Specification For Qualification and Certification of Sense Level Ii - Advanced Welders
Specification For Qualification and Certification of Sense Level Ii - Advanced Welders
Specification for
Qualification and
Certification of
SENSE Level II —
Advanced Welders
AWS QC11:2017
Prepared by the
American Welding Society (AWS) Education Committee—Task Group on SENSE Standards
Approved by the
AWS Board of Directors
Abstract
This standard defines the requirements for the American Welding Society to enter a SENSE Level II—Advanced Welder
into the AWS Sense Certificate Database. It also specifies the responsibilities of the training organization and the trainee
in the SENSE credential process. AWS QC11 is the governing specification for AWS EG3.0, Guide for the Training of
Welding Personnel: SENSE Level II—Advanced Welders.
AWS QC11:2017
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Authorization to photocopy items for internal, personal, or educational classroom use only or the internal, personal, or
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Internet: <[Link]>.
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Personnel
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Foreword
This foreword is not part of this standard but is included for informational purposes only.
The AWS Schools Excelling through National Skill Standards Education (SENSE) program began in 1993 with the
award of a grant by the U.S. Department of Education to develop a series of voluntary standards to promote consistency
and quality in welding education on a national basis. The development of these National Skill Standards involved a
survey of the welding industry, skilled trades, and the welding education community, to arrive at a consensus on welder
skills and competencies required by industry. The result of this survey was an occupational task analysis. This task analy-
sis formed the basis for the development of the SENSE specifications and guidelines.
Currently, there are two levels of SENSE: Level I—Entry Welder and Level II—Advanced Welder. Both levels are
designed to facilitate the implementation of a modular welder training program based on best practices.
The specifications and guidelines for SENSE Level I were revised in 2015, and SENSE Level II—Advanced Welder
was modularized to facilitate implementation in a variety of welder training programs. Supplements were also developed
to provide technique sheets and AWS standard welding procedure specifications (SWPSs) for SENSE workmanship and
performance qualification tests. The supplements are based on AWS B2.0, Standard Welding Procedure Specifications
(SWPSs). In addition, AWS QC21, Specification for AWS Accreditation of SENSE Welder Training Programs, was
added. The specifications, guidelines, and supplements for SENSE welder training and welder training program accred-
itation are:
AWS QC10, Specification for Qualification and Certification of SENSE Level I—Entry Welders
AWS EG2.0, Guide for the Training of Welding Personnel: SENSE Level I—Entry Welders
AWS EG2.0 Supplement, Supplement SENSE Level I—Entry Welder Training Performance Testing Procedures
AWS QC11, Specification for Qualification and Certification of SENSE Level II—Advanced Welders
AWS EG3.0, Guide for the Training of Welding Personnel: SENSE Level II—Advanced Welders
AWS EG3.0 Supplement, Supplement SENSE Level II—Advanced Welder Training Performance Testing Procedures
AWS QC21, Specification for AWS Accreditation of SENSE Welder Training Programs
AWS EG21, Specification for the Qualification of SENSE Welder Training Programs
This latest revision of AWS QC11, Specification for Qualification and Certification of Level II—Advanced Welders,
represents the AWS Education Committee’s consensus on the requirements for trainees of SENSE training organizations
to receive an AWS SENSE Advanced Welder credential, and to be registered in the AWS SENSE Certificate Database.
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Table of Contents
Page No.
Personnel ......................................................................................................................................................................v
Foreword.....................................................................................................................................................................vii
List of Tables ................................................................................................................................................................x
List of Figures...............................................................................................................................................................x
1. Scope.....................................................................................................................................................................1
2. Reference Documents..........................................................................................................................................1
3. Definitions ............................................................................................................................................................2
4. Requirements for Level II—Advanced Welder ................................................................................................3
5. SENSE Guidelines ...............................................................................................................................................3
6. Modular Design ...................................................................................................................................................4
7. Level II—Advanced Welder Practical Knowledge Examinations ..................................................................4
8. AWS SENSE Advance Welder Performance Qualification Tests ...................................................................4
9. Welding Fabrication Workmanship Qualification Test ...................................................................................8
10. SENSE Level II—Advanced Welder Endorsements ........................................................................................8
11. Testing Out of SENSE Level II—Advanced Welder Optional Welding Process Modules ...........................9
12. Inspection, Testing, and Acceptance Criteria ...................................................................................................9
13. Documentation...................................................................................................................................................16
13.1 Quality Manual ..........................................................................................................................................16
13.2 SENSE Level II—Advanced Welder Credential .......................................................................................16
14. Record of AWS SENSE Advanced Welder Credential ..................................................................................16
15. Registration of Advanced Welders ..................................................................................................................16
16. Technical Skills Attainment (TSA) Examination ...........................................................................................16
17. Optional AWS QC7 Certified Welder..............................................................................................................16
Annex A (Normative)—Visual Examination Results.................................................................................................17
Annex B (Normative)—Bend Test Results ................................................................................................................19
Annex C (Normative)—Level II Welding Performance Qualification Tests..............................................................21
Annex D (Normative)—Standard Welding Procedure Specifications of Level II Welding Performance
Qualification Tests...............................................................................................................23
Annex E (Informative)—Guidelines for the Preparation of Technical Inquiries for the AWS Education
Department .........................................................................................................................25
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List of Tables
Table Page No.
