044 EF 200 20.4 145 118 107 92 84 78 19
PL 040 X 045 EF 161 16.4 105 95 90 81 76 72 21
PL 042 X 048 EF 201 20.5 159 129 117 100 91 85 21
PL 045 X 052 EF 211 21.5 198 152 136 115 103 96 26
PL 048 X 055 EF 199 20.3 179 146 134 115 105 98 26
PL 050 X 057 EF 192 19.6 172 144 133 116 106 99 26
PL 055 X 062 EF 176 18.0 162 141 133 118 109 103 26
PL 060 X 068 EF 144 14.7 142 130 125 115 108 104 28
PL 065 X 073 EF 179 18.3 194 168 157 139 128 121 28
PL 070 X 079 EF 158 16.1 178 161 152 138 130 123 32
PL 075 X 084 EF 185 18.9 234 199 185 162 149 140 32
PL 080 X 091 EF 155 15.8 200 181 172 157 147 140 35
PL 085 X 096 EF 187 19.1 273 231 214 188 172 162 35
PL 090 X 101 EF 178 18.2 265 230 215 190 176 166 35
PL 095 X 106 EF 170 17.3 259 229 215 193 179 169 35
PL 100 X 114 EF 144 14.7 234 215 205 189 178 171 43
PL 110 X 124 EF 133 13.6 239 221 213 197 187 180 43
PL 120 X 134 EF 148 15.1 280 255 244 223 210 200 43
Notes) 1. The above figures do not take safety rates into account. Consider them prior to operation.
2. Calculate hub diameters using the formula K3=1.0 as discussed in Selection Procedure.

62
Power-Lock
®

EL Series
Sizes:φ10 ∼ φ150
Shaft tolerances:
(φ10 ∼ φ38)h6
Features
(φ40 ∼ φ150)h8 1 Space Saving
Extremely compact and lightweight. Excellent for
Hub bore tolerances:
(φ10 ∼ φ38)H7
(φ40 ∼ φ150)H8 applications where installation space is a concern.

Surface roughness:Below 6S
2 Various Design Configurations
No requirements on the size and number of bolts to be
tightened or even the number of ELs to be installed.
Use as necessary depending on your design needs.

3 Dynamic Balance
The no-slit, complete ring design offers a dynamic
balance.

4 Tight Seal
Completely sealed with high pressure so that they
may be used in contaminated environments.

5 Simple Construction
Simply constructed with just an inner and an outer
ring.
RoHS compliant.

Parts
Outer Ring Inner Ring Pressure Flange

Locking Bolts Hub

Inner Ring

Outer Ring

Pressure Sleeve Shaft

Reference Number System

PL 010 X 013 E
Series
Outer Diameter mm
Shaft Diameter mm
Power-Lock

63
EL Series

Model Numbers and Specifications

Total Force

※To simplify your calculations, the figures provided below are based on the maximum transmissible torque and thrust at
shaft Contact Pressure, P=98Mpa{10Kgf/mm2}.
When other Fe values apply, calculate specifications proportionally.

* Note) 4

Model No. Dimensions Transmissible Contact Pressure Mass


Preload Actual Locking Torque Transmissible
d X D Force Force Thrust
Shaft Diameter X 1) 2) 3) Shaft Hub
Fo 〔Fe〕 〔Mt〕
3) 〔Pax〕
Outer Diameter P  P′

Notes) 0. Stocked models are in bold.


1. Fo is the preload force required to achieve a 0 clearance fit between the rings and the shaft or hub, when installing a "Power-Lock" EL Series shaft-hub locking device.
2. [Fe] is the actual locking force that generates torque or Contact Pressure. Fo and [Fe] are added to calculate the total force.
Therefore, F=Fo + [Fe].
3. [Mt] indicates torque at 0 transmissible thrust while [Pax] indicates transmissible thrust at 0 torque. If transmissible torque and thrust
apply simultaneously, calculate and compare the combined value with the transmissible torque provided in the table.
4. Dimensions when this product is attached to the shaft and hub.
64
EL Series

Recommended Designs (1) (Hub-pressure flange mounting)

■ Shaft Diameter (d) and Flange Material Hub Material Yield Point
 Hub Tap Diameter (D) Tolerances Yield Point

Shaft Shaft Diameter Hub Bore


Diameter Tolerance Tolerance
(d) (d) (D)
φ10 ∼ φ38 h6 H7
φ40 ∼ φ150 h8 H8
● Refer to Pressure System Designs for d1
Guide
and D1 measurements. Portion
● Determine the length of a guide portion
based on the required centering accuracy.
(d/2 or above is most commonly used.) Shaft Material Yield Point

Notes) 1. Tightening torque or Ma values shown in the table below are based
on 10.9 strength bolts. Use 10.9 or 12.9 strength bolts accordingly.
2000×Mt Mt:Transmissible Torque N・m{kgf・m}
2. Use the following formula to calculate transmissible thrust, Pax. Pax =
d d :Shaft Diameter mm
3. For pressure flange designs, see Pressure System Designs on page 73.

Model No. Locking Bolts Transmissible Torque Mt Contact Pressure Pressure Flange
d X D Number of EL Series Shaft-hub Locking Devices
Tightening Torque Shaft Hub PCD Thickness
Shaft Diameter X Size
Quantity MA P P′ DIA
Outer Diameter dG

65
EL Series

Recommended Designs (2) (Shaft − pressure flange mounting)

Note) Ensure that the nut does not loosen


by conducting an anti-rotation test
■ Shaft Diameter (d) and ■ Fastened with a single nut. after installation.
 Hub Tap Diameter (D) Tolerances (Applicable for d = φ10 ∼ φ22) Hub Material Yield Point
Flange Material Yield Point
Shaft Shaft Diameter Hub Bore
Diameter Tolerance Tolerance
(d) (d) (D)
φ10 ∼ φ38 h6 H7
φ40 ∼ φ150 h8 H8
● Refer to Pressure System Designs for d1
Guide
and D1 measurements. Portion
● Determine the length of a guide portion
based on the required centering accuracy.
Shaft Material Yield Point
(d/2 or above is most commonly used.)

Notes) 1. Tightening torque or Ma values shown in the table below are based
on 10.9 strength bolts. Use 10.9 or 12.9 strength bolts accordingly.
2000×Mt Mt:Transmissible Torque N・m{kgf・m}
2. Use the following formula to calculate transmissible thrust, Pax. Pax =
d d :Shaft Diameter mm
3. For pressure flange designs, see Pressure System Designs on page 73.

Model No. Locking Bolts Transmissible Torque Mt Contact Pressure Pressure Flange
d X D Number of EL Series Shaft-hub Locking Devices
Tightening Torque Shaft Hub PCD Thickness
Shaft Diameter X Size
Outer Diameter Quantity MA P P′ DIA
dG

66
EL Series

Hub Diameters (1)

Hub Material Yield Point


Flange Material
Yield Point

Guide
Portion

Shaft Material Yield Point


Hub Configuration Coefficient K3 = 0.8

Minimum hub diameter φDN(mm)

Yield Point of Hub Material σ0.2

Model No.
d X D Hub Contact
Shaft Diameter X
Outer Diameter Pressure
P'

Note) 1) The above values are based on the minimum outer hub diameter DN of each model.

67
EL Series

Hub Diameters (2)

Flange Material Yield Point Hub Material Yield Point

Guide Portion

Shaft Material Yield Point


Hub Configuration Coefficient K3 = 0.6

Minimum hub diameter φDN(mm)

Yield Point of Hub Material σ0.2

Model No.
d X D Hub Contact
Shaft Diameter X
Outer Diameter Pressure
P'

Note) 1) The above values are based on the minimum outer hub diameter DN of each model.

68
EL Series

Basic Characteristics
1. Transmissible Torque, Transmissible 2. Contact Pressure and Transmissible
Thrust and Contact Pressure Torque for Multiple Power-Lock
Mt :Transmissible Torque Installation
Pax :Transmissible Load
P、P':Contact Pressure 4 Units
3 Units

Transmissible Torque
Fo :Preload Force 2 Units
Fe :Actual Locking Force
1 Unit
F :Total Force
Pressure Distribution
Diagram
Force

In the case of multiple EL Power-Lock installation the


pressure applied on the rings will distribute as illustrated
above.
The following table indicates transmissible torque ratios
The "Power-Lock" EL Series shaft-hub locking devices
for specific numbers of unit(s) installed.
require preload force Fo to obtain a 0 clearance shaft-
hub connection. No. of Unit(s) Z Multiplying Ratio
The degree of tightness achieved by applying the actual 1 1.0
locking force Fe in addition to the preload force Fo, is 2 1.55
directly proportional to the Fe as indicated in the above 3 1.85
diagram. Accordingly, we use the following formula to 4 2.0
calculate the total force required to reach the desired
degree of tightness. F=Fe+Fo. A maximum of four "Power-Lock" EL Series shaft-hub
Note) Mt1, P1,P1' refer to single unit installation locking devices may be installed.

Spacer Sleeves Corner R Values


Use a spacer sleeve (as illustrated below) if indentations or large If you are not using a spacer sleeve, maintain the following Corner R
Corner R values cannot be avoided due to specific machining values.
requirements.

