Karnaphuli Water Supply Project-C-3 Operation & Maintenance Manual

CHAPTER-2

GENERAL INFORMATION

Nasirabad Reservoir has been constructed as the main Distribution Centre for supply of water to
dwellers, industries and other commercial establishments of Chittagong City. Effluent from the
Water Treatment Plant at Rangunia flows to Nasirabad Distribution Centre and transports to
Nasirabad Elevated Tank and Battali Hill Reservoir by operation of pumping equipment and then
flows to the distribution network by gravity flow. Overall information on major facility and
equipment are summarized in table below:

Table 2.1: Information of major equipment and facility under Contract

KWSP-C3
Components Information
Source of Treated Water Karnaphuli Water Treatment Plant

Delivery point from Nasirabad

Nasirabad Elevated Tank and Battali Hill Reservoir
Reservoir

Capacity of Nasirabad Reservoir 26,300 m³

Capacity of Nasirabad Elevated Tank 2,200 m³

Capacity of Battali Hill Reservoir 8,500 m3

Transmission Pumps for Nasirabad 4 nos. each of Capacity 54 m³/min x 26mH x 315kW
Elevated Tank (2-duty & 2 standby)
Transmission Pumps for Battali Hill 5 nos. each of Capacity 29 m³/min x 33mH x 220kW
Reservoir (3-duty & 2 standby)

Capacity of Electrical Sub-station 2000 kVA (11 kV/3.3 kV)

Capacity of Standby Generator set 2000 kVA (3.3 kV)

Capacity of Khulshi Booster Pumps 32.5mH X 15kW 1.4 m³/min

Process Flow Diagram for Nasirabad and Battali Hill Reservoir is shown in Fig-2.1
Process Flow Diagram for Khulshi Booster Pump station is shown in Fig-2.2
Mechanical Equipment List is shown in Table 2.1
Electrical Equipment List is shown in Table -2.2, 2.3 & 2.4

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Karnaphuli Water Supply Project-C-3 Operation & Maintenance Manual

Fig 2.1: Process Flow Diagram of Nasirabad & Battali Hill Reservoir

LEGEND
SYMBOL NAME

Process Water Pipe

NASHIRABAD Utility Water Pipe

ELEVATED TANK Drainage Pipe
BATTALI HILL C Chemical Pipe
RESERVOIR D2MV02
P Pump
M
V9
F To Distribution PT Pressure Transmitter

Sluice Valve
M D2MV01 V2 V3
V8 V5 Butterfly Valve
V4
F To Distribution
Dia. 1200 DIP Check Valve
Dia. 1000 DIP Dia. 900 DIP
Dia. 1000 DIP V1
F
V7
4 - Dia. 20 Tap
F
Dia. 50 GSP
V6
PT PT
Dia. 1000 STW Dia. 1000 STW
STW DIP - Civil BoQ STW DIP - Civil BoQ
D2HV10 D2HV09 D2HV08 D2HV07 D2HV06 D1HV08 D1HV07 D1HV06 D1HV05
D2CV05 D2CV04 D2CV03 D2CV02 D2CV01 D1CV04 D1CV03 D1CV02 D1CV01
No. 5 No. 4 No. 3 No. 2 No. 1 No. 4 No. 3 No. 2 No. 1
D2TP01 D1TP01
P P P P P ~ 05 P P P P ~ 04

D2HV05 D2HV04 D2HV03 D2HV02 D2HV01 D1HV04 D1HV03 D1HV02 D1HV01

D5HV04
Dia. 1400 STW
Dia. 1200 STW Dia. 1000 STW
DIP STW

D5HV02 D5HV01
D5DP03/04 D5DP01/02
Dia. 80 SGP

Dia. 80 SGP
P Dia. 1400 DIP Dia. 1400 DIP P

P P

Reservoir Reservoir
Chamber 2 Chamber 1
DRAIN

DRAIN
Dia. 1200 DIP Dia. 1200 DIP

Phase-2 M D5MV02 M D5MV01

D5HV05
Dia. 1200 DIP From Phase -1 KARANAPHLI WTP

NOTES
QUANTITY Phase - 1 Phase - 2 , Standby units are mentioned in ( )