6.1 Level II—Advanced Welder Compulsory Knowledge Modules.....................................................................5
6.2 Level II—Advanced Welder Optional Plate Welding Process Modules .........................................................5
6.3 Level II—Advanced Welder Optional Pipe Welding Process Modules ..........................................................6
6.4 Level II—Advanced Welder Optional Welding Fabrication Module..............................................................6
12.1 Visual Examination Criteria for SENSE Level II—Advanced Welder .........................................................10
12.2 Acceptance Criteria for Face-, Root-, and Side-Bends .................................................................................15
C.1 Recommended SWPS for SENSE Level II Performance Qualification Tests ..............................................21
D.1 Recommended SWPSs for Level II Test Drawings.......................................................................................23
D.2 SWPS Reference Documents ........................................................................................................................24
List of Figures
Figure Page No.
12.1 Location of 1G, 2G, 5G, and 6G Bend Specimens as per AWS B2.1...........................................................10
12.2 Transverse Face- and Root-Bend Specimens as per AWS B2.1 ...................................................................11
12.3 Transverse Side-Bend Specimens as per AWS B2.1.....................................................................................12
12.4 Guided Bend Fixture—Bottom Ejecting Type as per AWS B2.1 .................................................................13
12.5 Guided Bend Fixture—Bottom Type as per AWS B2.1................................................................................14
12.6 Wrap-Around Guided Bend Fixture as per AWS B2.1 .................................................................................15
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1. Scope
1.1 This guide establishes the minimum requirements for trainees to receive an AWS SENSE credential for the SENSE
Level II—Advanced Welder program. SENSE training organizations are free to exceed these minimum requirements.
1.2 This specification defines practical knowledge examinations and performance qualification tests that require a mini-
mum level of reading, computational, and manipulative skills to successfully complete.
1.3 All individuals that meet the specified SENSE Level II criteria will be listed in the AWS SENSE Certificate Database
provided that:
(1) the training facility is a SENSE Accredited Training Program (ATP) per the requirements of AWS QC21, Specifi-
cation for AWS Accreditation of SENSE Welder Training Programs
(2) the required proof(s) of completion are submitted to AWS along with applicable fees.
1.4 Organizations that are not a SENSE Accredited Training Program may use this specification, but individuals they
instruct will not be eligible for SENSE training certificates, nor will they be listed in the AWS SENSE Certificate
Database.
1.5 Although some questions on practical knowledge examinations may pertain to safety, this specification is not
intended to address safety and health. Safety and health requirements are provided in ANSI Z49.1, Safety in Welding,
Cutting, and Allied Processes, as well as federal, state, and local government regulations. The responsibility for safety
rests primarily with the trainee and the training organization during training.
2. Reference Documents
Unless specified, the latest approved edition/addenda/printing/revision applies.
ANSI Z49.1, Safety in Welding, Cutting, and Allied Processes
AWS A3.0, Standard Welding Terms and Definitions
AWS B2, Standard Welding Procedure Specifications (SWPSs)
AWS B2.1, Specification for Welding Procedures and Performance Qualification
AWS B4.0, Standard Methods for Mechanical Testing of Welds
AWS B5.5, Specification for the Qualification of Welding Educators
AWS C4.1, Criteria for Describing Oxygen-Cut Surfaces, and Oxygen Cutting Surface Roughness Gauge
AWS EG2.0, Guide for the Training of Welding Personnel: SENSE Level I—Entry Welders
AWS EG2.0 Supplement, Supplement SENSE Level I—Entry Welder Training Performance Testing Procedures
AWS EG3.0: Guide for the Training of Welding Personnel: SENSE Level II—Advanced Welders
AWS EG3.0 Supplement, Supplement SENSE Level II—Advanced Welder Training Performance Testing Procedures
AWS QC5, Standard for AWS Certification of Welding Educators
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3. Definitions
The terms used in this specification are defined in AWS A3.0, Standard Welding Terms and Definitions. As used in this
specification, the word shall denotes a requirement; the word should denotes a guideline; and the word may denotes a
choice. The following terms are not found in AWS A3.0, Standard Welding Terms and Definitions, or are modified for
the purposes of this specification:
acceptance criteria. Specified limits placed on characteristics of an item, process, or service as defined in governing
welding standards or other contract documents.
Accredited Test Facility (ATF). A facility that applies to AWS and receives accreditation. An ATF may be a laboratory
that does not perform welder qualification testing.
AWS certified welder. A welder that meets the requirements of QC7 for welder performance qualification. AWS QC7
welder certification should not be confused with AWS SENSE certification.
AWS SENSE Certificate Database. A database of trained welders who have successfully passed compulsory and
optional modules in accordance with the requirements of SENSE Level I—Entry Welder, and SENSE Level II—
Advanced Welder. Employers may access this database to confirm the credentials of prospective employees.
AWS SENSE Advanced Welder. An individual who has successfully completed compulsory and optional modules in
accordance with the requirements of AWS QC11. An AWS SENSE advanced welder should not be confused with an
AWS certified welder.
AWS SENSE Entry Welder. An individual who has successfully completed compulsory and optional modules in accor-
dance with the requirements of AWS QC10. An AWS SENSE entry welder should not be confused with an AWS cer-
tified welder.
certification. The act of determining, verifying, and attesting to the qualification of personnel in accordance with speci-
fied requirements.
competency. A set of skills, related knowledge, and attributes that allow an individual to perform a task, and that can be
verified by performance and/or practical knowledge testing.
formative assessment. A type of assessment conducted during instruction to evaluate the understanding of key concepts
or evaluate performance associated with a lesson or unit of training. It helps trainees to identify areas that need addi-
tional work, and indicates where instructors need to modify teaching and learning activities to improve learning out-
comes. It typically provides the basis for qualitative feedback rather than a grade based on test scores.
module. A collection of training or learning activities defining a particular set of skills for a subject or group of related
subjects. A module may contain one or more units. There are compulsory modules and optional modules in both
Level I and Level II programs.
inspection. Examination or measurement to verify whether an item or activity conforms to specified requirements.