Hub

Shaft

(mm)
Spacer Sleeve
Model No. Corner R Model No. Corner R
PL010X013E PL070X079E

Spacer Sleeve Below 0.2 Below 0.3


PL042X048E PL090X106E
PL045X052E PL100X114E

Below 0.3 Below 0.4


Large R
PL065X073E PL150X168E

69
®
Power-Lock Technical Notes
Contents
1. Selection Guide and
  Procedure …………… 71 ∼ 75
(1)Maximum Torque and Thrust
(2)Selection by Series
① AS, AD-N, AE, KE, RE, EF, TF
② SL
③ ML
④ EL

2. Installation and
  Removal ………………… 76 ∼ 79
1)AS, AD-N, AE, KE, TF, EF
2)AS-SS, AS-KP, KE-SS, KE-KP, TF-KP,
RE-SS, SL, ML(MG)
3)EL

3. Precautions ………… 80 ∼ 81

4. Technical Data …… 82 ∼ 84
・Fit Tolerances and Allowable Dimensional
Deviations

・Iron and Steel Material Strengths

・Cast and Wrought Product Material


Strengths

・Locking Bolts

・Locking Bolt Dimensions

70
Selection Guide and Procedure
〔1〕Maximum Torque and 〔2〕Selection by Series
Maximum Thrust
1. AS, AD-N, AE, KE, RE, EF, TF Series
Calculate maximum torque and thrust based on
transmissible capacity and safety factor f.
When using "Power-Lock" shaft-hub locking devices for STEP1 Shaft and Hub
servo motor or stepping motor applications, use a safety
(1)Material Strength
factor greater than 1 for every maximum or peak torque.
Large contact pressure applies to both the shaft and
SI Unit Gravitational Unit hub during installation.
30000×H 974×H Select shaft and hub materials that meet the following
Tmax= ̶̶̶̶・f Tmax= ̶̶̶・f
π・n n strength requirements.
Tmax= Max. Generated Tmax= Max. Generated
    Torque(N・m)     Torque(kgf・m) σ0.2S ≧ K2×P  σ0.2B ≧ K2×P´
H:Transmissible Capacity(kW) H:Transmissible Capacity(kW)
P :Contact pressure on the shaft
n :Rotational Speed of the Shaft n :Rotation Speed of the Shaft   MPa{kgf/mm2}
  with PL Installed(r/min)   with PL Installed(r.p.m)
P´ :Contact pressure on the hub
f :Safety Factor f :Safety Factor   MPa{kgf/mm2}
σ0.2S:Yield point of shaft material
Pmax=Pax・f   MPa{kgf/mm2}
    Pmax:Max. Thrust Load kN{kgf} σ0.2B:Yield point of hub material
    Pax :Thrust Load kN{kgf}   MPa{kgf/mm2}
    f :Safety Factor K2 :Series coefficient (Table 2)

Series Coefficient K2 (Table 2)


f:Safety Factor
Series Series Coefficient
Loading Conditions Safety Factor
AS, AD-N, TF, ML 1.4
Smooth with no shock Low inertia 1.5∼2.5
AE, EF, KE, RE 1.2
Some shock Medium inertia 2.0∼4.0
Severe shock High inertia 3.0∼5.0 (2)Hub Outer Diameter
Refer to the Hub Diameters table provided for each
If torque and thrust are applied simultaneously:
series.
C a l c u l a t e t h e t o t a l l o a d M R, a n d c o m p a r e i t w i t h If none of the materials listed is applied, calculate the
transmissible torque Mt. minimum hub diameter using the following formula.
d
MR= Tmax2+(Pmax×̶)2 σ 0.2B+K3・P´
2 Hub outer diameter DN≧ ̶̶̶̶̶
σ0.2B−K3・P´
Tmax : Max. generated torque N・m {kgf・m} < In case of EF Series >
Pmax : Max. generated thrust N{kgf}
Hub outer diameter DN≧D
σ 0.2B+K3・P
̶̶̶̶̶ +dG
´
d   : Shaft diameter m σ0.2B−K3・P´

Compare the T max or M R obtained from the above DN :Hub outer diameter mm
calculation with the catalog rated transmissible torque Mt. D :Hub inner diameter mm
Mt ≧ Tmax or MR  → Acceptable P´ :Hub contact pressure MPa{kgf/mm2}
Mt < Tmax or MR  → Use larger size or multiple units.
σ0.2B :Yield point of hub material
 * Installing multiple units is possible for some series.   MPa{kgf/mm2}
  When installing more than one unit, multiply the Mt dG :Locking bolt nominal diameter
value with the appropriate multiplying ratio given below.
K3 :Hub configuration coefficient
(Refer to the appropriate Hub
Diameters table.)
Multiplying Ratio by Series and Number of Units (Table 1)
No. of Units
* In case of TF Series, hub outer diameter
1 2 3 4
should be larger than spacer outer diameter (
AS 1 2 3 4
AD-N 1 2 N/A N/A φD1).
TF KE 1 2 N/A N/A
ML(MG) 1 1.2 N/A N/A
EL 1 1.55 1.85 2
Others 1 N/A N/A N/A

71
(3)Hollow Shaft Inner Diameter
2. SL Series
Calculate the inner diameter of a hollow shaft, using the
following formula.
Hollow shaft inner diameter dB≦d×
σ0.2S−2・P・K3 STEP1 Shaft and Hub
̶̶̶̶
σ0.2S
(1)Material Strength
dB :Hollow shaft inner P' Hub
Large contact pressure applies to both the shaft and
diameter mm hub during installation. Select shaft and hub materials
d :Shaft diameter mm that meet the following strength requirements.
P
Shaft
P :Contact pressure σ0.2S ≧ 1.2×P  σ0.2B ≧ 1.2×P´
φdB
φd

on the shaft  
P :Contact pressure on the shaft
MPa{kgf/mm2}  MPa{kgf/mm2}
σ0.2S :Yield point of shaft material P´ :Contact pressure on the hub
MPa{kgf/mm } 2  MPa{kgf/mm2}

K3 :Hub configuration coefficient (Refer to σ0.2S :Yield point of shaft material


 MPa{kgf/mm2}
the Hub Diameters table by series.)
σ0.2B :Yield point of hub material
 MPa{kgf/mm2}
STEP2 AS Series Centering Guide Portion (2)Hub Material Strength
Accurate centering is achieved by adjusting the hub's width Torque and contact pressure will combine and produce
to a value calculated based on the length of a centering stress on the hub. Calculate this stress using one of the
portion above d/2 (half of shaft diameter). In addition, the following formulas.
guide portion tolerance should be determined according to (a)Stress applied to the hub from a normal direction
the required degree of accuracy. (σw)

Hub's Width σW =− P MPa{kgf/mm2}


Hub P:Shaft contact pressure MPa{kgf/mm2}
(b)Stress applied to the hub from a tangential direction
(σt)
2
Shaft σt= P(1+Q )ー2×P´
̶̶̶̶̶̶̶̶̶
2 MPa {kgf/mm2}
Centering Guide Portion 1ーQ
dw
Q= ̶̶
d
P :Contact pressure on the shaft
STEP3 Radial Load  MPa{kgf/mm2}
P´:Contact pressure on the hub
If radial loads are applied to the products, as in wheel
 MPa{kgf/mm2}
applications, calculate the contact pressure on the shaft
dW:Shaft diameter mm
Prad and the contact pressure on the hub P'rad. Then,
d :Hub outer diameter mm
compare the values with those provided in the appropriate
(c)Shearing stress applied to the hub by torsional force
catalog table and confirm that they fall within the allowable
deviance range. (τB)

Pr :Radial load N{kgf} τB=16000×Tmax・dw


̶̶̶̶̶̶̶̶̶̶ MPa {kgf/mm
π(d −dw )4 4
2

ℓ :Product width mm (d)Combined stress applied to the hub (σv)
1.3×Pr
P rad= ̶̶̶̶ d :Shaft diameter mm σv= σt2+σw2−σt・σw+3×τB2 MPa {kgf/mm2}
d×ℓ
D :Hub inner diameter mm
1.3×Pr Make sureσ 0.2B (yield point of the hub material) is
P´rad= ̶̶̶̶ P :Contact pressure on the
D×ℓ greater thanσV.
shaft MPa{kgf/mm2}
σv < σ0.2B
P´:Contact pressure on the (3)Hollow Shaft Inner Diameter
hub MPa{kgf/mm2} Calculate the inner
diameter of a hollow shaft
Selection

using the following formula.


Guide

If a radial load applies, calculate the required hub outer


diameter Dn and inner hollow shaft diameter dB by adding dB≦dw
σ0.2S−1.6×P
̶̶̶̶̶ ̶
Prad and P'rad to P and P' respectively. σ0.2S
Table 4. Allowable Contact Pressure dB :Hollow shaft inner diameter mm
Series Prad(P´rad)/P(P´) dW :Hollow shaft outer diameter mm
σ0.2S :Yield point of shaft material
AS, AD-N, TF 50% and less  MPa{kgf/mm2}
KE, AE, EF 20% and less P :Contact pressure between the inner
ring and shaft MPa{kgf/mm2}

72
(3)Hollow Shaft Inner Diameter
3. ML Series Calculate the hollow shaft inner diameter using the
following formula.
σ0.2S−2×P
dB≦d ̶̶̶̶̶
STEP1 Shaft and Hub σ0.2S
dB :Maximum hollow shaft inner diameter mm
d :Shaft diameter mm
σ0.2S :Yield point of shaft material
 MPa{kgf/mm2}
P :Contact pressure between the inner
ring and shaft MPa{kgf/mm2}

B≧ℓ B<ℓ 4. EL Series


(1)Material Strength Actual Locking Force, Transmissible
Large contact pressure applies to both the shaft and STEP1 Torque and Contact Pressure
hub during installation. Select shaft and hub materials (1)When the required transmissible torque Mt
that meet the following strength requirements. is different from the〔Mt〕listed in the Model
σ0.2S ≧ 1.4×P Numbers and Specifications table
σ0.2B ≧ 1.4×P´(When B ≧ ℓ) Calculate the actual locking force Fe, thrust Pax,
σ0.2B ≧ 1.4×P´K(When B < ℓ) contact pressure P and P' using the following formulas.
When B < ℓcalculate P'K using the following formula.   C1 = Mt /〔Mt〕
ℓ (Required transmissible torque ratio)
P´K=P´・̶
B   Fe = C1×〔Fe〕N{kgf}
P :Contact pressure on the shaft (Actual locking force)
 MPa{kgf/mm2}   F = Fo + Fe N{kgf}(Total force)
P´, P´K:Contact pressure on the hub   Pax = C1×〔Pax〕N{kgf}
 MPa{kgf/mm2} (Transmissible thrust)

σ0.2S :Yield point of shaft material   P = C1×〔P〕MPa{kgf/mm2}


 MPa{kgf/mm2} (Contact pressure on the shaft)

σ0.2B :Yield point of hub material   P´ = C1×〔P´〕MPa{kgf/mm2}


 MPa{kgf/mm2} (Contact pressure on the hub)
Typical yield point values of various steel materials are   Mt:Required transmissible torque
listed in the Technical Data section. N・m{kgf・m}
(2)Hub Outer Diameter Fo,〔Fe〕,〔Mt〕,〔Pax〕,〔P´〕: Refer to Model
After determining the product size, hub material, and Numbers and Specifications tables.
contact pressure between the outer ring and hub, find (2)When the required actual locking force Fe
the required minimum outer hub diameter DN in the Hub is different from〔Fe〕listed in the Model
Diameters table for ML Series shaft-hub locking devices. Numbers and Specifications table
Calculate transmissible torque Mt, thrust Pax, contact
   DN ≦ Outer hub diameter
pressure P and P' using the following formulas.
If you are calculating the outer hub diameter use one of   C2 = Fe /〔Fe〕
the following formulas. (Required actual locking force ratio)
σ0.2B+K3・P´
DN≧D ̶̶̶̶̶ ̶
  Mt = C2×〔Mt〕N・m{kgf・m}
σ0.2B−K3・P´ (When B ≧ ℓ) (Transmissible torque)

σ0.2B+K3・P´K
  Pax = C2×〔Pax〕N{kgf}
DN≧D ̶̶̶̶̶ (When B < ℓ) (Transmissible thrust)
σ0.2B−K3・P´K
  P = C2×〔P〕MPa{kgf/mm2}
DN :Hub outer diameter mm (Contact pressure on the shaft)
D :Hub inner diameter mm   P´ = C2×〔P´〕MPa{kgf/mm2}
σ0.2B :Yield point of hub material (Contact pressure on the hub)
 MPa{kgf/mm2}   Fe:Required actual locking force N{kgf}
P´, P´K:Contact pressure between the outer Fo,〔Fe〕,〔Mt〕,〔Pax〕,〔P´〕: Refer to the
ring and hub MPa{kgf/mm2} Model Numbers and Specifications tables.
K3 :Hub configuration coefficient Note)0.25 ≦ C2 ≦ 2
  (Refer to the illustrations below.) (3)Multiple Product Installation
Calculate transmissible torque Mtz, Z S
thrust Paxz and contact pressure Pz 1 1
and P'z using the following formulas. 2 1.55
(z is the number of EL units installed.) 3 1.85
  Mtz = S・Mt1 4 2
  Paxz = S・Pax1
  Pz = P1(Contact pressure on the shaft)
  P´z = P´1(Contact pressure on the hub)
Mt1, Pax1, P' 1 apply to single unit installation.

