Malaysia's National Industry 4.0 Framework
Malaysia's National Industry 4.0 Framework
draft
NATIONAL INDUSTRY
4.
POLICY FRAMEWORK
what’s
INSIDE
02 acknowledgement
global OVERview
12 The Inevitable Transformation
14 Driven by Multiple Factors
16 Advancement and Convergence of Technologies
18 Competitive Response by Nations & Lessons Learned
CASE FOR ACTION
22 Importance of the Manufacturing Sector in Malaysia
26 Need to Embrace Industry 4.0
27 Propelling SMEs Forward
28 Malaysia’s Readiness for Industry 4.0
30 Addressing Malaysia’s Issues & Challenges
MOVING FORWARD
36 Policy Objectives
38 The National Framework – My-i4.0
44 Strategic Enablers & Actions
64 Implementation Approach
acknowledgements
Due to the breadth and depth of the manufacturing industry, this document
is prepared through consultations with multiple ministries, agencies and
industry players. The topics covered are linked to Malaysia’s business and
competitive advantages and the drivers, potential disruptors and technology
developments in the manufacturing industry.
This document targets a range of stakeholders, with the aim of encouraging manufacturing firms to work
with the entire manufacturing ecosystem to address the challenges and act on the identified enablers.
Contributing Organisations
Special Consultations
Global Science and Innovation Advisory A.T. Kearney Global Federations of Competitive Council
Council (GSIAC) (GFCC)
NATIONAL INDUSTRY 4.0
10 POLICY FRAMEWORK
11
global overview
The Inevitable Transformation
Driven by Multiple Factors
Advancement and Convergence of Technologies
Competitive Response by Nations & Lessons Learned
NATIONAL INDUSTRY 4.0
12 POLICY FRAMEWORK
global
OVERview
THE
INEVITABLE
TRANSFORMATION
The world is currently amidst a technological transformation that will fundamentally
change the way we live and work. It is difficult to predict precisely how this
transformation will impact different industries and countries. However, we know that
this transformation is unlike anything we have seen before due to the sheer pace and
breadth of these changes.
Many see these changes as an ushering of new era of growth, change and opportunity.
The ramification it brings for manufacturing firms is forcing nations and governments
to re-evaluate how the manufacturing industry operates and contributes to economic
growth. Nations are now increasing their focus on developing advanced manufacturing
capabilities by investing in high-tech infrastructure and quality education. These are
done by facilitating the transformation of the manufacturing industry and its firms,
advancing to the next technology frontier and raising their economic wellbeing.
The first industrial revolution started with the advent of steam and water power enabling
mechanisation of production processes. The second industrial revolution was driven
by electric power and mass manufacturing techniques. Information technology and
automation brought in the third industrial revolution. The fourth industrial revolution
is exploding on the back of a range of technologies that are blurring the distinction
among physical, digital and biological spaces.
The fourth industrial revolution, or Industry 4.0, transforms how products are designed,
fabricated, used and operated as well as how they are maintained and serviced. It
will also transform the operations, processes, supply chain management, and energy
footprint of factories.
13
Industry 4.0 changes the global landscape of manufacturing competition, reducing transformation of the manufacturing industry, through Industry 4.0,
the relative competitive advantage of low-cost regions that rely on cheap labour. is also in line with the United Nations’ Sustainable Development
Nations and manufacturing firms that lead in embracing Industry 4.0 technologies Goals (SGDs), especially in support of Goals #9 and #12.
and processes will gain over global competitors. This competitiveness hinges on
the ability to transform by responding to market shifts and technology trends. The
global
OVERview
driven by
multiple factors
It is no longer enough for the manufacturing industry to make better things - creating
innovative products and services that will meet customer needs - but also to make
things better - facilitating the design engineering, service planning and execution
as well as improving the management and production processes. Furthermore,
despite steady improvements in the manufacturing output and employment in the
sector, renewed investments will be needed to build the necessary infrastructure and
increase resources to support the continuous growth.
This emphasis on “making better things while making things better” is driven by the
following factors:
• Shifts in the global economic order - the rise of China, economic realignment
due to changes in the developed world, and the rise of fast-growth emerging
economies;
• Knowledge & Skills for the future in retaining talent and producing future
workforce by taking advantage of the opportunities of this transformation;
• Competitiveness of nations and firms - greater global competition as firms • Changing customer behaviour – influenced by values,
must defend their domestic markets while simultaneously tapping new market personalisation and customisation and the emergence of
segments for long-term growth; new products and new services attributes that are forcing
manufacturing firms to reassess their manufacturing
• Increased regulations - environmental concerns and standards-based factors systems of production.
like ISO compliance that apply across an increasingly interconnected world; and
Regulations
Competitiveness
global
OVERview
Advancement
and Convergence of Technologies These enabling technologies
bring a new dimension to the
industrial environment
At the heart of Industry 4.0 is a set of rapidly evolving Many of these technologies have been around or under resulting in a dramatic
and converging technologies. These are pushing the development for several years. However, the increase in industrial
boundaries of what can be manufactured through interaction and resulting convergence of these productivity.
additive manufacturing and advanced materials. These technologies is creating an unprecedented pace and
technologies are enabling richer insights through big breadth of impact. Completely new industries may be
data analytics. They are blurring the lines between created at these intersections. Thus, these are loosely GREATER EFFICIENCIES
physical and digital realms through rich simulations termed as Industry 4.0 technologies. Given below is an Changing the traditional
and augmented reality. They are enhancing human overview of these technologies and their impact on manufacturing system
capacity through artificial intelligence and autonomous manufacturing. By no means is this list exhaustive or production relationships
robots. We are also seeing a shift in the way definitive. between suppliers,
information technology is being used through cloud producers, and customers as
computing, system integration, and the Internet of The definite number of technologies that will disrupt well as between humans and
Things (IoT). Last but not the least, cyber-security the manufacturing industry are uncertain as it is machines.
plays an important role in ensuring information growing and evolving overtime.
systems and manufacturing lines are protected from
cybercrime threats. INTEGRATION &
AUTOMATION
Technologies The manufacturing systems
BIG DATA Advanced would become fully
advancement ANAlytics Cybersecurity SIMULATION Materials integrated and automated as
and a result of the digital
adoption that will transform
convergence the industrial environment.