SENSE Level I—Entry Welder. An individual employed in this position is considered to possess a prerequisite amount
of knowledge, attitude, skills, and habits required to perform routine, predictable, repetitive, and procedural tasks
involving motor skills, and limited theoretical knowledge while working under close supervision.
SENSE Level II—Advanced Welder. An individual employed in this position is considered to possess a prerequisite
amount of knowledge, attitude, skills, and habits required to perform proceduralized tasks under general supervision,
and complex tasks involving the use of theoretical knowledge and motor skills under close supervision.
Standard Welding Procedure Specification (SWPS). A welding procedure specification qualified according to the
requirements of AWS B2.1/B2.1M, approved by AWS, and made available for production welding by companies or
individuals other than those performing the qualification test.
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Technical Skills Attainment (TSA) examination. An end-of-program, multiple choice examination required by some
states and school districts to demonstrate that students have attained the desired outcomes before funding can be
allocated.
unit. A collection of training or learning activities defining a particular set of skills for a single subject. A part of a
module that focusses on a particular theme or topic. For example, Module 5, Thermal Cutting Processes contains four
(4) units.
verification. The act of reviewing, inspecting, testing, checking, auditing, or otherwise determining and documenting
whether items, processes, services, and documents conform to specified requirements.
welder performance qualification test. A welding performance test made to the prescribed SWPS or WPS and that
requires both visual examination and destructive testing.
Welding Procedure Specification (WPS). A document providing the required welding variables for a specific applica-
tion to assure repeatability by properly trained welders and welder operators.
workmanship qualification test. A welding performance test made to the prescribed SWPS or WPS and that requires
visual examination only.
5. SENSE Guidelines
5.1 SENSE (Schools Excelling through National Skill Standards Education) standards provide the training organization
with specifications and guidelines for implementing a welder training program based on best practices. SENSE guide-
lines define the essential knowledge and skills that should be taught in a welding program. Originally, training was con-
ducted at three levels. In this new revision, training has been modularized, and condensed into two levels:
(1) Level I—Entry Welder
(2) Level II—Advanced Welder
5.2 Welder performance qualification tests previously offered in Level III—Expert Welder, are now offered as endorse-
ments in Level II—Advanced Welder.
5.3 Level I—Entry Welder. The recommended guidelines for use with Level I—Entry Welder program are found in
AWS EG2.0, Guide for the Training of Welding Personnel: SENSE Level I—Entry Welders.
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5.4 Level II—Advanced Welder. The recommended guidelines for use with the Level II—Advanced Welder program
are found in AWS EG3.0, Guide for the Training of Welding Personnel: SENSE Level II—Advanced Welders.
5.5 SENSE guidelines do not constitute a curriculum. The AWS SENSE EG2.0 and EG3.0 guidelines are intended to
support the development or selection of a SENSE-aligned curriculum suited to the capabilities of the training organiza-
tion and tailored to the needs of local employers. The development or selection of curriculum materials is the responsi-
bility of each training organization.
6. Modular Design
6.1 AWS SENSE Level II—Advanced Welder is designed to facilitate the implementation of a modular welder training
program based on best practices. It consists of compulsory and optional modules.
6.2 Trainees must successfully complete all compulsory modules listed in Table 6.1 with a minimum score of 75% on
practical knowledge exams. Trainees must also complete the hands-on exercises associated with Module 5, Thermal
Cutting Processes.
6.3 In addition to successfully completing the compulsory modules, trainees must successfully complete a minimum
of one of the optional plate welding process module listed in Table 6.2 to be listed in the AWS SENSE Certificate
Database.
6.4 Trainees may receive additional credentials for successfully completing one or more optional pipe welding process
modules listed in Table 6.3, provided they complete the associated prerequisite Level I and Level II plate modules.
6.5 The optional welding fabrication module listed in Table 6.4 is intended for training organizations offering welding
fabrication training in conjunction with their welding programs.
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Table 6.1
Level II—Advanced Welder Compulsory Knowledge Modules
Knowledge
Module Prerequisite Exam NDE Destructive Competency Achieved by
Table 6.2
Level II—Advanced Welder Optional Plate Welding Process Modules
Knowledge
Module Prerequisite Exam NDE Destructive Competency Achieved by
6. SMAW Plate SMAW Level I Yes Yes Yesa Practical knowledge exam passed
(Visual) (Score: 75% min)
Visual examination passed
Destructive test passeda (QC7 cert optional)
8. GMAW Plate GMAW Level I Yes Yes Yesa Practical knowledge exam passed
(Visual) (Score: 75% min)
Visual examination passed
Destructive test passeda (QC7 cert optional)
10. FCAW Plate FCAW Level I Yes Yes Yesa Practical knowledge exam passed
(Visual) (Score: 75% min)
Visual examination passed
Destructive test passeda (QC7 cert optional)
12. GTAW Plate GTAW Level I Yes Yes Yesa Practical knowledge exam passed
(Visual) (Score: 75% min)
Visual examination passed
Destructive test passeda (QC7 cert optional)
a Radiographic examination (RT) accepted in lieu of bend testing.