TAG NO. D1TP01 to 04 D1HV01 to 08 D1CV01 to 04 D2TP01 to 05 D2HV01 to 10 D2CV01 to 05

EQUIPMENT NAME : Nashirabad ET Suction & Discharge Check Valve - 1 Battali Hill Transmission Suction & Discharge Check Valve - 2
Transmission Pump Valve - 1 Pump Valve - 2
SPECIFICATIONS Horizontal Double Suction Manual Butterfly Valve Swing Type Horizontal Double Suction Manual Butterfly Valve Swing Type
54m³/min x 26m 600 mm dia. 600 mm dia. 29m³/min x 33m 500 mm dia. 500 mm dia.
POWER 315 ----- ----- 220 -----
QUANTITY 4 (2) 4 (2) 8 8 4 4 5 (2) 5 (2) 10 10 5 5

TAG NO. D2MV01 /02 D5HV01 / 02 D5HV04 / 05 D5MV01 / 02 D5DP01 to 04

EQUIPMENT NAME : Bypass / Discharge Valve Isolation Valve - 1 Isolation Valve - 2 Inlet Valve - 1 Drain Pump

SPECIFICATIONS Motorized Butterfly Valve Manual Butterfly Valve Manual Butterfly Valve Motorized Butterfly Valve Submersible Sump
1000 mm dia. 1400 mm dia. 1200 mm dia. 1200 mm dia. 0.2m³/min x 20m
POWER 0.4 ----- ----- 0.75 5.5
QUANTITY 2 2 2 2 2 3 2 3 4 (2) 6 (3)

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Karnaphuli Water Supply Project-C-3 Operation & Maintenance Manual

Fig 2.2: Process Flow Diagram of Khulshi Booster Pump Station

Ø25GSP To Toilet
Distribution Pipeline
Dia 100 mm

Scope of Mechanical Work

Flow Meter
F
A Air Release Valve
P
Dia 100 D6BP01 Dia 100

P
Dia 100 D6BP02
Dia 100
PUMP STARTER
PANEL

P
D6BP03 Dia 100 RESERVOIR
D6TP01

Ø 250 SP
PUMP HOUSE
INSTRUMENT

D6FV01
M D6MV01
PANEL

TUBE WELL
DN200

Dia 100
Underground

Dia 100 Dia 100

LEGEND
SYMBOL NAME
Sluice Valve
Dia 100 mm

GI / MS Pipeline
DN250 DI

F Flow Meter
A Air Release Valve
Non Return Valve
Butterfly Valve
Pump
WASA Main Line

NOTES
QUANTITY EXISTING REHABILITATION ,Standby units are mentioned in ( )
TAG NO. D6BP01 / 02 / 03 D6TP01 D6MV01 D6FV01
EQUIPMENT NAME : Kulshi Booster Pump-1 Kulshi Tube Well Pump Kulshi Inlet Valve-1 Kulshi Inlet Valve-2

SPECIFICATIONS Horizontal End Suction Submersible Motorized Bufferfly Bufferfly Valve

with Float
1.4m³/min x 32.5m 0.5m³/min x 76m 250 mm dia 200 mm dia
POWER 15 15kw Single phase -0.2 KW -
QUANTITY 3* 2 (+1) 1 0 0 1 0 1
* Units have to remove

Table 2.2: List of Mechanical Equipment Installed in Nasirabad & Battali Hill Reservoir Site
Tag No. Equipment Name Q’ty Size & Type Location Manufacturer/
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Karnaphuli Water Supply Project-C-3 Operation & Maintenance Manual

