MANUAL

Operating Instructions

M 1500
500kW /125kW 50Hz
600kW /150kW 50Hz

MICON A/S
Alsvej 21
DK-8900 Randers
Denmark

English (WP2000)
 Index ?

General 1
How to use this manual Page 1 1.1

Safety instructions 2 1.2

How a windmill operates 3 1.3

Micon M 1500 windmill 4-5 1.4

Operating and inspection 2

Automatic operating Page 6 2.1

Control panel and display 6 2.2

Manual stop and start 6 2.3

Manual yaw 7 2.4

Disconnect power supply 7 2.5

Generator 7 2.6

Wind vane 7 2.7

Twisting of cable 8 2.8

Inspection 8 2.9

Electronic Control and Information Displays 3

Status displays Page 9-11 3.1

Grid display 12 3.2

Fault display 12 3.3

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 Index ?

Temperature display Page 13 3.4

Fault description 14-19 3.5

Fault code table 20-23 3.6

Service and Maintenance 4

Service intervals Page 24 4.1

Service schedule 25-30 4.2

Lubrication schedule 31 4.3

Bolt tightening 32-33 4.4

schedule

Technical Specifications 5

Mechanical construction Page 34 5.1

Electrical construction 35 5.2

Electronic controls 35 5.3

Safety equipment 36 5.4

Abnormal Operating Conditions 6

"Runaway", fire and lightning strike
Page 37 6.1

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 General 1

How to use this manual 1.1

These user instructions are for the use of mill

owners who carry out the inspection of their mill(s)
themselves. Alsvej 21
Described within are the procedures necessary DK-8900 Randers
to operate the mill on a day-to-day basis. Denmark
As will be seen within these instructions, there will
be occasions when it is necessary to contact Tel. + 45 89 19 02 00
Micon's Service Department, which is always Fax. + 45 89 19 02 02
ready to provide help and assistance.

Such instances are marked thus:

Operating or repairing the windmill under

circumstances other than those covered in
this manual may only occur with the prior
knowledge and permission of Micon A/S.

Failure to comply can lead to

invalidation of the guarantee on
damaged components.

Note relevant information here:

The guarantee covering individual components Address of windmill

is described in full in the Purchase Agreement.

In addition to the inspection procedures that can

be carried out by the windmill owner, a full ser-
vice -inspection must be made within the
guarantee period in accordance with approved
Micon guidelines.

See chapter 4, Maintenance.

It is advisable to carefully read these instructions,

as there may be some points you wish clarified.
In which case you are welcome to contact Electrician:
Micon A/S.

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 General 1

Safety instructions 1.2

Micon mills are constructed with the highest

regard for safety - both of the mill itself and its
surroundings.
- if the mill wings are iced over, stop
When inside, or in the vicinity of the mill, there the mill until the ice is removed
are certain basic safety rules that must always
be observed.

- When inside the mill

- beware of ice falling from the mill,

wear a safety helmet
- there must be at least two people
present

- stop the mill and disconnect - always keep the mill locked against
the power intruders

Do not climb inside the mill if windspeeds

- always use safety belts when exceed 20m/s.
ascending and descending
Do not attempt to work on the transmission or
yaw system if windspeeds exceed 15m/s.

When working on the transmission and yaw

system, they must be locked.

- wear a safety helmet Do not enter the mill during thundery weather
conditions, except in an emergency.

ABNORMAL OPERATING
CONDITIONS
See chapter 6
- remember to close all platform
trapdoors

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 General 1

How does a windmill operate? 1.3

WIND BECOMES ELECTRICITY

Windpower is clean energy.

As soon as the speed of the wind exceeds approx.

3m/sec., the mill wings (A) begin to rotate. Power
is transferred via the main shaft (B) to the gear box
(C), where the number of revolutions are increased
to suit the generator's capacity(D). The wind vane
(E), ensures via the yaw mechanism (F) that the
turbine module is always positioned to derive the
maximum benefit from the wind's direction. All the
mill's functions can be controlled and at any time
checked via the central computer's control panel
(G), which together with Micon's well-proven and
sturdy mechanism, guarantees reliable production
and minimal maintenance year after year.

For detailed technical data, see the following pages

and chapter 5, Technical Specifications.

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 General 1

Principal data 1.4

M1500-600/150kW
M1500-500/125kW

ROTOR DIAMETER (Ø) 43.0 m

SWEPT AREA 1452 m2
HUB HEIGHT (NH) 40/46 m
GENERATOR OUTPUT 600 / 150 kW
500 / 125 kW
ROTOR REVOLUTIONS 27.0 / 18.0 Rpm.
25.0 / 16.7 Rpm.

OUTPUT REGULATION STALL

WINGS:(POS. 2)
TOTAL 3 PCS.
CONSTRUCTION LM
TYPE LM 19.1
FEATHERING (BRAKE) CENTRIFUGAL SENSOR

TOWER (POS . 3) (TH)

TYPE 24-SIDED CONICAL TOWER
HEIGHT 39/45 m
SURFACE TREATMENT PAINTED
No. OF SECTIONS 3

WEIGHT
ROTOR 15 t
TURBINE MODULE (POS. 1) 20 t
TOWER 34t /38t

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 General 1

Principle data 1.4

1 2 3 4 5 6 7 8 9 10 11

1. Wing hub 4. Yaw gear 7. Flexible coupling 10. Main Frame

2. Main bearing, 5. Gear 8. Generator 11. Cover
3. Main shaft 6. Disk brake 9. Cooler

1. Control panel 2
2. Output panel ,
phase comp. panel 1
3. Entrance
4. Ladder

4
3

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 Operation and inspection 2

Automatic operation 2.1 Control panel and display 2.2

Display
The windmill is equipped with a computer that
monitors the running of the mill, making it
unnecessary to operate the mill manually.
Should a fault occur with the mill or the electricity
grid, the mill will stop, and the nature of the fault
can be seen on the control panel

See chapter 3, Status Displays

Individual faults and their remedies are described Power supply Brake release
pilot light pilot light
under "Fault Description".