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Table 6.3
Level II—Advanced Welder Optional Pipe Welding Process Modules
Knowledge
Module Prerequisite Exam NDE Destructive Competency Achieved by
7. SMAW Pipe SMAW Level I Yesa Yes Yesb Practical knowledge exam passed
SMAW Level II Plate (Visual) (Score: 75% min)
Visual examination passed
Destructive test passedb (QC7 cert optional)
9. GMAW Pipe GMAW Level I Yesa Yes Yesb Practical knowledge exam passed
GMAW Level II Plate (Visual) (Score: 75% min)
Visual examination passed
Destructive test passedb (QC7 cert optional)
11. FCAW Pipe FCAW Level I Yesa Yes Yesb Practical knowledge exam passed
FCAW Level II Plate (Visual) (Score: 75% min)
Visual examination passed
Destructive test passedb (QC7 cert optional)
13. GTAW Pipe GTAW Level I Yesa Yes Yesb Practical knowledge exam passed
GTAW Level II Plate (Visual) (Score: 75% min)
Visual examination passed
Destructive test passedb (QC7 cert optional)
Optional combination GTAW/SMAW
destructive test passedb
(GTAW root and optional first intermediate
pass, remainder with SMAW)
(QC7 cert optional)
a The pipe welding knowledge exam is generic to all pipe welding processes.
b Radiographic examination (RT) accepted in lieu of destructive testing.
Table 6.4
Level II—Advanced Welder Optional Welding Fabrication Module
Knowledge
Module Prerequisite Exam NDE Destructive Competency Achieved by
Note: The optional Welding Fabrication module requires that trainees complete all Level II-Advanced Welder plate welding process modules (SMAW,
GMAW, FCAW, and GTAW). For trainees attempting the welding fabrication workmanship qualification test for both plate and pipe, they must have
completed at least one pipe welding process module (SMAW, GMAW, FCAW, or GTAW), and use that process for the pipe welding component of the
workmanship qualification test.
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8.10 Module 13 GTAW pipe performance qualification tests are performed on carbon steel and stainless steel. Successful
completion of both performance qualification tests is required for successful completion of Module 13. The module also
includes an optional GTAW/SMAW combination test on 2.75 in schedule 180 carbon steel pipe.
8.10.1 The GTAW pipe test on carbon steel is performed in the 6G position on 4 in to 8 in schedule 80 pipe with or
without backing ring.
8.10.2 The GTAW pipe test on stainless steel is performed in the 6G position on 4 in to 8 in schedule 80 carbon steel
pipe using stainless steel filler metal with backing ring, or open root with backing gas. The training organization may use
stainless steel pipe if desired.
8.10.3 The optional GTAW combination pipe test is performed in the 6G position on 2.75 in schedule 180 carbon
steel with a GTAW root and optional first intermediate pass (hot pass), and the remainder with SMAW.
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10.1.8 A 6G position performance qualification test on 2-1/2 in stainless steel tubing (0.05 in–0.14 in wall thickness)
or schedule 40 stainless steel pipe using GTAW with consumable inserts and ER3XX filler metal.
10.1.9 A 6G position performance qualification test on 6 in schedule 40 aluminum pipe with a backing ring using
GTAW and ER4XXX or ER5XXX filler metal.
10.1.10 A 6G position performance qualification test on 6 in schedule 40 aluminum pipe with a J-groove preparation
using GTAW and ER4XXX or ER5XXX filler metal.
10.1.11 A 6G position performance qualification test on 2-1/2 in aluminum tubing (0.05 in–0.14 in wall thickness).
10.2 The training organization may specify plate and pipe WPSs for welder performance qualification tests for SENSE
endorsements on nickel and nickel alloys, copper and copper alloys, magnesium and magnesium alloys, titanium and
titanium alloys, as well as other materials and welding processes as necessary.
10.2.1 Trainees seeking SENSE endorsements on plate shall successfully complete the SENSE Level II compulsory
modules, including the thermal cutting processes performance tests, as well as the performance qualification test(s) for
the plate module(s) in the welding process(es) for which they are seeking plate endorsements.
10.2.2 Trainees seeking SENSE endorsements on pipe shall successfully complete the SENSE Level II compulsory
modules including the thermal cutting processes performance tests, the performance qualification test(s) for the plate
module(s) in the welding process(es) for which they are seeking pipe endorsements, and the pipe welding practical
knowledge test.
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12.2 All assemblies shall be visually examined and the welds shall meet the acceptance criteria shown in Table 12.1.
12.3 Pipe joints welded in the 6G position shall be cut to produce face- and root-bend specimens as shown in Figure 12.1.
12.4 Face- and root-bend specimens shall be conditioned as shown in Figure 12.2.
12.5 For welder performance tests where the thickness of the sample is over 3/8 in, use side bends as shown in Figure 12.3.
12.6 Bend specimens shall be bent in a bend fixture similar to Figure 12.4 or Figure 12.5 (guided bend test) or Figure
12.6 (wrap-around bend test) in accordance with AWS B4.0, Standard Methods for Mechanical Testing of Welds.
12.7 Face-, root-, or side-bend specimens shall meet the acceptance criteria listed in Table 12.2.
Table 12.1
Visual Examination Criteria for SENSE Level II—Advanced Welder
The test supervisor shall examine the weld for acceptable appearance, and shall be satisfied that the welder is skilled in using the pro-
cess and procedure specified for the test. Acceptance criteria shall be as following:
3. Undercut depth shall not exceed the lesser of 10% of the base metal thickness or 1/32 in (0.8 mm).
Notes:
1. For pipe over 3/8 in [10 mm] thick, side bends may be taken in lieu of face and root bends. For base metals which exceed 3/4 in [19 mm],
side bends shall be taken.