73
STEP2 Shaft and Hub STEP3 Selecting Locking Bolts
"Power-Lock" EL Series shaft-hub locking devices do not (1)Bolt Strength Classes and Mechanical
have a self-center ing function. A hub must be pre- Properties
centered, using the guide portion provided between the See section for Bolt Strength Classes and Mechanical
shaft and hub. A guide por tion length above d/2 is Properties for details. In general, however, 10.9 and
generally preferred. Also, select guide tolerance based on 12.9 class bolts should be used. These bolts are less
the degree of accuracy you desire. affected by vibration and do not loosen as easily as
(1)Material Strength others. The tightening torque for 10.9 bolts may be
Select shaft and hub materials that meet the following used for 12.9 bolts.
strength requirements. (2)Bolt Head Bearing Surface Pressure
  σ0.2S ≧ 1.4×P When using 10.9 or 12.9 bolts, check the pressure at
  σ0.2B ≧ 1.4×P´ their bearing surfaces. If this pressure exceeds the
σ0.2S、σ0.2B: Yield point of shaft and hub material maximum values provided below, the bearing surfaces
MPa{kgf/mm2} will eventually deform, causing the bolts to loosen from
P, P´ : Contact pressure on the shaft and hub bore decreased axial force. When the bearing pressure rises
MPa{kgf/mm2} above the maximum values, reduce by increasing the
(2)Required Hub Outer Diameter D N and strength of pressure flange (either change the material
Allowable Hollow Shaft Bore Diameter dB or treat with heat) or by lowering the tightening torque
Hubs must have a D N that is greater than the value in order to prevent the bearing surfaces from deforming
obtained from the following formula. to a large degree.
If using a hollow shaft, its bore must be equivalent to or
Bearing surface area=As
less than the dB obtained from the appropriate formula π
below. = ̶ (D2−da2max)mm2
4

(a)Bolts Fastened to the Hub Section   D :Bolt head diameter mm


Yield point of  (Refer to Technical Data)
hub material
  da max :Nominal diameter mm
 (Refer to Technical Data)
Yield point of
shaft material   Bearing surface pressure
 Ps = Fv / As  MPa{kgf/mm2}
  FV :Tightening torque N{kgf}

Maximum Surface Pressure by Material (Junker)


σ0.2B+0.8×P´ Material Mechanical Properties Maximum
DN≧D ̶̶̶̶̶̶̶̶ +dG
σ0.2B−0.8×P´ Tensile Surface
Yield Point
German JIS Pressure Pw
Name Strength in Compression
σ0.2S−1.2×P Standards Equivalent MPa{kgf/mm2}
dB≦d ̶̶̶̶̶̶̶̶ MPa{kgf/mm2} MPa{kgf/mm2}
σ0.2S
Low-
Carbon St37 S10C 346 35.3 272 27.9 294 30
Steel
(b)Bolts Fastened to the Shaft Section
Medium-
Stress at hub material Carbon
yield point St50 S30C 505 51.5 329 33.6 490 50
Steel

Heat S45C
Stress at shaft material Treated C45 Thermally 721 73.6 478 48.8 882 90
yield point Carbon Steel Refined

Cast
Iron GG22 ̶ 228 23.3 443 45.2 980 100

σ0.2B+0.6×P´
DN≧D ̶̶̶̶̶̶̶̶
σ0.2B−0.6×P´
σ0.2S−1.6×P
dB≦d ̶̶̶̶̶̶̶̶ −dG
σ0.2S
Selection
Guide

P, P´:Contact pressure on the shaft and hub.


MPa{kgf/mm2}

74
Unit:mm
STEP4 Pressure System Designs
Pressure flanges experience a great deal of stress while Model No. Gap Pressure Sleeve
locking bolts are being tightened. To avoid plastic d X D X Diameters
Shaft Diameter X Number of EL
deformation, use a pressure flange with the appropriate
P.L.s Installed
material strength and provide enough leeway in the design Outer Diameter(P.L.) d1 D1
1 2 3 4
to account for some stress. Provided below are example mm
pressure system design and calculations. PL010×013 E 2 2 3 3 10.1 12.9
PL011×014 E 2 2 3 3 11.1 13.9
PL012×015 E 2 2 3 3 12.1 14.9
Pressure Flange PL013×016 E 2 2 3 3 13.1 15.9
PL014×018 E 3 3 4 5 14.1 17.9
Pressure Sleeve
PL015×019 E 3 3 4 5 15.1 18.9
PL016×020 E 3 3 4 5 16.1 19.9
PL017×021 E 3 3 4 5 17.1 20.9
PL018×022 E 3 3 4 5 18.1 21.9
PL019×024 E 3 3 4 5 19.2 23.8
PL020×025 E 3 3 4 5 20.2 24.8
PL022×026 E 3 3 4 5 22.2 25.8
PL024×028 E 3 3 4 5 24.2 27.8
PL025×030 E 3 3 4 5 25.2 29.8
PL028×032 E 3 3 4 5 28.2 31.8
Pressure Flange
PL030×035 E 3 3 4 5 30.2 34.8
Pressure Sleeve PL032×036 E 3 3 4 5 32.2 35.8
PL035×040 E 3 3 4 5 35.2 39.8
PL036×042 E 3 3 4 5 36.2 41.8
PL038×044 E 3 3 4 5 38.2 43.8
PL040×045 E 3 4 5 6 40.2 44.8
PL042×048 E 3 4 5 6 42.2 47.8
PL045×052 E 3 4 5 6 45.2 51.8
PL048×055 E 3 4 5 6 48.2 54.8
PL050×057 E 3 4 5 6 50.2 56.8
See table on the right for d1, D1 and X dimensions.
PL055×062 E 3 4 5 6 55.2 61.8
PL056×064 E 3 4 5 7 56.2 63.8
(1)Bolt Pitch Circle Diameter dpB, dpS mm PL060×068 E 3 4 5 7 60.2 67.8
PL063×071 E 3 4 5 7 63.2 70.8
(When d = φ10 ∼ φ30)
PL065×073 E 3 4 5 7 65.2 72.8
dpB = D + 8 + dG
PL070×079 E 3 5 6 7 70.3 78.7
dpS = d − 8 − dG PL071×080 E 3 5 6 7 71.3 79.7
(When d = φ32 ∼ φ150) PL075×084 E 3 5 6 7 75.3 83.7
PL080×091 E 4 5 6 8 80.3 90.7
dpB = D + 10 + dG PL085×096 E 4 5 6 8 85.3 95.7
dpS = d − 10 − dG PL090×101 E 4 5 6 8 90.3 100.7
However, if you are mounting a pressure flange to the hub, PL095×106 E 4 5 6 8 95.3 105.7
use 1/2 of the maximum number of bolts allowed or less, PL100×114 E 4 6 7 9 100.3 113.7
PL110×124 E 4 6 7 9 110.3 123.7
so that they may fit into the dPB circumference.
PL120×134 E 4 6 7 9 120.3 133.7
(2)Thickness of Pressure FlangeℓFmm
PL130×148 E 5 7 9 11 130.4 147.6
ℓF ≧ 2×dG PL140×158 E 5 7 9 11 140.4 157.6
PL150×168 E 5 7 9 11 150.4 167.6
(3)Strength of Pressure Flange (σ0.2F)
When tightening with the torque required for X:The number of "Power-Lock" EL Series shaft-hub
locking devices provided is based on the minimum space
8.8 bolts. available when the ring between the pressure flange and
σ0.2F ≧ 294 MPa{30kgf/mm2}
(S35C equivalent) the hub or shaft is under pressure.
When tightening with the torque required for
10.9 bolts.
σ0.2F ≧ 343 MPa{35kgf/mm2}
(S45C equivalent)
When tightening with the torque required for
12.9 bolts.
σ0.2F ≧ 392 MPa{40kgf/mm2}
(S55C equivalent)
σ0.2F:Yield point of pressure flange
MPa{kgf/mm2} Pressure Flange

