Rolling Door SKD Installation Guide
Rolling Door SKD Installation Guide
End plate
28.4
Inside
50
5.5
For safe and correct operation of this product, read this manual carefully and follow the directions given in it to
5
Door correctly install it.
After the product is installed, hand this manual over to the user, who should keep it for later consultation.
Outside
This mark is indicated to call attention when there is a danger of death or severe injury due to
2.9
WARNING damaged product if safety precautions are ignored.
Handle/latch 9.5 Effective opening 656.2 (751.2) 28.4 43
Outside
Inside
Door height 1940
the product as well as there is a danger of an accident resulting in injury or physical damages
careful that warping or inclination of frame or door may cause a failure or have an influence on the movement.
Effective opening
656.2 (751.2) Door thickness: 28.4 mm to 36 mm
・This product is dedicated to residential indoor use.
Parenthesized figures indicate the
・Because the hinges cannot be adjusted after execution of works, the frames must surely be adjusted in advance.
(498.9)
397.6
dimensions when the door width is
790 mm. ・Be sure to use a manual screwdriver to install each part.
■Precautions for use
(291.1)
297.4
Note: This set does not include the
handle or the latch, which F.L. CAUTION
11
F.L.
must be prepared ・The door requires to slowly be opened or closed. If violently opened or closed, the door may be damaged or come out
of the rail to drop.
separately.
Clearance between
11
40
doorposts 740 (835)
・Do not bump or lean against the door. Otherwise, the door may be damaged or come out of the rail to drop.
Work dimensions and mounting position (The figures are for right-opening doors; left-opening doors comes symmetrically.) ・Correctly hold the knob to operate the door so that you won’t catch your finger in the closing door. Be especially
carefully when there is a young child.
Note: Parenthesized figures indicate the dimensions when the door width is 790 mm. Work dimensions for strike plate ・Do not put a stove or other heat source near the door. Otherwise, the door may be warped, failing to move as specified.
The product requires to be processed accurately. If processed inaccurately, This processing shall be done at specified location on the inner surface of the front edge side
it may not be able to move as specified. R6 doorpost. Components
25
2
16
6 19.5
0 62
50
Outside
14
49.5
Rail cover
the dimensions when the door
width is 790 mm.
Ins
70.5 ide Roller catch strike ■Strike plate: 1 pc.
■Rail cover: 1 pc. ■Rail: 1 pc.
R6
Front edge side
20 2 20 ■Fitting metal
■Roller catch strike: 1 pc. (for upper part): 1 pc.
Door
Hung side doorpost
■Fitting metal
100
R6
64
R6
R6 ■Roller: 1 pc.
221.5(271.5)
45
949
■Base: 1 pc.
Latch center
80.5
■Flanged bushing: 2 pcs.
6
U-shaped arm
1995
175.5 (225.5)
2013.08 PRINTED IN JAPAN 0746-1 1
Mounting on the door frame (The figures are for right-opening doors; left-opening doors comes symmetrically.) Procedure 1. Hanging the door panel
・At specified location on the door frame, mount the rail by 4 pieces of 4.8x25 cross-recessed pan head wooden screw. ・With the door slightly inclined, insert the roller from the processed Upper arm tip bolt
U-shaped arm
In doing so, keep a gap of 30 mm between the rail end and the inner surface of the hung side doorpost. part of the rail on the door front edge side. (See Fig. 1.) Flanged bushing
・Mount the hinges of U-shaped arm at specified locations on the inner surface of the hung side doorpost. Rail
・Fit the flanged bushing in each of the upper and lower holes of Base
Mounting the strike plate
the U-shaped arm. (See Fig. 2.) Fig. 1
・Fix the strike plate onto the Roller
■Rail mounting position ■Hinge mounting position processed part on the inner ・Turn the door around the shaft of the roller, and put the shaft of
Viewed from outside surface of the front edge side lower arm fitting metal in the hole of the U-shaped arm. Fig. 2
ide doorpost by 2 pieces of 3.5x20
Ins 56.5 cross-recessed countersunk head ・With the base hole of the door aligned with the upper hole of
Rail 30
wooden screw. U-shaped arm, tighten the upper arm tip bolt with the dedicated tool.
The gap between the lower face of the upper arm and the top
face of the door shall be set to be 5 mm. (See Fig. 3.)
27 27 72
27
movement.
Hung side
Front edge side doorpost
Outside
Adjusting the strike
Inside
(1741.7)
U-shaped arm
・A screw for adjusting the Rail
U-shaped arm
allowance of latch engagement is
provided at the concave portion of
the strike plate. Turning this screw
clockwise moves the part
rightward.
Turning this screw Flanged bushing
5
counterclockwise moves it leftward. Lower arm fitting metal
27 27
e Fig. 3
27
tsid
Ou
FL FL
56.5
44.3
6
Procedure 2. Adjusting each part
■Door height and inclination adjustment ■Adjusting the roller catch ■Adjusting the gap between doorpost
Inclination and mounting height of the door are adjusted with the Door closing condition (operating hardness of and door front edge
dedicated tool. roller catch) can be adjusted with the screws Adjust the gap as needed, using the hinge
provided above and below the roller catch. spacer.
[Door height adjustment] (Adjustable range: ±3 mm)
Mounting on the door ・To adjust the mounting height on the door front edge side, the nut ・Remove the door by operating reversely to
[When the roller catch is hard to work] Procedure 1.
mounted on the roller shaft is loosened with the dedicated tool (13 mm), Turn the adjusting screw counterclockwise to
・Fix the roller and the base onto the processed part on the door top by 4 pieces of and then the 6 mm side of the tool is used for adjustment. The door is make the roller retreat, and the roller catch will ・Loosen screws of the upper and lower hinges
4.8x25 cross-recessed pan head wooden screw. Roller raised when the dedicated tool is turned clockwise; it is lowered when more lightly work when the door is closed. that fix the U-shaped arm to the doorpost.
the tool is turned counterclockwise. (See the figure shown below).
・Fix the lower arm fitting metal onto the processed part on the door bottom by 2 ・To adjust the mounting height on the hung side, the dedicated tool [When the door catch works too lightly and the
・Insert the hinge spacer(s) in between the
Base door returns]
pieces of 4.8x25 cross-recessed pan head wooden screw. (13 mm) is used. The door is raised when the dedicated tool is turned hinge and the doorpost. Thickness of the
clockwise; it is lowered when the tool is turned counterclockwise. Turn the adjusting screw clockwise to make the
Up spacer is 1 mm. Adjustment up to +2 mm is
roller protrude, and the catch will be harder to
・Mount the roller catch on the processed part on the hung side door edge by 2 per Note: Make sure that the door is hung parallel to the rail and that the roller work when the door is closed.
possible with the spacers.
pieces of 3.8x20 cross-recessed countersunk head wooden screw. par
t of or the upper arm tip bolt is not lifted.
doo
r
Dedicated tool Clockwise → Up
Roller catch Hinge spacer
Counterclockwise 6mm
(For adjustment on the U-shaped arm
→ Down Clockwise: Protrude
door front edge side)
Nut
Counterclockwise
Detail of C → Down
13mm Counterclockwise: Retreat
Clockwise → Up (For adjustment on the hung side)
Hung side
edge side)
side doorpost
Fitting metal
Front edge
2 3