SIMSCI Operator Training Simulators

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  • What is an Operator Training Simulator (OTS)?
  • Training Program Plan
  • SimSci Online OTS Training
  • SimSci Online: Customized OTS Solutions
  • Questions?

SIMSCI Operator Training Simulators

Training Options

Presented by: Stelios Papastratos Senior Technical Support Engineer EURA

The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company.
The Schneider Electric and Life Is On trademarks are owned by Schneider Electric and are being licensed to AVEVA by Schneider Electric.

Confidential Property of AVEVA Group plc.


Plan Asset Operation

Schedule Asset Operation

Planning and
Scheduling
Interoperability Visualization

Design Monitor and Visualize Analyze Asset Performance


Asset Build and Asset Operation
Commission
Design Asset Control Asset Operation Maintain Asset
Operating
Process Control and
Engineering Information Asset Performance

Asset Model Analytics Asset


Manage Asset Operation
Lifecycle
Optimize Asset Operation

Operations and
Optimization Operations
Lifecycle

We address both lifecycles in the markets we address


through the key elements of our platform
Agenda What is an Operator Training
Simulator (OTS)?

Training Program Plan

SimSci Online OTS Generic Training

SimSci Online Customized OTS


Training

Questions

Confidential Property of AVEVA Group plc. | Page 3


What is an Operator Training Simulator?

Confidential Property of Schneider Electric | Page 4


What is an Operator Training Simulator?
“It’s like a flight simulator – but for a plant, not for a plane”

Reality PLANT CONTROLS HMI


F F
C C
P
` P
`

I/ I/ I/ I/ I/ I/ I/ I/
O O O O O O O O

I/ I/ I/ I/ I/ I/ I/ I/
O O O O O O O O DCS MARSHALLING
CABINET

ESD CABINET

DCS/ESD PLC
Dynamic Software Same / Similar
Simulation Simulation Emulation HMI Hardware
Confidential Property of AVEVA Group plc. | Page 5
OTS Solution – DYNSIM
❖ DYNSIM – AVEVA Dynamic Simulation Software

❖ DYNSIM is a comprehensive, rigorous, field-proven dynamic process simulation software


tool.

❖ DYNSIM includes the following systems for accurate dynamic process modelling:
❖ Conservation of mass, heat and momentum as the basis for
the simulation

❖ Process equipment libraries

❖ Rigorous Separation Towers, Reactors, Compressors, Heat


Transfer, Piping, etc

❖ Mining equipment libraries – supports particle size distribution

❖ Control & Logic objects libraries

❖ Wide range of chemical components and properties

❖ Wide range of thermodynamic methods


What is an Operator Training Simulator?
Field Operator & Emulated Panel Displays
➢ Local Panels

➢ Control Room Panels

➢ Field Devices
3D Solution - EYESIM 3D VR
Dynamic
Plant
Trainee
(Field)

Trainee
(Control Room)
Global Project Experience Example Clients

• 1000 Successful OTS/Studies


Refining Chemicals
Delivered
• Projects delivered to more than:
• 100 Different Clients in over Mining
Power

• 10 Different Industries in over


• 40 Different Countries
LNG Oil and Gas

Confidential Property of AVEVA Group plc. | Page 10


AVEVA Experience and Capability

1000 OTS
Projects

SimSci by Schneider-Electric
A pioneer in process simulation and OTS

Control
Engineering
Czech Republic

DYNYSIM
Product of the
Year Award 2012
Training Program Plan

Confidential Property of Schneider Electric | Page 12


Introduction

Global Training Services team based in:


North America - US (Maryland, Pennsylvania)
LA - Sao Paulo Brazil
EURA – Madrid, Cairo
APAC – Beijing , Seoul

Our Training Services team will help you defining your Training Program
The Competency Pyramid
From new trainee to expert

Process and
Operations Expert

Advanced
Operations

Basic Operations

Fundamentals
Pyramid Copyright: John M Campbell and Company
Training needs (“what”) define the plan and the means (“how”)

Analyze
Define Learning Objectives for
Training Program
Classroom training
Assess Training Needs

Write Instructional Objectives


LMS & Computer-based learning
Design
Create Training Outlines and
Customize Training Program Training Plan

Write Trainee Manual or Handout


Operator Training Simulator
Development Lesson Plans & Evaluation Forms
Of Training Materials CBT Authoring or Conversion
Virtual Reality 3D training
Instructor Training
Implementation
Of Training Program LMS Integration and Hosting
Corporate-wide roll-out
Evaluate Trainees
Evaluation Evaluate Program Effectiveness
Refine and Revise Program Refine and Improve Program Cloud-based roll-out

Confidential Property of AVEVA Group plc. | Page 15


Our Training Approach for an Efficient Use of OTS
Train the Instructors and Produce Trainee Material