Origin
Pumping Equipment
D1TP Nashirabad ET - 54m3/min X 26mH X 315kW
Transmission Pump 4 - Horizontal Double Suction
01 to 04 Nashirabad Reservoir Hyosung
D2TP Battali Hill Reservoir - 29m3/min X 33mH X 220kW Pump House Goodspring/Korea
Transmission Pump 5 - Horizontal Double Suction
01 to 05
D5DP - 0.2m3/min X 20mH X 5.5kW Nashirabad Reservoir Duck Chang IND
Drain Pump 4 - Submersible Pump CO.,LTD/Korea
01 to 04 Pump House
D6BP - 1.4m3/min X 32.5mH X 15kW Khulshi Booster Pump Hyosung
Khulshi Booster Pump 3 - End Suction Volute Pump Station Goodspring/Korea
01 to 03
Crane and Hoist
- 5 Ton X 13 kW/1.5 kW/1.5 kW Nashirabad Reservoir Sungdo Machinery
D5MC01 Overhead Crane 1 - Electrical Crane Pump House CO., LTD/Korea
- 2 Ton Nashirabad Electric
DEHC01 Maintenance Hoist 1 - Manual Chain Block House
Check Valves, Butterfly Valves, Air Valves etc.
D1HV Suction & Discharge 8 - 600mm Dia
01 to 08 Valve-1 - Manual Butterfly Valve
D1CV Check Valve-1 4 - 600mm Dia
01 to 04 - Non-Slam
D2HV Suction & Discharge 10 -- 500mm Dia
Valve-2 Manual Butterfly Valve Nashirabad Reservoir
01 to 10 Pump House
D2CV Check Valve-2 5 - 500mm Dia
01 to 05 - Non-Slam
D5HV Isolation Valve-1 2 - 1400mm Dia
01 / 02 - Manual Butterfly Valve
Isolation Valve-2 1 - 1200mm Dia
D5HV 04 - Manual Butterfly Valve
Isolation Valve-2 1 - 1200mm Dia
D5HV 05 - Manual Butterfly Valve Nashirabad Reservoir
D5MV - 1200mm Dia X 0.75Kw Inlet Chamber
Inlet Valve 2 - Motorized Butterfly Valve
01 / 02
D2MV Inlet & Outlet Valve 2 - 1000mm Dia X 0.4Kw Battali Hill Reservoir
01 / 02 - Motorized Butterfly Valve Inlet Chamber
Stop Valve 1 - 1000mm Dia Nasirabad ET Flow
V1 - Manual Butterfly Valve Meter
Inlet Valve 1 - 1000mm Dia Nasirabad Elevated
V2 - Manual Butterfly Valve Tank
- 1000mm Dia Nasirabad Elevated Hyundai Valve
V3 Outlet Valve 1 - Manual Butterfly Valve Tank CO., LTD/Korea
Bypass Valve 1 - 1000mm Dia Nasirabad Elevated
V4 - Manual Butterfly Valve Tank
Stop Valve 1 - 1000mm Dia Nasirabad Distn. Flow
V5 - Manual Butterfly Valve Meter
Stop Valve 1 - 1000mm Dia
V6 - Manual Butterfly Valve Battali Hill
Transmission Flow
Stop Valve 1 - 1000mm Dia Meter
V7 - Manual Butterfly Valve
Bypass Valve 1 - 1000mm Dia Battali Hill Reservoir
V8 - Manual Butterfly Valve Inlet Chamber
Stop Valve 1 - 900mm Dia Battali Hill Distribn.
V9 - Manual Butterfly Valve Flow Meter
Without Air Valve 2 - 150mm Dia Nasirabad ET & BHR
TAG - Air Valve Transmn. Pipe
Without Drain Valve 2 - 200mm Dia Nasirabad ET & BHR
TAG - Manual Butterfly Valve Drainage
Without Drain Valve 2 - 250mm Dia Nasirabad Reservoir
TAG - Manual Butterfly Valve Drainage
Without Main Control 1 - 150mm Dia Bowser Station
TAG - Manual Butterfly Valve
Without Main Control 5 - 150mm Dia Fire Fighting Delivery
TAG - Type: Manual Butterfly Valve

