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Block Caving Method Overview

The document discusses the block caving mining method. It describes how the method involves undercutting an ore body to initiate caving, then extracting the ore through production level drifts. It notes that block caving can be the lowest cost mining method when properly applied, and is currently an important source of mineral production worldwide. However, it is not a simple mining method and requires careful design of the undercut and production levels to control stresses and drawing of the ore.

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0% found this document useful (0 votes)
141 views14 pages

Block Caving Method Overview

The document discusses the block caving mining method. It describes how the method involves undercutting an ore body to initiate caving, then extracting the ore through production level drifts. It notes that block caving can be the lowest cost mining method when properly applied, and is currently an important source of mineral production worldwide. However, it is not a simple mining method and requires careful design of the undercut and production levels to control stresses and drawing of the ore.

Uploaded by

Ferdinand
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Introduction to Block Caving Method
  • Development Process
  • Undercutting Technique
  • Extraction/Production
  • Method Characteristics
  • Design Considerations
  • Draw Control Techniques
  • Induced Stress Analysis
  • Caving Process Halts
  • Concluding Remarks

Block Caving Method

Sedalam apa KITA memahaminya?

Ridho Kresna Wattimena

INSTITUT TEKNOLOGI BANDUNG


Fakultas Teknik Pertambangan dan Perminyakan
Kelompok Keahlian Teknik Pertambangan
Block Caving Method

Development

Sumber: Tamrock
Block Caving Method

Undercutting

Sumber: Tamrock
Block Caving Method

Ekstraksi/Produksi

Sumber: Tamrock
Block Caving Method
 The underground mining method with the lowest
production cost per ton when applied properly
(Pillar, 1981; Tobie and Julin, 1982).
 Currently one of the most important sources of
mineral production on a world scale (Laubscher,
1994).
 Bukan metode penambangan yang sederhana.
Block Caving Method: Design

 Harries, N J, 2001. Rock mass characterisation for cave


mine engineering. PhD thesis, University of Queensland,
Brisbane.
 Eadie, B, 2003. A framework for modelling
fragmentation in block caving. Ph D thesis, University of
Queensland, Brisbane.
 Mawdesley, C, 2002. Predicting rock mass cavability in
block caving mines. PhD thesis, University of
Queensland, Brisbane.
 Wattimena, R K, 2003. Designing undercut and
production level drifts in block caving mines. PhD thesis,
University of Queensland, Brisbane.
Block Caving Method: Draw Control

 Power, G R, 2004. Modelling granular flow in caving


mines: Large scale physical modelling and full scale
experiments. PhD thesis, University of Queensland,
Brisbane.
 Halim, A E, 2006. Study of the influence of interactive
draw upon drawpoint spacing in block and sublevel
caving mines. Ph D thesis, University of Queensland,
Brisbane.
 Castro, R L, 2007. Study of the mechanisms of gravity
flow for block caving. PhD thesis, University of
Queensland, Brisbane.
Tegangan Terinduksi
Tegangan Terinduksi

Sumber:
Wattimena, R K, 2003. Designing undercut and production level drifts in block caving
mines. PhD thesis, University of Queensland, Brisbane.
Tegangan Terinduksi

Sumber:
Trueman R, Pierce M, Wattimena R K, 2002. Quantifying stresses and support requirements in the undercut and production level
drifts of block and panel caving mines. Int J Rock Mech Min Sci 39: 617–632.
Drawing BERHENTI???

1. Beban statis meningkat 2. Material terkompaksi

4. Continuous caving tidak tercapai

5. Tegangan terinduksi meningkat

3. Aktivitas seismik meningkat


Drawing BERHENTI

Sumber:Tamrock

Sumber:
Wattimena, R K, Widijanto, E, Sahupala, H, 2005. Convergence monitoring for evaluating the stability of extraction level after
drawpoints closing in DOZ underground mine, PT Freeport Indonesia. Proc. 3rd Int Sym Earth Sci Tech, Fukuoka, Japan.
Once you start a block caving
mine, don’t stop
Terima Kasih

rkw@[Link]

Common questions

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Thesis works by researchers such as Eadie, Harries, and Mawdesley provide valuable insights into block caving by focusing on aspects like fragmentation modeling, rock mass characterization, and cavability prediction . These studies contribute to developing frameworks and technologies for optimizing block caving designs, improving safety protocols, and enhancing efficiency within mining operations through refined techniques and predictive models .