(4)Functioning Length of the ScrewℓBmm


ℓB ≧ 1.5×dG Chuck

75
Installation and Removal 1: Standard AS, AD-N, AE, KE, TF, and EF Series
A. Installation wrench will result in incomplete installation,
(1) Verify that the shaft and the inner surface of the hub and lead to accidents.
are clean and lightly oiled. 2. Exceeding the specified tightening torque
∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼ MA will damage the bolts. On the other hand,
Note: Do not use silicone or molybdenum lubricants.
Otherwise, friction coefficient will reduce, and tightening to torque below MA will cause the
standard torque will not be achieved. bolts to loosen during operation. Be sure to
(2) Remove the bolts and clean all contact surfaces. use the correct torque to tighten these bolts.
Lightly coat the bolts, including their bearing surfaces, 3. Do not use bolts other than those provided.
with oil or grease. For "Power-Lock" AD-N Series Otherwise, bolts may damage and cause
shaft-hub locking devices, use an oil bath or a spray accidents. If you misplace or damage any
method to thoroughly lubricate each part. bolts, contact Tsubaki for replacement.
(3) Tighten the bolts part way, and then preliminarily B. Removal
assemble the product. (1) Verify that no torque or thrust is applied to the hub
Notes: 1. Pre-assemble by keeping the phases of the and shaft.
slit and the taps for removal out of synch. Note that in cases where a heavy shaft, hub or chain
For AD-N Series, maintain maximum space is used, disassembly may be slightly complicated.
between the taper rings. After removing the load, disassemble the unit by
2. In the case of step shaft installation for AE loosening the bolts in the correct order described in
Series, make sure the space between the Installation A.
hub and the steps is greater than 1 mm. Caution: Loosening the bolts will release the locking
Zero Space Space >1mm function, which may cause the shaft to spin
Inner Ring or jump out.
Outer Ring
Locking Hub (2) If the unit does not remove even after loosening all
Bolts
the bolts, tighten the bolts into the screw holes
prepared for removal. This will instantly release the
Shaft
lock.
Note: Ta ke c a u t i o n i n i n s t a l l i n g a n d r e m ov i n g
(4) Mount the hub on the shaft, and then lightly push the "Power-Lock" AD-N Series shaft-hub locking
"Power-Lock" shaft-hub locking device to the end of devices because they have relatively smaller
the hub. Take caution in carrying out this process with taper angles.
the AD-N Series for their taper angles are relatively
small.
AS Series
When the hub does not smoothly slide onto the shaft, 1 3 2
either loosen the bolts or lightly tap on the hub until it is
Parts
fixed into place.
1:Taper Ring A
Notes: 1. Do not hit the product with a hammer. This 5 4 2:Taper Ring B
will severely damage the product and 3:Outer Ring
4:Inner Ring
possibly lead to accidents. 5:Locking Bolts
2. A spacer must be used with a "Power-Lock"
TF Series shaft-hub locking device. Without Tap Holes for Removal

the spacer, the unit will not transmit torque. AE Series


(5) Determine the position of the hub along the shaft 3 2 1

circumference and length. Using a torque wrench,


tighten one bolt to approximately quar ter of the
Parts
specified torque M A , and then tighten the one
1:Outer Ring
diagonally across in the same manner. Repeat for the 2:Inner Ring
other bolts. 3:Locking Bolts
(6) Using the torque wrench, tighten the bolts to one-half
the specified torque M A and repeat the tightening
procedure in step (5). Tap Holes for Removal
Installation

(7) Bring up to full tightening torque MA and tighten as in


step (5). TF Series
4 1 3 2
(8) Tighten each bolt to full torque MA in a circular order.
Repeat a few times until the bolts are completely
∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼ Parts
tightened.
∼∼∼∼∼∼∼∼∼ 1:Inner Ring
Notes: 1. A torque wrench must be used to tighten 2:Outer Ring
the locking bolts. Be sure to follow the 3:Spacer
4:Locking Bolts
above instructions to tighten the bolts to the
specified torque. Hand-tightening or Tap Holes for Removal
tightening with a wrench other than a torque

76
KE Series AD-N Series

3 1 2
3
3
1
1
2
2
5
1
5 4
4
Parts Parts
1:Inner Ring 1:Taper Ring A
2:Outer Ring 2:Taper Ring B
3:Locking Bolts 3:Outer Ring
Tap Holes for Removal 4:Inner Ring
Tap Holes for Removal 5:Locking Bolts

EF Series

3 1 2
C. Reusability
Assembly and disassembly of the products may be
repeated a few times. However, if the hub and shaft
material yield stresses σ0.2 cannot tolerate the contact
Parts
pressure P and P', repeated assembly and disassembly
1:Inner Ring
2:Outer Ring may damage certain parts of the hub-shaft contact
3:Locking Bolts surfaces.
Tap Holes
for Removal

Installation and Removal 2: Stainless (AS-SS, KE-SS, RE-SS) Series, Electroless Nickel-Plated (AS-KP, KE-KP, TF-KP, AD-N-KP) Series, Standard SL and ML (MG) Series

A. Installation ■ Notes on RE Series


(1)  Remove dust and oil from the hub and shaft with a (1)Installation A: With a Snap Ring
cloth or alcohol. Be sure to completely remove any ① Use a snap ring to prevent the hub from moving in
                  ∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼
grease and oil. Otherwise, standard torque may not the direction of the thrust.
∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼
be achieved.
Note: The locking bolts are coated with a special
Hub
substance so no lubrication is required.
(2) Mount the product onto the hub or shaft. Loosen the
bolts or nut if difficult to install.
(3) Using a torque wrench, tighten the bolts at quarter of
the specified torque MA, starting with one bolt then Shaft
another diagonally across and repeating for the other
bolts. Then, tighten the bolts further to one-half the
specified torque MA in the same crisscross sequence. (2)Installation B: Without a Snap Ring
Finally, tighten each bolt to full torque MA in a circular
① The hub will move in the direction of the thrust
order. Repeat until each bolt is completely tightened.
∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼ while the unit is being installed. See RE Series
Notes: 1. Do not hit the product with a hammer. This
Movement in the Shaft Direction for amount of hub
will severely damage the product and
movement.
possibly lead to accidents.
② Compared to Installation A, installation without a
2. A torque wrench must be used to tighten
snap ring can transmit torque up to 1.7 times. Take
the locking bolts. Be sure to follow the
note of the hub and shaft material strengths for this
above instructions to tighten the bolts to the
installation. The contact pressure generated at the
s p e c i f i e d t o r q u e. H a n d - t i g h t e n i n g o r
hub and shaft from this setup is much larger than
tightening with a wrench other than a torque
t h a t a c h i eve d f r o m I n s t a l l a t i o n A . I t i s ve r y
wrench will result in incomplete installation,
important to check the hub material strength, for if
and lead to accidents.
the contact pressure is too high, the hub may
3. Exceeding the specified tightening torque
displace itself. For required hub diameters, refer to
M A will damage the bolts. On the other
the appropriate Hub Diameters table.
hand, tightening to torque below M A will
cause the bolts to loosen during operation.
Be sure to use the correct torque to tighten Hub
these bolts.
4. Do not use bolts or nuts other than those
provided. Otherwise, bolts and nuts may
damage and lead to accidents. Shaft

77
③ The snap ring can be easily removed with a flat-blade B. Removal
screwdriver. (1) Verify that no torque or thrust is applied to the hub
  ・Removing a snap ring: and shaft.
The snap rings on the products are shaped like spirals. Note that in cases where a heavy shaft, hub or chain
Insert a flat-blade screwdriver in the slit of the snap ring is used, disassembly may be slightly complicated.
After removing the load, disassemble the unit by
and slightly lift to remove. See Illustration 1.
loosening the bolts in the correct order described in
Slit for Flat-head
Snap Ring Screwdriver Installation A.
Caution: Loosening the bolts will release the
locking function, which may cause the
shaft to spin or jump out.
(2) If the unit does not remove even after loosening all
the bolts, tighten the bolts into the screw holes
prepared for removal. This will instantly release the
lock.
Illustration 1 Removing a Snap Ring
SL Series
RE Series 3 4 1 2 2 3 1 4
■ Notes on SL Series
Before installing a "Power-Lock" SL Series shaft-hub
locking device, loosen the locking bolts and remove
the spacer inserted between the taper rings A and B.
See Illustration 2. Spacer
Taper Ring B Taper Ring A
1:Inner Ring
2:Outer Ring
3:Locking Bolts 1:Taper Ring A
4:Snap Ring 2:Taper Ring B
3:Inner Ring
4:Locking Bolts

Illustration 2 3 1 4 2 ML Series
(MG)

■ Notes on ML (MG) Series


When installing the product, if the widths of the product
Parts

() and hub (B) are such that B ≧ ℓ, refer to illustration 1:Outer Ring
2:Inner Ring
3. In contrast, if B < ℓ, while the hub and nut ends are
3:Nut
in contact, place B at the approximate midpoint of ℓ. 4:Retainer Ring 3 2 1

ML Type MG Type
(Shaft Diameter belowφ32) (Shaft Diameter aboveφ34)
Retainer
Ring Illustration 5 Parts

C. Reusability
(1) When products with specially lubricated bolts and
inner rings start to flake, they cannot be reused. Also,
ML Type ML Type
if the end of a locking bolt seems to be damaged or if
other parts show signs of wear, the product cannot be
reused.
(2) Assembly and disassembly of the products may be
repeated a few times. However, if the hub and shaft
material yield stresses σ0.2 cannot tolerate the
MG Type MG Type contact pressure P and P', repeated assembly and
Installation

B≧ℓ B<ℓ disassembly may damage certain parts of the hub-


Illustration 3 Illustration 4 shaft contact surfaces.

78
Installation and Removal 3: EL Series
A. Removal (7) Using a torque wrench or a hexagonal spanner
wrench tighten the bolts to approximately quarter of
Pressure Flange Gap
the specified torque.
Locking Bolts Hub
(8) Using the wrench tighten the bolts to one-half the
Outer Ring specified torque.
(9) Bring up to full tightening torque MA until the bolts do
not tur n any fur ther. Use the torque wrench to
complete this final step and make sure that the space
Inner Ring
between the pressure flange and the hub or shaft end
Shaft
is uniform throughout the circumference.
Pressure Sleeve Spacer Sleeve

■ Notes on AS and EL Series


When using a product that is not self-centering, mount a
guiding unit on the hub. However, do not center by
(1) Verify that the shaft and the inner surface of the hub tightening the bolts. Instead, center or align the hub and
are clean and lightly oiled. shaft by adjusting the guide portion itself. The alignment
∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼
Note: D o n o t u s e s i l i c o n e o r m o l y b d e n u m accuracy is determined by the length and tolerance of
lubricants. Otherwise, friction coefficient will the guide portion.
reduce, and standard torque will not be
achieved. B. Removal
(2) If an indentation in the inner hub corner or a large R (1) Tighten the bolts in a crisscross sequence.
is machined, a spacer sleeve must be used. Normally, when the bolts are loosened, the Power-
(3) A "Power-Lock" EL Series shaft-hub locking device Lock will remove itself.
can be installed in two ways, each resulting in (2) If the product does not come free after all the bolts
different transmissible torque: (a) by pressurizing the have been loosened, clean the surrounding surfaces,
outer ring or (b) by pressurizing the inner ring. Pay and then lightly hit the product with a hammer.
close attention to the installation position during this (3) If the "Power-Lock" EL Series shaft-hub locking
procedure. device does not come free after step (2) is performed,
(4) Install the product so that it slightly moves parallel to an increase in friction coefficient may have occurred
the shaft. due to damaged contact surfaces, a unit dislocation
may have occurred due to incorrect installation, or the
Hub Hub
plastic may have been deformed. In these cases, the
u n i t m u s t b e d i s a s s e m bl e d a n d t h e p r o bl e m
investigated before reassembling.
Shaft Shaft

(a) Mounting by Pressurizing (b) Mounting by Pressurizing C. Reusability


the Outer Ring the Inner Ring
(1) The "Power-Lock" EL Series shaft-hub locking device
cannot be reused if the bolt ends or other parts are
(5) Mount by tightening the bolts on the pressure
damaged.
flange evenly, in a crisscross sequence. Make
(2) Assembly and disassembly of the products may be
sure that the amount of space between the
repeated a few times. However, if the hub and shaft
p r e s s u r e f l a n g e a n d t h e h u b i s u n i fo r m
material yield stresses σ0.2 cannot tolerate the
throughout the circumference.
contact pressure P and P', repeated assembly and
Note: If the pressure flange material strength is
disassembly may damage certain parts of the hub-
insufficient, adequate pressure cannot be
shaft contact surfaces.
achieved. Confirm the catalog rate for
pressure flange material strength before
perfor ming the installation and avoid
damage to the product and the bolt head
bearing surfaces.
(6) Hand-tighten the bolts until the pressure flange
no longer moves in the shaft direction. Then,
adjust the hub position and phase.
Note: Do not use a spring washer or toothed
washer with the pressure flange and bolts.