2. See Table 5.6 for diameter and thickness limitations.
Figure 12-1—Location of 1G, 2G, 5G, and 6G Bend Specimens as per AWS B2.1
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INCHES MILLIMETERS
Specimen Thickness (TS) Specimen Thickness (TS)
All Base Metal All Base Metal
Thickness of Welded with F-23 Thickness of Welded with F-23
Base Materials (T) Filler Metals All Other Materials Base Materials (T) Filler Metals All Other Materials
1/16 to 1/8 T T 1.5 to 3 T T
1/8 to 3/8 1/8 T 3 to 10 3 T
Over 3/8 1/8 3/8 Over 10 3 10
Notes:
1. Weld reinforcement and backing strip or backing ring, if any, shall be removed flush with the surface of the specimen.
2. If thermal cut, the edges shall be dressed by grinding, except in M-1 materials.
3. For pipe diameters of 2 in through 4 in [51 mm through 102 mm] NPS, the width of the bend specimen may be 3/4 in [19 mm] for pipe
diameters of 3/8 in to 2 in [10 mm through 51 mm]. NPS, the bend specimen width may be 3/8 in [10 mm], with an alternative (permit-
ted for pipe 1 NPS in and less) of cutting the pipe into quarter sections, in which case the weld reinforcement may be removed and no
other preparation of the specimens is required.
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INCHES MILLIMETERS
Specimen Thickness (TS) Specimen Thickness (TS)
All Base Metal All Base Metal
Weld Welded with F-23 All Other Width of Weld Welded with F-23 All Other Width of
Thickness Filler Metals M Numbers Specimen (W) Thickness Filler Metals M Numbers Specimen (W)
3/8 to 1-1/2 1/8 3/8 T 10 to 38 3 10 T
Over 1-1/2 1/8 3/8 See Note 3 Over 38 3 10 See Note 3
Notes:
1. Weld reinforcement and backing strip or backing ring, if any, shall be removed flush with the surface of the specimen. If a recessed
ring is used, this surface of the specimen may be machined to a depth not exceeding the depth of the recess to remove the ring, except
that in such cases the thickness of the finished specimen shall be that specified above.
2. If thermal cut, the edges shall be dressed by grinding, except in M-1 materials.
3. When a side bend specimen thickness “T” exceeds 1-1/2 in [38 mm], it may be bent at full width, or it may be cut into multiple test
specimens of approximately equal dimensions provided the specimens are not less than 3/4 in [19 mm] wide.
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INCHES MILLIMETERS
Base Metal b TS a A C Base Metal b TS a A C
M-23 (as welded) M-23 (as welded)
M-35 except B148 and B271 <1/8 (16-1/2)TS (18-1/2)TS + 1/16 M-35 except B148 and B271 <3 (16-1/2)TS (18-1/2)TS +1-1/2
All base metals welded <1/8 2-1/16 2-3/8 All base metals welded <3 50 57
with F-23 consumables with F-23 consumables
M-11 M-11
M-23 (annealed) <3/8 (6-2/3)TS (8-2/3)TS + 1/8 M-23 (annealed) <10 (6-2/3)TS (8-2/3)TS + 3
M-25 <3/8 2-1/2 3-3/8 M-25 <10 67 90
M-35, B148, and B271 M-35, B148, and B271
M-24 (annealed) M-24 (annealed)
≤3/8 8TS 10TS + 1/8 ≤10 8TS 10TS + 3
M-27, M-61, and M-62 M-27, M-61, and M-62
M-52 and M-53 ≤3/8 10TS 12TS + 1/8 M-52 and M-53 ≤10 10TS 12TS + 3
M-54 ≤3/8 14TS 16TS + 1/8 M-54 ≤10 14TS 16TS + 3
All other M-Number <3/8 4TS 6TS + 1/8 <10 4TS 6TS + 3
All other M-Number metals
metals <3/8 1-1/2 2-3/8 <10 40 63
a TS = Specimen thickness.
b For M-26, M-81, and M-83 materials, two macroetch specimens shall be used in lieu of guided bend testing (see also Figures A.5B and A.5C).
Notes:
1. To calculate the maximum bend diameter for any thickness specimen, use the following formula: A = (100 TS/E) – TS
Where A = bend diameter, E = minimum tensile elongation, and TS = test specimen thickness.
2. The shoulders of the test figure shall either be hardened rollers free to rotate or hardened and greased fixed shoulder.
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INCHES MILLIMETERS
Base Metal b TS a A C Base Metal b TS a A C
M-23 (as welded) M-23 (as welded)
M-35 except B148 and B271 <1/8 (16-1/2)TS (18-1/2)TS + 1/16 M-35 except B148 and B271 <3 (16-1/2)TS (18-1/2)TS +1-1/2
All base metals welded <1/8 2-1/16 2-3/8 All base metals welded <3 50 57
with F-23 consumables with F-23 consumables
M-11 M-11
M-23 (annealed) <3/8 (6-2/3)TS (8-2/3)TS + 1/8 M-23 (annealed) <10 (6-2/3)TS (8-2/3)TS + 3
M-25 <3/8 2-1/2 3-3/8 M-25 <10 67 90
M-35, B148, and B271 M-35, B148, and B271
M-24 (annealed) M-24 (annealed)
≤3/8 8TS 10TS + 1/8 ≤10 8TS 10TS + 3
M-27, M-61, and M-62 M-27, M-61, and M-62
M-52 and M-53 ≤3/8 10TS 12TS + 1/8 M-52 and M-53 ≤10 10TS 12TS + 3
M-54 ≤3/8 14TS 16TS + 1/8 M-54 ≤10 14TS 16TS + 3
<3/8 4TS 6TS + 1/8 <10 4TS 6TS + 3
All other M-Number metals All other M-Number metals
<3/8 1-1/2 2-3/8 <10 40 63
a TS = Specimen thickness.
b For M-26, M-81, and M-83 materials, two macroetch specimens shall be used in lieu of guided bend testing (see also Figures A.5A and A.5C).
