QUALITY ASSURANCE PROTOCOL

Sl No. Activity/Proce Item to be Method of Quantity Ref, Format of Responsibility Remarks

ss checked Check of Doc,/Acce Record GGEL BIPL
Acceptanc ptance
e Standard
Standard
Execu Qual Executi Qual
tion ity on ity
1 Raw Material
1.1 Chemical Verification Each lot MS Manufact. ….. R ….. R
and physical w MTC Sheet / Certificate
properties Equivalen
t to ASTM
A 36
1.2 Dimensional Visual 100% Dwg BOQ Insp P W ….. R
Plates, Pipes, & Surface Report
Fasteners Check
2 Welding Requirements

2.1 Welding Approved Verification 100% Client MTC P W …… R

Electrodes brands w/ w MTC approved
Chemical & letter /
mechanical Approved
purpose brand list
2.2 Welding Qualification Verification 100% ASME Relevant P W …. R
Requirements of WPS & Sec , IX/ WPS /
PQR AWS PQR
D1.1/ GL
Class
certificate
3 Fabrication
3.1 Marking, Shape, Size, Visual / 100% Approved Inspection P W ….. R
Cutting & Diagonal & Measurem Drawing / Register/
Edge Straightness ent Technical Inspection
Preparation Specificati report
on
3.2 Orientation, Visual / 100% P W ….. R
Alignment, Measurem
Dimensional ent
Fitup
3.3 Welding Visual 100% P W ….. R
Process
3.4 Inspection Check of Visual/ 100% P W R
Welding weld visual Measurem
ent
3.5 NDT OF Welds
3.5.1 Radiography RT/UT RT /UT Min 10% Technical Inspection P w ….. R Photograp
for butt welds Review Butt Specificati report hic Plate
& Fillet Weld welds on to be
submitted

3.6 Final Inspection prior to painting

3.6.1 Final inspection of steel works Visual / 100% Approved Inspection P w ….. W
prior to painting Measurem Drawing / report
ent Technical
Specificati
on
3.6.2 Leakage Test Visual 100% Inspection P W W RW
Report
3.7 Surface preparation
and paining

3.7.1 Surface preparation Visual 100% Swedish Inspection P W ….. R

Standard Report &
Sa2 ½ Welder
 Technical Qualificati
Specificati on
on Certificate
3.7.2 Painting Check for Visual Each Paining Inspection P W ….. R
approved Batch Procedure Report
brand of
paints, color
coating/shad
e
3.7.3 Primer Application Visual/DFT 100% P W W RW
3.7.4 Application of Intermediate & Visual /DFT 100% P W W RW
Final Coat
4.0 Final Inspection of Steel Works

4.1 Pontoon Total Visual 100% Approved Inspection W ….. R

Dimension /Measurem Drawing / Report
ent Technical
Specificati
on
4.2 Gangway Total Visual 100% W ….. R
Dimension /Measurem
ent
5.0 Final Completion / Clearance

5.1 Completeness of Steel Work Visual 100% Approved Completio P W ….. R

/Measurem Drawing / n Protocol
ent Technical
Specificati
on
5.2 Inspection Release Review of 100% Inspection P W ….. R
Note Inspection Report
Record

LEGEND: W: WITNESS, R: REVIEW OF RECORDS, P: PERFORM, RW: RANDOM WITNESS