79
Precautions
1. Installing to Keyed Shafts 4. Ambient Temperature
Mounting to keyed shafts such as motored shafts will Powe r - L o ck s mu s t b e o p e ra t e d i n a n a p p r o p r i a t e
reduce the transmissible torque Mt and transmissible environment with a temperature ranging from -30℃ to
thrust Pax by 10%. 200℃ .
Transmissible torque :Mt ×0.9
Transmissible thrust :Pax×0.9 5. Allowable Deviation of TighteningTorque MA
The allowable deviation from the specified tightening
2. Installation Accuracy torque MA for locking bolts is ± 5%. This value guarantees
When a Power-Lock is installed into a straight hub bore, in adequate transmissible torque Mt and thrust Pax, and
case that the hub length B is shown below table, the makes adequate allowance for the margin of error that can
following is rough indication for the installation accuracy. be expected from appropriate use of a torque wrench.
Ex: Hub End Face Runout Below 0.002 x r mm
Er: Outer Hub Diameter Runout Below 0.05mm 6. Hub Movement
Series Hub Length B The hub may move depending on the type of product
Er installed. See Selection and Procedure for details.
ADN L
AE L2 Ex
(1) RE Series Hub Movement
RE L2
The hub will move when connecting a shaft and hub to a
r mm

KE L2 "Power-Lock" RE Series shaft-hub locking device


TF ℓ without a snap ring. This movement is affected by the
amount of elastic deformation of the shaft and hub, and
EF ℓ varies depending on the hub's inner and outer diameter
ratio aN. See table below.
When a "Power-Lock" ML Series shaft-hub locking device
DN
is installed into a straight hub bore and when the hub aN = D D :Inner Hub Diameter mm
length B is ℓ, the installation accuracy is as follows: DN:Outer Hub Diameter mm

Model Number Exmax (mm) Ermax (mm) Model No. Hub Movement (mm)
d X D
PL005X016M ∼ PL006X016MG 0.0035×r 0.05 Shaft Diameter x
Outer Diameter mm
aN = 3 aN = 2 aN = 1.5
PL007X021M ∼ PL016X031MG 0.0023×r 0.05
PL017X036M ∼ PL075X100MG 0.0017×r 0.05 PL005X018 RE-SS 0.06 0.07 0.10

AS and EL Series are not self-centering. PL006X019 RE-SS 0.06 0.07 0.10

Refer to Selection Procedure for details. PL008X021 RE-SS 0.08 0.09 0.13
PL010X026 RE-SS 0.11 0.13 0.18
3. Hub's Outer Diameter Deformation PL011X027 RE-SS 0.12 0.14 0.19
When a product is mounted on a hub, contact pressure P' PL012X028 RE-SS 0.14 0.17 0.23
will be exerted on the hub's inner surface, which will cause
PL014X030 RE-SS 0.15 0.18 0.25
t h e h u b ' s o u t e r d i a m e t e r t o ex p e r i e n c e a p l a s t i c
PL015X031 RE-SS 0.16 0.19 0.25
deformation. The specific degree of deformation cannot be
PL016X032 RE-SS 0.15 0.18 0.25
determined for it depends on the distribution of P' and the
type of hub. However, the following formula can be used to PL017X033 RE-SS 0.14 0.17 0.23
obtain rough deformation values. PL018X034 RE-SS 0.14 0.17 0.23
PL019X035 RE-SS 0.19 0.22 0.30
△DN/2

DN 2×K3×P´
△ DN ≒ E × PL020X039 RE-SS 0.24 0.29 0.39
DN 2
  ( ) -1 P' PL022X041 RE-SS 0.24 0.29 0.39
D Hub
PL024X043 RE-SS 0.31 0.36 0.49

Shaft PL025X044 RE-SS 0.30 0.36 0.48


φDN
φD

PL028X049 RE-SS 0.33 0.39 0.53


Precautions

P´ :Contact pressure of the hub MPa PL030X050 RE-SS 0.34 0.40 0.54
E :Young's Modulus PL032X052 RE-SS 0.33 0.39 0.53
 For steel: E=205800 MPa PL035X058 RE-SS 0.38 0.45 0.60
D :Hub inner diameter mm PL038X060 RE-SS 0.44 0.52 0.70
DN :Hub outer diameter mm PL040X063 RE-SS 0.44 0.52 0.70
△ DN:Hub's outer diameter deformation mm PL042X065 RE-SS 0.49 0.58 0.79
K3 :Hub configuration coefficient PL045X068 RE-SS 0.50 0.59 0.80
 (See appropriate Hub Diameters table.) PL048X072 RE-SS 0.55 0.65 0.88
PL050X075 RE-SS 0.56 0.67 0.90

80
Precautions
(2)EF Series Hub Movement (3)ML Series Hub Movement
The hub will move when connecting a shaft and hub The hub will move before the specified torque is
with an EF Power-Lock. This movement is affected by the achieved after tightening the nut while the shaft and hub
amount of elastic deformation of the shaft and hub, and bore have not yet generated contact pressure. This
varies depending on the hub's inner and outer diameter m ove m e n t i s a f fe c t e d by t h e a m o u n t o f e l a s t i c
ratio aN. See table below. deformation of the shaft and hub, and varies depending
on the hub's inner and outer diameter ratio a N. See
table below.
aN = DDN   D :Inner Hub Diameter mm
DN:Outer Hub Diameter mm aN = DDN  D :Inner Hub Diameter mm
DN:Outer Hub Diameter mm
Model No. Hub Movement (mm) Hub Movement (mm)
Model No.
d X D
d X D
Shaft Diameter x Outer Diameter aN = 1.5 aN = 2.0 aN = 3.0
mm
Shaft Diameter x Outer Diameter aN = 3 aN = 2 aN = 1.5 aN = 1.2
mm
PL010X013 EF 0.29 0.22 0.18 PL005X016 M 0.13 0.15 0.20 0.34
PL011X014 EF 0.29 0.22 0.18 0.13 0.16 0.20 0.35
PL006X016 M
PL012X015 EF 0.29 0.22 0.18
PL007X021 M 0.21 0.25 0.33 0.58
PL014X018 EF 0.29 0.22 0.18
PL008X021 M 0.22 0.25 0.33 0.58
PL015X019 EF 0.29 0.22 0.18
PL009X021 M 0.22 0.26 0.34 0.59
PL016X020 EF 0.44 0.32 0.27
PL010X024 M 0.28 0.32 0.43 0.75
PL017X021 EF 0.44 0.32 0.27
PL011X024 M 0.28 0.33 0.43 0.76
PL018X022 EF 0.48 0.35 0.30
PL012X024 M 0.29 0.34 0.44 0.76
PL019X024 EF 0.48 0.36 0.30
PL020X025 EF 0.48 0.36 0.30 PL014X031 M 0.42 0.49 0.65 1.16
PL022X026 EF 0.48 0.35 0.30 PL015X031 M 0.43 0.50 0.66 1.16
PL024X028 EF 0.48 0.36 0.30 PL016X031 M 0.43 0.50 0.66 1.17
PL025X030 EF 0.48 0.36 0.30 PL017X036 M 0.49 0.57 0.76 1.34
PL028X032 EF 0.72 0.53 0.45 PL018X036 M 0.50 0.58 0.76 1.34
PL030X035 EF 0.72 0.53 0.45 PL019X036 M 0.50 0.58 0.77 1.35
PL032X036 EF 0.62 0.46 0.39 PL020X041 M 0.48 0.56 0.75 1.33
PL035X040 EF 0.63 0.46 0.39 PL022X041 M 0.49 0.57 0.76 1.34
PL038X044 EF 0.88 0.65 0.55 PL024X041 M 0.50 0.59 0.77 1.35
PL040X045 EF 0.72 0.54 0.45 PL025X046 M 0.53 0.62 0.83 1.47
PL042X048 EF 0.96 0.71 0.60 PL028X046 M 0.55 0.64 0.85 1.49
PL045X052 EF 1.10 0.81 0.69 PL030X050 M 0.54 0.63 0.84 1.50
PL048X055 EF 1.09 0.81 0.68 0.53 0.62 0.83 1.48
PL032X050 M
PL050X057 EF 1.10 0.81 0.68
PL055X062 EF 1.09 0.81 0.68
8. Bending Moment
PL060X068 EF 0.98 0.73 0.61 The products cannot tolerate bending moments. Contact
PL065X073 EF 1.31 0.97 0.82 Tsubaki if a bending moment applies as illustrated below.
PL070X079 EF 1.25 0.92 0.78
Radial Load
PL075X084 EF 1.55 1.15 0.97
PL080X091 EF 1.41 1.04 0.88
PL085X096 EF 1.80 1.33 1.12
PL090X101 EF 1.80 1.33 1.13
PL095X106 EF 1.80 1.33 1.12
PL100X114 EF 1.64 1.22 1.03
PL110X124 EF 1.65 1.22 1.03
Bending Moment
PL120X134 EF 1.98 1.47 1.24

7. Assembly Lubrication 9. Outdoor Use


The main body and bolts of this product must be The performance of this product is not affected by moisture, such
lubricated during assembly. Some may be concerned that as rain, due to the tight seal of the parts maintained by their high
the lubrication may cause the product to slip or the bolts to interfacial contact pressure. However, the exterior surfaces
loosen. However, specified tightening torque for the bolts will begin to rust. The rust will reduce the bolts' tensile
is calculated provided that the bolts are thoroughly strengths and cause a sudden drop in the general tightening
lubricated. Oil is also required for the tapered surfaces to force. In order to prevent this, you must use a cover,
slide smoothly. If the unit is not lubricated, transmissible thoroughly grease the unit and take countermeasures
torque will decrease approximately 25% due to a reduction against corrosion. If the cover causes any inconvenience,
in axial force. The bolts may also deform and lead to failure. opt for the anticorrosive stainless steel or electroless
In the case of a stainless steel or an electroless nickel- nickel-plated models. Also, note that although the exterior
plated model, however, the bolts are coated with a special surfaces of SL Power-Locks are coated with a special
substance and the main unit is prepared so that it can be lubricant, it may not be effective after a certain period of
operated in the“dry state” . Do not lubricate these models time. It may be wise to lubricate them after assembly.
during assembly.