See chapter 3.5 Stop/reset button Start button

(red stop)
After certain types of fault have occurred, the
windmill will restart automatically once the central
computer has checked the mill and the electricity
grid. Unless the same fault occurs twice within
Manual stop/start 2.3
one hour. In which case, the windmill must be
started manually from within the mill itself, or via
the remote control (if applicable). Manual stop
(See Fault Code Table, chapter 3.6)
Press red stop on the control panel, or stop
on the display keypad to activate.
Note that there is a time-delay, from The mill will brake to a halt and can only be
when the start button is pressed until restarted manually.
the mill starts. i.e. Until the brake
releases.
(Brake cooling time: 600 seconds) Manual start

The mill can be started manually by pressing the

If irregularities such as abnormal noise green start button on the control panel, or start
- vibrations - oil leaks etc., do not on the display keypad - if the computer has
activate a fault warning at the computer, confirmed there are no other current faults.
the mill must be stopped
immediately and contact Mikon's
Service Department without delay.
NB. The red stop button on the control
See chapter 2.9 Inspection panel must be reset (released). There
is a time-delay from button activation
to brake release.
In addition to monitoring and controlling the mill's
running, the computer collects and logs all relevant (The button is released by turning)
running data.

See chapter 3.2 - 4

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 Operation and inspection 2

Manual yaw 2.4

The mill can be yawed in either direction by first In low wind speeds, G2 will be connected to the
pressing and holding down the manual key, whilst grid. If the wind speed exceeds a preset level, G2
at the same time pressing the key for the required is disconnected and G1 trips in, and vice-versa.
direction once and then release. Release the
manual key. When the mill has turned to the When starting the mill in high winds, G2 will be
position required, press stop yaw initially connected, but as power output exceeds
1kWh, G2 takes over.
NB! The mill will cease to yaw if a turn of more
than 360 degrees is attempted without pause. If the wind speed exceeds 25m/s over a period of
10 minutes, the mill automatically stops. It will
If the mill is required to turn further, repeat the not start again until the wind speed is less than
above procedure. 18m/s over a 10 minute period.

Never yaw the mill out of the

wind when it is running.

Disrupt power supply 2.5 Wind vane 2.7

Power to the mill can be disrupted by turning To enable the mill to produce power, it is
the handle on the output panel 90 ° anti- necessary for the rotor to face into the wind.
clockwise. (To off)
This is controlled by two wind vanes, which is
Power supply to the control panel (computer) can positioned at the back of the nacelle, together
be disrupted by pushing in and turning anti- with the anenometer. If the direction of the wind
clockwise, the key on the left-hand side of the should change, the wind vanes sends a signal to
output panel. the computer, which activates the yaw system
to turn the turbine module into the wind again.

This sytem is disconnected when low wind

speeds cause output to cease.
Generator 2.6

The windmill is fitted with a double coil generator,

i.e. a "2-in-1" generator.

- sub G2 (6-Pole), 1000 min^-1

- main G1 (4-Pole), 1500 min^-1

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 Operation and inspection 2

Mills without remote control should be checked

Twisting of cable 2.8 visually.
When the turbine module moves to follow the wind
direction, the cables connecting the generator to
Weekly inspection:
the electricity grid can become twisted.
At least once a week the mill should be checked
Cable twisting is monitored with the help of sig-
from the inside while it is in operation.
nals from the yaw system, positioned on the yaw
In this way, any irregularities such as abnormal
brake.
noise can be detected. Check that the mill is
facing into the wind and that the turbine module
If the total number of twists exceeds a preset
is secure.
number, the mill stops automatically and the tur-
bine module rotates back until the cable is free.
At this point, the mill restarts automatically.
If in doubt, contact Micon.
Diplay text: Cables twisted (17).
A turn of 360° takes 10 minutes.

If this system should fail, there is an extra backup;

The following data should be logged:
a mechanical safety-contact will activate and stop
the mill automatically.
- monthly production
Fault report: Cables twisted (5).
- monthly downtime

- major faults : In the mill

: In the electricity grid
In this instance, it is necessary to
untwist the cables by manually
All such data must be entered once a month
yawing the mill until the cables are
in the logbook.
free.

If any irregularities constantly recur,

Micon's Service Department should
be contacted, so that any faults can be rectified
as soon as possible, or at the next regular
Inspection 2.9 service inspection.

This paragraph contains directions for the

All information on inspection, stops
inspections that should be undertaken by the mill-
and service must be noted in the
owner/inspector to ensure trouble-free operation
logbook, which must always be kept
and long-life.
in the mill.
Inspections should be made at least:
The logbook must include:
- daily
* Adjusting data.
- weekly
* Errors and incidents.
* Maintenance and inspection data.
* Errors found under inspection.
Daily inspection :
* Changes/Modifications.
* Companies working on/by the turbine.
Mills with remote control should be called up to
check that the mill is running normally.

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 Electronic control 3

Status displays 3.1

Generator symbol 1 - 2
Generator/motor symbol
Current
Yaw direction symbol
Brake symbol
Production

H> G1 400 V 600 kW

Wind speed. 15.7 M / S 27 / 1506 RPM
Date & time 93 - 12 - 02 10 : 56 : 24
__________________

Status report Clock/fault occurrence time.

Rotor/generator revs.

G1 = Main generator
G2 = Sub generator

Fault: The clock will stop, showing the time the fault occurred.

Display appears automatically after Power On.

Display can be called up by pressing <STATUS>.

