OSHA
OSHA
Damaged or illegible labels can cause hazards and need to be SUMMARY ������������������������������������������������������������������������� 13
10 replaced.
FACILITY-WIDE SAFETY SIGN INSPECTION ��������������������� 14
This document contains information derived from sources we deem reliable. Graphic Products, Inc. has made reasonable efforts to ensure correctness but
does not guarantee accuracy or completeness. Graphic Products makes no warranties express or implied regarding the contained subject matter. Contents are
subject to change without notice. Graphic Products disclaims liability for injury, damage, or loss arising from reliance on the information contained herein. Users
of this information should independently consult municipal, state, or federal code and/or verify information with the appropriate regulatory agency.
IMPORTANCE OF SAFETY SIGNS
Workplace incidents cause countless injuries and cost billions in downtime, workers’ compensation claims, and OSHA fines each
year. Much of this, however, can be prevented with clear, compliant visual communication. The following pages will help evaluate
your facility signage so you can improve safety and comply with OSHA regulations.
Workers are routinely injured on the job when visual Employers would be wise to take heed of heavier fines
communication isn’t posted or doesn’t clearly warn of for noncompliance with OHSA standards and regulations;
workplace hazards. The Bureau of Labor Statistics (BLS) the agency’s fines had remained largely stagnant for
recorded 5,190 work-related fatalities in 2016, the highest a quarter century, but that changed in 2016. OSHA
number of workplace deaths in eight years. The agency also increased maximum penalties by nearly 80% in 2016, the
recorded 2.9 million nonfatal injuries and illnesses that organization’s first such increase since 1990. Employers
year—nearly 8,000 every day. may now face fines of up to $12,471 for serious violations
(up from $7,000) and $124,709 for willful or repeat
violations (up from $70,000).
8,000
Nonfatal injuries and illnesses
No matter which approaches employers take, safety signs
and labels play a key role in facility safety efforts. Where
properly used, visual communication reduces risk, promotes
safety, and improves efficiency.
In 2016, an average of 8,000 nonfatal injuries
and illnesses occurred every day.
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OSHA COMPLIANCE & SAFETY
Understanding the critical role safety signs play in reducing injury is the first step in your facility’s safety program. Posting
safety signs near hazards not only reduces worker injury, in many cases it’s required by law. OSHA requires safety signs at most
locations where a hazard threatens the safety of a worker.
Improve Safety & Morale Facilities adhering to both mandatory and voluntary national
standards for safety signs are providing workers with the
OSHA requires employers to provide a safe workplace for
highest level of safety and, in turn, reducing liabilities.
their employees. OSHA defines its own role as promoting
Following both standards is also known to help reduce hazard
“... the safety and health of America’s working men and
confusion so workers understand a sign’s message sooner
women by setting and enforcing standards; providing training,
and from a safe distance.
outreach, and education; establishing partnerships; and
encouraging continual process improvement in workplace
safety and health.” Complying with OSHA worker safety Changes to ANSI Z535 Safety Sign Code
standards should be a priority for any organization. Using
safety signs in accordance with OSHA standards not only ANSI’s last major changes to the Z535 safety sign standard
helps create a safe workplace, it improves morale. Safety were published in 2011. The standard was reaffirmed in
signs announce your concern for worker safety to OSHA 2017, with only minor changes to the technical specifications
and to your employees. Facilities are known to be more for colors. To stay current, use the latest standards whenever
successful when safety is a clear priority. printing new labels. If your facility is still displaying old ANSI
sign designs, for now, replacement remains voluntary.
However, older and inconsistent designs are known to
National Standards create confusion for workers. The newest Z535 standards
are now being widely used and are the easiest for workers
There is a variety of agencies, associations, and
to recognize. The best solution is to update to the new ANSI
organizations involved in the standardization of safety signs
standards whenever possible.
in industrial facilities. These are OSHA, The International
Standards Organization (ISO), the National Fire Protection
Association (NFPA), and the American National Standards
Institute (ANSI).
