QUALITY CONTROL IN FABRICATON
1 QUALITY ASSURANCE PLAN
2 INSPECTION REPORT
3 NDT REPORT
4
Quality assurance plan for the fabrication of Process tanks
Operatio Characte Referenc Acceptan Format Performe Reviewe Witness
Sr. no. n ristics Mode of e ce of d d by by
Inspectio documen recordin
n t standard g by
All the
Submissi dimensio Checking Tender Tender Calculatio
1 on of ns by sketch sketch n Vendor
design of the
calculatio equipmen authorise and and
n t d Tender tender sheets in
specificati specificati
inspector on on printed &
bounded
form
Submissi Bill of Checking Tender Tender Drawing
2 on of material, by sketch sketch sheet Vendor
fabricatio Tolerance authorise and and
n drawing , Weld d Tender tender
joint,
Dimensio specificati specificati
n inspector on on
Material Stamping Correspo Correspo Lab test
3 testing Chemical, and nding nding report Vendor
Mechanic sample ASTM ASTM
al & IGC testing in and and
practice'A approved ASME ASME
' and ‘E’ lab codes codes
Welding
procedur Checking ASME ASME WPS
4 e Fixing the by Sec IX Sec IX sheet Vendor
specificati paramete Indenting
on r to get Officer
correct
properties
of
the
weldment
Performa Test ASME ASME Test
5 Welder nce of the pieces Sec IX Sec IX report Vendor
qualificati
on test welder welded by from lab
welder
shall be
tested in
authorise
d lab
Welding Welding
procedur procedur Approved ASME ASME Test Ven Authorise Authorise
6 e e WPS Sec IX Sec IX report dor d d
of
qualificati important shall be inspector inspector
on test joints followed from lab of of
for a test
piece BARC BARC
welding
and
same
shall be
tested in
approved
lab
Shell
rolling & OD, ID, Measure Fabricatio ASME Inspectio Ven
7 end Out of ment, n Sec VIII n dor
cover
shell roundnes
rolling s template drawing Div1 report
matching
End Out of
covers roundnes Measure Fabricatio ASME Inspectio Ven
8 set up s ment n Sec VIII n dor
and Weld
joint drawing Div1 report
preparati
on
Nozzle
orientatio Orientatio Measure Fabricatio ASME Inspectio Ven
9 n n, length ment n Sec VIII n dor
and set and Weld
up joint drawing Div1 report
preparati
on
Final D.P. test, ASME ASME Inspectio Ven
10 welding Welding Visual Sec V Sec VIII n dor
paramete & Sec VIII report /
r Div Div1 PQR
1
Weld Radiogra Radiogra ASME ASME Lab test Ven
11 quality
evaluatio phy phic Sec V Sec VIII report dor
n film Div1
Inspectio Visual & Checking ASME ASME Inspectio Ven
12 n& hydro by Sec VIII Sec VIII n dor
Indenting
testing Officer Div 1 Div1 report
Safe and Compositi Instructio ASME Inspectio Ven
13 Pickling suitable on of n Sec VIII n dor
solution from Div1 report
purchaser
Safe and Inspectio Ven
14 Packing suitable Visual Tender Tender n dor
specificati specificati
on on report
r
k
s
LIQUID PENETRANT TEST REPORT
Customer : Date: Sheet: 1-1
Location : Job No:
Description: Part No/Item No:
Thickness: Material Type:
Description: Surface Condition:
Inspection Method:
❑ Red Visible Dye ❑ Water Wash ❑ Fluorescent ❑ Water Wash
❑ Solvent Removable
❑ Solvent Removable
❑ Post Emulsified: ❑ Post Emulsified:
❑ Hydrophilic ❑ Lipophilic ❑ Hydrophilic ❑ Lipophilic
Specification/Code: Procedure:
Acceptance Criteria: Test Temperature:
Equipment
Manufacturer Type
Cleaner
Penetrant
Developer
Emulsifier
Setup Data
Pre-Clean Time: Dwell Time:
Emulsifier Time: Developer Time:
Lighting Condition :
Test Result:
Quantity Inspected: Quantity Accepted:
Quantity Rejected:
Additional Information:
Part No/Item No: Weld Joint No Tested Length
(mm)
Note: P: Porosity C:Crack
UC: CP: Clustered Porosity IP: Incomplete Penetration
LF: Lack of fusion Undercut S: Slag
Inspector By Approved By
Batch
Number(s) Application
Method
Remarks
HYDRO TEST REPORT
TEST NUMBER: PROJECT NO.: PAGE 1 OF
PROJECT NAME:
TEST INFORMATION
SYSTEM DESCRIPTION:
DESCRIPTION OF TEST BOUNDARIES: (Attach Sketch Showing Boundaries as Required. P&ID Recommended)
DESIGN TEMPERATURE: DESIGN PRESSURE:
TEST METHOD: HYDROSTATIC PNEUMATIC:
TEST FLUID: APPLICABLE CODE:
TEST REQUIREMENTS
REQUIRED TEST PRESSURE: TEST FLUID TEMPERATURE:
REQUIRED TEST DURATION: AMBIENT TEMPERATURE:
GAUGE PRESSURE CALCULATION (See Section 4.2.4)
ELEVATION DIFFERENCE BETWEEN GAUGE AND HIGH POINT:
X CONVERSION FACTOR:
PLUS REQUIRED TEST PRESSURE:
EQUALS REQUIRED GAUGE PRESSURE:
TEST RESULTS
TEST DATE: START TIME: AM PM
FINISH TIME: AM PM
ACTUAL GAUGE PRESSURE:
TEST EQUIPMENT
TYPE: RANGE: CAL. DATE:
REMARKS:
TEST ACCEPTANCE
CODE EXAMINER: DATE:
CODE INSPECTOR: DATE:
PAGE 1 OF
d)
CAL. DUE: