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Hematite Raw Material Analysis Report

The document provides input data and calculations for iron production from hematite ore. It details that 100 kg of hematite ore containing 64.6 kg of total iron will be fed into the process. The hematite ore contains 27.69 kg of oxygen. Calculations are shown to determine the mass and composition of the resulting product, including 60.08 kg of metallic iron, 15.69 kg of iron in Fe3C, 4.52 kg of iron in FeO, and 1.12 kg of carbon in the product. The metallization is calculated to be 93%.

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BHANUMATI BHOI
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55 views2 pages

Hematite Raw Material Analysis Report

The document provides input data and calculations for iron production from hematite ore. It details that 100 kg of hematite ore containing 64.6 kg of total iron will be fed into the process. The hematite ore contains 27.69 kg of oxygen. Calculations are shown to determine the mass and composition of the resulting product, including 60.08 kg of metallic iron, 15.69 kg of iron in Fe3C, 4.52 kg of iron in FeO, and 1.12 kg of carbon in the product. The metallization is calculated to be 93%.

Uploaded by

BHANUMATI BHOI
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

Assuming Value In-put Table

Total Fe in Raw Materi 64.6 kg


Metalization % 93 %
Carbon contain % 1.5 %

Raw Material (Hematite)


Fe2O3 160
Fe 56
O2 16

In Feeding

Feeding raw material in weight basis (kg)

Raw Material (Hematit 100 kg


Total Fe in Raw Materi 64.6 kg
(M Fe + Fe in FeO)
Oxygen in Hematite 27.69 kg
112 kg Fe cont 48 kg O2
1 kg Fe cont 0.43 kg O2
64.6 kg Fe cont 27.69 kg O2

Gangue in Hematite 7.71 kg

Total raw material Feed - ( Total Fe in Feed + Oxygen in Hematite)

Product

Basis Data
Metalization 93 %
Carbon contain 1.5 %

Metallic Fe in Product 60.08 kg

Metallic Fe in Product = (Metalization x Total Fe in Feed)/100

Fe in FeO in Product 4.52 kg

Fe in FeO = Total Fe in Feed - Metallic Fe in Product

Oxygen in FeO in prod 1.29 kg


56 kg Fe cont 16 kg O2
1 kg Fe cont 0.29 kg O2
4.52 kg Fe cont 1.29 kg O2
Mass of FeO in Produ 5.81 kg
Fe in FeO + Oygen in FeO

Total Mass of Product 74.73 kg

{(Metallic Fe in Product + Total FeO in Product + Gangue in Feed)/(100 - Carbon Contain)} X 100

Carbon in Product 1.12 kg


Mass of Product - ( Metallic Fe in Product + FeO in Product + Gangue in Feed )

Fe3C in Product 16.81 kg


12 kg C conta 180 kg Fe3C
1 kg C conta 15 kg Fe3C
1.12 kg C conta 16.81 kg Fe3C

Fe in Fe3C in product 15.69 kg


Fe3C in Product - Carbon in Product

Free Fe in product 44.39 kg


Metallic Fe in Product - Fe in Fe3C

In Percentage (%) basis:-

Free Fe in product 44.39 59.40 %


Fe in Fe3C in product 15.69 21 %
Fe in FeO in product 4.52 6.05 %
Oxyen in Feo in produ 1.29 1.73 %
Gangue in Product 7.71 10.32 %
Metallic Fe in Product 60.08 80.40 %
Mass of FeO in Produc 5.81 7.78 %
Total Fe in prd (M Fe 64.60 86.45 %
Carbon in Product 1.12 1.5 %

Metallization % 93 %

Lab Analysis Report Table


Total Fe in Raw Material 64.6 %
Carbon in Product 1.5 %
Metallic Fe in Product 80.40 %
Total Fe in prd (M Fe in prd+ Fe i 86.45 %
Metallization % 93 %

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