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OSHA COMPLIANT SAFETY SIGNS & LABELS
Prior to developing a safety sign or label, create a plan for your facility’s hazardous communication. Everyone in your facility
(employee, contractor, or visitor) should understand the message each sign conveys. OSHA clearly defines what a safety sign is,
how it should be used, and where it should be placed.
ANSI Z535 and OSHA §1910.145 (accident prevention signs The means of attaching the sign to a wall, post, or other
and tags) both have safety sign placement standards. These supporting material must not cause a hazard. For example,
are locations where, without identification, hazards may lead the ends or heads of bolts or other fastening devices must be
to accidental injury to workers and/or the public, or lead to located in such a way that they do not create a hazard.
property damage. Maximize the message each sign conveys
by following OSHA/ANSI design standards. Do so by writing a OSHA’s sign standards are mandatory, but the agency does
simple yet concise safety message that clearly communicates not specify design elements for signs. ANSI fills this void by
hazard information. providing guidelines for the size and arrangement of text
and symbols, and for effective phrasing. OSHA has referred
The sign itself should never present a safety hazard. OSHA to these ANSI standards as accepted industry practice.
requires safety signs to have rounded or blunt corners and no Where the OSHA rules and other federal, state, or municipal
sharp edges, burrs, splinters, or other sharp projections. regulations are silent, use ANSI Z535.
Signal
Word
Panel
Safety
Message
Safety
Symbol
Message
Panel
NOTE: Labels requiring OSHA compliance should follow OSHA and ANSI Z535 design standards to offer the highest level of
safety. Be consistent in design so labels and signs are uniform. Variation may diminish recognition and add confusion to signs.
Consistent design, color, safety symbol, signal word, and signal word panel are critical.
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SIGN CLASSIFICATIONS
Each OSHA/ANSI safety sign is classified by hazard risk to help you know what sign to use. Take the next step by learning these
classifications. Familiarize yourself with the signal word and safety message relationship. Understanding how classifications are
applied will help you design for compliance and improve safety.
There are three primary hazard classifications OSHA and Warning signs and labels can be any size and printed in
ANSI have established for safety signs. These are danger, a landscape or portrait format. Keep in mind, alternative
warning, and caution. ANSI is responsible for creating and design and color options should only be used to improve
standardizing the majority of secondary sign classifications. comprehension. The goal should always be to warn workers
These signs include notice, safety signs, and fire safety. OSHA of hazards before they expose themselves to danger.
and ANSI set general standards for biological hazard signs.
CAUTION
Primary Hazard Classifications A caution sign indicates
a potentially hazardous
DANGER situation which, if not
avoided, may result in
Danger signs mark the most serious
minor or moderate injury.
hazards, where special precautions
Caution signs are used
are necessary. These signs indicate
in areas where injury or a
an immediate hazard which, if
combination of injury and equipment damage is possible, or to
not avoided, will result in death or
caution against potential injuries from unsafe practices only.
serious injury.
For hazards that may only result in equipment damage, see
The “DANGER” signal word is notice signs.
printed in white letters on a red
The “CAUTION” signal word is printed in black letters on a
background and is preceded by
yellow background and is preceded by the safety alert symbol,
the safety alert symbol. The area
except when used for a non-personal injury. The message
beneath the signal word, known as
panel below the signal word contains the safety message and
the message panel is where the safety message is printed.
any additional safety symbols. Everything printed inside the
The safety message may appear in various colors, depending
message panel is black text on white or white text on black.
on the color of the signal word panel. In most cases, the
safety message is printed in black or red letters over a white
safety panel. However, it may also be printed in white letters Secondary Hazard Classifications
if the safety panel is black. Safety symbols (pictograms) may
be included on the safety panel to help workers recognize
BIOLOGICAL HAZARD
hazards sooner and from safe distances.