Artificial AUGMENTED Additive Systems autonomous
Intelligence REALITY manufacturing Integration robots
SELF ADAPTATION TO
CHANGES
The environment will become
Internet CLoud unified by the connected
Additive manufacturing is AI is a concept that is made up Increasingly big data techniques New materials and The industrial communication is
advancing with the use of of numerous subfields such as are being applied in nano-structures are being expanding and strongly
new materials opening machine learning, which manufacturing industries to developed that allow for connected, digital security
completely new possibilities. focuses on the development of improve customer experience beneficial material properties, becomes a critical aspect that
For example, 3D printing of programmes that can teach and product quality, realise e.g. shape must not be overlooked in the
organic tissues has created themselves to learn, understand, energy efficiencies, and conduct retention or thermoelectric industrial environment. It has
opportunities for growing live reason, plan, and act when predictive maintenance. It is efficiency. Together with additive now become more complex, as
organs. It is revolutionising exposed to new data in the right now possible to collect masses manufacturing technologies, it it consists of connected devices
traditional production, aided quantities. AI technology will of data from several different will allow for massive and environments that cannot
by a recent surge in metal supplement the smart factory sources to direct decisions that customisations and be protected by traditional
additive printing. towards networked factory, in anticipate product or equipment development of products that cybersecurity approaches.
which data from supply chains, failure. were not possible until now. Current cybersecurity has
design teams, production lines largely been developed for
and quality control are linked to IT-centric devices and
form a highly integrated and environments. The system is
intelligent engines now facing new challenge on
how to embed security
functionality into the IoT devices
with sophisticated cybersecurity.
While many engineers Past industrial revolutions While the initial Augment Industry 3.0 brought in Machinery and robots are System integration
are already familiar with required significant Reality technologies are an era of computing and transformed towards its occurs in vertical (within
simulations in the field of capital as a ticket to still in nascent stages, inter-connectedness, but next generation. Robots the industry value chain)
product design, the entry. With Cloud they are advancing at a it often relied on humans can do more on its own, and in horizontal systems
advent of augmented Computing many of the rapid pace. Some of the to make even the trivial including learning on the (across multiple value
reality, artificial Industry 4.0 technologies first applications can be decisions. Industry 4.0 job and team up with chains) eventually
intelligence and big data can be made available to found in the delivery of technologies embody an other robots and achieving end-to-end
is expected to take even smaller companies information and training. unprecedented humans. This technology digital integration across
simulations to the next as a utility with minimal For example, Augmented proliferation of sensors allows systems to think, the entire value chains.
level. It will be possible to upfront capital Reality can be used to and connectedness act and react
simulate manufacturing investment. Companies deliver part replacement among these sensors. autonomously as well as
processes using different can leverage cloud based instructions to Combined with other conduct remote decision
production settings to product design, maintenance staff in the technologies such as making. This can help
find the optimal way to simulation, artificial field. artificial intelligence and contribute to a
manufacture a product. intelligence, and big data Big Data, it is now company’s
Simulations can also be solutions to improve their possible to envisage competitiveness,
used to test product production processes entirely autonomous productivity and
usage under different and build products better systems that profitability.
operating environment suited for their revolutionise
using different types of customers. manufacturing.
materials.
global
OVERview
Competitive Response
by Nations & Lessons Learned
Recognising the importance of the transformation of the manufacturing industry to their industrial future state, many countries
have launched Industry 4.0 related policies and programmes to support the research, development and deployment of Industry
4.0 technologies and processes at their local manufacturers.
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Ensure the right level of focus: With such ambitious nation-wide programmes,
it is easy to get too narrowly focused on a few subsectors on one hand or being too
broad on the other. Balanced coverage of sectors and technologies is critical. At the policy
level, the focus should be on building an enabling environment to encourage innovation
and adoption in priority sectors.
Provide access to funding: Availability of capital and incentives from the beginning
ensures that Industry 4.0 programmes have a solid start in the country. Funding and
incentives should be directed towards both R&D and adoption of these technologies in the
process of manufacturing.
Implement from the top: Industry 4.0 is expected to have far reaching impact
across industries, societies and the broader economy. Thus, it is not a domain of any one
government department or agency. Governance for such initiatives should be initiated at
the top most level in the country, with emphasis on strong cross-ministerial and agency
collaboration.
Several of the globally leading manufacturing countries have already embarked on their Industry 4.0 transformation and are in advanced stages of implementation, e.g.,
Germany, US, UK, China and Korea. It is critical for Malaysia to both learn from these experiences and to move fast in its own Industry 4.0 adoption to not fall behind in its
own global manufacturing position.
NATIONAL INDUSTRY 4.0
20 POLICY FRAMEWORK
21
CASE FOR
action
Importance of the
Manufacturing Sector in Malaysia
It is important to note that the sector is made up of a large number of SMEs, which
account for 97% of the manufacturing firms. Although most of these SMEs do not have
a strong global presence, many have the potential to be global exporters. Together with
other ongoing initiatives like the eCommerce Strategic Roadmap or the Digital Free-
Trade Zone (DFTZ), the Government is trying to provide the right platform for SMEs
to reinvent themselves and adopt the latest technologies to be globally competitive.
