— IS 5986 : 2002 aR Are cor ork a acer irnae By oA we G ete were — faferfte ( arr Greer ) Indian Standard HOT ROLLED STEEL FLAT PRODUCTS FOR STRUCTURAL FORMING AND FLANGING PURPOSES — SPECIFICATION ( Second Revision ) ies7.4050 SA nme © BIS 2002 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG NEW DELHI 110002 April 2002 PriceGroup 3Is 5986 : 2002 Indian Standard HOT ROLLED STEEL FLAT PRODUCTS FOR STRUCTURAL FORMING AND FLANGING — , PURPOSES — SPECIFICATION ( Second Revision ) 1 SCOPE ‘This standard covers the requirements of hot rolled flat products of non-alloy stee! intended for use in welded, bolted and riveted structures. This standard also covers the requirement of flanging and forming applications required for the manufacture of integral ‘coaches, automobiles and general purpose use where guaranteed mechanical properties and suitability for flanging and forming simple cold pressed parts are necessary. 2 REFERENCES The following Indian Standards contain provisions, which through reference in this text constitute ns ofthis standard. At the time of publication, the editions indicated were valid. All standards are subject to revision and partis to agreements based on this standard are encouraged to investigate the possibility of applying the most recent editions ofthe standards indicated below: IS No. Tule 28 Method for chemical analysis of steels (in various parts ) Method for bend test (second revision) 1599: 1985 1608:1995 Mechanical testing of metals — Tensile testing ( second revision ) 1730:1989 Dimension for steel plate, sheet and strip for structural and general engineering purposes (second revision) 1757:1988 Method for Charpy impact test V- notch ) for metallic material (second revision) 1852: 1985 Rolling and culting tolerances for hot rolled steel product ( fourth revision ) 1956 Glossary of terms relating to iron (Part4):1975 and steel : Part 4 Steel sheet and strip (first revision ) IS No. Tile 8910:1978 General technical delivery requirements for steels and steel products 3 TERMINOLOGY For the purpose of this standard the definitions given in IS 1956 (Part 4) shall apply. 4 SUPPLY OF MATERIALS General requirements relating tothe supply of material shall conform to 1S 8910. ‘5 MANUFACTURE, ‘S.A Steel shall be manufactured by any process of steel making except Bessemer process. It may be followed by secondary refining or secondary vacuum, treatment. 5.2 Steel shall be semi killed or killed 6 GRADE ‘There shall be six grades of hot rolled steel_ plates, sheets, strips and flats designated as Fe 290, Fe 330, Fe 360, Fe 410 Fe 490 and Fe 510. 7 CHEMICAL COMPOSITION 7.1 Ladle Analysis Ladle analysis of the material when carried out either by the method specified in the relevant parts of 1S 228 or any other established instrumental/chemical ‘method shal be as given in Table 1. Incase of dispute, the procedure given in IS 228 and its relevant parts shall be the referee method. However, where the method isnot given in IS 228 or its relevant parts, the referee ‘method shall be as agreed to between the purchaser and the manufacturer. 7.2. Product Analysis, ‘The permissible variation in the case of product analysis from the limits specified in Table | shall be as given in Table 21s 5986 : 2002 ee ‘Table Chemical Composition (Clause7.1) Grade Constituents ( Percent ), Max Cant Manganese Phosphorus Sulphor w @ “ ” © Fe 290 on 0.60 0.040 0.040 = Fe 330 os 0.80 0.040 0.040 = Fe 360 07 1.00 0.080 0.040 - Fe 410 0.20 1.20 0.040 0.040 oan Fe 450 0.20 130 0.040 0.040 04s Fe s10 0.20, 1.50 0.040 0.040 os Notes 1 The nitrogen content ofthe steel shall not be mote than 0.009 percent. For aluminium kailed the nitrogen content shall not exceed 0.012 percent. This shall be ensured by occ led or aluminium silicon al checking 2 When the stet is killed by aluminium the total aluminum content should not be les than 0.02 percent. When steel is silicon killed the silicon content shall not be less than 0.1 percent. When the steel is aluminium silicon killed the silicon content shall not be less than 0,03 percent and total aluminium content shall not be less than 0.01 percent 3 The material may be supplied in the copper bearing qu: (0.35 percent on analysis. ity in which case the copper shall be between 0.20 and 4 The steel ean be made with micro alloying clement like Nb, V, Ti and B cither individually oF in ‘mutual agreement. In which case the total miro alloying elements should not exceed 0.2 percent in However in ease of boron, the limit shall be 0.001 percent Mn, Cr+Mo+V | Ni+Cu Carbon equivalent ( CE based on Inte analysis = C+ N+ CANO TN, NO Table? Permissible Variation for Product 8.2 When the material is supplied inthe form of coils, Analysis, the degree or amount of surface defects are expected (Clause7.2) to be more than in cut length sheets since the inspection ttt __ sfecils does not afford the same opportunity o reject Constituent Variation Over the Specified portion continuing defects as with cut lengths. Maximum Limit, Percent However, an excessive amount of defects may be cause Max for rejection, wo @ 8 FREEDOM FROM DEFECTS 9 TENSILE TEST 8.3 Incase of plates, scale pits and other minor surface Carbon 0.03 defects may be removed by grinding the depth of ‘grinding being such that the thickness of the plate aes ae shall not go below the specified value, at the spot Sulphur 0.005 where dressing is done. The grinding shall be even, Phosphorus o.o0s and smooth and shall be widened enough to remove sharp ridges. Dressing with a hammer or weldiy Copper 0.03 defective spots shall not be permitted, 8.1. Sheets, strips, plates and flats shall be closely 9.1 One tensile test shall be made from finished steel 7 rolled to the dimensions specified. Theft shall be free from harmful defects and shall be from each cast. reasonable smooth, flatand square. Repair by welding shall not be undertaken by the supy permission of the purchaser, ished material for every 100 tonnes or pert thereof rolled continuously without the