Notes:
1. To calculate the maximum bend diameter for any thickness specimen, use the following formula: A = (100 TS/E) – TS
Where A = bend diameter, E = minimum tensile elongation, and TS = test specimen thickness.
2. The shoulders of the test figure shall either be hardened rollers free to rotate or hardened and greased fixed shoulder.
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INCHES MILLIMETERS
Base Metal b TS a A Base Metal b TS a A
M-23 (as welded) M-23 (as welded)
M-35 except B148 and B271 <1/8 (16-1/2)TS M-35 except B148 and B271 <3 (16-1/2)TS
All base metals welded <1/8 2-1/16 All base metals welded <3 50
with F-23 consumables with F-23 consumables
M-11 M-11
M-23 (annealed) <3/8 (6-2/3)TS M-23 (annealed) <10 (6-2/3)TS
M-25 <3/8 2-1/2 M-25 <10 67
M-35, B148, and B271 M-35, B148, and B271
M-24 (annealed) M-24 (annealed)
≤3/8 8TS ≤10 8TS
M-27, M-61, and M-62 M-27, M-61, and M-62
M-52 and M-53 ≤3/8 10TS M-52 and M-53 ≤10 10TS
M-54 ≤3/8 14TS M-54 ≤10 14TS
<3/8 4TS <10 4TS
All other M-Number metals All other M-Number metals
<3/8 1-1/2 <10 40
a TS = Specimen thickness.
b For M-26, M-81, and M-83 materials, two macroetch specimens shall be used in lieu of guided bend testing (see also Figures A.5A and A.5B.
Notes:
1. To calculate the maximum bend diameter for any thickness specimen, use the following formula: A = (100 TS/E) – TS
Where A = bend diameter, E = minimum tensile elongation, and TS = test specimen thickness.
2. The shoulders of the test figure shall either be hardened rollers free to rotate or hardened and greased fixed shoulder.
Table 12.2
Acceptance Criteria for Face-, Root-, and Side-Bends
The convex surface of the bend test specimen shall be visually examined for surface discontinuities. For acceptance, the surface shall
contain no discontinuities exceeding the following dimensions.
1. 1/8 in (3 mm) measured in any direction on the surface.
2. 3/8 in (10 mm)-the sum of the greatest dimensions of all discontinuities exceeding 1/32 in (1 mm), but less than or equal to 1/8 in (3 mm).
3. 1/4 in (6 mm)-the maximum corner crack, except when that corner crack results from visible slag inclusion or other fusion type
discontinuity; then the 1/8 in (3 mm) maximum shall apply.
Specimens with corner cracks exceeding 1/4 in (6 mm) with no evidence of slag inclusions or other fusion type discontinuity shall be
disregarded, and a replacement test specimen from the original weldment shall be tested.
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13. Documentation
13.1 Quality Manual
13.1.1 The SENSE training organization shall maintain and follow a quality manual that assures compliance with
AWS QC11, Specification for Qualification and Certification of SENSE Level II—Advanced Welders, and AWS EG3.0,
Guide for the Training of Welding Personnel: SENSE Level II—Advanced Welders.
13.2 SENSE Level II—Advanced Welder Credential
13.2.1 In order for a trainee to have their SENSE credentials listed in the AWS SENSE Certificate Database, the train-
ing organization shall submit the trainee’s scores to the AWS Education Services Department. The scores shall include
the following:
(1) The actual grades on practical knowledge exams for compulsory and optional modules.
(2) The results of the visual examination for each performance qualification test associated with each plate welding
module, including the thermal cutting processes performance tests.
(3) The results of the destructive test or radiographic examinations for all performance qualification tests associated
with each plate or pipe welding process module(s).
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AWS QC11:2017
Annex A (Normative)
Visual Examination Results
This annex is part of this standard and includes mandatory elements for use with this standard.
Sample # ________________________________________________________________________________________
Acceptable ❒ Rejected ❒
Undercut:
Acceptable ❒ Rejected ❒
Porosity:
Acceptable ❒ Rejected ❒
Overlap:
Acceptable ❒ Rejected ❒
Penetration:
Acceptable ❒ Rejected ❒
Appearance:
Acceptable ❒ Rejected ❒
Cracks:
Acceptable ❒ Rejected ❒
Signature________________________________________________________________________________________
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AWS QC11:2017
Annex B (Normative)
Bend Test Results
This annex is part of this standard and includes mandatory elements for use with this standard.