On a global level, Malaysia has enjoyed a fairly strong and competitive position in both
manufacturing and the use of technology. The Global Manufacturing Competitiveness
Index 2016 (by Deloitte Touche Tohmatsu) ranked Malaysia at 17th place among 40
countries. The report also projected Malaysia to climb four notches to 13th by 2020.
On the technology and innovation side, the Global Innovation Index 2017 (by Cornell
University, INSEAD and WIPO) ranked Malaysia at 37th globally among 127 countries
and 8th in Asia. Further, the recent Readiness for the Future of Production Report 2018
(by WEF and A.T. Kearney) highlights that Malaysia is positioned well to benefit from
the future of Industry 4.0.
23
5.1%
Employment by Large Firms
Millions (RM)
by SMEs
Average Growth
Average Growth
312,497
299,168 DEPENDENCY ON FOREIGN LABOUR
283,863 74%
Malaysian
267,554
26% Citizen
Non-Malaysian
254,725
243,904
232,528
219,151
211,920 Skills Level
202,961
192,493
Qualification
7.5% 80.5%
University SPM/SPM (V)
Degree and or equivalent
Above and below
2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
12%
Diploma/
Source: RMK-11 & MITI internal analysis *Current status STPM or equivalent
NATIONAL INDUSTRY 4.0
24 POLICY FRAMEWORK
CASE FOR
action
WP Labuan (0.2%)
CONCENTRATION OF Perlis (0.8%)
Kelantan (3.8%) Sabah (3.7%)
MANUFACTURING Kedah (6.7%)
Terengganu (4.1%)
P. Pinang (8.5%)
ESTABLISHMENTS IN Perak (8.9%)
MALAYSIA Selangor (20.4%)
Pahang (3.6%)
Kuala Lumpur (10.7%)
N. Sembilan (3.9%) Sarawak (5.2%)
Melaka (3.1%)
Johor (16.4%)
Source: Analysed by ASM, Economic Census 2016 Manufacturing Sector, Department of Statistics, Malaysia
25
Electrical, electronic
528,913 25.0 77.6
and optical products Electrical & Machinery & Medical
Chemical Aerospace Other Sectors
Electronics Equipment Devices
Petroleum, chemical,
rubber and plastic 376,084 17.8 68.7
products
Non-metallic mineral The Electrical & The Machinery The Chemical The Medial The Aerospace
products, basic metal 34.3 Electronics & Equipment industry is one device industry industry has
331,643 15.6 industry is the industry is one of the catalytic spans an been
and fabricated metal
products leading industry of the key areas industries in the extremely wide designated as a
in Malaysia’s for growth and country with range of strategic sector
manufacturing development, rapid growth industries from with high
Wood products, sector, focusing on due to the rubber and growth
27.8 contributing high availability of oil latex, plastics, potential in the
furniture, paper 298,437 14.1
products and printing significantly to value-added and gas as a machinery and country’s
the country’s and high feedstock engineering industrialisation
exports and technology support and and • Automotive
employment M&E electronics technological
Vegetable and animal
development • Transport
oils and fats and food 256,908 12.1 22.1
programmes
processing
• Textiles
• Pharmaceutical
Transport equipment, Subsectors: Subsectors: Subsectors: Subsectors: Subsectors:
other manufacturing 207,959 9.8 17.2 • Metal
and repair • Electronic • Specialised • Petroleum • Consumables • Engineering &
components M&E for specific products & design • Food
industries petrochemicals • Surgical processing
Textiles, wearing • Consumer instruments, • Aero-
apparel and leather 102,243 4.8 5.0 electronics • General • Plastic clinical device & manufacturing • Services
products industrial M&E, products implants
• Industrial parts and • System
electronics components • Rubber • Healthcare integration
products equipment
Beverages and • Electrical • Power • Maintenance,
tobacco products 16,971 0.8 4.4 products generating M&E • Chemical & Repair and
chemical Operations
• Machine tools products (MRO)
RM • Oleochemicals
Number of employees 2,119,158 100 257.1
billion
CASE FOR
action
Need to Embrace
Industry 4.0
Despite its strong current position, the state of the manufacturing industry has
been a case for concern in the last few years. Malaysia has moved away from
being an investment destination for low cost labour manufacturing activities and is
challenged by lower cost competitors from emerging economies and rapidly changing
technologies.
In line with the global trends outlined before, three major factors are impacting the
future of manufacturing in Malaysia and its competitive position, offering opportunities
for growth, but also challenging its position:
• Quality of labour and higher productivity, not low labour cost will be
the new source of competitive advantage. Although Malaysia’s labour
productivity has grown at 3 to 4% over the last few years, its relative
global position and use of higher skilled labour has not moved forward:
Malaysia’s labour productivity was ranked only at 44th position in 2016, a position
that has remained unchanged since 2009 where Malaysia was also ranked 44th
The relative share of highly skilled labour declined from [..]% in 2010 to 18%
in 2017.
As such, it is imperative for Malaysia to transform itself, at an accelerated pace, SMEs stand to gain the most from the policy framework. The aim
and embrace Industry 4.0 as a critical cornerstone to propel and sustain its future is to optimise the framework conditions and support structures
manufacturing competitiveness. Specific attention needs to be given to four accordingly, so that manufacturing SMEs will be able to meet the
overarching goals: challenges of Industry 4.0 and take full advantages of the benefits
• Drive continuous growth in manufacturing GDP and opportunities it presents.