Perform various levels of DYNSIM standard classroom training


Design and Produce Trainee Materials

Item Overview Deliverables

1 Training Needs Analysis and Design Plan


2 Development of Custom Training Standard Simulator Scenario eLearning Workbooks
3 Development of associated Custom Simulator Scenarios
4 Development of Trainee Performance Monitoring Exercises (TPM)
5 Development of Integrated Start-up and Procedure built for Self-Study
6 Integration of the Learning Management System (LMS) with the Simulator
7 Integration of Self-Study workbook in Learning Manager
8 Development of Operator Initial Qualification and Requalification Documentation
9 Trainee Evaluation Examinations

Confidential Property of AVEVA Group plc. | Page 16


Standard DYNSIM Training Courses
The more you understand how Dynamic Simulation works the better your OTS training experience will be

Basic DYNSIM Training

• Learn How to operate DYNSIM through its GUI

DYNSIM OTS Based Instructor Training

• Develop Training Material for a specific OTS Application

• Create Scenarios that will activate typical malfunctions

• Create Procedures for Startup, Shutdown, ESD, Normal Operating Scenarios

• Create Trainee Performance Monitoring Exercises (TPM)

DYNSIM OTS Administrator Training

• Learn how to maintain your OTS installation

Confidential Property of AVEVA Group plc. | Page 17


Standard DYNSIM Training Courses
DYNSIM training is required for an efficient use of an Operator Training Simulator

DYNSIM Engineering Training – Understand the underlying technology and being able to maintain

• Understanding Unit Operations, How are configured and function

‒ Separation Towers, Drums, Reactors, Compressors, Expanders, Pumps, Heat Exchangers, Furnaces, Valves, Pipes, Motors

‒ PID controller & control configurations (Simple, Cascade, Complex)

• Basic Understanding of Physical Properties & Thermodynamics

‒ VLE, VLLE, VLEW, solids

‒ Cubic Equations of State

‒ Liquid Activity Methods

• You will learn how to configure a simple DYNSIM model from scratch and start-it-up (for example: Distillation Tower)

Confidential Property of AVEVA Group plc. | Page 18


What is a Learning Management System (LMS)?
Stand-alone computer based training or integration with a corporate-wide learning system

▪ Software application to plan, implement,


and assess a specific learning process.
▪ “Online” course Repository for eLearning,
questions, activities, and training
resources.

▪ Create and deliver content


▪ Monitor activities and participation
▪ Assess performance
▪ Manage activities and users
▪ Structure training
▪ Schedule and execute training
▪ Tracking of training

Confidential Property of AVEVA Group plc. | Page 20


SimSci Online OTS Training
Generic Training

Confidential Property of Schneider Electric | Page 21


SimSci Online: For Generic Training
Generic Models

Refining and Chemical Generic OTS Power Generic OTS

1. Unit-based Generic Simulation 1. Combined Cycle Power Plant (300 MW)


• Crude Distillation Unit / Vacuum 2. Generic Drum Unit (700 MW)
3. Simple Cycle
Distillation Unit (CDU/VDU)
4. Water Intake / Circulating Water
• Hydrocracking Unit (HCU)
5. Condensate, Feedwater (Rankine)
• Hydrogen Plant (HGU HTAS)
• Hydrogen Plant (KTI)
• Naptha Hydrotreater (NHT CCR)
• Sulphur Recovery Unit (SRU)
• Diesel Hydro Desulphurization (DHDS)
• Fluidized Hydrolytic Cracking Unit
(FCCU)
• Air Separation Unit (ASU)
• Acid Gas Removal (AGR / Amine) All Generics can be
• Mercury Removal combined with EYESIM
• Gasification (GE Gasifier) 3D Augmented Reality
• Condensate and Water Systems
SimSci Online: For Training
Customer Requests

I do not want to be burdened with hardware-software install/maintenance

I want easy “one-click” access to a simulation training system

I want to use a set of pre-defined application content

I want an integrated simulation with learning management system

Confidential Property of AVEVA Group plc. | Page 23


SimSci Online for Generic Training
e-learning
SimSci Online for Generic Training
Integrated Dynamic Simulation

Student View
Instructor View
Enabling Global Generic Training
Student Management

All Refinery Generic Courses


No limit to number
of Student
HG CDU
U

x3 x20

CCR XYZ

x50 x50

Confidential Property of AVEVA Group plc. | Page 26


SimSci Online: Customized OTS Solutions
Customize Anything

Confidential Property of Schneider Electric | Page 27


Operator Training Simulator Installed on Site
Corporate Operator Training Simulators in the Cloud

Calgary
Calgary

Bakersfield
US West

Houston

Vancouver
▪ OTS models hosted on a Cloud Server Chicago

▪ Custom OTS: Access of instructors, trainees, training managers and maintenance


engineers from anywhere in the world
Confidential Property of AVEVA Group plc. | Page 29
Questions?

Confidential Property of Schneider Electric | Page 30

Common questions

Powered by AI

Receiving the DYNYSIM Product of the Year Award in 2012 signifies industry recognition of AVEVA’s excellence in operator training and simulation technology. This award highlights the innovation, efficacy, and reliability of the DYNSIM software, boosting its reputation as a leading tool in dynamic process simulation. Such recognition can positively influence client perceptions by establishing trust and confidence in the technology's capabilities, potentially leading to increased adoption across various industries seeking effective training solutions .