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Karnaphuli Water Supply Project-C-3 Operation & Maintenance Manual

Table 2.3: List of Electrical Equipment Installed in Nasirabad Reservoir Site

Q
Manufactur
Tag No. Equipment Name 't Size
er/Origin
y
HV Incoming Facilities and Others at Nasirabad Reservoir Sub-station
NHVPIN 1~2 HV Incoming Panel 2 630A, 11KV, 50 HZ
NHVPBS1 HV Bus Section Pane 1 630A, 11KV, 50 HZ Hyosung/Kore
NHVPVT1 HV Bus VT Panel 1 630A, 11KV, 50 HZ a
NHVPTP1 HV TR. Primary Panel 1 630A, 11KV, 50 HZ
Hundai Heavy
NHVTMT1 Power Transformer 1 2000kVA, 11kV/3.3kV, 50HZ Industries/Kor
ea
Power Distribution Facilities and Others at Nasirabad Reservoir Electrical House
NMVPIN1 MV Incoming Panel 1 630A, 3.3KV, 50 HZ
NDEGIN1 Generator Incoming Panel 1 630A, 3.3KV, 50 HZ
NMVPBS1 MV Bus Section & VT Panel 1 1250A, 3.3KV, 50 HZ
NMVPFD1~6 MV Feeder Panel 6 630A, 3.3KV, 50 HZ Hyosung/Kore
NMVPDT1 Distribution Transformer Cubicle 1 300kVA, 3.3kV/0.400KV, a
50HZ
NLVPDP1 LV Distribution Panel 1 800A, 400V, 50HZ
Power-230V, Control-230V
NPLCCP1 PLC Panel for Power Receiving facilities 1 MP377 12" Touch Panel
Standby Power Generation System, Location-Nasirabad Reservoir Generator Room
NDEGST1 Stand-by Generator Set 1 2000kVA, 3.3kV, 50Hz
NDEGCP1 Generator Control Panel 1 630A, 3.3kV, 50 HZ Hyosung/Kore
NDEGDC1 DC Battery & Charger 1 DC 110V, 50Ah / 10hours a
Main oil tank (2400L)
NDEGFS1 DEG Fuel System Equipment 1 Daily oil tank (1950L)
Transmission Pump Starter Facilities, Location-Nasirabad Reservoir Pump Starter Room
Starter Panel for Nasirabad ET Transmission
NSP1TP01~04 4 315Kw, 3.3kV, 50HZ Hyosung/Kore
Pumps
a
NSP2TP01~05 Starter Panel for Battali Hill Transmission Pumps 5 220Kw, 3.3kV, 50HZ
Motor Control Center, Instrumentation & Control etc., Location-Nasirabad Reservoir Control Room
NMCC401 Motor Control Center-1 1 3PH.,4W, 400V, 50HZ
3PH.,4W, 400V, 50HZ Hyosung/Kore
NMCC231 Motor Control Center-2 1
a
NINSTP1 Instrumentation Panel 1 AC230V,50Hz
NDCS110 DC Power Supply System 1 DC 110V, 50Ah / 10hours
10kVA, 230V, 50HZ Global
NUPS230 UPS 1
Electric/Korea
Control & Supervisory Facilities (PLC), Location-Nasirabad Reservoir Control Room
Power-230V, Control-230V
NPLCCP2 PLC Panel for Nasirabad Transmission Pumps 1 MP377 12" Touch Panel Hyosung/Kore
Power-230V, Control-230V a
NPLCCP3 PLC Panel for Battali Hill Transmission Pumps 1 MP377 12" Touch Panel
Local Operation Panels (LOP)
NLP1TP 01~04 LOP-Nasirabad Transmission Pumps 4
NLP2TP 01~05 LOP-Battali Hill Transmission Pumps 5 Control circuit voltage: Hyosung/Kore
NLP5DP 01~02 LOP-Drain Pump, Nasirabad Reservoir 2 AC230V a
NLP5MV01 LOP-Inlet Valve- 1 & 2 Nasirabad Inlet Chamber 1
Electro-magnetic Flow Meters
Electromagnetic type flow
NFMD101 Nasirabad ET Transmission Flow 1 meter, 1000 mm dia, PN-10
Electromagnetic type flow Enders+Hause
NFMD102 Nasirabad ET Distribution Flow 1 meter, 1000 mm dia, PN-10 r/Germany
Electromagnetic type flow
NFMD201 Battali Hill Reservoir Transmission Flow 1 meter, 1000 mm dia, PN-10
Pressure gauge transmitters
Pressure gauge transmitter
NPMD101 Nasirabad ET Transmission Pump Pressure 1 with indicator; Range: 0~10
bar Enders+Hause
Pressure gauge transmitter r/Germany
NPMD201 Battali Hill Reserv. Transmission Pump Pressure 1 with indicator; Range: 0~10
bar