• Increase national productivity
• Create higher skill employment opportunities
• Raise innovation capabilities and competitiveness
• This will require a new and comprehensive policy framework that guides the
transformation, systematically addresses potential barriers, and fosters urgency
and action across the industry and all other stakeholders.
Propelling
SMEs Forward
In Malaysia’s transformation, particular attention needs to be paid to
SMEs, as they account for the bulk of manufacturing companies (97%)
and a major part of employment (42%).
While most of the large manufacturing firms are already anticipating the
benefits and risks of adopting Industry 4.0 practices, Malaysian SMEs
appear to be cautious in taking the leap. Most worryingly, despite the
enormous economic potential of Industry 4.0, SMEs in the industry remain
relatively unaware about it. There is a risk that Malaysian SMEs might be
left behind.
The level of transformation required is, however, very substantial for SMEs. It will
not just be about adopting industry 4.0 technologies, but also about changing
business processes and operating models. For example, SMEs will need to
collaborate and participate in broader production networks with other SMEs,
large firms or multinational corporations. Digitalisation of the manufacturing
system will be important to build direct links to end customers and produce innovative
and customised products. Scale effects are also being redefined, as SMEs are making
headways in many markets and outperform larger corporations due to their agility and
adaptability. As such, manufacturing SMEs will need to learn how to deal with these
disruptions, be more resilient, and embrace the rate of change as an opportunity.
NATIONAL INDUSTRY 4.0
28 POLICY FRAMEWORK
CASE FOR
action
Malaysia’s Readiness
for Industry 4.0
A key question is how ready Malaysia is for Industry 4.0. The recent report on the Readiness for the Future of Production Report 2018, jointly published by
the World Economic Forum (WEF) and A.T. Kearney, provides a global assessment of 100 countries and positions Malaysia in the “Leader” quadrant. These
are countries with a “strong current production base” and who are “positioned well for the future”. It is also interesting to note that Malaysia and China are
the only two countries in the “Leader” quadrant, who are not high-income countries.
This is both an enviable and a challenging position for Malaysia. On the one hand, it underscores Malaysia’s strong current manufacturing position and
its readiness for Industry 4.0. On the other hand, it also highlights the economic value at stake if Malaysia is not able to transform itself in an accelerated
manner. The gap to global leaders like Japan, Korea, Germany, Switzerland and China is still significant and other regional countries like India, Indonesia,
Singapore and Thailand have aggressive plans and are moving fast in their implementation.
10 High-Potential Leading
United States
8 Singapore Germany
France Japan
Malaysia China Korea
6 Poland Italy
2
Nascent Legacy
0
0 2 4 6 8 10
Structure of Production score (0-10)
East Asia and the Pacific Latin America and the Carribean South Asia
Euroasia Middle East and Nort Africa Sub-Saharan Africa
Europe North America
Note: Average performance of the top 75 countries is at the intersection of the four quadrants.
Source: Readiness for the Future of Production Report, World Economic Forum, 2018
29
WEF’s analysis identifies technology, human capital, global trade & networks, and institutional frameworks as key drivers of production for Industry 4.0.
Malaysia’s rankings in each of these drivers emphasises priorities in technology, human capital and institutional frameworks (21st to 30th position out of
100 countries), consistent with some of the challenges highlighted previously:
Technology adoption and diffusion are particularly important for SMEs and underscore
the importance of creating production networks and collaborations with MNCs and large
companies
On global trade & investment, Malaysia is already well integrated into regional value
chains and exhibits a very good trade infrastructure, which is reflected in its strong
global ranking (7th).
NATIONAL INDUSTRY 4.0
30 POLICY FRAMEWORK
Best practice
understanding Ownership of Intellectual Properties
Innovation due to inter-connectivity and
information sharing along the
supply chain
DEMAND
Higher cost of adoption and
longer payback period for Digital
Industry 4.0 technologies and High Cost of Low digital adoption especially
readiness & among SMEs (~20%) and
processes Investment
connectivity limited use of automation by
Skill manufacturing firms (majority
Inadequate understanding Enhancement of firms use less than 50% of
of costs vs. benefits and automation)
ability to conduct Industry
4.0 business case analysis Lack of integrated and digital
approach to data gathering
along manufacturing and
supply chains
Limited understanding of
Significant shortage of required
manufacturing firms of required future
talents, skills & knowledge for Industry
skills and expertise and own readiness Exposure to cyber threats with
4.0, particularly in the areas of IoT,
to embark on Industry 4.0 increased connectivity and new
robotics and AI
transformation technologies, especially IoT
31
To ensure the new policy comprehensively addresses potential issues and challenges faced by Malaysian
manufacturing firms, a series of industry and government agency workshops were conducted, involving a broad
range of stakeholders.
The issues are summarised in the following, both on the demand and on the supply side.
CASE FOR
action
Malaysia
moving forward…
From the stakeholder interactions and issue analyses, five themes emerge that drive
the development of an end-to-end Industry 4.0 ecosystem in Malaysia. They have
also been guiding the development of the new Industry 4.0 policy framework and the
four key Industry 4.0 goals of GDP contribution, national productivity, higher skilled
employment, and innovation capabilities.
MOVING FORWARD
Policy Objectives
The National Framework – My-i4.0
Strategic Enablers & Actions
Implementation Approach
NATIONAL INDUSTRY 4.0
36 POLICY FRAMEWORK
moving
FORWARD
Policy
Objectives
There is a need for a more streamlined and cohesive national agenda under which
these initiatives and organisations can be integrated to accelerate Malaysia’s
transformation into a smart and modern manufacturing system. This will also include
the need for a greater alignment across government, research and academia regarding
priority industries, specific goals, enabling actions, and their funding. Countries like
Germany and Japan provide examples of best practices where government, research
and academia are tightly integrated with the manufacturing industry through
collaborative Public Private Partnerships (PPP) that develop innovative solutions for
specific industry needs.
