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2AZ-FE Exhaust Pipe Removal Guide

This document provides installation and removal instructions for the exhaust pipe components of a 2AZ-FE engine. The components include the tail pipe assembly, center exhaust pipe assembly, front exhaust pipe assembly, heated oxygen sensor, and rear exhaust pipe support bracket. The instructions list the specific nuts, bolts and brackets to remove and install for each component, and provide the specified torque values. New gaskets are to be used when installing the pipe assemblies.

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anwar
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13 views5 pages

2AZ-FE Exhaust Pipe Removal Guide

This document provides installation and removal instructions for the exhaust pipe components of a 2AZ-FE engine. The components include the tail pipe assembly, center exhaust pipe assembly, front exhaust pipe assembly, heated oxygen sensor, and rear exhaust pipe support bracket. The instructions list the specific nuts, bolts and brackets to remove and install for each component, and provide the specified torque values. New gaskets are to be used when installing the pipe assemblies.

Uploaded by

anwar
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

2AZ-FE EXHAUST – EXHAUST PIPE EX–1

EXHAUST PIPE
2AZ-FE EXHAUST
ENGINE

COMPONENTS
HEATED OXYGEN SENSOR

44 (449, 32)

GASKET
FRONT EXHAUST PIPE ASSEMBLY

43 (438, 32)
33 (337, 24)
FRONT EXHAUST PIPE NO. 1 REAR EXHAUST PIPE NO. 1
SUPPORT BRACKET SUPPORT BRACKET GASKET

43 (438, 32)
EXHAUST PIPE
SUPPORT NO. 4
33 (337, 24)

43 (438, 32)
CENTER EXHAUST PIPE ASSEMBLY

GASKET EXHAUST PIPE SUPPORT NO. 4

EXHAUST PIPE
SUPPORT NO. 4 EXHAUST PIPE
EX
EXHAUST PIPE
SUPPORT NO. 4 SUPPORT NO. 4
43 (438, 32)
EXHAUST PIPE
EXHAUST PIPE
SUPPORT NO. 4
SUPPORT NO. 4

TAIL PIPE ASSEMBLY TAIL PIPE ASSEMBLY

N*m (kgf*cm, ft.*lbf) : Specified torque Non-reusable part


A135662E01
EX–2 2AZ-FE EXHAUST – EXHAUST PIPE

REMOVAL
1. REMOVE TAIL PIPE ASSEMBLY
(a) Remove the 2 nuts and tail pipe assembly.

A135689E01

(b) Remove the gasket from the center exhaust pipe.


2. REMOVE CENTER EXHAUST PIPE ASSEMBLY
(a) Remove the 2 bolts, 2 nuts and center exhaust pipe
assembly.
EX

A135690E01

(b) Remove the gasket from the front exhaust pipe.


2AZ-FE EXHAUST – EXHAUST PIPE EX–3

3. REMOVE FRONT EXHAUST PIPE ASSEMBLY


(a) Remove the 2 nuts.

A135691

(b) Remove the 2 nuts, front exhaust pipe No. 1 support


bracket and front exhaust pipe assembly.
(c) Remove the gasket from the exhaust manifold.
4. REMOVE HEATED OXYGEN SENSOR (See page EC-
24)
5. REMOVE REAR EXHAUST PIPE NO. 1 SUPPORT
BRACKET EX
(a) Remove the 2 bolts and rear support bracket.

Bracket

A132948E01

INSTALLATION
1. INSTALL REAR EXHAUST PIPE NO. 1 SUPPORT
BRACKET
(a) Install the rear support bracket with the 2 bolts.
Torque: 33 N*m (337 kgf*cm, 24 ft.*lbf)
NOTICE:
Be sure to install the bracket in the correct
Bracket direction.
Pipe Assembly Front
A060823E04 2. INSTALL HEATED OXYGEN SENSOR (See page EC-
24)
3. INSTALL FRONT EXHAUST PIPE ASSEMBLY
(a) Install a new gasket onto the front exhaust pipe
assembly.
EX–4 2AZ-FE EXHAUST – EXHAUST PIPE

(b) Install the front exhaust pipe assembly with the 2


nuts.
Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)

A135691

(c) Install the front exhaust pipe No. 1 support bracket


with the 2 nuts .
Torque: 33 N*m (337 kgf*cm, 24 ft.*lbf)
4. INSTALL CENTER EXHAUST PIPE ASSEMBLY
(a) Install a new gasket onto the front exhaust pipe.
EX (b) Install the center exhaust pipe assembly with the 2
bolts and 2 nuts.

A135690E01
2AZ-FE EXHAUST – EXHAUST PIPE EX–5

Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)


5. INSTALL TAIL PIPE ASSEMBLY
(a) Install a new gasket onto the tail pipe assembly.
(b) Install the tail pipe assembly with the 2 nuts.

A135689E01

Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)


6. CHECK FOR EXHAUST GAS LEAKS
If gas is leaking, tighten the areas necessary to stop the
leak. Replace the damaged parts as necessary.
EX

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