OSHA §1910.145(e)(4) states, “The
Safety signs used to identify radiation hazards are strictly biological hazard warning shall be
regulated by OSHA. These signs shall not vary from OSHA used to signify the actual or potential
sign standards in any way. presence of a biohazard and to
identify equipment, containers,
rooms, materials, experimental
WARNING
animals, or combinations thereof,
Warning signs are one which contain, or are contaminated
hazard level below danger with, viable hazardous agents…
signs. They describe a presenting a risk or potential risk to the well-being of man.”
hazard which, if not avoided, The symbol design must conform with the example shown
could result in death or above, and the sign must include the word “Biohazard” or
serious injury. “Biological Hazard.”
The “WARNING” signal word is printed in black on an orange The biohazard symbol can be black or orange, and a
background header and is preceded by the safety alert background color is optional, as long as there is enough
symbol. The text in the message panel may be printed in contrast to make the symbol clearly visible. A biohazard can also
white letters on a black message panel, or black letters on a be indicated on a danger or warning sign and may include the
white message panel. safety alert symbol.
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SIGN CLASSIFICATIONS
NOTICE ADMITTANCE
Use notice signs to provide Unlike the previously
general information that is mentioned sign categories,
important or relevant to a admittance signs do not
building, an area, a machine have a defined hazard
or equipment. Notice signs category and may use
address practices not related elements of all previous
to personal injury. sign categories.
The signal word “NOTICE” should be printed in white italic Admittance signs may use any signal word with its
letters over a blue background. Notice signs never include a appropriate background header. Depending on the hazard
safety alert symbol. The message panel is either white with level; danger, warning, caution, or notice signs are options.
a blue or black safety message or black with a white safety The safety message on an admittance sign could state
message. Red, blue, or black safety symbols may be used. something like, “Unauthorized Personnel, Keep Out.” If
entering presents no hazard, a general safety sign may be
Notice signs can include information about procedures, adequate. The signal word and safety message should alert
operating instructions, maintenance information, rules, or and explain the personal risk or consequences of entering a
directions. Notice signs are never used for personal injury restricted area.
hazards or warnings, but can be used to indicate possible
equipment or property damage. The primary action statement should be simple, direct,
and applicable to the hazard. In the example shown above,
“Keep Out” is the primary action statement. Nonessential
General Safety Signs hazard information like consequence, avoidance, or type of
Safety signs are used to hazard can be eliminated since they are readily inferred. Use
provide notices of: general additional signs to explain safety information or procedures
facility practice, rules in greater detail.
relating to health, first
aid, medical equipment, FIRE SAFETY
sanitation, housekeeping,
Fire safety signs indicate
and suggested general
the location of emergency
safety measures.
firefighting equipment.
Signs used to describe safety instructions or procedures Unlike other signs, they do
should use simple signal words. Common signal words not have a signal word. The safety symbol is printed in red
used on a general safety sign state things like, “SAFETY on a white background, or in white on a red background. The
INSTRUCTIONS” or “SAFETY PROCEDURES.” Where safety message must be in red letters on a white background.
beneficial, use a more definitive signal word or words like Because these signs do not indicate an injury hazard, the
“SAFETY SHUTDOWN PROCEDURE.” Signs indicating the safety alert symbol must not be used.
location of safety equipment should use a simple and direct
Post these signs near or on fire equipment. Do not use them
signal word such as “EYE WASH.” If multiple safety items are
for wayfinding or emergency exit applications.
near each other, use something like “SAFETY EQUIPMENT” to
describe the area.
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SIGN CLASSIFICATIONS
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OSHA & ANSI SIGN CLASSIFICATION TABLE
OSHA uses the terms “sign,” “signs,” “tag,” and “tags” interchangeably.
Warning tags may be used to represent a Indicates a hazardous situation that, if not avoided,
hazard level between “Caution” and “Danger,” could result in death or serious injury.
instead of the required “Caution” tag, provided
they have a signal word of “Warning” and an ANSI Z535.2-2017 (4.11.2)
WARNING
appropriate major message.
