ROSHAN IMPEX QAF/P NO.
RI/HD/15
PROCESS FLOW CHART HOT DIP
PRIVATE GALVANIZING Dated: 11/01/2008
LIMITED REV: 00
DEGREASING
20% OF SODIUM HYDROXIDE
(TEMP 850C TO 900C) DURATION: 10 TO 15 Min
RINSING
CLEAN BY FLOWING WATER
PICKLING
HYDROCHLORIC ACID + WATER RATIO 3:2
SPECIFIC GRAVITY 1:10 TO 1: 16
DURATION 2 TO 4 Min.
RINISING
CLEAN BY FLOWING WATER
FLUXING
ZINC AMMONIUM CHLORIDE (40Kg)/AMMONIUM CHLORIDE (40 Kg) + 200 Lt WATER
SPECIFIC GRAVITY 1:10 TO 1: 15
PRE - HEATING
DRYING & WARM UP
GALVANISING
ZINC+ALUMINIUM (625 Gm/Ton) + LEAD (625 Gm/Ton)
ZINC PURITY 99% Min, BATH TEMP 5000 C TO 5500C
DURATION 2 TO 4 Min (TILL BUBBLING STOP)
CENTRIFUGING
DURATION: 1 TO 2 Min
WATER COOLING
POST TREATMENT
DIP IN CHROMATING SOLUTION
1% SODIUM DICHROMAT
Prepared By Approved By
