TEST PACKAGE

TEST PACKAGE NO.

Test Type:

SYSTEM:

INITIATED BY REVIEWED BY
WITNESS BY
SENDAN SVA

QA/QC Name & Signature Name & Signature

APPROVED BY
SABIC
Name & Signature

Remarks :

COMPANY Project Number:

SENDAN International Company Ltd (AF-1221087)
Project Title:
 C.LCI0 HADEED SPLP1 CCM3 UPGRADE
CLIENT Project Location:
SVA/SABIC HADEED-Jubail-KSA
 SENDAN INTERNATIONAL COMPANY
C.LCI0 HADEED SPLP1 CCM3 UPGRADE

PACKAGE COVER SHEET

Job No:

Test Package No
System No -

System Description Vacuum Line

Area 1PE & 2PE

Service Vacuum

Design Pressure 13.2 BARG

Test Pressure 19.8 BARG

Design Temperature -

Test Type Hydro

Test Medium DM Water

Test Duration 30 minutes

Remarks
 SENDAN INTERNATIONAL COMPANY
C.LCI0 HADEED SPLP1 CCM3 UPGRADE

TEST LEGEND
Discipline: PIPING Test Package:

Area/Location: System No:

TEST LIMIT VO

TB TEST BLIND VC

V VENT TS

D DRAIN VR

PG PRESSURE GAUGE RI

TEST
MANIFOLD,PSV,PRE RE
TM SS. GAUGE & DRN
VLV

FP GJ
FP FILLING POINT GJ
NY
ADE

VALVE OPEN

VALVE CLOSE

TEMPORARY SPOOL

VALVE TO BE REMOVED

REMOVED INTERNAL

REMOVED ELEMENTS
GOLDEN JOINT (100% X-RAY)
 SENDAN INTERNATIONAL COMPANY
C.LCI0 HADEED SPLP1 CCM3 UPGRADE

TEST PACKAGE INDEX

Discipline PIPING Area/Location:

System No:

Test Package No: Date:

Applicable
SI No Description
YES NO

1 Package Detail

2 Package Cover Sheet

3 Drawing and Line List

4 Test Legend

5 P & ID

6 Isometric Drawing (Plus Any Relevant nozzle assembly details)

7 Pressure Test Procedure

8 Punch List

9 Weld Summary

10 NDE Summary

11 Above Ground Piping Inspection Check List

12 Piping Hydrotest Preparation Check List

13 Pressure/Service/Leak test/Visual Report

14 Flushing/Blowing Report

Calibration or Test Certificates

a. Pressure Gauge

15 b. PSV

c. Test Manifold

d. Water Analysis (For Stainless Steel only)

16 Mechanical Completion

17 Test Blind Calculator

 SENDAN INTERNATIONAL COMPANY

C.LCI0 HADEED SPLP1 CCM3 UPGRADE

Blind Thickness Calculation

Area: 1PE & 2PE Package No. 0 System No. - Date:

Gasket I.D., d= 32 inches

Oper Pressure, p= 65.00 psig bar.g 14.5

Corrosion allowance, c = 0.11811 inches (3mm)

Blind Thickness, t= 0.944 inches 23.98 MM

Note:

1. Blind thickness is based on ANSI B31.3, equation 15.

2. Blind will be installed between ANSI B16.5 flanges.

3. Thickness is based on the use of carbon steel having a tensile strength of 55,000 psi and a yield strength of 18,300
psi.

4. Gasket I.D. can be obtained from the table under work sheet tab titled "Gasket I.D."

Nominal Gasket Nominal Pipe Gasket

Pipe Size I.D. Size I.D.

1/2 0.84 8 8.62

3/4 1.06 10 10.75

1 1.31 12 12.75

1 1/2 1.91 14 14.00

2 2.38 16 16.00

2 1/2 2.88 18 18.00

3 3.50 20 20.00

4 4.50 24 24.00

5 5.56 30 30.00

6 6.62 36 36.00
 PRE HYDRO TEST PUNCH LIST

Project No. : Project Name: C.LCI0 HADEED SPLP1 CCM3

Area / Unit : Test Package:

Sr. Punch Check Issued By

Date Isometric No. Punch Description Category Discipline
No. ID Sheet No. Name Org.

8
 9

10

11

12

13

A= To be Completed Before Testing, B= Can be Completed after Testing But Before Pre Commissioning, C= During Pre Commissioning / Commission

Date : Feb. 01, 2009

Page : 01 of 01
YDRO TEST PUNCH LIST

C.LCI0 HADEED SPLP1 CCM3 UPGRADE

Date of Issue:

Target Punch Punch Close Out

Action By
Date Cleared Date SENDAN SVA SABIC
missioning, C= During Pre Commissioning / Commissioning But Before Turnover, D=Documentation

Doc. No. PS/FRM-17

Rev. 00
 SENDAN INTERNATIONAL COMPANY LIMITED

C.LCI0 HADEED SPLP1 CCM3 UPGRADE

NDE SUMMARY

Test Package No. Status as of:

System No.

System Description.

Line Class

NDE Total Butt Welded Butt Required RT/UT RT/UT Total Welded
Welds Welds Completed Branch/Fillet Branch/Fillet
Welds Welds

5%
 SENDAN QC SVA QC

Name

Signature

Date
 Status as of:

Welded Required PT/MT/UT PT/MT/UT Completed

Branch/Fillet
Welds
SABIC QC