With this in mind, Malaysia has put in place the National Industry 4.0 Policy Framework
– My-i4.0 – that provides a concerted and comprehensive transformation agenda for
the manufacturing sector.
37
A C T
Attract stakeholders to
Create the right ecosystem
Industry 4.0 technologies & Transform Malaysia’s
for Industry 4.0 to be
processes and further industry capabilities in both a
adopted and align existing
increase Malaysia’s holistic and an accelerated
and future development
attractiveness as a preferred manner
initiatives
manufacturing location
Targeted outcomes
• Higher manufacturing
Attract stakeholders Create the right ecosystem Transform industry sector contribution
• Adoption of Industry 4.0 • Talent supply & skill levels capabilities • More high value-
• SME inclusion • Collaboration platforms • Labour productivity added products
• Preferred manufacturing • Digital infrastructure • Cost efficiency • Continuing FDI
location • Funding support • Share of high-skilled jobs
• Data availability & sharing • Technology & innovation
• Innovation capacity capabilities
• Local technology
development
Action
Plans
Strategic
Enablers
NATIONAL
FRAMEWORK BY National 4 37
THE NUMBERS
13
Goals
5
Strategies
NATIONAL INDUSTRY 4.0
38 POLICY FRAMEWORK
THE NATIONAL
THE NATIONAL FRAMEWORK FRAMEWORK
My-i4.0
Strategic partner
Total solution
Malaysia’s vision for the for smart Primary
provider for
manufacturing sector in manufacturing & destination for
advanced
the next 10 years related services in high tech industry
technology
The Vision Asia Pacific
Specific goals to
Labour Manufacturing
guide and measure Innovation
Productivity Contribution to High Skilled Jobs
the progress of Capacity
Growth Economy
transformation
The National Goals
Specific
enablers that SKILLS &
FUNDING INFRASTRUCTURE REGULATIONS TALENT TECHNOLOGY
determine the Funding Enabling Regulatory Upskilling Access to
& Outcome- Ecosystems & Framework Existing &
strategies, Based Efficient Digital & Industry Producing Smart
Technologies
The policies and Incentives Infrastructure Adoption Future
Talents
Enablers action plans
39
ENVISIONING
THE FUTURE OF MALAYSIAN
MANUFACTURING INDUSTRY
The development of these visions is made in full realisation that there is a need to
transform the manufacturing industry to embrace Industry 4.0. This is due to the fact
that global trends point towards the ability to master and adopt to the new technology
development will which will then drive Malaysian towards greater competitiveness.
Rationale
Visions Ensure continued
Strategic partner for relevance and
smart manufacturing importance for Malaysia
and related services in global & regional
in Asia Pacific production value chains
Rationale
Create a holistic
Visions
ecosystem that propels
Total solution provider
Malaysia’s
for advanced
transformation and helps
technology
SMEs break out and
scale up
NATIONAL INDUSTRY 4.0
40 POLICY FRAMEWORK
moving
FORWARD
SHIFT FACTORS
Malaysia’s transformation will require an approach and ecosystem that optimises and balances the relationships between people, processes and technology.
Industry 4.0 adoption will only be as good as the processes that are implemented around it, and the processes are only as good as the people who execute
them.
To bring the shift factor gears together and achieve optimal results, a well-coordinated orchestration and top-level driven implementation will be important.
41
NATIONAL INDUSTRY 4.0
42 POLICY FRAMEWORK
moving
FORWARD
The targets for the goals are developed from the 2016 baseline figures:
THE STRATEGIC
THE STRATEGIC ENABLERS
ENABLERS EXPLAINED
F I
Funding Infrastructure
Funding & Outcome - Based Incentives Enabling Ecosystem & Efficient Digital
Infrastructure
The development and adoption of Industry 4.0
technologies and processes may require Fast and secure data connection is a basic
substantial investments by manufacturing requirement for the realisation of Industry 4.0. A
firms. Questions will arise on what incentives good and reliable internet speed rate is needed
and funding options are available by both for implementing internet-based production
Government agencies and private entities, technologies or services, be it IoT solutions, use
especially for SMEs. of augmented reality and wearables in
production, or the evaluation of real-time data.
The funding strategies are aimed at Although Malaysia has deployed High Speed
encouraging companies to adopt new Broadband and 4G technologies on a
The manufacturing technologies and processes
and invest in R&D, specifically to develop
wide-spread basis, there are still some gaps in
key industrial and training locations.
Strategic
local solutions targeted at Malaysia’s needs
and priorities. Special attention will be given A digitalised and connected infrastructure across
to collaborative efforts in developing and supply and manufacturing value chains is critical
R S T
Regulations Skills & Talent Technologies
Regulatory Framework & Industry Upskilling Existing & Producing Future Access to Smart Technologies & Standards
Adoption Talents
Regulation is a key enabler of Malaysia’s Industry 4.0 is fundamentally reshaping the Understanding of and access to advanced,
Industry 4.0 transformation. Special emphasis jobs landscape and will foster significant cost-effective and interoperable Industry 4.0
will need to be on increasing the awareness changes in how industrial worker perform technologies are at the core of unlocking the
of the need and benefits of adopting Industry their jobs. Entirely new jobs with very different potential of Industry 4.0. At present, the
4.0 technologies and processes. This is skill requirements will be created, while majority of Malaysian manufacturing firms
particularly important for SMEs who still have others, especially manual tasks, will become surveyed adopt less than 50% automation.
