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SOP for Paper Manufacturing Process

This document provides a standard operating procedure for paper manufacturing at Kilang Kertas RB Sdn. Bhd. It outlines the key steps which are: 1. Raw material preparation including receiving, inspecting, and storing wood from suppliers. 2. Pulp manufacturing by transferring raw materials to the process area, cleaning, chipping, pulping and washing. 3. Chemical recovery and bleaching processes. 4. Stock preparation and paper making with requirements for inspections and checklists. Personal protective equipment is required for many steps and safety signage guides traffic and machinery use.
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83% found this document useful (12 votes)
3K views3 pages

SOP for Paper Manufacturing Process

This document provides a standard operating procedure for paper manufacturing at Kilang Kertas RB Sdn. Bhd. It outlines the key steps which are: 1. Raw material preparation including receiving, inspecting, and storing wood from suppliers. 2. Pulp manufacturing by transferring raw materials to the process area, cleaning, chipping, pulping and washing. 3. Chemical recovery and bleaching processes. 4. Stock preparation and paper making with requirements for inspections and checklists. Personal protective equipment is required for many steps and safety signage guides traffic and machinery use.
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
  • Procedure Description
  • Single Line Diagram
  • Document Ending

APPENDIX IB

REV NO : 1
Kilang Kertas RB Sdn. Bhd ISSUE NO : 0
DATE :
STANDARD OPERATING PROCEDURE (SOP) FOR PAPER 19 November
MANUFACTURING 2019
Pg 1 of 3

DESCRIPTION STATUS
NO ACTION BY NOT REMARKS
OK
OK
Procedure Description
This procedure covers on the activity that is required to be carry out for paper manufacturing process for this factory.
A Raw material preparation and handling
Received raw material (wood) from supplier. Make sure to navigate the driver
1
to correct place and control traffic
Received material with correct specification and standard. If spec is not
2
acceptable, reject and inform admin to next action.
Store properly at the yard. Make sure during unloading material, all workers
3
must wear complete PPE and avoid to stand under the transfer object.
B Pulp manufacturing
Transfer raw material from yard to process area. Make sure workers wear
1 SSGP
complete PPE and perform routine inspection before using forklift and crane
Cleaning proses
1. Water wash process. Make sure worker wear complete
2 PPE. Mask and safety glass fully required. SSGP
2. Debarking. Make sure mechanical barking machine are
inspect before running
3 Chipping & cleaning. PPE are fully required SSGP
4 Pulping. Be careful ond chemical and hot surface SSGP
C Pulp Washing and screening
1 Pulp digesting process SSGP
2 Pulp washing SSGP
3 Screening process
D Chemical recovery
1 Chemical recovery process SSGP
2 Screening
E Bleaching
SSGP&
1 Bleaching process CONTRACTOR
F Stock preparation
Make sure the vessel are ready for inspection. Stand by at the vessel
1 during inspection. Update site coordinator or site assistance on the SSGP
inspection status.
G Paper making
Make sure DOSH inspection are completed and accepted. Perform Box-Up
SSGP &
1 checklist before closing the man hole cover. Close the man hole cover CONTRACTOR
MH1 and remove tagging.
END OF THE PROCEDURE
J General Comment

Internal
APPENDIX IB
REV NO : 1
Kilang Kertas RB Sdn. Bhd ISSUE NO : 0
DATE :
STANDARD OPERATING PROCEDURE (SOP) FOR PAPER 19 November
MANUFACTURING 2019
Pg 2 of 3

DESCRIPTION STATUS
NO ACTION BY NOT REMARKS
OK
OK

PERFORMED BY INITIAL VERIFIED BY INITIAL

SINGLE LINE DIAGRAM FOR INSTRUMENT AIR AND BUFFER AIR RECEIVER

PT
5406

PT PG
5405 5407

Instrument Air
Distribution
V2

PSV
5410 ATM
PG
V3 5402 V4
TG
5403
SP1 V5

Instrument Air Receiver


MH1
From Air Dryer BUA-V-5404
V1

SP2
V6

ADT
5406 PT
5409

PT PG
5404 5408

Buffer Air
Distribution
V7

PSV
5411 ATM
PG
V8 5403 V9
TG
5404
SP3 V10

Buffer Air Receiver


MH2
BUA-V-5402
Internal

SP4
V11
APPENDIX IB
REV NO : 1
Kilang Kertas RB Sdn. Bhd ISSUE NO : 0
DATE :
STANDARD OPERATING PROCEDURE (SOP) FOR PAPER 19 November
MANUFACTURING 2019
Pg 3 of 3

Internal

Kilang Kertas RB Sdn. Bhd 
 
STANDARD OPERATING PROCEDURE (SOP) FOR PAPER 
MANUFACTURING  
APPENDIX IB 
REV NO : 1 
ISS
Kilang Kertas RB Sdn. Bhd 
 
STANDARD OPERATING PROCEDURE (SOP) FOR PAPER 
MANUFACTURING  
APPENDIX IB 
REV NO : 1 
ISS
Kilang Kertas RB Sdn. Bhd 
 
STANDARD OPERATING PROCEDURE (SOP) FOR PAPER 
MANUFACTURING  
APPENDIX IB 
REV NO : 1 
ISS

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