AVEVA employs strategies such as thorough training needs analysis, integration with Learning Management Systems (LMS), and continuous evaluation to refine and improve training programs. They emphasize defining clear learning objectives, developing custom training materials, and evaluating trainees' learning outcomes to ensure alignment with organizational goals . These strategies enhance training efficacy by providing targeted instruction, identifying areas for improvement, and implementing refinements that keep the learning process relevant and impactful. Regular updates and feedback loops ensure the programs evolve to meet changing industry standards and technology advancements .

Using a cloud server for hosting Operator Training Simulator models offers significant benefits, including scalable access, centralized data management, and reduced infrastructure costs. This setup allows trainers, trainees, and managers to access the simulation from anywhere in the world, facilitating remote and distributed training programs. It enhances collaboration, ensures consistent training regardless of location, and allows for seamless updates and maintenance. These advantages foster a more flexible and efficient training environment, supporting global corporate training strategies .

Focusing on both physical properties and thermodynamic methods in DYNSIM training courses is crucial because these are foundational elements for accurately simulating industrial processes. Understanding physical properties like phase behavior and thermodynamic interactions enables operators to configure and interpret simulation models effectively. It also equips them with the critical skills necessary to manage process variables and optimize system performance, ensuring safe and efficient operational outcomes .

The primary purpose of an Operator Training Simulator (OTS) is to train plant operators by providing a virtual environment that mimics real-life operational scenarios for various industrial processes. It is comparable to a flight simulator as it allows trainees to practice handling complex situations in a safe and controlled setting, without risks to actual operations. This analogy highlights the OTS's role in providing a realistic training experience, akin to practicing flying a plane in a flight simulator .

Custom OTS solutions offer flexibility and tailored learning experiences by allowing industries to adapt the simulator to specific operational needs. These solutions enable the customization of simulation scenarios, instructional content, and performance metrics to align with particular industrial processes and trainee objectives. This customization can address unique challenges and skills requirements within an industry, providing a targeted and practical learning environment that boosts operator competency and readiness . Moreover, the ability to host these custom solutions on a cloud server enhances accessibility and scalability for training programs across global locations .

The integration of SimSci Online with a Learning Management System (LMS) optimizes the training process by providing a streamlined platform for administering, tracking, and delivering training content. This integration facilitates a centralized repository for e-learning materials, questions, and resources, allowing for efficient content creation and management. Moreover, it enables monitoring of trainee participation and performance, scheduling and executing training, and structured tracking of learning progress, which aligns training activities with learning objectives and enhances overall training effectiveness .

The 3D VR dynamic plant and EYESIM technology significantly enhance operator training sessions by providing immersive and interactive training experiences. This technology allows trainees to engage in a virtual reality environment that closely replicates actual plant operations, offering realistic visualization and interaction with field devices and control room panels . As a result, operators can practice and understand complex processes and emergency responses more effectively, boosting their competence and confidence in a non-threatening setting .

DYNSIM's dynamic process simulation employs a comprehensive suite of systems that aid in accurate industrial process modeling. It incorporates the conservation of mass, heat, and momentum, which are fundamental principles ensuring realistic simulation of process dynamics. Additionally, it utilizes process equipment libraries, including separation towers, reactors, and compressors, as well as control and logic objects libraries that provide detailed emulations of machinery and process logic . The availability of wide-ranging chemical components and thermodynamic methods further enables precise simulation of complex chemical and thermal interactions .

AVEVA's concept of the Competency Pyramid shapes the development of its training programs by providing a structured framework for progressive skill and knowledge acquisition. The pyramid defines stages from fundamental understanding to process and operations expertise, guiding the creation of training materials and scenarios that correspond to each competency level. This structured approach ensures that trainees receive appropriate instruction and practice opportunities to advance from basic operations to expert proficiency in a logical and orderly manner .

The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company.
Interoperability
Visualization
Asset Model
Analytics
Operations and 
Optimization
Planning and 
Scheduling
Control and 
Infor
Agenda
Page 3
Confidential Property of AVEVA Group plc. |
What is an Operator Training 
Simulator (OTS)?
Training Program Pla
What is an Operator Training Simulator?
Page 4
Confidential Property of Schneider Electric |
“It’s like a flight simulator – but for a plant, not for a plane”
Page 5
Confidential Property of AVEVA Group plc. |
What is
OTS Solution – DYNSIM
DYNSIM – AVEVA Dynamic Simulation Software
DYNSIM is a comprehensive, rigorous, field-proven dynamic
What is an Operator Training Simulator?
Local Panels
Control Room Panels
Field Operator & Emulated Panel Displays
Field Devices
3D Solution - EYESIM
Trainee
(Field)
3D VR
Dynamic
Plant
Trainee
(Control Room)
Mining
Chemicals
Power
Refining
LNG
Oil and Gas
• 1000 Successful OTS/Studies 
Delivered
• Projects delivered to more than:
•

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