81
Technical Data

Technical Data: Fit Tolerances and Allowable Dimensional Deviations (JIS B0401)
Dimensional deviations for regular fits (JIS B0401)

Shafts (Unit:μm)

Standard
d9 e7 e8 f7 f8 g6 h7 h8 h9 h10
Dimensions(mm)
Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower
Above Below Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation
003 06 − 030 − 060 − 020 − 032 − 020 − 038 − 10 − 022 − 10 − 028 − 04 − 12 0 − 12 0 − 18 0 − 030 0 − 048
006 010 − 040 − 076 − 025 − 040 − 025 − 047 − 13 − 028 − 13 − 035 − 05 − 14 0 − 15 0 − 22 0 − 036 0 − 058
010 018 − 050 − 093 − 032 − 050 − 032 − 059 − 16 − 034 − 16 − 043 − 06 − 17 0 − 18 0 − 27 0 − 043 0 − 070
018 030 − 065 − 115 − 040 − 061 − 040 − 073 − 20 − 041 − 20 − 053 − 07 − 20 0 − 21 0 − 33 0 − 052 0 − 084
030 050 − 080 − 142 − 050 − 075 − 050 − 089 − 25 − 050 − 25 − 064 − 09 − 25 0 − 25 0 − 39 0 − 062 0 − 100
050 080 − 100 − 174 − 060 − 090 − 060 − 106 − 30 − 060 − 30 − 076 − 10 − 29 0 − 30 0 − 46 0 − 074 0 − 120
080 120 − 120 − 207 − 072 − 107 − 072 − 126 − 36 − 071 − 36 − 090 − 12 − 34 0 − 35 0 − 54 0 − 087 0 − 140
120 180 − 145 − 245 − 085 − 125 − 085 − 148 − 43 − 083 − 43 − 106 − 14 − 39 0 − 40 0 − 63 0 − 100 0 − 160
180 250 − 170 − 285 − 100 − 146 − 100 − 172 − 50 − 096 − 50 − 122 − 15 − 44 0 − 46 0 − 72 0 − 115 0 − 185
250 315 − 190 − 320 − 110 − 162 − 110 − 191 − 56 − 108 − 56 − 137 − 17 − 49 0 − 52 0 − 81 0 − 130 0 − 210
315 400 − 210 − 350 − 135 − 182 − 125 − 214 − 62 − 119 − 62 − 151 − 18 − 54 0 − 57 0 − 89 0 − 140 0 − 230
400 500 − 230 − 385 − 135 − 198 − 135 − 232 − 68 − 131 − 68 − 165 − 20 − 60 0 − 63 0 − 97 0 − 155 0 − 250

Standard
h5 h6 j6 k5 k6 k11 m5 m6 n6
Dimensions(mm)
Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower
Above Below Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation
003 006 0 − 05 0 − 08 + 07 − 01 + 06 +1 + 09 +1 + 075 0 + 09 + 04 + 12 + 04 + 16 + 08
006 010 0 − 06 0 − 09 + 07 − 02 + 07 +1 + 10 +1 + 090 0 + 12 + 06 + 15 + 06 + 19 + 10
010 018 0 − 08 0 − 11 + 08 − 03 + 09 +1 + 12 +1 + 110 0 + 15 + 07 + 18 + 07 + 23 + 12
018 030 0 − 09 0 − 13 + 09 − 04 + 11 +2 + 15 +2 + 130 0 + 17 + 08 + 21 + 08 + 28 + 15
030 050 0 − 11 0 − 16 + 11 − 05 + 13 +2 + 18 +2 + 160 0 + 20 + 09 + 25 + 09 + 33 + 17
050 080 0 − 13 0 − 19 + 12 − 07 + 15 +2 + 21 +2 + 190 0 + 24 + 11 + 30 + 11 + 39 + 20
080 120 0 − 15 0 − 22 + 13 − 09 + 18 +3 + 25 +3 + 220 0 + 28 + 13 + 35 + 13 + 45 + 23
120 180 0 − 18 0 − 25 + 14 − 11 + 21 +3 + 28 +3 + 250 0 + 33 + 15 + 40 + 15 + 52 + 27
180 250 0 − 20 0 − 29 + 16 − 13 + 24 +4 + 33 +4 + 290 0 + 37 + 17 + 46 + 17 + 60 + 31
250 315 0 − 23 0 − 32 + 16 − 16 + 27 +4 + 36 +4 + 320 0 + 43 + 20 + 52 + 20 + 66 + 34
315 400 0 − 25 0 − 36 + 18 − 18 + 29 +4 + 40 +4 + 360 0 + 46 + 21 + 57 + 21 + 73 + 37
400 500 0 − 27 0 − 40 + 20 − 20 + 32 +5 + 45 +5 + 400 0 + 50 + 23 + 63 + 23 + 80 + 40

Bores (Unit:μm)

Standard
D9 E7 E8 F7 F8 G7 H6 H7 H8 H9
Dimensions(mm)
Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower
Above Below Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation
003 006 + 060 + 030 + 032 + 020 + 038 + 020 + 022 + 10 + 028 + 10 + 16 + 04 + 08 0 + 12 0 + 18 0 + 030 0
006 010 + 076 + 040 + 040 + 025 + 047 + 025 + 028 + 13 + 035 + 13 + 20 + 05 + 09 0 + 15 0 + 22 0 + 036 0
010 018 + 093 + 050 + 050 + 032 + 059 + 032 + 034 + 16 + 043 + 16 + 24 + 06 + 11 0 + 18 0 + 27 0 + 043 0
018 030 + 117 + 065 + 061 + 040 + 073 + 040 + 041 + 20 + 053 + 20 + 28 + 07 + 13 0 + 21 0 + 33 0 + 052 0
030 050 + 142 + 080 + 075 + 050 + 089 + 050 + 050 + 25 + 064 + 25 + 34 + 09 + 16 0 + 25 0 + 39 0 + 062 0
050 080 + 174 + 100 + 090 + 060 + 106 + 060 + 060 + 30 + 076 + 30 + 40 + 10 + 19 0 + 30 0 + 46 0 + 074 0
080 120 + 207 + 120 + 107 + 072 + 126 + 072 + 071 + 36 + 090 + 36 + 47 + 12 + 22 0 + 35 0 + 54 0 + 087 0
120 180 + 245 + 145 + 125 + 085 + 148 + 085 + 083 + 43 + 106 + 43 + 54 + 14 + 25 0 + 40 0 + 63 0 + 100 0
180 250 + 285 + 170 + 146 + 100 + 172 + 100 + 096 + 50 + 122 + 50 + 61 + 15 + 29 0 + 46 0 + 72 0 + 115 0
250 315 + 320 + 190 + 162 + 110 + 191 + 110 + 108 + 56 + 137 + 56 + 69 + 17 + 32 0 + 52 0 + 81 0 + 130 0
315 400 + 350 + 210 + 182 + 125 + 214 + 125 + 119 + 62 + 151 + 62 + 75 + 18 + 36 0 + 57 0 + 89 0 + 140 0
400 500 + 385 + 230 + 198 + 135 + 232 + 135 + 131 + 68 + 165 + 68 + 83 + 20 + 40 0 + 63 0 + 97 0 + 155 0

Standard
H11 J6 J7 K6 K7 K11 M6 M7 N6 N7
Dimensions(mm)
Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower
Above Below Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Deviation
003 006 + 075 0 + 04 − 4 + 05 − 07 + 2 − 06 + 03 − 09 0 − 075 − 1 − 09 0 − 12 − 05 − 13 − 04 − 16
006 010 + 090 0 + 05 − 4 + 08 − 07 + 2 − 07 + 05 − 10 0 − 090 − 3 − 12 0 − 15 − 07 − 16 − 04 − 19
010 018 + 110 0 + 06 − 5 + 10 − 08 + 2 − 09 + 06 − 12 0 − 110 − 4 − 15 0 − 18 − 09 − 20 − 05 − 23
Technical

018 030 + 130 0 + 08 − 5 + 12 − 09 + 2 − 11 + 06 − 15 0 − 130 − 4 − 17 0 − 21 − 11 − 24 − 07 − 28


Data

030 050 + 160 0 + 10 − 6 + 14 − 11 + 3 − 13 + 07 − 18 0 − 160 − 4 − 20 0 − 25 − 12 − 28 − 08 − 33


050 080 + 190 0 + 13 − 6 + 18 − 12 + 4 − 15 + 09 − 21 0 − 190 − 5 − 24 0 − 30 − 14 − 33 − 09 − 39
080 120 + 220 0 + 16 − 6 + 22 − 13 + 4 − 18 + 10 − 25 0 − 220 − 6 − 28 0 − 35 − 16 − 38 − 10 − 45
120 180 + 250 0 + 18 − 7 + 26 − 14 + 4 − 21 + 12 − 28 0 − 250 − 8 − 33 0 − 40 − 20 − 45 − 12 − 52
180 250 + 290 0 + 22 − 7 + 30 − 16 + 5 − 24 + 13 − 33 0 − 290 − 8 − 37 0 − 46 − 22 − 51 − 14 − 60
250 315 + 320 0 + 25 − 7 + 36 − 18 + 5 − 27 + 16 − 36 0 − 320 − 9 − 41 0 − 52 − 25 − 57 − 14 − 66
315 400 + 360 0 + 29 − 7 + 39 − 18 + 7 − 29 + 17 − 40 0 − 360 − 10 − 46 0 − 57 − 26 − 62 − 16 − 73
400 500 + 400 0 + 33 − 7 + 43 − 20 + 8 − 32 + 18 − 45 0 − 400 − 10 − 50 0 − 63 − 27 − 67 − 17 − 80