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 Electronic control 3

Status display <SCROL> 3.1

Use of the <SCROL> keys calls up the following report

displays:

SYSTEM PHASE BATTERY 1

PROD: XXXXXXXXXX,X KWh STATUS: (0/1) X
RUNN: XXXXXXXXXXX h RUNN : XXXXXXXXX h
STOPPED: XXXXXXXXX h START : XXXXXXXXX times

GENERATOR G1 PHASE BATTERY 2

PROD : XXXXXXXXXX,X KWh STATUS: (0/1) X
PROD : XXXXXXXXXXX h RUNN : XXXXXXXXX h
GENER: XXXXXXXXX times START : XXXXXXXXX times

GENERATOR G2 PHASE BATTERY 3

PROD : XXXXXXXXXX,X KWh STATUS: (0/1) X
PROD : XXXXXXXXXXX h RUNN : XXXXXXXXX h
GENER: XXXXXXXXX times START : XXXXXXXXX times

PHASE BATTERY 4
COOLING WATER PUMP STATUS: (0/1) X
OPER. : XXXXXXXXX h RUNN : XXXXXXXXX h
START : XXXXXXXXX times START : XXXXXXXXX times

COOLING FAN WATER PHASE BATTERY 5

OPER. : XXXXXXXXX h STATUS: (0/1) X
START : XXXXXXXXX times RUNN : XXXXXXXXX h
START : XXXXXXXXX times

OIL COOLING PUMP PHASE BATTERY 6

OPER. : XXXXXXXXX h STATUS: (0/1) X
START : XXXXXXXXX times RUNN : XXXXXXXXX h
START : XXXXXXXXX times

OIL COLLING FAN PHASE BATTERY 7

OPER. : XXXXXXXXX h STATUS: (0/1) X
START : XXXXXXXXX times RUNN : XXXXXXXXX h
START : XXXXXXXXX times

TIP HYDR. PUMP PHASE BATTERY 8

OPER. : XXXXXXXXX h STATUS: (0/1) X
START : XXXXXXXXX times RUNN : XXXXXXXXX h
START : XXXXXXXXX times

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 Electronic control 3

Use of the <SCROL> keys calls up the following report displays:

HYDRAULIC
HYDRAUL: XXXXXXXXX h
HYDRAUL: XXXXXXXXX times

YAWING
YAW>: XXXXXX times
YAW<: XXXXXX times
YAW : XXXXXX h

TWISTING : XXXXX impuls.

YAW ANGLE: XXX°
BRAKE : XXXXXX times

POWER: G2 > O XXXX S

WIND : O > G1 XXXX S
WIND : G2 > G1 XXXX S
POWER: G2 > G1 XXXX S

POWER: G2 >> G1 XXXX S

WIND : G1 > G2 XXXX S
POWER: G1 > G2 XXXX S
POWER: G1 >> G2 XXXX S

PAUSE G1 <> G2 XXXX S

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 Electronic control 3

Grid display <GRID> 3.2

Press <GRID> to call up.

By using the <SCROL> keys, the following dummary screen can be shown.

R 401 V 590 A 600 KW

S 399 V 591 A -172 KVAr UNAVERAGED VALUES
T 400 V 589 A 49,9 Hz WIND XX.X M/S
COS FI 0.96

- Shows current values

- Voltage values are an average of 4 measurements from A/D-converter
- Current values are an average of 4 measurements from A/D-converter
- Production is calculated direct from the voltage and current values
- [Link]. is calculated from the last 8 samples in the A/D-converter

Phase R - current < 20A averaged out over 16 samples.

Fault display <FAULT> 3.3

Press <FAULT> to call up.

By using the <SCROL> keys, the following report display is shown:

First a stack including the last 16 Then summary registers are shown, with
errors will be shown. the number of times for all errors.

ERROR-LIST 00 ERROR 00
95 - 05 - 17 10 : 00 : 00 S PARAMETER CRASH
GRID DROP TIMES XXXX

ERROR-LIST 15 ERROR 79
95 - 02 - 28 11 : 30 : 00 S TEMP 10. WATER FORWARD
BRAKEFLUID LOW TIMES XXXX

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 Electronic control 3
3
Temperature display <TEMP> 3.4

Press <TEMP> to call up.

By using the <SCROL> keys, the following display is shown.

TEMP 1: 0° C
TEMP 5: 0° C
GEAR OIL 52° C
TEMP 6: 0° C
TEMP 3: 0° C
TEMP 4: 0° C

The current temperature is shown -

A zero is shown, if the temperature input information is not available.
A zero is shown if the sensors are not connected.

TEMP 1: WATER RETURN TEMP 6: GENERATOR 2

CURRENT XXXX° C CURRENT XXXX° C

TEMP 2: GENERATOR 2 TEMP 7: OUTDOOR

CURRENT XXXX° C CURRENT XXXX° C

TEMP 3: G. BEARING TEMP 8: MAINBOARD

CURRENT XXXX° C CURRENT XXXX° C

TEMP 4: GENERATOR 1 TEMP 9: NACELLE

CURRENT XXXX° C CURRENT XXXX° C

TEMP 5: GEAR BEARING TEMP 10: WATER FORWARD

CURRENT XXXX° C CURRENT XXXX° C

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 Electronic control Fault description 00 - 06 3

Fault description 3.5

00 PARAMETER CRASH 03 THERMO YAW MOTOR

The computer has lost some of its parameter The yaw motor's thermo relay has tripped-out.
values. Push the thermo relay back in place and test, by
yawing the mill manually to both sides, before
Possible causes: restarting.
- "Back-up" battery in the computer is flat. The
battery's normal lifetime is over 5 years.
If the thermo relay trips-out again,
- "Disturbance" in the computer - parameters have contact Micon's Service Department.
altered.

Before the mill can be started manually, all

parameters must be checked. 04 G1 HOT

Generator overheating, can be caused by

overproduction.
Contact Micon’s Service Department.
When the generator has cooled down, the mill
will restart automatically.

If the fault occurs again, contact

01 VIBRATION Micon's Service Department.

Vibration in the mill has caused the vibration

sensor to trip-out.
05 CABLE TWISTED
A fault of this nature can have several
causes, and requires a safety inspection Automatic rewind function has not worked.
of the mill before restart is attempted.

Contact Micon’s Service Department. Rewind the cable manually by yawing and
check that the main cable is hanging free,
before restarting the mill.

Contact Micon's Service Department,

02 THERMO HYD. MOTOR so that the cause of this fault can be
corrected.
The hydraulic brake motor's thermo relay has
tripped-out.
06 WP 2060 FAULT
Push the thermo relay back in place and restart
the mill manually. The connection module reports a fault with
the grid.
Should the thermo relay trip-out again,
contact Micon's Service Department. Automatic restart.