a limited understanding of digital and Industry obsolete. The shifting employment landscape
4.0 and often are concerned about the cost has significant implications for industry, The experiences from other countries
and level of change required. education systems, and the Government. demonstrate the importance of
digital/technology labs and collaborative
Moreover, to foster an accelerated A qualified and skilled workforce is platforms, especially public-private
transformation, mechanisms will need to be indispensable for the introduction and partnerships (PPP), in disseminating Industry
put in place to help manufacturing firms adoption of Industry 4.0. The technical 4.0 technologies and transferring knowledge.
understand their current capabilities and what knowledge required is high, and will be The Government aims to work with global and
it will take for them to transform and primarily recruited from the STEM (science, local industry majors to set up digital and
implement Industry 4.0 technologies and technology, engineering, mathematics) Industry 4.0 demonstration and collaboration
upgrade processes and skills. subjects. However, for some years the number labs.
of STEM graduates has fallen below
Data integrity, security and analysis are expectations. Moreover, standards compliance that fosters
another important area of focus to ensure interoperability of systems, both nationally
seamless data flow across value chains. This There is an urgent need to create a skilled and internationally, is important to support
will also help the Government understand and diverse workforce, with high salary, both seamless value chains, optimise resources,
priority issues across initiatives, ministries by up-skilling the existing labour pool and by and improve productivity.
and agencies and, consequently, can chart attracting and developing future talent in the
effective programs and regulatory support. manufacturing sector. Particular attention also Finally, developing and commercialising new
needs to be given to re-skilling and technologies and processes that address
re-deploying lesser skilled workers to other specific needs in priority sectors will be
sectors and activities. crucial to retain Malaysia’s position as a
preferred high tech and manufacturing hub
and supply chain partner.
NATIONAL INDUSTRY 4.0
46 POLICY FRAMEWORK
THE
NATIONAL Attract Create
STRATEGIES
F I R
Funding Infrastructure Regulations
Transform
S T
Skills & Talent Technologies
50%
High-Skilled
Workers in
Strategy T3: Manufacturing
Sector
Intensify Research, Innovation,
Commercialisation and
Entrepreneurship (RICE) programmes
and activities in specific Industry 4.0
technologies and processes that
support and advance priority sectors.
NATIONAL INDUSTRY 4.0
48 POLICY FRAMEWORK
F1
STRATEGY
Provide outcome-based incentives, including tax incentives to
encourage investments in, and adoption of, Industry 4.0
technologies & processes.
RATIONALE
The Government aims to support industry transformation and develop local technology development by providing
and aligning incentives with targeted outcomes to manufacturing firms and solution providers.
STRATEGIC OUTCOMES
Fiscal and non- fiscal incentives for local firms, SMEs and start-ups as well as multi-national corporations (MNCs) that deploy or
develop Industry 4.0 technologies and processes.
ACTION PLANS/PROGRAMMES
To explore on realigning and leveraging incentive packages to encourage the adoption of Industry 4.0 among local firms,
especially SMEs
To explore on providing incentive packages to MNCs partnering with local firms, especially SMEs, to expedite the adoption and
implementation of Industry 4.0
49
F2
STRATEGY
Introduce dynamic and innovative financial products to encourage
adoption of industry 4.0 technologies & processes
RATIONALE
In fulfilling the needs of diverse and innovative businesses, the Government and private sector will spur the
implementation of Industry 4.0 through dynamic and innovative funding options for local firms, SMEs and start-ups
as well as multi-national corporations (MNCs).
STRATEGIC OUTCOMES
A suite of comprehensive financial products that local firms, SMEs and start-ups as well as multi-national corporations (MNCs)
can leverage on in line with their needs in implementing and adopting Industry 4.0 technologies and processes, across all stages
of business life-cycle
Development funds for adoption, development or deployment of Industry 4.0 technologies and processes
ACTION PLANS/PROGRAMMES
To create awareness among local firms on the availability of various financing options to expedite the adoption and
implementation of Industry 4.0 and encourage hybrid purchase or service arrangement for B2B in their financing agreements.
To explore on aligning existing alternative financing including venture capital, crowd funding and other intermediaries to expedite
the adoption and implementation of Industry 4.0.
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50 POLICY FRAMEWORK
I1
STRATEGY
Strengthen the digital connectivity in and between industrial,
education and training hubs to remove connectivity bottlenecks in
adopting Industry 4.0 technologies.
RATIONALE
Fast and secure data connection is a basic requirement for the realisation of Industry 4.0. technologies and services.
Malaysia already has deployed High Speed Broadband and 4G technologies on a wide-spread basis, but there are
still some gaps in key industrial and training locations that could impact the adoption and development of Industry
4.0 technologies and processes.
The strategy aims to systematically address and remove key connectivity bottlenecks in priority locations.
STRATEGIC OUTCOMES
Ensuring high speed and reliable connectivity for industrial, education and training hubs
Enabling adoption of digital and Industry 4.0 technologies and processes among manufacturing firms and related service
providers
ACTION PLANS/PROGRAMMES
To prioritise and expedite the implementation of High Speed Broadband (HSBB) at key industrial areas and training centres
To encourage the deployment of converged networks that are essential for Industry 4.0 technologies, especially IoT
51
I2
STRATEGY
Enhance the digitalisation and integration of government processes
and infrastructure along supply and manufacturing value chains.
RATIONALE
Digitalising and integrating government processes and infrastructure elements along value chains will be key to
enable secure data flows, assure seamless goods movements, and drive improvements in efficiency and
productivity.
