Zz = = TREX sesica Corporation Bennett Division | Contourze MODEL CTR-2000 MAMMOGRAPHY SYSTEM. MODEL PRO-2000 MAMMOGRAPHY SYSTEM SERVICE MANUAL REVB (Hanwa Par arbor 795]Be Se SS SE SE SB SE SE SS 2S TABLE OFCONTENTS Service Manual SECTION 1, PRODUCT INFORMATION Z INTRODUCTION - ee we . wee - 1 ABOUT THIS MANUAL . . eee eee eee AT SYSTEMS DESCRIPTIONS ... 0.0.0... c ee eee ee . 1-2 SAFETY NOTICE ae . 1-2 SAFETY RECOMMENDATIONS - eee eee 1-2 SHIPPING INFORMATION .... 02.22 ee ee 1-3 COMPLIANCE NOTICE... .- 22... bees so X-RAY PROTECTION NOTICE - . 14 SYSTEM AND COMPONENT SPECIFICATIONS ....... 15 SYSTEM SPECIFICATIONS . . . - 1-5 COMPONENT SPECIFICATIONS: - 16 Figure 1-+. Control and Generator Dimensions . see 17 ‘Table 1-1. Electrical Requirements (Models CTR-2000 and PRO- 2000) we 1-8 Figure 1-2. Mammography System Geometry . . 2 1D Figure 1-3. Tube Stand Structure Dimensions (Model CTR- 2000) . qt Figure 1-4. Tube Stand Structure Dimensions (Model PRO-2000) . . . . ee TAZ CTR-2000 AND PRO-2000 SYSTEM OPTIONS . . 144 PRO-2000 SYSTEM OPTIONS... . . - 1-44 OPERATING MODES: ee tS CONTROLS AND INDICATORS. we - 115 OPERATOR CONTROL PANEL . - seas we . ee HIS Figure 1-5. Operator Cortrof Panel (OOP)... 52. eee 146 ‘C-ARM CONTROLS. es ee eee 19 Figure 1-6. C-Arm Controls... . nee bee 119 Figure 1-7. Face Shielé .... . . fee 1H Figure 1-8. Magntcation Tray Mounting Hole Locations - 122 Figure 1-9. AEC Sensor and Compression Force Displays se «1-23, FOOT CONTROLS... : 1-24 Figure 1-10. Foot Pedal Controls (Model CTR-2000) . . 1-24 DM-2000 AUTOMATIC COLLIMATOR ne 2 1-25, Figure 1-11. Foot Pedal Controls (Model PRO-2000) . . 1-25 SECTION 2, INSTALLATION OVERVIEW... . : a4 PRE INSTALLATION GUIDELINES. oe a1 VERIFY SPACE/LOCATION OF EQUIPMENT... 00 ee BA ELECTRICAL REQUIREMENTS. - . 2 Od INSTALLATION PROCEDURES . . : ee 22 SYSTEM SETUP... ... ae eee ee BZ Figure 2-1, Generator Cabinet ace Mounting - 23 MAMMOGRAPHY SYSTEM TABLE OF CONTENTS-i FIRST EDITION REVISION A 4/30/99TABLE OF CONTENTS Service Manual SECTION 2, INSTALLATION (Continued) Figure 2-2. Removing the Shipping Bolt. . par Figure 2-3. Mounting the Tilt Assembly . . 25 Figure 2-4. CTR-2000 Systems: C-aim Mounting Position 26 Figure 2-5. Mode| PRO-2000 Trolley Covers . 27 Figure 2-6. Routing the OCP Serial Cable Through the Shield Stand... 29 Figure 2-7. X-Ray Shield Installation 2410 Figure 2-8. Mounting the Operater Central Panel on the Shield. 211 Figure 2-9. Installing Edge Clamps and Gasket on X-Ray Shiedd . . = 212 Figure 2-10, Installing the Shield Base Clamp 213, Figure 2-11. Operator Control Panel Insiallation 216 Figure 2-12. System Interconnecting Cables. 1 7 Figure 2-19. Instaling Cables in Generator Base . 248 Figure 2-14, Excess Cable Looped on Cleats . case 248 Figure 2-15, Securing the Hi-Tension Cable. - - 219 Figure 2-16. CTR-2000 Tit Assembly Covers... ee 2.20 PERIPHERAL OUTPUT PORTS .. 0... -.- 0-000 0 0 see 2-22 POWERING THE SYSTEM . 2-23 Figure 2-17, Input Line Voltage Settings on DIN Rail 2. 