Sample # ________________________________________________________________________________________
Position: Plate ______ Pipe ______ Bend Type: Root ❒ Face ❒ Side ❒
Length of each discontinuity (Over 1/32 in.) _____ _____ _____ _____ Sum _____
Accept ❒ Reject ❒
Position: Plate ______ Pipe ______ Bend Type: Root ❒ Face ❒ Side ❒
Length of each discontinuity (Over 1/32 in.) _____ _____ _____ _____ Sum _____
Accept ❒ Reject ❒
Position: Plate ______ Pipe ______ Bend Type: Root ❒ Face ❒ Side ❒
Length of each discontinuity (Over 1/32 in.) _____ _____ _____ _____ Sum _____
Accept ❒ Reject ❒
Position: Plate ______ Pipe ______ Bend Type: Root ❒ Face ❒ Side ❒
Length of each discontinuity (Over 1/32 in.) _____ _____ _____ _____ Sum _____
Accept ❒ Reject ❒
Note: Radiographic examination (RT) may to be used in lieu of bend testing. The RT shall conform to AWS D1.1, Section
6. The individual who interprets the NDT examination shall be qualified to NDT Level II, or III. The RT report shall be
submitted with this document.
Signature________________________________________________________________________________________
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Annex C (Normative)
Level II Welding Performance Qualification Tests
This annex is part of this standard and includes mandatory elements for use with this standard.
Table C.1 provides a summary of Level II welder performance qualification tests and recommended standard welding
procedure specifications (SWPSs) where applicable.
Table C.1
Recommended SWPS for SENSE Level II Performance Qualification Tests
Test SWPS Qual.
Test/ Thickness Thickness
Drawing Process Plate/Pipe Material Position (inch) SWPSa (inch)
AWS 2-5 GMAW-Spray Plate w/backing Aluminum 1G 1/2 AWS- DUa N/A
AWS 2-7 GMAW-S followed 8 in Sch 80 Pipe Steel 1G 0.50 B2.1-1-233 1/8-1.5
by GMAW-Spray
AWS 2-11 GMAW-S followed 8 in Sch 80 Pipec Steel 6G 0.50 B2.1-1-232— 1.8-1.5
by FCAW-G option root using
GTAW as per
B2.1-1-207
(Continued)
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AWS QC11:2017
AWS 2-17 GTAW followed 2.75 in Sch 180 Pipe Steel 6G 0.63 B2.1-1-209 1/8–1.5
by SMAW
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AWS QC11:2017
Annex D (Normative)
D.1 Scope
SENSE Level II—Advanced Welder performance qualification tests shall be conducted using AWS B2 Standard Weld-
ing Procedure Specifications (SWPSs) or alternative WPSs, as described in AWS SENSE QC11, Specification for Qual-
ification and Certification of Level II—Advanced Welders. AWS SWPSs are provided in AWS EG3.0 Supplement,
Supplement SENSE Level II—Advanced Welder Training Performance Testing Procedures for educational use only.
Table D.1 shows which SWPS is recommended for each welder performance qualification test drawing in EG3.0. Addi-
tional SWPSs may be recommended in the future for use in the EG2.0 Supplement as they are qualified by the B2 Com-
mittee.
Training organizations have the option to use other governing standards and WPSs that are qualified to AWS D1 Struc-
tural Welding Codes, or other national or international standards. It is the responsibility of the training organization to
specify the appropriate SWPSs, alternate WPSs and governing standard(s).
Table D.1
Recommended SWPSs for Level II Test Drawings
Test Drawing # SWPS
AWS 2-1 B2.1-8-023
AWS 2-2 B2.1-1-206
AWS 2-2 B2.1-1-208
AWS 2-3 B2.1-1-235
AWS 2-7 B2.1-1-233
AWS 2-9 B2.1-1-019
AWS 2-9 B2.1-1-020
AWS 2-10 B2.1-1-018
AWS 2-11 B2.1-1-232
AWS 2-12 B2.1-1-002
AWS 2-13 B2.1-8-024
AWS 2-15 B2.1-1-207
AW S2-16 B2.1-8-212
AWS 2-17 B2.1-1-209
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AWS QC11:2017
Table D.2
SWPS Reference Documents
Test No. AWS SWPS Title
Test 2-1 B2.1-8-023 Standard Welding Procedure Specification (SWPS) for Shielded Metal Arc Welding of Austenitic
Stainless Steel (M-8/P-8/S-8, Group 1) 1/8 through 1-1/2 inch Thick, As-Welded Condition
Test 2-2 B2.1-1-206 Standard Welding Procedure Specification (SWPS) for Shielded Metal Arc Welding of Carbon
Steel (M-1/P-1/S-1, Group 1 or 2), 1/8 through 1-1/2 inch Thick, E6010 (Vertical Downhill) Fol-
lowed by E7018, As-Welded or PWHT Condition; or B2.1-1-208, SWPS for Shielded Metal Arc
Welding of Carbon Steel (M-1/P-1/S-1, Group 1 or 2), 1/8 through 1-1/2 inch Thick, E7018, As-
Welded or PWHT Condition, Primarily Pipe Applications
Test 2-3 B2.1-1-235 Standard Welding Procedure Specification (SWPS) for Argon plus 2% Oxygen Shielded Gas
Metal Arc Welding (Spray Transfer Mode) of Carbon Steel (M-1/P-1/S-1, Groups 1 and 2), 1/8
through 1-1/2 inch Thick, ER70S-3, Flat Position Only, As-Welded or PWHT Condition, Prima-
rily Pipe Applications
Test 2-7 B2.1-1-233 Standard Welding Procedure Specification (SWPS) for Argon Plus 25% Carbon Dioxide Shielded
Gas Metal Arc Welding (Short Circuiting Transfer Mode) followed by Argon Plus 2% Oxygen
Shielded Gas Metal Arc Welding (Spray Transfer Mode) of Carbon Steel (M-1/P-1/S-1, Groups 1
and 2), 1/8 through 1-1/2 inch Thick, ER70S-3, As-Welded or PWHT Condition, Primarily Pipe