A number of government processes are not yet digitalised and will need to be optimised, digitalised and integrated
to support Malaysia’s Industry 4.0 transformation. These include certain approval, licensing, certification, good
clearance and other processes.
STRATEGIC OUTCOMES
End-to-end digitalisation of government processes along the manufacturing and supply industry value chains
Seamless movement of goods and services between manufacturers, suppliers and supporting agencies with improved visibility
and optimised resourcing
ACTION PLANS/PROGRAMMES
To assess priority government-related processes and elements that impact manufacturing and supply chains and Industry 4.0
transformation
To support the accelerated digitalisation and integration of these processes, led by the respective government agencies
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52 POLICY FRAMEWORK
I3
Involve services providers for Industry 4.0 and link them to
manufacturing firms to help implement technologies, processes and
skill development.
STRATEGY
RATIONALE
Services related to Industry 4.0 are an important element to help Malaysian companies accelerate their transition to
Industry 4.0, especially in developing people, transforming processes and adopting technologies.
Hence, Industry 4.0 service providers need to be involved as an integral part of the ecosystem and be connected to
manufacturing firms, especially SMEs, who often have limited visibility.
STRATEGIC OUTCOMES
End-to-end ecosystem support and service provider visibility for manufacturing firms
Improved performance of services providers in helping manufacturing firms adopt and transform to Industry 4.
ACTION PLANS/PROGRAMMES
To link service providers to manufacturing firms and SMEs through collaboration platforms
53
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54 POLICY FRAMEWORK
R1
STRATEGY
Increase awareness of the need, benefits and opportunities of
Industry 4.0 technologies and business processes among
manufacturing firms
RATIONALE
Lack of awareness of digital and Industry 4.0 is one of the main issues and barriers to embark on the smart
manufacturing transformation.
A greater understanding of Industry 4.0 is crucial for manufacturing firms to make informed decisions on
investments, especially on assessing impact, determining cost and benefits of automation, and capitalising on data.
Structured awareness programs are needed to educate and promote the understanding and need for action to local
firms and particularly SMEs.
STRATEGIC OUTCOMES
ACTION PLANS/PROGRAMMES
To undertake a comprehensive Industry 4.0 awareness programme across all stakeholders with particular focus on SMEs
To create a regulatory sandbox that enables firms to manage regulatory risks during the testing stage.
55
R2
STRATEGY
Create a platform and mechanism to help manufacturing firms,
especially SMEs, assess and develop their Industry 4.0 capabilities
RATIONALE
For many companies, Industry 4.0 will be a major transformation, not only by investing in technology, but also by changing business processes and culture.
The experiences of other countries show that assessment tools and platforms for learning and best practice sharing help companies, especially SMEs,
pinpoint priorities of not only what to address, but also how to transform.
Implementing this strategy will require a close collaboration with the different industry associations to ensure focus on the right sector priorities.
This strategy will also help the Government assess better the broader needs, challenges and priorities of Malaysian manufacturing firms.
STRATEGIC OUTCOMES
Better understanding among manufacturing firms of best practices, their own capabilities and transformation requirements
Profile of the state of readiness of the local manufacturing industry in adopting Industry 4.0 for targeted technology improvement
and support prioritisation
ACTION PLANS/PROGRAMMES
To create tools and processes to help manufacturing firms assess their capabilities and readiness to adopt Industry 4.0
technologies and processes
To establish a national Conformity & Industrial Assessment as a platform for conducting this assessment, sharing global and local
best practices, supporting the development of local firms, and identifying national Industry 4.0 priorities
To establish collaborative programs with other countries that are leading the Industry 4.0 transformation to share best practices
and help guide Malaysia’s programmes for optimal impact
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56 POLICY FRAMEWORK
R3
STRATEGY
Improve data integrity, standards, sharing security to facilitate
seamless integration of value chains and support intra-ministerial
analysis to chart effective Industry 4.0 programs
RATIONALE
A significant barrier to enabling seamless digital flows along manufacturing and supply chains is the lack of
standards, inter-operability and governance for both data and intellectual properties.
Issues with data integrity and inter-operability can also affect intra-ministerial coordination and effective analysis in
identifying program and regulatory priorities.
This will require both the development of standards and security protocols and integration especially across
government ministries and agencies.
This strategy supports strategy I2, the digitalisation and integration of government processes into manufacturing
supply chains.
STRATEGIC OUTCOMES
Integrated, standardised, secure and trusted data ecosystem that enables seamless data flows throughout major manufacturing
and supply chains
Better understanding and analysis of priority issues across initiatives, ministries and agencies, driving more effective programs
and regulatory support
ACTION PLANS/PROGRAMMES
To identify and implement effective and streamlined, standardised data, regulation and compliance protocols within and between
government ministries and agencies
To collaborate with businesses to ensure suitable standards are in place for privacy of data, including appropriate handling,
ownership and storage
To create a manufacturing industry data depository that will enable sharing and analyses across all government ministries and
agencies
To establish a set of cybersecurity and IoT security guidelines for Industry 4.0 as part of Malaysia’s broader development of
cybersecurity capabilities
57
NATIONAL INDUSTRY 4.0
58 POLICY FRAMEWORK
S1
STRATEGY
Enhance the capabilities of the existing workforce through national
development programmes specially designed for specific
manufacturing sectors and support re-skilling and re-deployment.
RATIONALE
The transition to smart manufacturing business models, technologies and processes is rapidly changing the required skillsets for
the existing workforce. Many firms, especially SMEs, will require more structured and up-to-date training and skill development
avenues for developing and maintaining world-class practices and capabilities within their workforce, including experts with
advanced Industry 4.0 knowledge.