Block caving is considered crucial globally because it offers the lowest production cost per ton in underground mining when properly applied, making it economically advantageous for large-scale mineral production . Furthermore, the method's ability to harness gravity for ore extraction significantly reduces the need for drilling and blasting, thereby minimizing operational risks and environmental impact .

Induced stresses are directly related to the stability of extraction levels as they can increase significantly due to halted draw points or improper cave management, leading to structural instability . Managing these stresses through appropriate design and continuous monitoring is crucial to prevent failures and ensure safety, as excessive induced stresses can cause rock bursts or collapse of drift supports .

Continuous caving relies on gravity flow mechanisms and precise management of drawpoints to maintain steady ore recovery without interruption . Disruptions such as improper drawpoint spacing, increased static load, compaction, or halted drawing can interrupt continuous caving by either changing material flow dynamics or increasing the risk of seismic events and induced stresses, thereby destabilizing the operation .

Advancements in PhD research provide a deeper understanding of the intricate dynamics within block caving, potentially leading to innovations in design, safety, and operational processes . These insights could foster the development of more efficient extraction techniques, enhanced environmental protocols, and improved economic models that adapt to varying geological conditions . Future methodologies might leverage these academic contributions to address complex challenges and optimize global mining operations .

Halting draw activities in block caving mines can lead to an increase in static load, compaction of material, and heightened seismic activities . It also causes a rise in induced stresses and can impact the stability of extraction levels, leading to potential safety hazards and operational inefficiencies . Continuous draw is essential to maintain the intended flow and avoid the negative compounding effects of stopping .

The efficient design of undercut and production level drifts is crucial as it determines the flow of material, the stability of the surround rock mass, and the overall cavability of the mine . Properly designed drifts can enhance the gravity flow of materials, reduce induced stresses, and mitigate seismic activity, thereby optimizing production and ensuring operational safety .

Convergence monitoring is critical following drawpoint closure as it helps evaluate the stability of extraction levels by detecting shifts in rock formations and potential areas of instability . This monitoring allows for proactive management of induced stresses and supports, ensuring that any changes are addressed swiftly to maintain operational integrity and prevent accidents . It acts as a safeguard against unforeseen stability challenges arising after drawpoint inactivity .

Characterizing rock mass poses challenges due to its heterogeneous nature and varying mechanical properties, which can significantly impact cavability and design . Accurate rock mass characterization is crucial as it dictates the feasibility of the caving process, informs the design of support structures, and determines necessary modifications to maintain operational safety and efficiency . Mischaracterization can lead to unexpected structural failures and inefficient caving operations .

Granular flow modeling plays a critical role in block caving operations by simulating the movement of fragmented rock to predict flow patterns and optimize drawpoint spacing . It helps in understanding the mechanisms of gravity flow, which are essential for maintaining a continuous caving process and ensuring consistent ore recovery rates .

Block Caving Method 
Sedalam apa KITA memahaminya? Ridho Kresna Wattimena 
Ridho Kresna Wattimena 
INSTITUT TEKNOLOGI BANDUNG
Block Caving Method Development 
Development 
Sumber: Tamrock
Block Caving Method Undercutting 
Undercutting 
Sumber: Tamrock
Block Caving Method Ekstraksi/Produksi 
Ekstraksi/Produksi 
Sumber: Tamrock
Block Caving Method 
The underground mining method with the lowest 
production cost per ton when applied properly 
(Pillar,
Block Caving Method: Design 

Eadie, B, 2003. A framework for modelling 
fragmentation in block caving. Ph D thesis, Univers
Block Caving Method: Draw Control 

Halim, A E, 2006. Study of the influence of interactive 
draw upon drawpoint spacing in
Tegangan Terinduksi ?????????  ?????????
Tegangan Terinduksi 
Sumber: 
Wattimena, R K, 2003. Designing undercut and production level drifts in block caving 
mines. Ph
Tegangan Terinduksi 
Sumber: 
Trueman R, Pierce M, Wattimena R K, 2002. Quantifying stresses and support requirements in the

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