82
Technical Data

Technical Data: Iron and Steel Material Strengths


JIS Standard Quenching, Tempering
Steel Products Yield Point Tensile Strength Yield Point Tensile Strength
Name Standard σ0.2 σB σ0.2 σB
No.
No.
SS330 175 18 330∼430 34∼44
Rolled Steel for General G3101 SS400 215 22 400∼510 41∼52
Structural Use SS490 255 26 490∼610 50∼62
S15C 235 24 370 38
S25C 265 27 440 45
S30C 285 29 470 48 335 34 0540 055
Carbon Steel for G4051
S35C 305 31 510 52 390 40 0570 058
Machine Structural Use S40C 325 33 540 55 440 45 0610 062
S45C 345 35 570 58 490 50 0690 070
S50C 365 37 610 62 540 55 0740 075
S55C 390 40 650 66 590 60 0780 080
SNC236 590 60 0740 075
Nickel-chromium Steel G4053 SNC631 685 70 0830 085
SNC836 785 80 0930 090
SNCM240 785 80 0880 090
SNCM431 685 70 0830 085
Nickel-chromium- molybdenum G4053
SNCM439 885 90 0980 100
Steel SNCM447 930 95 1030 105
SNCM625 835 85 0930 095
SNCM630 885 90 1080 110
SCM430 685 70 0830 085
SCM432 735 75 0880 090
Chromium- molybdenum Steel G4053 SCM435 785 80 0930 095
SCM440 835 85 0980 100
SCM445 885 90 1030 105
Manganese Steel for SMn433 540 55 0690 070
Machine Structural Use SMn438 590 60 0740 075
G4053
and SMn443 635 65 0780 080
Manganese-chromium Steel SMnC443 785 80 0930 095
SCr430 635 65 0780 080
SCr435 735 75 0880 090
Chrome Steel G4053 SCr440 785 80 0930 095
SCr445 835 85 0980 100
SUS301 205 21 520 53


SUS302 205 21 520 53
SUS303 Note2 205 21 520 53
SUS304 205 21 520 53 Note
G4303 SUS316 205 21 520 53
SUS317 205 21 520 53
SUS347 205 21 520 53
SUS405 Note3) 175 18 410 42 Note6)
Stainless Steel G4304 SUS429 Note3) 205 21 450 46 Note6)
SUS430 205 21 450 46
Note3) Note6)
SUS434 205 21 450 46
SUS403 390 40 0590 060
G4303 SUS410
SUS416
SUS431 }Note4 345
345
590
35
35
60
0540
0540
0780
055
055
080

Note 1) Normalized Note 2) Austenite Stainless Steel Note 3) Ferrite Stainless Steel
Note 4) Martensite Stainless Steel Note 5) Solution Treated Note 6) Annealed

Technical Data: Cast and Wrought Product Material Strengths


JIS Standard Quenching, Tempering
Steel Products
Name Standard Yield Point σ0.2 Tensile StrengthσB Yield Point σ0.2 Tensile Strength σ
No. B

No.
SF340A 175 18 340∼440 35∼45


SF390A 195 20 390∼490 40∼50
SF440A 225 23 440∼540 45∼55 Note1
Carbon Steel Forgings for SF490A 245 25 490∼590 50∼60
G3201 SF540A 275 28 540∼640 55∼65
General Use SF590A 295 30 590∼690 60∼70
SF540B 295 30 540∼690 55∼70
SF590B 325 33 590∼740 65∼75
SF640B 345 35 640∼780 65∼80
SC360 175 18 360 37
SC410 205 21 410 42
Carbon Steel Castings G5101 SC450 225 23 450 46
SC480 245 25 480 49
FC200 119 12 170 17
Gray Iron Castings G5501
FC250
FC300
FC350
FCD400
147
175
203
250
18
21
26

15 Note2 210
250
290
400
26
30
40

22 Note3

FCD450 280 29 450 45


Spheroidal Graphite Iron
G5502 FCD500 320 33 500 50
Castings FCD600 370 38 600 60
FCD700 420 43 700 70
FCMB210 167 17 275 28
Black Heart Malleable Iron FCMB310 186 19 314 32
G5702 FCMB340 206 21 343 35
Castings
FCMB360 216 22 363 37
Note 1) Annealed, normalized or normalized and tempered.
Note 2) Cast iron products do not have a yield point. For the purpose of designing convenience, use the 70% value of each product's tensile
strength to calculate the required hub outer diameter.
Note 3) The values given for tensile strength B are for 20 to 40-mm thick cast iron parts described under "mechanical properties of sample
materials attached to main parts" in JIS G 5501.
83
Technical Data

Technical Data: Locking Bolts


The optimum performance of this product is
achieved by using high-tensile locking bolts and
tightening them with efficient torque.

JISB1176, JISB1180
Bolt Strength Class 8.8 10.9 12.9 (13.9) 14.9 JIS B1176: Hexagon Socket Head Cap Screws
Tensile Strength MPa 784 980 1176 1274 1372 Bolt Strength Classes: 10.9 and 12.9
σB kgf/mm2 080 100 0120 0130 0140 JIS B1180: Hexagon Head Bolts
Yield Point MPa 627 882 1058 1147 1235 Bolt Strength Classes: 8.8, 10.9, 12.9 and eight
σ0.2 kgf/mm2 064 090 0108 0117 0126 other classes including 4.6 are compatible.

※ Tightening Torque MA and Tightening Force Fv Bolt Data (Metric Coarse Thread Screws)
Bolt Strength Class 8.8 10.9 12.9
Nominal MA FV MA FV MA FV
dG N・m {kgf・m} kN {kgf} N・m {kgf・m} kN {kgf} N・m {kgf・m} kN {kgf}
M03 0001.37 000.14 002.21 00225 0001.86 000.19 003.09 00315 0002.25 000.23 003.72 00380
M04 0002.84 000.29 003.82 00390 0004.02 000.41 005.34 00545 0004.80 000.49 006.42 00655
M05 0005.88 000.60 006.22 00635 0008.33 000.85 008.77 00895 0009.80 001.00 010.50 01070
M06 0009.80 001.00 008.82 00900 0013.70 001.40 012.30 01260 0016.70 001.70 014.80 01510
M08 0024.50 002.50 016.20 01650 0034.30 003.50 022.70 02320 0040.20 004.10 027.30 02790
M10 0048.00 004.90 025.70 02620 0067.60 006.90 036.20 03690 0081.30 008.30 043.40 04430
M12 0084.30 008.60 037.50 03830 0118.00 012.00 052.90 05400 0142.00 014.50 063.20 06450
M14 0132.00 013.50 051.50 05250 0186.00 019.00 072.50 07400 0225.00 023.00 086.70 08850
M16 0206.00 021.00 071.50 07300 0289.00 029.50 100.00 10200 0348.00 035.50 121.00 12300
M18 0284.00 029.00 086.20 08800 0397.00 040.50 122.00 12400 0475.00 048.50 145.00 14800
M20 0402.00 041.00 112.00 11400 0568.00 058.00 157.00 16000 0676.00 069.00 188.00 19200
M22 0539.00 055.00 138.00 14100 0764.00 078.00 195.00 19900 0911.00 093.00 234.00 23900
M24 0696.00 071.00 161.00 16400 0980.00 100.00 225.00 23000 1180.00 120.00 270.00 27600
M27 1030.00 105.00 211.00 21500 1470.00 150.00 296.00 30200 1760.00 180.00 356.00 36300
M30 1420.00 145.00 257.00 26200 1960.00 200.00 361.00 36800 2350.00 240.00 433.00 44200
MA:Tightening Torque
FV :Tightening Force per 1 Bolt

Technical Data: Locking Bolt Dimensions


(Unit mm)
1. Hexagon Socket Head Cap Screws Nominal dG M3 M4 M5 M6 M8 M10 M12 (M14) M16 (M18) M20 (M22) M24 (M27)
P(Pitch)Coarse 0.5 0.7 0.8 1.0 1.25 1.5 1.75 2.0 2.0 2.5 2.5 2.5 3.0 3.0
JIS B1176 d2Note 1) 3.4 4.5 5.5 6.6 9 11 14 16 18 20 22 24 26 30
D 5.5 7 8.5 10 13 16 18 21 24 27 30 33 36 40
H 3 4 5 6 8 10 12 14 16 18 20 22 24 27
W 2.5 3 4 5 6 8 10 12 14 14 17 17 19 19
m
(min) 1.6 2.2 2.5 3 4 5 6 7 8 9 10 11 12 13.5
da
(max) 3.6 4.7 5.7 6.8 9.2 11.2 14.2 16.2 18.2 20.2 22.4 24.4 26.4 30.4
R
(min) 0.1 0.2 0.2 0.25 0.4 0.4 0.6 0.6 0.6 0.6 0.8 0.8 0.8 1
4∼20 4∼25 8∼32 10∼50 12∼100 14∼125 18∼125 20∼160 25∼160 28∼180 35∼180 45∼180 50∼300 55∼300
54 60
34 38 42 46 50
SNote 2) 12 14 16 18 22 26 30 60 66
40 44 48 52 56
73 79
Note 1) JIS B1001 2nd Class
Note 2) ℓ ≦ 125mm, S=2d+6, 125mm < ℓ ≦ 200mm, S=2d+12, 200mm < ℓ, S=2d+25

2. Hexagon Head Cap Screws Nominal dG M3 M4 M5 M6 M8 M10 M12 (M14) M16 (M18) M20 (M22) M24 (M27)
P(Pitch)Coarse 0.5 0.7 0.8 1.0 1.25 1.5 1.75 2.0 2.0 2.5 2.5 2.5 3.0 3.0
JIS B1180 d2Note 1) 3.4 4.5 5.5 6.6 9 11 14 16 18 20 22 24 26 30
5.3 6.8 7.8 9.8 12.6 16.5 18 21 23 26 29 31 34 39
Technical

D
2 2.8 3.5 4 5.5 7 8 9 10 12 13 14 15 17
Data

H
W 5.5 7 8 10 13 17 19 22 24 27 30 32 36 41
C(approx.) 6.4 8.1 9.2 11.5 15 19.6 21.9 25.4 27.7 31.2 34.6 37 41.6 47.3
da
(max) 3.6 4.7 5.7 6.8 9.2 11.2 14.2 16.2 18.2 20.2 22.4 24.4 26.4 50.4
R
(min) 0.1 0.2 0.2 0.25 0.4 0.4 0.6 0.6 0.6 0.6 0.8 0.8 0.8 1
5∼32 6∼40 7∼50 7∼70 11∼100 14∼100 18∼140 2∼140 22∼140 25∼200 28∼200 28∼200 30∼200 35∼240
60
30 34 38 42 46 50 54
SNote 2) 12 14 16 18 22 26 66
36 40 44 48 52 56 60
79
Note 1) JIS B1001 2nd Class
Note 2) ℓ ≦ 125mm, S=2d+6, 125mm < ℓ ≦ 200mm, S=2d+12, 200mm < ℓ, S=2d+25

84
HIGH PRECISION Features
Environment-resistant
PLANETARY GEARBOX Stainless steel housing and output shaft exhibits excellent rust and

for SERVO MOTORS corrosion resistance, making this series ideal for clean environments.

Tsubaki PAT-B Series Quiet operation


The precision machined helical planetary gears provide a smooth

Planetary mesh that maintains even load balancing for quiet operation.

High efficiency, small footprint


Accurate The helical planet gear mechanism achieves high efficiency, while the
ring gear machined integrally to the housing reduces the footprint.

Tsubaki Reducer Low backlash


Excellent gear cutting technology achieves low backlash.