OSHA §1910.145(f)(7)
Caution tags shall be used in minor hazard Indicates a hazardous situation that, if not avoided,
situations where a non-immediate or potential could result in minor or moderate injury.
hazard or unsafe practice presents a lesser
CAUTION threat of employee injury. ANSI Z535.2-2017 (4.11.3)
OSHA §1910.145(f)(6)
Other tags may be used in addition to those Reserve for non-hazard related signs. No safety
required by §1910.145(f), or in situations where alert symbol is used. Ideal for signs displaying
§1910.145(f) does not require tags, provided property damage, security, sanitation and
that they do not detract from the impact or housekeeping rules.
NOTICE visibility of the signal word or major message of
any required tag. ANSI Z535.2-2017 (4.11.4)
OSHA §1910.145(f)(9)
Safety instruction signs shall be used where there Signs used to indicate general instructions for safe
is a need for general instructions and suggestions work practices or indicate the location of safety
relative to safety measures. equipment. Examples include signs for equipment
SAFETY and lockout procedures.
OSHA §1910.145(c)(3)
ANSI Z535.2-2017 (4.11.5)
OSHA §1910.145(f)(8)(i)
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SAFETY SYMBOLS
OSHA and ANSI encourage the use of safety symbols where beneficial. If a safety symbol helps convey a message more
quickly or clearly, include it. Keep in mind, there are a number of standards to follow when placing, coloring, and designing
these symbols.
MANDATORY ACTION
To convey required actions to avoid
hazards use this round symbol surround.
The safety symbol should be white and
the round surround background should
be solid blue or black.
PROHIBITION
Use this surround to alert workers to
prohibited activities or actions. The
prohibited surround consists of a red or
black circle with a diagonal slash from
upper-left to the lower-right. The symbol
must be on a white background.
INFORMATION
The square (or rectangular) surround
shape is typically used to convey
equipment location, places of exit,
permitted actions, etc.
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FACILITY EVALUATION
Many areas in and around a facility require visual safety communication. Depending on facility size and layout, this can be a
large project. Start by identifying all of your existing safety signs and ensuring they are OSHA/ANSI compliant. Next find locations
where a safety sign would benefit workers by improving safety awareness, reducing injuries, and improving workplace efficiency.
Take pictures to document the condition and content of your INCORPORATE THE FOLLOWING INTO YOUR EVALUATIONS:
existing safety signs. This will help you remember safety sign • Existing Signs and Labels
locations and reduce inspection time. Once existing facility
◦◦ Are signs and labels consistent throughout your facility?
signage is documented and reviewed, identify locations
where safety signs are missing. The objective is to improve ◦◦ Are they legible? (damaged, deteriorated, etc.)
safety, productivity, and compliance throughout your facility. ◦◦ Are they accurate? (name, label color, etc.)
◦◦ Do they meet current OSHA and/or ANSI standards?
◦◦ Are they visible and readable from a safe distance?
◦◦ Do they effectively communicate the message?
OSHA does not specify safety sign design requirements for sign
size, text size, text placement, or location. Only ANSI provides
these standards. ANSI does so to help improve hazard
recognition and reduce workplace injuries. Maximize safety
sign recognition by following ANSI design standards wherever
possible. Use the “Facility-Wide Safety Sign Inspection” section
of this guide to help in your safety sign project.
These two signs present the same information, but the sign on the
right follows OSHA/ANSI standards. It also communicates the
Signal Word Panel message clearly and effectively.
The top portion of a sign is known as the signal word panel.