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 Electronic control Fault description 07 - 14 3

07 HYD. PUMP ERROR 11 EXCESS ROT. RPM

Fault arises if the electric motor for the The rotor has exceeded the permitted number
hydraulic system has run for more than 15 of RPM.
seconds.
Possible causes : Before restarting the mill manually, the
cause of the fault must be rectified.
- brake opening pressure too low
- signal contact faulty Contact Micon's Service Department.

Restart mill manually.

If the fault recurs, contact Micon's

Service Department. 12 ROTOR TACHO DEF.

Rotor's tacho is defective.

08 OVERVOLTAGE
Restart mill manually.
Power supply has exceeded the permitted
level.
If the fault recurs, contact Micon's
The mill will restart automatically when the Service Department.
electricity grid is again normal, providing that the
same fault has not occurred twice within the last
hour, in which case the mill must be restarted 13 BRAKE WORN OUT
manually
Brake surfaces are worn-out and must
If the fault recurs, contact Micon's be replaced before the mill can be
Service Department. restarted.

Contact Micon's Service Department.

09 UNDERVOLTAGE

As overvoltage
14 BRK. NOT RELEASED

Fault arises if the brakes have not released

10 FREQUENCY FAULT after the electric motor for the hydraulic sy-
stem has run for 4 seconds.
Frequency has exceeded the permitted level.
Possible causes :
The mill will restart automatically when the
electricity grid is again normal, providing that the - defective solenoid
same fault has not occurred twice within the last - signal contact faulty
hour, in which case the mill must be restarted - hydraulic oil level too low
manually. - defective pump
If the fault recurs, contact Micon's Restart mill manually.
Service Department.
If the fault recurs, contact MIcon's
Service Department.

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 Electronic control Fault description 15 - 25 3

15 GEN. TACHO DEF 20 STOP BY DATALINE

Tacho for the generator is defective. The mill has been stopped by a command from
the central computer.
Restart mill manually.
Do not restart the mill until the reason
If the fault recurs, contact Micon's for the stop is known.
Service Department.

21 MANUAL STOP

The mill has been stopped manually.

16 ANENOMETER DEF
Do not restart the mill until the reason
Anenometer is defective. for the stop is known.

If the anenometer is iced up, remove

the ice with care. 22 AWAIT. START WIND

Restart mill manually. The control system can be programmed to stop

the mill during periods of low production, and
If the fault recurs, contact Micon's restart it when the wind speed exceeds a preset
Service Department. value.

17 AUTOREWIND

Cables have become twisted, and the mill has 23 PROGRAM CONTROL
stopped to carry out an automatic rewind.
Once the cables are free, the mill will restart Internal calculations in the computer delayed
automatically by electronic "disturbance".
(360° rewinding takes 10 minutes.)
Production continues, but the fault is logged
18 OVERWIND automatically.

Wind speed has exceeded 25m/sec over a 10

minute period. The mill has stopped as a safety 24 G2 HOT
precaution.
Overheating of G2. (fault 24)
The mill will restart automatically when the wind
speed drops below 18m/sec. over a 10 minute 25 R - S - T 120°
period.
Deviation between the angle of the three
phases excessive.
19 GRID DROP
Automatic restart.
Voltage drop from the electricity grid.

The mill will restart automatically when the grid

is normal again.

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 Electronic control Fault description 26 - 36 3

26 OVERPRODUCTION 30 HYD. PRESS. ERROR

Mill has been over-producing. Brake hydraulic pressure is higher or lower

than permitted.
The mill will restart automatically, when the wind
speed drops below 18m/sec. over a period of 10 Brake hydraulic pressure must be
minutes. checked before the mill can be
restarted.
Recurring stops caused by this fault
must be reported to Micon's Service Contact Micon's Service Department
Department. as soon as possible.

31 ????????????? (NOT IN USE)

27 EXSCV. BRAKE TIME

Braking has taken longer than X seconds, an 32 BYPASS MISSING

indication of sub-standard brake
performance. Thyristors not bypassed when generator
connected.
Contact Micon's Service Department,
before restarting the mill. Contact Micon's Service Department.

33 CURRENT ASYMMET.

28 WIND VANE DEF Phase current limits exceeded.

Mill has yawed 360° without stopping, as a Restart mill manually.

result of the wind vane giving a continuous
signal to the computer. If the fault should recur, contact
Micon's Service Deoartment.
If the wind vane is iced over, remove
the ice with care. 34 TEMP. 1 WATER RET.

Restart. Temperature is higher than parameter value

in 60 sec.
If the fault should recur, contact
Micon's Service Department. Autoreset when the temp. has been below the
alarm point for 60 minutes.

35 ?????????????? (NOT IN USE) :

29 YAW SENSOR DEF.

Yaw sensor defective. 36 TEMP. 2 GENERATOR 2

Restart mill manually. Temperature is higher than parameter value

in 60 sec.
If the fault should recur, contact
Micon's Service Department. Autoreset when the temp. has been below the
alarm point for 60 minutes.

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 Electronic control Fault description 37 - 52 3

37 TEMP. 3 G. BEARING 45 GENER. OVERSPEED

Temperature is higher than parameter value RPM of the generator have exceeded
in 60 sec. maximum permitted.

Autoreset when the temp. has been below the Cause of fault must be determined
alarm point for 60 minutes. before mill can be restarted.

38 ????????????? (NOT IN USE) 46 ????????????? (NOT IN USE)

39 TEMP. 4 GENERATOR 1 47 HOST-SLAVE COMM

Temperature is higher than parameter value Computer's internal communications not

in 60 sec. functioning.

Autoreset when the temp. has been below the Restart mill manually.
alarm point for 60 minutes.
If the fault should recur, contact
40 TEMP. 5 GEAR OIL RET. Micon's Service Department.

