DESIGN OF PURLINS
SECTION 1: PROPERTIES OF SECTION
INPUT PARAMETERS:
Thickness t = 0.9 mm
Overall Depth = 90 mm
Radius of curvature = 1.35 mm
"Alpha" = 1 For lipped sec.
B' = 40 mm
C' = 15 mm
Gamma angle = 90 degree (Lip angle)
A' = 90 mm
(1) Basic dependant parameters:
a= 86.4 mm
a" = 89.1 mm
b= 36.4 mm
b" = 39.1 mm
c= 13.2 mm
c" = 14.55 mm
u= 1.41371685 mm
X= 13.274 mm
(2) Sectional properties: COIL WIDTH = 193.31 mm
(a) Cross Sectional Area = Ax = 173.98 mm2 Weight per meter = 1.37 Kg / m
(b) Moment of Inertia about x-axis = Ix = 224015.75 mm4 = 22.40 cm4
(c) Moment of Inertia about y-axis = Iy = 42122.62 mm4 = 4.21 cm4
(I) Sectional modulus Zxx = 4978.13 mm 3
= 4.98 cm3
(j) Sectional modulus Zyy = 2106.13 mm3 = 2.11 cm3
Estimation of loads:
Roof slope = 1/ 1.75 i.e, 30 degrees.
Wind pressure = 157 Kg/m2
Dead load = 13.84 Kg/m2
Live load = 0 Kg/m2
So, DL+LL = 13.84 Kg/m2
Purlin spacing = 1.428 m no. of sagrods = 1
Bay spacing = 2.8 m
Effective U.D.L on the purlin along its major axis = 0.02 t/m and ,for DL = 0.02 t/m
Effective U.D.L on the purlin along its minor axis = 0.02 t/m
Effective U.D.L due to wind load = 0.21 t/m
Effective U.D.L due to wind + dead load = 0.19 t/m
Maximum moment in DL+LL condition = 0.01 t-m
Maximum moment in DL+WL condition = 0.12 t-m
Maximum moment in minor axis = 0.003 t-m
3
Section Design: (As per IS:801)
Section used are all 0.9 mm thick Yield strength = 550 Mpa (=Fy)
Depth of section = 90 mm
Sxc = 4978.12785 mm3
d= 90 mm L2*Sxc = 5147.475 0.18*π^2*E*Cb = 1561.38
Iyc = 21061.3101 mm4 d*Iyc 3
L= 1400 mm
E= 210000 Mpa and, 0.9*π^2*E*Cb = 7806.857
Cb = 2.3 Fy
Fb(1) = 2Fy - Fy2 * L2*Sxc = 245.79 Mpa
3 2.7*π^2*E*Cb d*Iyc
Fb(2) = 0.3*π^2*E*Cbd*Iyc = 278.05 Mpa
L2*Sxc
In our case we shall have the allowable bending stress as = 245.785 Mpa
Check forDead + Wind load:-
Actual bending stress in the purlin = 244.62 < 1.0 x allowable bending stress, hence O.K 195.696
Deflection of the section = 16.63 mm
Allowable deflection limit = 15.56 mm Hence FAILS
Check for Dead + Live load:-
Actual bending stress in the purlin = 25.75 < 1.0 x allowable bending stress, hence O.K
Deflection of the section = 2.14 mm
Allowable deflection limit = 15.56 mm Hence O.K
Check for Lateral load:-
Actual bending stress in the lateral direction = 15.22 Mpa < 1.0 x allowable bending stress, hence O.K
Actual deflection in lateral direction = 0.71 mm
Allowable deflection limit = 7.78 mm Hence O.K
Referring to Cl. No. 6.4.1 of IS: 801-1975
Check for Shear Stress in Web
h= 90 mm
t= 0.9 mm
h/t = 100
Case-1 If h/t < 4590 Then;- Fv = 1275 Fy
Fy (h/t) Fy = 74.16 Mpa
< 61.89 Fv = 945.57 Kgf/cm2
Fv = 94.56 Mpa
Case-2 If h/t > 4590 Then;- Fv = 5850000
Fy (h/t)2
> 61.89 Fv = 585.00 Kgf/cm2
Fv = 58.50 Mpa
Shear stress (V) = WL/2 = 266.00 Kg
Actual Shear stress (fv) = V/(hxt) = 328.40 Kg/cm2
32.84 Mpa
Actual Shear Stress (fv) < Allowable Shear Stress (Fv)
32.84 < 58.50 Hance :- OK
Referring to Cl. No. 6.4.2 of IS: 801-1975
Check for Bending Stress in Web
Allowable bending stress (Fbw) = 36560000
(h/t)2
Fbw = 3656.0 Kgf/cm2
Fbw = 365.6 Mpa
Actual bending stress (fbw) = Moment
Zxx Moment = wl2/10
= 2992.29 Kg/cm2 = 149 Kg-m
= 299.23 Mpa
Actual bending Stress (fbw) < Allowable bending Stress (Fbw)
299.23 < 365.60 Hance :- OK
Referring to Cl. No. 6.4.2 of IS: 801-1975
Check for Combined Bending & Shear Stress in Web
Actual Shear and Bending Stresses:-
Shear Stress (fv) = 32.84 Mpa
Bending Stress (fbw) = 299.23 Mpa
Allowable Shear and Bending Stresses:-
Shear Stress (Fv) = 58.50 Mpa
Bending Stress (Fbw) = 365.60 Mpa
Now;
(fv/Fv)2 + (fbw/Fbw)2 < 1
0.99 < 1 Hance :- OK