The words “DANGER,” “WARNING,” “CAUTION,” and “NOTICE”
are located in this panel and are used to signal the level of Safety Symbol
hazard. If there is a risk of personal injury, the signal word on Graphics can be used on safety signs and labels to help convey
danger, warning, and caution signs must be preceded with a information quickly and clearly. For example, a red octagon is a
safety alert symbol (an exclamation point inside an equilateral common symbol that means “Stop!”
triangle). For general safety signs, appropriate signal words
such as “STARTUP PROCEDURE” or “EMERGENCY SHOWER” On safety signs, the best symbols are easy
are used. The chart below can help you choose an appropriate to see, identify, and understand. An image
signal word. of a pair of gloves could remind workers
that gloves are required, while an image of
Prevent confusion by using consistent safety signs throughout a forklift can warn that the viewer is about
your facility. If your existing signs use the older signal word to enter a lane of forklift traffic.
panels, it may be best to replace them with updated ANSI-
compliant signs. The new designs are better at attracting
attention, and when you update an old sign, it shows your Message Panel
workers that the message matters. The message panel contains the safety message and safety
symbols. The safety message describes a hazard, indicates
how to avoid it, and advises workers of the consequences of
YES YES not avoiding the hazard. Follow these basic guidelines when
Hazardous Situation Potential Accident
writing a safety message:
NO NO • Use left-aligned text
• Use sentence-style capitalization
• Use sans-serif fonts (such as Helvetica or Arial)
• Avoid prepositional phrases
• Write in “headline style”
• Use active voice
Will Cause May Cause May Cause May Cause When determining the order of the message content, consider
Death or Death or Minor or Property what the reader should already know about a hazard and the
Serious Injury Serious Injury Moderate Damage
Injury necessary reaction time required to avoid danger. The most
urgent information should appear most prominently.
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CREATING YOUR OWN SAFETY SIGNS
Safety signs cannot provide proper safety when they are Set up a schedule to inspect your facility safety signs. Refer
no longer legible or visible. Annual inspections should to the “Facility-Wide Safety Sign Inspection” section at the
be performed on safety signs, to account for varied back of this guide for guidance. If an outside inspection
exposures. Having a DuraLabel printer on-site will allow might be beneficial, Graphic Products also offers an array of
easy replacement of signs and labels when they are on-site Compliance Assessment Services to help protect your
needed. workers, and keep your facility compliant with OSHA’s rules.
Call 888.601.8535 or visit [Link]/CAS for
Most DuraLabel supplies are chemical-resistant and will more information.
survive exposures to solvents and cleaning agents. This
protects them when dirt, grime, or oil must be removed.
SUMMARY
By now you should have a sound understanding of what OSHA Improvement of Worker Safety
safety signs are, why they are important, and how to best
utilize them at your facility. Keep in mind, the standards
provided may change without notice. Stay on top of OSHA
and ANSI sign standards so your facility is always compliant.
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FACILITY-WIDE SAFETY SIGN INSPECTION
Each of the following areas have consistently been found to require improvement. After each question, record your observations
in the area provided. You can then use that information to assess the visual communication needs of your facility.
Signs and labels that are inconsistent: General Safety & Information
Areas that require instructions for obtaining permits:
OSHA Compliance & Safety First aid, safety shower, and eye wash stations:
Machines which require lockout/tagout instructions:
Compressed gas storage areas and containers:
Operator positions that require specific instructions:
Ladders, scaffolding, and lift equipment not properly marked:
Equipment that requires maintenance instructions:
Areas where emergency procedures are not clearly posted: Hazardous Chemicals
Secondary (non-manufacturer) containers for chemicals,
cleaners or for disposal, that are not marked:
Areas that need posted safety procedures:
Which managers have the authority to create and apply
appropriate right-to-know information to these containers?
Evacuation routes that are not clearly marked:
Hazardous waste containers, tanks, and vessels:
Areas without visible exit signs or directions:
Hazardous waste storage areas:
Doors that can be mistaken for an exit:
Areas containing asbestos:
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FACILITY-WIDE SAFETY SIGN INSPECTION
Areas that require PPE, but are not clearly marked: All clearance and load limits:
Electrical Hazards All panels, breakers, and switches that are not clearly marked
to identify what they control:
Equipment that requires lockout/tagout procedures:
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