Temperature is higher than parameter value 48 EXTERNAL STOP

in 60 sec.
No signal from the external start/stop input
Autoreset when the temp. has been below the terminal.
alarm point for 60 minutes.
49 SYSTEM OK
41 TEMP. 6 GEAR OIL
Mill is clear to operate.
Temperature is higher then parameter value
in 60 sec. 50 POWER CONSUMPT.

Autoreset when the temp. has been below the The power consumed by one of the genera-
alarm point for 60 minutes. tors has been too high (parameter) for more
than 10 sec.
42 LIGHTNING PROT.
51 CUT. IN____>G2
No signal on terminal 28
Engaging and disengaging of sub generator
43 COMPENSATOR taking too long.

If the fault should recur, contact Micon.

44 CUT IN OVERSPEED

Generator RPM is higher then parame- 52 [Link].____G1

ter value and cut in are active.
Engaging main generator taking too long.

If the fault should recur, contact Micon.

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 Electronic control Fault description 53 - 79 3

53 [Link] G1>G2 77 TEMP. 8 MAIN BOARD

Switching from main to sub generator taking Temperature is higher than parameter value
too long. in 60 sec.

Contact Micon. Autoreset when the temp. has been below the
alarm point for 60 minutes.
54 [Link] ERROR
78 TEMP. 9 NACELLE
Engaging takes too long when motor started.
Temperature is higher than parameter value
55 REPEATING ERROR in 60 sec.

At least one fault has activated more than Autoreset when the temp. has been below the
once, within one hour. alarm point for 60 minutes.

56 CURR. OVERL. BREAKER 79 TEMP.10 WATER FORWARD

No signal on teminal 16 Temperature is higher than parameter value

in 60 sec.
57 TIP BRAKE OVERPRES.
Autoreset when the temp. has been below the
No signal on teminal 34 for 1 sec. alarm point for 60 minutes.

Autoreset when RPM on Gen. = 0

58 TIP BRAKE LOW PRESS.

If the parameter time for hydraulic pump of

the tip brake is exceeded.

59 COOLING WATER LEVEL

No signal on terminal 20

60-75 ??????????????

76 TEMP. 7 OUTDOOR

Temperature is outside the parameter values

in 60 sec.

Autoreset when the temp. has been within the

alarm point for 60 minutes

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 Electronic control 3
3
Fault code table 3.6

ALARM DELAY (S)

RESET LEVEL
MAX ERROR/HOUR
YAWING
ALARM
NO. TEXT CAUSE

00 PARAMETER ERROR + + / M 0 Parameter check sum error

01 VIBRATION + + / M 0,3 TERM (01) = 0

02 THERMO. HYD. MOTOR + + / M 1 TERM (18) = 0

03 THERMO YAW MOTOR + - / M 1 TERM (03) = 0

04 G1 HOT + + 1 A 10 TERM (02) = 0 / TERM (30) = 0

05 CABLE TWISTED + - / M 10 TERM (06) = 0

06 WP - 2050 FAULT / + 1 A 0,5 TERM (14) = 0 + (G1 or G2) - BYPASS

07 HYD. PUMP ERROR + + 1 A 15 TERM (17) = 0

08 OVERVOLTAGE / + 2 A XX/0,5 Grid volt. high/extra high

09 UNDERVOLTAGE / + 2 A XX Grid voltage low

10 FREQUENCY FAULT / + 2 A 0.1-0.9 Grid frquency deviating

11 ROT. RPM >LIMIT + + 1 M 2/3 rpm. High rotor RPM

12 ROTOR TACHO DEF. + + 1 F 120 Rotor RPM < 15 - BYPASS

13 BRAKE WORN OUT + + / M 10 Term (05) = 0

14 BRK. NOT RELEASED + + 3 A 4/0,5 Term (13) = 0 and Brake free

15 GEN. TACHO DEF. + + 1 F 3xR_rpm. Wind > x + Gen. RPM<200 + Rot. RPM > 15

16 ANENOMETER DEF. + + 1 A 0-9999M BYPASS + P > 20 kW + Vind < 1 m/s

17 AUTOREWIND / - 1 A 0,1 SNO > 4 / (SNO = 3 + P < 20kW)

18 OVERWIND / + 1 A 30 Vind (10 min) > xx m/s

19 GRID DROP / - 5 A 0 Voltage drop to WP - 2000

20 STOP BY DATALINE - + / F 0 Stop - command from man. sys.

21 MANUAL STOP - / / M 0 Stop by keypad / stop - button

+ = Activates a response M = Manual control from the mill

/ = No response F = Remote control via management system
- = Prevents a response A = Automatic
P = Parameter

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 Electronic control Fault code table 3

ALARM DELAY (S)

RESET LEVEL
MAX ERROR/HOUR
YAWING
ALARM
NO. TEXT CAUSE

22 AWAIT START WIND / / / A 0 - running free + P > XX KW

23 PROGRAM CONTROL / / 3 A 0,02 prog. run-through > 0.03

24 G2 HOT + + 1 A 10 TERM (01) = 0 / TERM (29) = 0

25 R-S-T 120° / + 1 A 10 Curr. phase sequence deviating

26 OVERPRODUCTION + + 1 A 10 P > MAX

27 LONG BRAKE TIME + + / M 00-99 Gen. RPM. > 400 - BRAKE_ACTIVE

28 WIND VANE DEF. + + 1 A 0-999M BYPASS +no change in wind direction.

29 YAW SENSOR DEF. + - 1 A 75 TERM (07) = TERM(08) + YAWING

30 [Link] + + 1 F 1 TERM (19) = 0

31 ????????????? + + 1 F 0.8

32 BYPASS MISSING + + 1 A 1 TERM (12) = 0 + BYPASS 3 sec.

33 CURRENT ASSYMET. + + 1 A Phase current deviation

34 TEMP. 1 WATER RETURN + + 1 A 60 Temp._1> XXX°

35 ????????????? + + 1 F

36 GEAR OIL HOT + + 1 A 60 Temp._2> XXX°

37 TEMP. 3 + + 1 A 60 Temp._3> XXX°

38 ????????????? + + 1 F

39 TEMP. 4 GEN. 1 + + 1 A 60 Temp._4> XXX°

40 TEMP. 5 + + 1 A 60 Temp._5> XXX°

41 TEMP. 6 GEAR OIL + + 1 A 60 Temp._6> XXX°

42 LIGHTNING PROT + + 1 F 0,1 Term.(28)=0

+ = Activates a response M = Manual control from the mill

/ = No response F = Remote control via management system
- = Prevents a response A = Automatic
P = Parameter