228 Figure 2-18. Fiter FL1 Power input Connections 223 LEVELING THE C-ARM. : 228 CALIBRATING THE SYSTEM. : 224 VERIFYING PROGRAMMED TECHNIQUES 228 INSPECTING THE SYSTEM see 2:25 Figure 2-19. Checking Front Cabinet Cover. ‘Alignment ne 2-25 Figure 2-20. Front Cabinet Cover Attachment and Hold Down Brackets 226 Figure 2-21. Adjusting Front Cabinet Cover Studs for Correct Clearance . - 226 SECTION 3, CALIBRATION OVERVIEW. vee eS) CALIBRATING THE x RAY GENERATOR - 34 RECOMMENDED TOOLS AND MATERIALS . bn e at Figure 9-1, Printed Circutt Boards -PCB Door... 2... 32 Figure 3-2, Printed Circuit Boards - High Speed Starter Door. 33 PRINTED CIRCUIT BOARD LOCATIONS: 134 REFERENCE VOLTAGE CALIBRATION PYN 208153 (A3) . . - 34 LIQUID CRYSTAL DISPLAY - oe Figure 3-3. Component Locations - X-f Ray Cabinet 24 CAPACITOR AISC2 -. . 35 LINE VOLTAGE MONITOR BOARD, P/N 208099 (a 1). 35 26 VOLT POWER SUPPLY CALIBRATION, PIN 208069 (A2) 35 TABLE OF CONTENTS-ii MAMMOGRAPHY SYSTEM REVISION A 4/30/99. FIRST EDITIONTABLE OF CONTENTS ServiceManual SECTION 3, CALIBRATION (Continued) 36 VDC POWER SUPPLY CALIBRATION, P/N 208069(A2) 0... 86 +15 VDC POWER SUPPLY CALIBRATION, P/N 208069 (A2). . -. 36 KVP CONTROL BOARD, P/N 208089 (A4). we wee 36 FILAMENT CONTROL REGULATOR BOARD, P/N 208065, (as eee 36 VERTICAL DRIVE BOARD, P/N 208154 (A7) . 2... 2 ee eee BT TILT DRIVE BOARD, PN 208149 (A24) (MODEL CTR-2000 ONLY)... . . 37 HIGH SPEED STARTER . - ae 37 SYSTEM CONFIGURATION . 39 Figure 3-4. Meroprocessor Board /ASTP3. . . ns 1 89 Figure 3-5. Configuration Menu . . 310 Figure 9-6. Calioration Utilty Menu... ee BO Figure 3-7. MAS and Min. KVP Configuration Menu . att Figure 8-8. MA Station KVP Configuration Ment «0... BAT Figure 3-9. Faclity Name Menu... . 312 Figure 3-10. FilmvSereen Entry Menu... ee BAB Figure 3-11, Reset Exposure Counter Meru. es BB Figure 3-12. Main CalibrationMenu. . . . . eee 3413 DYNALYZER TANK CONNECTION PROCEDURE. - 2. 4 Figure 3-13. Dynalyzer Tank Connection . ae wae 1s KVP CALIBRATION... 0.2.06. nae eee 16 Figure 3-14. KVP Calibration Menu . = 846 MA CALIBRATION ees . es a7 Figure 3-15. MA Calibration Menu... . - vente ee 348 MA RATIO VERIFICATION . . . . ee BD BUCKY CALIBRATION —— wee 3-20 Figure 3-16, Grid AEC Calibration Menu. . + 820 Figure 9-17. Determining Optimal Travel Distance Setting... . 921 AEC CALIBRATION. «2... -..-- bee eee ee eee ee BO Table 3-1. Film Gontrast (Gamma) Calcviation 324 Figure 3-48. AEC Litlhies Screen . 3.25 Figure 319, Disable Coefficients Screen... ee 925 Figure 8-20. Optical Density Calibration Sereen cones 3-28 Figure 3-21. AEC Calibration Menu . . . Le ce 826 Table 3-2. AEC Calloration Parameters for Sucky. ss cs B28 Table 3-3. AEC Calivration Pararreters - MAG Mode : 330 AUTO-TIME MODE CHECKOUT . _ . . ae . nt wae 331 Table $-4, AEC Auto-Time kVp Tracking. . « eee ee 8 Table 3-5. AEC Auto-Time Reproducibility, 3-32 AUTO-KV MODE CHECKOUT... 2 ee se 3-33 Table 3-6, AEC Auto-kVp Tracking . veces wo BBS MAMMOGRAPHY SYSTEM TABLE OF CONTENTS-iii FIRST EDITION REVISION B 6/3/39TABLE OF CONTENTS , Service Manual SECTION 3, CALIBRATION _ _ _ ¥ Table 8-7. AEC Auto-kV Reprodustility 3.34 CALIBRATE REFERENCE POINTS... 0-0-2. 2...eee 1. 