Applications
Test 2-9 B2.1-1-019 Standard Welding Procedure Specification (SWPS) for CO2 Shielded Flux Cored Arc Welding of
Carbon Steel (M-1/P-1, Group 1 or 2), 1/8 through 1-1/2 inch Thick, E70T-1 and E71T-1, As-
Welded Condition; or B2.1-1-020, SWPS for 75% Ar/25% CO2 Shielded Flux Cored Arc Welding
of Carbon Steel (M-1/P-1, Group 1 or 2), 1/8 through 1-1/2 inch Thick, E70T-1 and E71T-1, As-
Welded or PWHT Condition
Test 2-10 B2.1-1-018 Standard Welding Procedure Specification (SWPS) for Self-Shielded Flux Cored Arc Welding of
Carbon Steel (M-1/P-1/S-1, Group 1 or 2), 1/8 through 1-1/2 inch Thick, E71T-8, As-Welded
Condition
Test 2-11 B2.1-1-232 Standard Welding Procedure Specification (SWPS) for Argon Plus 25% Carbon Dioxide Shielded
Gas Metal Arc Welding (Short Circuiting Transfer Mode) followed by Argon Plus 25% Carbon
Dioxide Shielded Flux Cored Arc Welding of Carbon Steel (M-1/P-1/S-1, Groups 1 and 2), 1/8
through 1-1/2 inch Thick, ER70S-3 and E7XT-X, As-Welded or PWHT Condition, Primarily Pipe
Applications
Test 2-12 B2.1-1-002 Standard Welding Procedure Specification (SWPS) for Gas Tungsten Arc Welding of Carbon
Steel (M-1/P-1, Group 1 or 2), 3/16 through 7/8 inch, in the As-Welded Condition, With or With-
out Backing
Test 2-13 B2.1-8-024 Standard Welding Procedure Specification (SWPS) SWPS for Gas Tungsten Arc Welding of Aus-
tenitic Stainless Steel (M-8/P-8/S-8, Group 1), 1/16 through 1-1/2 inch Thick, ER3XX, As-Welded
Condition, Primarily Plate and Structural Applications
Test 2-15 B2.1-1-207 Standard Welding Procedure Specification (SWPS) SWPS for Gas Tungsten Arc Welding of Car-
bon Steel (M-1/P-1/S-1, Group 1 or 2), 1/8 through 1-1/2 inch Thick, ER70S-2, As-Welded or
PWHT Condition, Primarily Pipe Applications
Test 2-16 B2.1-8-212 Standard Welding Procedure Specification (SWPS) for Gas Tungsten Arc Welding of Austenitic
Stainless Steel (M-8/P-8/S-8, Group 1), 1/16 through 1-1/2 inch Thick, ER3XX, As-Welded Con-
dition, Primarily Pipe Applications
Test 2-17 B2.1-1-209 Standard Welding Procedure Specification (SWPS) for Gas Tungsten Arc Welding Followed by
Shielded Metal Arc Welding of Carbon Steel (M-1/P-1/S-1, Group 1 or 2), 1/8 through 1-1/2 inch
Thick, ER70S-2 and E7018, As-Welded or PWHT Condition, Primarily Pipe Applications
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Annex E (Informative)
Guidelines for the Preparation of Technical Inquiries
for the AWS Education Committees
This annex is not part of this standard but is included for informational purposes only.
E1. Introduction
The American Welding Society (AWS) Board of Directors has adopted a policy whereby all official interpretations of
AWS standards are handled in a formal manner. Under this policy, all interpretations are made by the committee that is
responsible for the standard. Official communication concerning an interpretation is directed through the AWS staff
member who works with that committee. The policy requires that all requests for an interpretation be submitted in writ-
ing. Such requests will be handled as expeditiously as possible, but due to the complexity of the work and the procedures
that must be followed, some interpretations may require considerable time.
E2. Procedure
All inquiries shall be directed to:
All inquiries shall contain the name, address, and affiliation of the inquirer, and they shall provide enough information
for the committee/subcommittee to understand the point of concern in the inquiry. When the point is not clearly defined,
the inquiry will be returned for clarification. For efficient handling, all inquiries should be typewritten and in the format
specified below.
E2.1 Scope. Each inquiry shall address one single provision of the specification, unless the point of the inquiry involves
two or more interrelated provisions. The provision(s) shall be identified in the scope of the inquiry, along with the
edition of the specification that contains the provision(s) the inquirer is addressing.
E2.2 Purpose of the Inquiry. The purpose of the inquiry shall be stated in this portion of the inquiry. The purpose can
be either to obtain an interpretation of a specification’s requirement, or to request the revision of a particular provision in
the specification.
E2.3 Content of the Inquiry. The inquiry should be concise, yet complete, to enable the committee to quickly and fully
understand the point of the inquiry. Sketches should be used when appropriate and all paragraphs, figures, and tables (or
the Annex), which bear on the inquiry shall be cited. If the point of the inquiry is to obtain a revision of the specification,
the inquiry must provide technical justification for that revision.
E2.4 Proposed Reply. The inquirer should, as a proposed reply, state an interpretation of the provision that is the point
of the inquiry, or the wording for a proposed revision, if that is what the inquirer seeks.
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