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 Electronic control Fault code table 3

ALARM DELAY (S)

RESET LEVEL
MAX ERROR/TIME
YAWING
ALARM
NO. TEXT CAUSE

43 COMPENSATOR + + 1 F 0.1 Bypass + TERM(26) = 1

TERM. (37)=1 or TERM. (38)=1+
44 CUT IN OVERSPEED - + 1 M
TERM. (36)=0+GRPM>xxxRPM
45 GEN. OVERSPEED. + + 1 M 0.1 Gen. RPM. > XXXX RPM

46 ????????????? + + 1 F

47 HOST - SLAVE COMM. + + 5 A 10/180 No new data from slave

48 EXTERN STOP / + / A 0,2 TERM (27) = 0

49 SYSTEM OK / / / A ALARM CALL (BY PARAMETER)

50 POWER CONSUMPT. + + / M 10 POWER < -xxx,x kW

51 [Link]. __> G2 + + 1 A 0-9999 CONNECTION + TERM. (15) = 0

52 [Link] __ > G1 + + 1 A 0-9999 CONNECTION + TERM. (15) = 0

53 [Link]. G1 > G2 + + 1 A 0-9999 CONNECTION + TERM. (15) = 0

54 [Link] ERROR + + 1 A 0-9999 CONNECTION + TERM. (15) = 0

55 REPEATING ERROR + + / M 0 Many errors within an hour

56 CURR. [Link] + + / M 0 TERM. (16)=0

57 TIP BR. OVERPRES. + + 1 A 1 TERM. (34)=0

58 TIP BR. LOW PRES. + + / M xx TERM. (33)=0

59 COOLING W. LEVEL + + / M 0 TERM. (16)=0

60 ???????????????? + + / A

61 ???????????????? + + 1 F

62 ???????????????? + + 1 F

+ = Activates a response M = Manual control from the mill

/ = No response F = Remote control via management system
- = Prevents a response A = Automatic
P = Parameter

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 Electronic control Fault code table 3

ALARM DELAY (S)

RESET LEVEL
MAX ERROR/TIME
YAWING
ALARM
NO. TEXT CAUSE

63 ????????????? + + 1 F

64 ????????????? + + 1 F

65 ????????????? + + 1 F

66 ????????????? + + 1 F

67 ????????????? + + 1 F

68 ????????????? + + 1 F

69 ????????????? + + 1 F

70 ????????????? + + 1 F

71 ????????????? + + 1 F

72 ????????????? + + 1 F

73 ????????????? + + 1 F

74 ????????????? + + 1 F

75 ????????????? + + 1 F

76 TEMP. 7 OUTDOR + + 1 A 60 -xxx°>Temp.7>xxx°

77 TEMP. 8 MAINBOARD + + 1 A 60 Temp.8>xxx°

78 TEMP. 9 NACELLE + + 1 A 60 Temp.9>xxx°

79 TEMP. 10 [Link] + + 1 A 60 Temp.10>xxx°

+ = Activates a response M = Manual control from the mill

/ = No response F = Remote control via management system
- = Prevents a response A = Automatic
P = Parameter

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Rev. 95-06-23 OKK
 Maintenance 4

Service intervals 4.1

SERVICE IS DIVIDED INTO THE FOLLOWING D: 2 years service inspection

PERIODS:
The 2 years service inspection consists of the
A: First service inspection annual inspection, plus checking and tightening
of terminal connections.
B: Bi-annual service inspection

C: Annual service Inspection

E: 5 years service inspection
D: 2 Years service inspection
The 5 years inspection consists of the annual
E: 5 Years service inspection inspection, an extensive inspection of the wing
braking system, checking and testing of oil and
grease, balance check and tightness of terminal
A: First service inspection connectors.

The first service inspection must take place 1-3

months after the mill has started running
automatically. At this inspection, particular
attention is paid to the tightening-up of all bolts
by 100%, a full greasing and filtering of gear oil..

B: Bi-annual service inspection

Regular service inspections commence 6 months

after the first.
The bi-annual inspection consists of lubrication
and a safety test of the mill.

C: Annual service inspection

The yearly service inspection consists of a bi-

annual inspection, plus a full component check
(See table).
Bolts are checked with a torque wrench.
The check covers 10% of every bolt assembly; at
least two bolts are marked, to ensure that the
same bolts are not unnecessarily checked next
time.
If any bolts are found to be loose, all bolts in that
assembly are tightened 100% and the event
logged.

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 Maintenance Service plan Pts. 1 - 3.3 4

Service plan 4.2

A = First service inspection
P = Part identification C= Control TE = Test B = Bi-annual service inspection
A = Adjust T = Tighten C = Annual service inspection
R = Report L = Lubricate D = 2 Years service inspection
E = 5 Years service inspection
Pt. *P *C *T *A *L *TE *R
1 TOWER

1.1 Tower bolts C A-C

1.2 Door C
1.3 Top flange C
1.4 Platforms C
1.5 Ladder C
1.6 [Link]. B
1.7 Safety C
equipment

1.8 Cable/cable B
stranding

2 ROTOR

2.1 Wings B
2.2 Wing brakes A-C A-B A-B
Wing-hydr.

2.3 Hub and C

hub-extenter

2.4 Bolt wings / A-C

(hub/hubext.)