Wide variation
Full lineup offers an array of reduction ratios in 7 frame sizes,
available with in line or right angle shafts.

Heavy-duty
Output shaft features double row angular contact ball bearings for
extra durability against thrust and radial loads.

Mount codes
Standard line of flanges mount to servo motors from various
manufacturers. (Specify mount code)
Type In line : S Right angle: R

Reduction ratio 1 stage 2 stage 1 stage 2 stage
1/3 1/4 1/5 1/7 1/15 1/20 1/25 1/30 1/35 1/3 1/4 1/5 1/7 1/9 1/25 1/30 1/40 1/50
(Actual reduction ratio)
1/9 1/10  1/40 1/50 1/70 1/100  1/10 1/14 1/20   1/70 1/100 1/140 1/200
P1: Reduced, ≤ 3 arcmin P1: Reduced, ≤ 5 arcmin P1: Reduced, ≤ 4 arcmin P1: Reduced, ≤ 7 arcmin
Backlash
P2: Standard 5 P2: Standard 7 P2: Standard 6 P2: Standard 9
* PAT-B120R: reduction ratios 1/15 and 1/20 use double reduction.

Worm Power Drive


®

High Balance Cylindrical Worm Gear


EW・EWMseries EWJ・EWJMseries
Our line of accurate, compact,
and affordable reducers.
Basic foot mounting style allows
equipment designs with balanced
cost and maintenance ease.
Machines can be made smaller
through a wide array of variations.
* EWJ/EWJM Series
only available with solid output shaft.

Foot mount type 2 output shaft types:


solid and hollow

Well-balanced performance, Small to medium sizes


efficiency, and cost (25 to 200)
New
Environmentally friendly, strong against EW(J)・SW(J)
scratches and paint chipping EWJ・EW・SWJ・SW・TD series TD

Baked electrostatic powder 25 35 42 50 63 70 80 100 125 150 175 200 225 250 280 315
Size

Improved paint surface quality


 (Enhances adhesive properties of paint)
Reduction ratio

Eco-friendly
 (Uses no thinner to reduce emissions 10 15 20 25 30 40 50 60 100 150 200 250 300 400 500 600 800 1000 1200 1500 1800 2400 3000 3600
of volatile organic compounds)
EWJ Series: Sizes 70 or smaller (single reduction) ※1 ※2 ※3
SSWJ Series: Sizes 42 or smaller ※1:TDは450 ※2:TDは750 ※3:TDは900
Electrostatic paint Baking Cooling
Output torque

5 50 500 5000 50000

Powder state Semi-melted state Finished paint coating


(N・m)

85
SAFETY INFORMATION

WARNING
Observe the following safety precautions to prevent serious injuries.
● Be sure to use a torque wrench to tighten each bolt to its specified torque.
● Do not use bolts other than those provided. If you misplace the bolts, contact your distributor or Tsubaki for
replacement.
● Observe the Labor Safety and Hygiene Regulations, General Criteria, Paragraph 1, Chapter 1, Edition 2.
● Observe the following when installing, removing, maintaining or inspecting the product.
・Dress appropriately and wear safety glasses, gloves and shoes where necessary.
・Turn off the power and make sure it does not reconnect accidentally.
・Operate according to the instructions provided in the manual or catalog (where appropriate).
● To inspect this product, you must either remove the load, including any suspended equipment, or implement
protective measures against the disconnection of the hub and shaft. Removing the product without care may
result in accidents.

CAUTION
Observe the following safety precautions to prevent accidents.
● Do not use a torque wrench without an adjusting scale because the bolts may not tighten to the specified torque
and may cause accidents. Do not attach a pipe to the torque wrench lever. Doing so will affect the accuracy of the
wrench.
● Install a safety device to your equipment, if the bolts have been loosened, or if danger is suspected due to
installation, operation or environment conditions. Periodic inspection of the bolts for tightness is recommended.
● The instruction manual must be delivered to the final user.

■ Warranty:
1. Warranty period without charge 2) Insufficient maintenance or improper operation by the Buyer.
18 months effective the date of shipment or 12 months effective the 3) Incorrect installation of Goods into other equipment or
first use of Goods, including installation of Goods to Buyer's machines.
equipment or machines - whichever comes first. 4) Any modifications or alterations of Goods by the Buyer.
2. Warranty coverage 5) Any repair by engineers other than the Seller or those
Should any damage or problem with the Goods arise within the designated by the Seller.
warranty per iod, given that the Goods were operated and 6) Operation in an inappropriate environment not specified in the
maintained according to the instructions provided in the manual, manual.
Seller would repair and replace at no charge once the Goods are 7) Force Majeure or forces beyond the Seller's control such as
returned to the Seller. This warranty does not cover the following: natural disasters and injustices done by a third party.
1) Any costs related to removal of Goods from the Buyer's 8) Secondar y damage or problem incurred by the Buyer's
equipment or machine to repair or replace parts. equipment or machines.
2) Cost to transport Buyer's equipment or machines to the Buyer's 9) Defected parts supplied, or specified by the Buyer.
repair shop. 10) Incorrect wiring or parameter setting by the Buyer.
3) Costs to reimburse any profit loss due to any repair or damage 11) The end of life cycle of the Goods under normal usage.
and consequential losses caused by the Buyer. 12) Loss or damage not liable to the Seller
3. Warranty with charge 4. Dispatch Service
Seller will charge any investigation and repair of Goods caused by: Service to dispatch a Seller's engineer to investigate, adjust or trial
1) Improper installation by failing to follow the instruction manual. test Seller's Goods is at the Buyer's expense.

The information contained herein is intended merely to assist you through the product
Caution selection process. Read the actual instruction manual before you operate the product.

The logo mark and goods name entered into this catalog are the trademark and registered
trademark of Tsubakimoto Chain Co., Ltd. in Japan and other countries.
Headquarters Chain & Power Transmission Sales
Nakanoshima Mitsui Building 1-3 Kannabidai, 1-chome
3-3-3 Nakanoshima, Kita-ku Kyotanabe,
Osaka, 530-0005, Japan Kyoto, 610-0380, Japan
Phone : +81-6-6441-0011 Phone : +81-774-64-5022
URL : [Link]

Group companies

NORTH and SOUTH AMERICA


U.S. TSUBAKI POWER TRANSMISSION, LLC TSUBAKI of CANADA LIMITED TSUBAKI BRASIL EQUIPAMENTOS INDUSTRIAIS LTDA.
301 E. Marquardt Drive, Wheeling, IL 60090, U.S.A. 1630 Drew Road, Mississauga, Ontario, L5S 1J6, Canada R. Pamplona, 1018, CJ. 73/74, Jd. Paulista
Phone : +1-847-459-9500 Phone : +1-905-676-0400 CEP 01405-001, São Paulo, [Link]
URL : [Link] URL : [Link] Phone : +55-11-3253-5656
URL : [Link]

EUROPE
TSUBAKIMOTO EUROPE B.V. TSUBAKIMOTO U.K. LTD TSUBAKI DEUTSCHLAND GmbH
Aventurijn 1200, 3316 LB Dordrecht, The Netherlands Osier Drive, Sherwood Park, Annesley, Nottingham ASTO Park Oberpfaffenhofen, Friedrichshafener Straße 1
Phone : +31-78-620-4000 NG15 0DX, United Kingdom D-82205, Gilching, Germany
URL : [Link] Phone : +44-1623-688-700 Phone : +49-8105-7307100
URL : [Link] URL : [Link]

OOO "TSUBAKI KABELSCHLEPP"


Prospekt Andropova 18, Building 6
115432 Moscow, Russia
Phone : +7-499-418212
URL : [Link]

ASIA and OCEANIA


TAIWAN TSUBAKIMOTO CO. TSUBAKIMOTO CHAIN (SHANGHAI) CO. LTD. TSUBAKI INDIA POWER TRANSMISSION PVT. LTD.
No. 33, Lane 17, Zihciang North Road Room 601, Urban City Centre, 45 Nanchang Road Chandrika Chambers No.4, 3rd Floor, Anthony Street
Gueishan Township Taoyuan County Taiwan R.O.C. Huangpu District, Shanghai 2000020, People's Republic of China Royapettah, Chennai, Tamil Nadu 600014, India
Phone : +886-3-3293827/8/9 Phone : +86-21-5396-6651/2 Phone : +91-44-4231-5251
URL : [Link] URL : [Link] URL : [Link]

TSUBAKIMOTO SINGAPORE PTE. LTD. TSUBAKIMOTO SINGAPORE PTE. LTD. PT. TSUBAKI INDONESIA TRADING
25 Gul Lane, Jurong, Singapore 629419 VIETNAM REPRESENTATIVE OFFICE Wisma 46 - Kota BNI, 24th Floor, Suite 24.15
Phone : +65-6861-0422/3/4 H&H Building 8F, 209 Hoàng Văn Thụ Jl. Jend. Sudirman, Kav. 1, Jakarta 10220, Indonesia
URL : [Link] Phú Nhuận District, Hồ Chí Minh City, Vietnam Phone : +62-21-571-4230/31
Phone : +84-8-3999-0131/2 URL : [Link]
URL : [Link]

TSUBAKI POWER TRANSMISSION TSUBAKI AUSTRALIA PTY. LTD. TSUBAKI AUSTRALIA PTY. LTD.
(MALAYSIA) SDN. BHD. Unit E, 95-101 Silverwater Road NEW ZEALAND BRANCH
No. 22, Jalan Astaka U8/84A, Silverwater NSW 2128, Australia 2 Kalmia Street, Ellerslie, Auckland 1051, New Zealand
Bukit Jelutong Industrial Park Phone : +61-02-9704-2500 Phone : +64-275-082-726
Section U8, 40150 Shah Alam, Selangor, Malaysia URL : [Link] Phone : [Link]
Phone : +60-3-7859-8585
URL : [Link]

TSUBAKIMOTO (THAILAND) CO. LTD. TSUBAKIMOTO KOREA CO., LTD.


388 Exchange Tower, 19th Floor Unit 1902 #1004/1005 East Wing, Hanshin Intervalley 24, 707-34
Sukhumvit Road, Klongtoey, Bangkok 10110, Thailand Yeoksam-dong, Gangnam-gu, Seoul, Korea
Phone : +66-2-262-0667/8/9 Phone : +82-02-2183-0311
URL : [Link] URL : [Link]

Note: In accordance with the policy of TSUBAKIMOTO CHAIN CO. to constantly improve its products, the specifications in this catalog are subject to change without notice.
The logos, brand or product names in this catalog are trademarks or registered trademarks of Tsubakimoto Chain Co. and its subsidiaries in Japan and other countries.
Catalog No.985K521-2 ©2014/10 TSUBAKIMOTO CHAIN CO. Printed in Japan (K) 1,500

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