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Heat Transfer Analysis: Insulation Effects

1) The document discusses heat transfer quantities for pipes and stacks with and without insulation. Heat transfer values are provided for different components. 2) Insulation is shown to significantly reduce heat transfer. The temperature drop across an uninsulated pipe is 3.15°C, compared to only 0.01°C for an insulated pipe. 3) Total heat radiation is calculated as 57.56 kW for the power plant components. Surrounding air temperature rise without insulation is estimated at 0.46°C, reduced to 0.28°C with insulation.

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0% found this document useful (0 votes)
43 views6 pages

Heat Transfer Analysis: Insulation Effects

1) The document discusses heat transfer quantities for pipes and stacks with and without insulation. Heat transfer values are provided for different components. 2) Insulation is shown to significantly reduce heat transfer. The temperature drop across an uninsulated pipe is 3.15°C, compared to only 0.01°C for an insulated pipe. 3) Total heat radiation is calculated as 57.56 kW for the power plant components. Surrounding air temperature rise without insulation is estimated at 0.46°C, reduced to 0.28°C with insulation.

Uploaded by

mkha87
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

**** Heat Transfer *******

1) Heat transfer quantity for pipe without insulation

Q = 92 W/m 3667.94047 3.67 KW


Ti = 4 C
To = -20 C

κ1 = 54 W/m C
r1 = 0.0204 m 20.4 mm
r2 = 0.0254 m 25.4 mm
h = 24 W/m2 C
L1 = 1 m
A = 0.15959277 m2

R1 = 0.00064609
R2 = 0.26108116

2) Heat transfer quantity for pipe with insulation

Q = 0.25684 W/m 10.2734554 0.010 KW


Ti = 4 C
To = -20 C

κ1 = 54 W/m C
κ2 = 0.0829 W/m C mineral wool
r1 = 0.0204 m 20.4 mm
r2 = 0.0254 m 25.4 mm
r3 = 0.0854 m 85.4 mm ( 30 mm mineral wool )
h = 23 W/m2 C
L1 = 1 m
L2 = 1 m
A2 = 0.53658357 m2

R1 = 1.71024827
R2 = 91.6534283
R3 = 0.08102794

3) Water temperature drop ( without insulation ) 4) Water temperature drop (with insulation)

V = 0.00027778 m3/s 1 m3/hr V = 0.00027778 m3/s


Wdensity = 1000 kg/m3 Wdensity = 1000 kg/m3
m = 0.27777778 kg/s 1 kJ = 0.238846 kcal m = 0.27777778 kg/s
= =
Cp = 4.19 kj/kg C Cp = 4.19 kj/kg C

Q = m x cp x △T Q = m x cp x △T
3.67 kW Q 0.010 kW Q
△T = ------- △T = -------
m x cp m x cp

= 3.15 C = 0.01 C

Conclusion
1. Without insulation round pipe 3.15 C drop
2. With insulation round pipe 0.01 C drop

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By [Link]
**** Heat Transfer *******

1) Radiation for stack without insulation

Q = 6525 W/m 39152.30363 39.15 KW


Ti = 80 C
To = 35 C

κ1 = 54 W/m C
r1 = 1 m
r2 = 1.006 m
h = 23 W/m2 C
L1 = 1 m
A = 6.32087908 m2

R1 = 1.76311E-05
R2 = 0.006878515

2) Radiation for stack with insulation

Q = 311 W/m 1867.537694 1.87 KW


Ti = 80 C
To = 35 C

κ1 = 54 W/m C
κ2 = 0.0829 W/m C mineral wool
r1 = 1 m
r2 = 1.006 m
r3 = 1.081 m
h = 23 W/m2 C
L1 = 1 m
L2 = 1 m
A2 = 6.79211758 m2

R1 = 0.000952077
R2 = 0.137222036
R3 = 0.006401282

3) Radiation for WHRB with insulation

Q = 2746 W/m 7413.978543 7.41 KW


Ti = 379 C
To = 35 C

κ1 = 54 W/m C

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κ2 = 0.0829 W/m C mineral wool
r1 = 1.075 m
r2 = 1.089 m
r3 = 1.164 m
h = 23 W/m2 C
L1 = 1 m
L2 = 1 m
A2 = 7.31362152 m2

R1 = 0.001915662
R2 = 0.117416371
R3 = 0.005944833

4) Radiation for Exhaust Gas Duct with insulation

Q = 2352 W/m 39273.62603 39.27 KW


Ti = 375 C
To = 35 C

κ1 = 54 W/m C
κ2 = 0.0829 W/m C mineral wool
r1 = 1 m
r2 = 1.006 m
r3 = 1.081 m
h = 23 W/m2 C
L1 = 1 m
L2 = 1 m
A2 = 6.79211758 m2

R1 = 0.000952077
R2 = 0.137222036
R3 = 0.006401282

5) Radiation for silencer with insulation

Q = 3 KW

6) Radiation for Expansion Joint with insulation

Q = 6 KW

Total radiation 57.56 KW / eng


172.67 KW

7) Surrounding air temperature rise

R = 0.287 Kj/Kmol K Specific gas constant for air


PV
M = --------
RT
= 618.5276753 kg/s
P = 101.3 Kpa
V = 540 m3/s (15 m3/s x 12 fans x 3 sets)
T = 35 C
= 308.15 K
Cp = 1.0057 kj/kg C 1.0057

Q = m x cp x △T
Q
△T = -------
m x cp

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= 0.28 C

Conclusion
1. Without insulation around stack 0.46 C rising
2. With insulation around stack 0.28 C rising

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