2.5 Bolt hub/hubext. C A-C

2.6 Spinner A-B
3 TRANSMISSION

3.1 Hub bolts / main C A-C

shaft

3.2 Bearing hause C

3.3 Seals A-B B-C

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Rev. 95-06-23 OKK
 Maintenance Service plan Pts. 3.4 - 6.5 4

Pt. *P *C *T *A *L *TE *R
3.4 Bearing bolts / C A-C
frame

3.5 Shrink disk A-B

3.6 Main shaft A-B-C

4 GEARBOX

4.1 Shrink disk/ C A-C

mainshaft

4.2 Seals A-B

4.3 Oil condit. A-B

4.4 Vents C

4.5 Filtering A
of gearoil

4.6 Tooth wheel C C

4.7 Oil sampler C C C

4.8 Oil cooler / seals C

4.9 Oilpump / seals C

5 GEARSUSPENS

5.1 Rubber elem. B

5.2 Shaft bolts/ C A-C

Frame

6 DISK BRAKES

6.1 Brake surfs. B-C

6.2 Hub / Disk A-B A-C

6.3 Brake/hub/ C A-C

gearbox bolts

6.4 Hub / C A-C

Rubberelement

6.5 Bolts Brake / C A-C

Console

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 Maintenance Service plan Pts. 7 - 9.10 4

Pt. *P *C *T *A *L *TE *R

7 [Link]

7.1 Hyd. oil A-B E

7.2 [Link] seals A-B A-B

8 CLUTCH

8.1 Centaflex element A-B

8.2 Centre shaft/ C A-C

[Link]

8.3 Gen./brakes/centf. C A-C

bolts

8.4 Balancing C

9 GENERATOR

9.1 Traverse/gen. C A-C

bolts

9.2 [Link]/ C A-C

trav. bolts

9.3 Lubrication A-B-C

9.4 Seals A-B A-B B

9.5 Balancing of C A-E

generator

9.6 [Link] main C A-B

cable conn.

9.7 Watercooler / seals C

9.8 Waterpump / seals C

9.9 Coolerliquid kontrol C

9.10 Cleaning of C
generator

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 Maintenance Service plan Pts. 10 - 12.7 4

Pt. *P *C *T *A *L *TE *R

10 YAW COLLAR

10.1 Frame/tower & C A-C

yaw collar bolts

10.2 Seals B

10.3 Gear rim C

10.4 Greasing of A-B

yaw collar

10.5 Greasing of A-B

gear rim

11 YAW GEAR

11.1 Yaw gear C A-C

frame bolts

11.2 Oil condition A-B

11.3 Seals A-B-C

11.4 Yaw motor B-C

with brake

11.5 Yaw tooth C

wheel

11.6 Toothwh./coll. play C C

11.7 Lubrication

12 YAW BRAKE

12.1 Brake pos. B

12.2 Bearing play B

12.3 Seals A-B

12.4 Toothwh./coll. play A-B

12.5 Toothwheel B

12.6 Lubrication B

12.7 Yaw brake C A-C

frame-bolts

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Rev. 95-06-23 OKK
 Maintenance Service plan Pts. 13 - 15.6 4

Pt. *P *C *T *A *L *TE *R

13 FRAME

13.1 Bearing Hsg. C

shroud-plate welds.

13.2 Yaw shroud- C

plate welds

13.3 Gearmounting C
shroud-plate
welds

13.4 Other welds C

13.5 Corrosion C
protection

14 COWLING

14.1 Cowling/ C A-C

frame bolts

14.2 Other A-C

connections

14.3 Hinges C

14.4 Shock-absorb. A-B A C

& ball-joint

14.5 Fasteners C

14.6 [Link]. C

15 [Link].

15.1 Control panel B A-D-E

15.2 Check panel B A-D-E

15.3 Other panels B A-D-E

15.4 Cable hanger B A-D-E

15.5 Top Box B A-D-E

15.6 Twisted cable B

contact

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 Maintenance Service plan Pts. 15.7 - 16.6 4

Pt. *P *C *T *A *L *TE *R

15.7 Rot. RPM sens. C A-B

15.8 Vib. sensor C A-B A-B

15.9 Worn [Link] C A-B

15.10 Wind vane C

15.11 Anenometer C

15.12 Temp. sensor C

15.13 Cables & C

joints

15.14 Yaw sensor C A-B

15.15 Generator C A-B

RPM sensor

15.16 Pressure switch / C

plug

16 TESTING

16.1 Nacelle pos. C A-B A-B

wind direct.

16.2 Noise and C C

vibration

16.3 disk braking C A-B A-B A-B

16.4 Tip braking C A-C A-C A-C

16.5 Print of setpoint A-C A-B

16.6 Print of errors A-C A-B

*P = Part identification
*C = Check
*T = Tighten
*A = Adjust
*L = Lubric
*TE = Test
*R = Report

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 Maintenance 4

Lubricants 4.3

ITEM LUBROCANT AMOUNT INTERVAL NOTES

Hydr. aggre. Mobil AERO HFE ca. 1.6 litres 2 years

(Wingbrakes) (chge 5 yrs)

Centrif. sensors Molycote Never 5 years See LM

Seez 033916 manual

Main bearing Mobilith SHC 460 100 gr. 6 mnths.

Gearbox Tribol 1510/320 80/85 litres 1 year Test/change

[Link] Hydro TL 15 2 years. Test/change

(Diskbrakes) (chge 5 yrs)

Generator Mobiltemp 40 gr. 6 mnths. See lubric.

bearings SHC 100 procedure

Yaw collar Mobilux 2/ 1200 gr. 6 mnths.

Mobilith 460

Tooth rim Gear wheel fat 6 mnths.

1 mnth.