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Karnaphuli Water Supply Project-C-3 Operation & Maintenance Manual

Manufacturer/
Tag No. Equipment Name Q'ty Size
Origin
Submersible Diaphragm type level meters
Submersible diaphragm type
NM 501~02 Nasirabad Reservoir Water Level 2 level meter
Range: 0~10 m Enders+Hauser/G
Submersible diaphragm type ermany
NLMD101 Nasirabad Elevated Tank Water Level 1 level meter
Range: 0~10 m
Electrode type level control Seojin
NLSD101~02 Nashirabad Reservoir Drain Pit Level 2 switch Instech/Korea
Paging System
Paging Main Handset Line Channel - 12 CH
Nasirabad Control Room 1 Speaker Line Channel – 16 CH
Unit
Wall (Indoor) Power Supply – DC 24V
Nasirabad 9
Type
Wall (Indoor) Power Supply – DC 24V
Nasirabad 3
Type + Housing
Outdoor
Nasirabad 2
Speaker

Table 2.4: List of Electrical Equipment Installed in Battali Hill Reservoir Site
Manufacturer/
TAG No. Equipment Name Q'ty Size
Origin
BLVPDP1 LV Distribution Panel 1 600A, 400V, 50HZ Hyosung/Korea
5kVA, , 400V, 50HZ Global
BUPS230 UPS 1
Electric/Korea
Power-400V, Control circuit-
BINSTP1 Instrumentation & PLC Panel 1 AC230V (UPS),
MP377 12" Touch Panel Hyosung/Korea
LOP-Inlet & Outlet Valve at Battali Hill Inlet
NLP2MV01 1 Control Circuit Volatge-230V
Chamber
Electromagnetic type flow meter, Enders+Hauser/
BFMD201 Battali Hill Reservoir Distribution Flow 1 900 mm dia, PN-10 Germany
Submersible diaphragm type Enders+Hauser/
BLMD101 Battali Hill Reservoir Water Level 1 level meter
Range: 0~8 m Germany

Table 2.5: List of Electrical Equipment Installed in Khulshi Booster Pump Station
Manufacturer/
TAG No. Equipment Name Q'ty Size
Origin
3 sets of 15kW , 400V, 50HZ Y-
KUSPD6 BP1 Motor Control Center(MCC) 1 D Starter Hyosung/Korea
KUINSTP1 Instrumentation and Controller Panel 1 Power-400V, Control-AC230V
Pressure gauge transmitter with
KPMD601~02 Suction/Discharge Pressure Sensor 2 indicator
Range: 0~10 bar
Enders+Hauser/
Submersible diaphragm type Germany
KLMD601 Khulshi Reservoir Water Level 1 level meter
Range: 0~8 m