This strategy aims to both upskill the existing workforce and mitigate the potential impact on jobs.
STRATEGIC OUTCOMES
Increase in overall labour productivity due to upskilling and reskilling of the existing workforce
Increase in number of high-skilled and multi-skilled workers with high wages in the manufacturing industry
Mitigation of the number of potential job losses as a result of automation and technology adoption
ACTION PLANS/PROGRAMMES
To create an Industry 4.0 Talent Competency & Technology Mentoring Programme to drive broader workforce development
initiatives in line with specific sector requirements
To enhance classroom programs for rapid upskilling programs by using augmented or virtual reality (AR/VR)
To enable the availability of data on Industry 4.0 talent and labour pools for the government, academia and industry (in order to
chart future action plans)
59
S2
STRATEGY
Ensure the availability of future talent by equipping students with
the necessary skillsets to work in the Industry 4.0 environment.
RATIONALE
Ensuring the pipeline of future talents in the manufacturing sector is important as advances in manufacturing
techniques and processes require a higher skilled and educated workforce.
The focus on technical vocational education & training (TVET) and STEM (science, technology, engineering,
mathematics) education will be of priority as this will ensure a continuous supply of highly qualified talent.
There is also a need to raise the profile of the high technology manufacturing industry and firms as attractive work
and career places and employers of choice. This will be key to attract more students to STEM subjects.
STRATEGIC OUTCOMES
Continuous availability of Industry 4.0 talents for Graduates equipped with relevant and practical
the manufacturing industry Industry 4.0 skills
ACTION PLANS/PROGRAMMES
To boost support for TVET & STEM education programmes, in part by increasing funding for vocational education and training
programmes
To integrate theory and practical Industry 4.0 applications into tertiary education curricula, including structuring industry
placement opportunities
To promote manufacturing as a preferred destination for high-skilled jobs to overcome public perception issues and attract both
skilled labour and university graduates
To enhance and increase the capacity and capabilities of educators, trainers and instructors in the manufacturing related
education sectors
NATIONAL INDUSTRY 4.0
60 POLICY FRAMEWORK
T1
Establish digital/technology labs and collaborative platforms,
especially public-private partnerships (PPP), to create awareness
and understanding, foster the adoption of new technologies, and
STRATEGY facilitate the transfer of knowledge.
RATIONALE
Digital/technology labs by manufacturing leaders create showcases for local companies, especially SMEs, to understand
available and best-in-class technologies, practical use cases, and engage in collaborative deployment efforts.
Public-private partnerships (PPP) are proven concepts to help expedite the adoption of new technologies in priority areas.
The Government intends to work with local and global leaders to establish more digital & technology labs and collaboration
platforms through PPP arrangements.
STRATEGIC OUTCOMES
Access for local companies, especially SMEs, to key enabling Industry 4.0 technologies and partners
Public-private partnership platforms for industry, academia, government and other stakeholders to work for a targeted outcome
in Industry 4.0
ACTION PLANS/PROGRAMMES
To support leading global and local industry leaders to establish digital/technology labs that showcase the potential applications,
benefits and proof of concept of new technologies for industry adoption
To create public-private partnerships and collaborative programs for manufacturing activities that foster digital adoption,
collaborative deployment and development of local capabilities, especially in priority sectors and technologies
To provide SMEs and local firms with open access to smart manufacturing research, tools and technologies and help them
understand what can be applied in the early stages of adoption
61
T2
STRATEGY
Establish and implement standards for systems interoperability for
smart manufacturing and Industry 4.0 technologies.
RATIONALE
Standards and interoperability of systems are important to facilitate a wide-spread adoption of Industry 4.0
technologies and processes, especially given the need for collaboration and integration along manufacturing
and supply chains. These standards need to be understood, well documented, and allow Malaysian-based
manufacturing firms to integrate both within local and global production networks and supply chains.
STRATEGIC OUTCOMES
Seamless integration and interoperability in local and global manufacturing and supply value chains
ACTION PLANS/PROGRAMMES
To establish an inventory of Industry 4.0 related standards – consolidate, develop, harmonise, align with global standards, and
enact
To address interoperability barriers by implementing appropriate and advanced industry standards, in close consultation with the
industry
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62 POLICY FRAMEWORK
T3
Intensify Research, Innovation, Commercialisation and
Entrepreneurship (RICE) programmes and activities in specific
Industry 4.0 technologies and processes that support and advance
STRATEGY priority sectors.
RATIONALE
Growth opportunities in the manufacturing sector will need to be supported by technological innovation from
both private and public research communities. Sustained growth in the manufacturing sector will require
proactive investments in advancing and enabling Industry 4.0 technologies and processes.
A further step up in Malaysia’s innovation capabilities will be important to propel priority sectors and
technologies and reinforce Malaysia’s position as preferred high-tech manufacturing destination.
STRATEGIC OUTCOMES
Increase in capacity and capability of Malaysian firms, start-ups, universities and research institutes in Industry 4.0 technologies
Production and commercialisation of high value and innovative products and services
ACTION PLANS/PROGRAMMES
To prioritise technology development programmes on Industry 4.0 that strengthen the overall research, innovation,
commercialisation and entrepreneurship capacity and provide solutions for priority sectors
To improve understanding by and access for manufacturing firms of existing Industry 4.0 research facilities and ongoing
research and development
To create technology development and experimentation labs for collaborative Industry 4.0 technology and solution development
63
NATIONAL INDUSTRY 4.0
64 POLICY FRAMEWORK
IMPLEMENTATION APPROACH