Yaw gear Mobilith SHC 460 (5 years) See pts.11.2

(except grease and 11.7
test)

Yaw brakes Mobilith SHC 460 See pt. 12.6

Hinges cowling 1 year. See pt. 14.3

Shock abs. ball 1 year. See pt. 14.4

joint

Closures 1 year.

bearings- 6 mnths.
doors/Wings

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 Maintenance 4

Bolt tightening checklist 4.4

ITEM POINT BOLT-SPECIFICATION TORQUE [Nm]

Tower bolts 1.1 M16 -10.9 250

Extender
Wing bolts 2.4 M24 -8.8 680

Extender hub 2.5 M24 -8.8 680

Main shaft 3.1 M30 -12.9 1400

bolts waxed

Bearing cover M24 - 8.8(behind) 400

bolts 3.2 M16 - 8.8(front) 250

Main bearing
housing/ 3.4 M24 - 10.9 850
frame

Shrink disk/
gear box 4.1 M24 - 10.9 980

Gear rod
frame bolts 5.2 M24 - 10.9 850

Brake disk/
hub bolts 6.2 M20 - 10.9 560

Shrink disk
brake hub 6.4 M12 - 10.9 100

Console/
brake bolts 6.5 M20 - 8.8 320

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 Maintenance 4

Brake console/ 6.3 M20 - 8.8 320

Gear box bolts

Generator/traverse 9.1 M24 - 8.8 390

bolts

Tower /yawloeaning 10.1 M20 - 10.9 560

frame

Electric panel bolts 15.1-.3 M16 - 10.9 250

Yaw gear/Frame 11.1 M14 - 10.9 200

Friction brake/Frame 8.3 M20 - 10.9 560

Coupling/hub/generator 8.2 M20 - 10.9 560

Coupling 9.2 M20 - 8.8 390

Frame/traverse 12.7 M16 - 8.8 200

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 Technical specifications 5

Mechanical construction 5.1

Hub height : 40.5/46.5 meter

Start wind : ca. 3 m/sec.
Stop wind : 25 m/sec.

TOWER

Type : 24 sided, conical, bolted

Steel plate : St.37 / 52
Surface treatment : Corrosion protection
Height : 39/45 meter
Weight : 36000/42000 kg

TURBINE MODULE WITH ROTOR

Total weight : 35000 kg

ROTOR
Diameter : 43.0 meter(LM 19.1)

Swept area : 1452 m2

Nom. rotor speed.

600kW : 27 / 18.0 rpm/min.
500kW : 25 / 16.7 rpm/min.
Wings : 3 stk. LM 19.1
Wing brakes : Centrifugal sensor activated, feathering.

TRANSMISSION

Main bearing : FAG

Lubrication : Mobilith SHC 460 grease
Gear box : Flender
Type : Planet/tooth wheel gear
Ratio : 1 : 55.8/ 1:60.2 min^-1
Gear oil : 140 l Tribol 1510/320

BRAKE SYSTEM

Brake : SIME hydraulic “fail safe”

Brake torque : 5700 Nm
Brake linings : SIME asbestos free
Brake fluid : Mobil AERO HFE
Brake disk : ø 750 x 30 mm steel

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 Technical specifications 5

YAW SYSTEM

Yaw collar : Rothe Erde ball ring with

internal toothing
Lubrication of bearings : Mobilux 2/ Mobilith 460
Lubrication of teeth : Rochol or similar

Yaw gear : Bonfiglioli tooth wheel/planet

Lubrication : Shell Tivela Compound A /Oil WB

Yaw motor : Asynchronised brake motor

Yaw brakes : 2 x Micon 1000

Electrical construction 5.2

GENERATOR

Manufacturer : Elin
Type : Asynchronised - 3 phased
Output : 600/150 //500/125 kW 690V 50/60 Hz
Protection class : IP 54
Lubrication : Mobiltemp SHC 100 grease
Weight : 2850 kg

Control system
- Ensures automatic cut-in of generator
- Display with fault indicators ensures quick fault identification in the event of breakdown.
- Automatic restart after fault occurrence (see fault code table).
- Micon windmills are fitted as standard with condensators that have an equal
capacity to the generator's idling consumption of reactive effect.
- Overvoltage protection against lightning strike.
- Electronic cut-in equipment to limit the effects of cut-in surge on the generator's
fully laden current.

Electronic controls 5.3

Computer : MITA WP 2000

Cut-in module : MITA WP 2050/2060

COMPUTER MANAGEMENT SYSTEM: (OPTIONAL EXTRA)

This system connects all Micon windmills in a windmill park together, and links them to a central
computer. It is then possible to obtain constant information on each individual machine's
performance. All recording of production and warranty information is automatic with direct access for
central administration

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 Technical specifications 5

Safety features 5.4

Safety belts and safety rails.

Emergency stop button on the output panel and on the top box in turbine module.

Emergency lighting.
Fire extinguisher in turbine module.

Automatic safety features

1. Centrifugally activated wing brakes.

2. Electrical “Fail safe” disk brakes.

3. Grid control of:

a) Voltage 690V ± 10%
b) Frequency 50/60 Hz ± 1 Hz

4. Speed monitor on rotor/generator.

5. Thermo relays in generator.

6. Automatic unwinding of cables.

7. Thermo relay for yaw motor.

8. 90° rewinding in the event of a breakdown.

9. Vibration sensor in turbine module.

10. Automatic stop when brake pads worn out.

11. Restart after certain fault occurrences (see fault code table) takes place automatically and/or via
remote control.

12. Automatic fault reporting.

13. Automatic brake control.

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Rev. 95-06-23 OKK
 Abnormal running conditions 6

"Runaway", fire and lightning strike 6.1

"RUNAWAY"
FIRE

If the mill should run out of control, i.e. RPM's At the first sign of fire, the
far exceed preset values, an independent sy- mill must be stopped and the
stem will activate, to "feather" the wings (the power supply switched off at
wings turn 90° to the wind). the main switch.
This occurs only if the Fail-Safe brakes
seize at the same time as a serious WP-2060 The mill must not be started again if there is
fault occurs. any sign of damage.
In such a situation, the wing brakes will hold
the RPM's under control, to avoid a total Contact Micon's Service Department
"runaway".

Try to yaw the mill out of the wind

Let the mill run and contact Micon's

Service Department Immediately.

LIGHTNING STRIKE

Regardless of whether the mill is run-

ning or not, press the STOP button,
switch OFF the main switch (the hand-
le on the front of the output panel) and
switch off the key (on the left hand-side of the
output panel).

Contact Micon's Service Department

immediately.

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