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One Point Lesson for Muffler Assembly

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(1) A muffler assembly part was found to have four defects: the sensor plug was off center and welded at an angle, the gap between the heat shield and body was uneven and sometimes touching,…

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Atul Kasar
  • Lesson Overview
  • Effects Analysis

Sr No :-

ONE POINT LESSON


Customer :- Cell :- Assly Cell Date 02.11.2019

Part Name : Muffler Assy Part No.

(a) Sensor plug location off center (b) Sensor plug welded in an angle (c) Gap between heatsheild and body is
Defect : uneven and in some mufflers touching the body, (d) Welding of end cover is not uniform

PRODUCTION ENGINEERS : Q.A. ENGINEERS:

OK PART NOT OK PART Quality Name SIGNS

Production
SIGNS
Name
Customer Warranty Internal Process Others
Effects > Line
Fuctional Problem Rework or rejection NA
Rejection

ONE POINT LESSON Sr No :- Customer :- Cell :- Assly Cell Date 02.11.2019 Part Name : Muffler Assy Part No. Defect : PRODUC
Effects > Customer Warranty Internal Process Others Fuctional Problem Rework or rejection NA Line Rejection

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