Diffusional
Transformations
SOLID STATE
Introduction
Phase transformations in solids – by
thermally activated atomic
movements
Different types of transformations –
divided into following groups
Precipitation
Eutectoid
Ordering
Massive
polymorphic
Introduction…
Precipitation
α’ α + β
Eutectoid
α+β
Ordering
α (disordered) α’ (ordered)
Massive
βα
Polymorphic
Single component system
Homogeneous Nucleation…
G VGV A VGS
Equation similar to that derived for solidification
For liquid-solid interface, is roughly the same for all
interfaces
Nucleation in solids
varies
very low for coherent interfaces
high for incoherent interfaces
A term should be replaced by a summation over all surfaces
of the nucleus, i.e.
i Ai
Homogeneous Nucleation…
Ignoring variation of and Effect of the misfit
assuming spherical nucleus strain energy is to
reduce the effective
G r GV GS 4r 2
4 3 driving force for
3 transformation.
Differentiation yields
2
r
*
GV GS
16 3
G
*
3(GV GS ) 2
Homogeneous Nucleation…
Concentration of G *
critical-sized nuclei C C0 exp
* hom
kT
C0 is the number of atoms per unit volume
If each nucleus made supercritical
at a rate f per second, then Nucleation
Rate N hom fC *
This depends on surface area of the
nucleus & the rate of diffusion
Gm is activation energy for atomic
Gm G *
migration
N hom C0 exp exp
kT kT
is a factor that include
vibrational frequency of atoms
and area of critical nucleus
Driving Force for Precipitation
Alloy X0 is solution treated at
T1 and cooled rapidly to T2
Supersaturated with B – will try
to ppt β
After complete
transformation, the free-
energy will decrease by ΔG0
ΔG0 is the total driving force for
transformation
Driving Force for Precipitation
If small amount of material with
nucleus composition (XBβ) is
removed from the α phase
Then total free energy of the system
will decrease by ΔG1 (per mole of β
removed)
G1 A X A B X B
ΔG1 is represented by point P
Atoms are then rearranged into β
crystal structure
Per mole of β formed
G2 A X A B X B
ΔG2 is represented by point Q
Driving force for Nucleation
Gn G2 G1
Homogeneous Nucleation…
Volume free energy
decrease associated with
nucleation event is
therefore,
Gn
GV
Vm
For dilute solutions
GV X
where
X X 0 X e
Homogeneous Nucleation…
Homogeneous Nucleation…
G VGV A VGS
Assumed – nuclei are spherical with
equilibrium composition & structure
However, in practice, nucleation will be
dominated by whatever nucleus has minimum
activation energy barrier.
Most effective is to form nucleus with smallest
total interfacial energy
This will mostly dominate nucleation
Incoherent nuclei have very high
energy – virtually impossible
Homogeneous Nucleation…
G VGV A VGS
Coherent nuclei with orientation
relationship with matrix – reduced
energy
Coherent nuclei – high strain energy
Lowering of interfacial energy compensates for
the increase in the strain energy
Interface Coherency
Interface
Coherency
Incoherent Interface
Homogeneous Nucleation…
Homogeneous nucleation can occur
in very few systems
e.g. Cu-Co system
Both are FCC with only 2% difference in lattice
parameter
Very low coherency strains
Ni-Superalloys
Precipitation of Ni3Al
Most other examples are limited to metastable
phases (usually GP zones)
Heterogeneous Nucleation
Nucleation is mostly heterogeneous
Suitable nucleation sites
Defects like excess vacancies, dislocations,
grain boundaries, stacking faults, inclusions
and free surfaces
Creation of a nucleus results in the destruction
of a defect – some free energy (ΔGd) will be
released
This will reduce the activation energy barrier
Ghet V GV GS A Gd
Nucleation on GBs
Optimum embryo shape would be one that
minimize total interfacial free energy
Misfit strains
ignored
cos G VGV A A
2
Gd
Nucleation on GBs… cos
2
Critical radius of the
spherical caps
2
r
*
GV
Activation energy
barrier
Ghet
* *
* S
Vhet
Ghom Vhom
*
where
S 2 cos 1 cos
1 2
2
Nucleation on GBs…
If matrix and precipitate are
sufficiently compatible
Low energy (coherent) facets can be formed
Nucleus may have orientation relationship with
one of the grains
Rate of Heterogeneous Nucleation
In order of decreasing
G*
Homogeneous sites
Vacancies
Dislocations
Stacking faults Overall rate of
Grain boundaries / transformation
interphase boundaries
also depends on
Free surfaces
the relative
concentration of
these sites
Rate of Heterogeneous Nucleation…
If concentration
of heterogeneous Gm G *
N het C1 exp exp
sites is C1 per unit kT kT
volume, then Nuclei m-3 s-1
Rate of Heterogeneous
Nucleation…
Relative magnitudes N het C1 Ghom
*
Ghet
*
of heterogeneous exp
and homogeneous N hom C0 kT
volume nucleation
rates Although G* is always
(Differences in smallest for heterogeneous
and Gm are not so nucleation , the factor C1/C0
important and so must also be taken into
ignored.) account
i.e. the number of atoms on the
heterogeneous sites relative to
the number of atoms within
the matrix
N het C1 Ghom
*
Ghet
*
exp
N hom C0 kT
At small driving forces,
heterogeneous nucleation is always
dominant
At large driving forces, homogeneous
nucleation may also occur because of
the C1/C0 ratio
Precipitation in Age-Hardening
Alloys
Al-4Cu (1.7
at%) alloy
α-phase
θ-phase
Precipitation in Age-Hardening
Alloys – Transition Phases
GP zones
Fully coherent
Very low interfacial energy
Two atomic layers thick
10 nm diameter
Precipitation in Age-Hardening
Alloys – Transition Phases…
GP zones are
formed as first
ppt during low
temperature
aging of many
technologically
important alloys.
Precipitation in Age-Hardening
Alloys – Transition Phases…
Precipitation o 1 GPzones 2 " 3 ' 4
process
θ” are fully Go G1 G2 G3 G4
coherent plate-
like ppts
Visible through
coherency-strain
fields
Orientation
relationship with
the matrix
001 " 001
100 " 100
Precipitation in Age-
Hardening Alloys
Activation
energy
barrier