885. E SETTING THE THICKNESS REFERENCE. . . . hee 3-35 Figure 3-22, Setting the Thickness Reference... . we . 3-36, I SETTING THE ANGLE REFERENCE. . .e we 887 Figure 8-23. Angie/Tit Calioration Menu. cee 3.37 SETTING THE TILT REFERENCE (MODEL CTR-2000 ONLY) ce 888 fz MOTORIZED COMPRESSION/FORCE BOARD, P/N 208194 (AB) - ce B89 Figure 3-24. Force Calibration Menu. rr) DM-2000 COLLIMATOR ADJUSTMENTS : B41 i Table 6-8, Collmator AlignmentAcjustmnent Procedures . at COLLIMATOR DISTRIBUTION BOARD, P/N 208195 (A13) . wee ve HAZ PERPENDICULAR RAY VERIFICATION... . . bee vee BAB i Figure 3-25. Marking the Cassette Cemer... . . « : 343 Figure 3-26. Perpendicular Ray Beam Alignment Too! 348 I Figure 3-27. Proper Focal Alignment .. . . bene 345 CENTERING X-RAY FIELD TO PERPENDICULAR RAY. be BME Figure 3-28. Determining Offset From Field Center - 347 5 Figure 8-29. Collimator Light Field Adjustment : 348 PERPENDICULARITY TEST . . - - B49 Figue 8-20, Perpendicular Test Mater Pacement === "eae LIGHT FIELD TO X-RAY FIELD ALIGNMENT .... .. | ee 361 Figure 3-31. Using the Coilimator Test Tool eee ee BST I Figure 3-32. Alignment Without Test Tool ee wee 352 Figure 3-33. Light Field Adjustment (Front to Back)... 2-2. eSB Figure 3-34. Light Field Acjustment (Right to Lett)... . . 354 i COLLIMATOR CALIBRATION. . - sees cee OSS . Figure 3-35. Collimator Calibration ‘Menu Lee . 3-55 Figure 3-36. Guidelines for Shutter Size Calibration ................ 3-56 i X-RAY FIELD TO IMAGE RECEPTOR ALIGNMENT - - . . 357 Figure 3-37. Radiopaque Marker Placement bee . 357 f Figure 3-38. X-Ray Field Front Edge Adjustment... . . . . 3-58 COLLIMATOR MAINTENANCE, . 0... 0-00 . 3-59 Figure 9-99. Bulb Replacernent . . . es) I Figure 3-40. Collimator Alignment Specifications we ee BT Figure 3-41. Collimator - Acceptable Alignment Conditions . . . 3-62 Figure 3-42. Collimator - Acceptable Alignment Conditions (Cont'd) 3-63 i TABLE OF CONTENTS MAMMOGRAPHY SYSTEM i REVISION B 6/3/99 FIRST EDITIONPreRemRteeeEeReEReREeEReEEEEeEeeE SS TABLE OF CONTENTS Service Manual SECTION 4, PLANNED MAINTENANCE AND TROUBLESHOOTING OVERVIEW... eo MAINTENANCE SCHEDULES AND PROCEDURES. : rs] SCHEDULES . cee bene - at MAINTENANCE PROCEDURES cece eee det Figure 4-1. Adjusting Compression Force... . sees 44 Table 4-1. Calibration Checklist 45 UTILITY OPERATIONS. see beet eee es 46 Figure 4-2. Utiity Menu. eee 46 TEST UTILITY .... eee co aT Figure 4-8. Tests Menu - Fences ce aT Figure 4-4. Memory Diagnostics Tests... ... 0... cee LAT Figure 4-5. Thickness Measurement Diagnostic Test cee 48 Figure 4-6. D2A Diagnostic Test. se . : 48 Figure 4-7. Printer Test Label eee ao Figure 4-8. Setting the ReatTime Clock... 2... ee 49 PRINT@OUTILITY. .. 02... 00-00 410 Figure 4-9. Error Log Screen. : cc 410 COPY MASTER UTILITY . . : - an ee G1t Figure 4-10. Copy MASTER Vertication Menu... ott COPY EEPROMUTILITY.... 2... ec 412 Figure 4-11. Copy EEPROM Vertication Menu cn 42 TROUBLESHOOTING : se veces 413 AEC Troubleshooting/Uiities — . 413 Figure 4-12, Upload Coefficients Screen. . : : 413 REPLACEMENT PROCEDURES ........ fees ang REMOVAL OF FACE SHIELD ASSEMBLY... es) Figure 4-13, Removing the Face Shield 415 REMOVAL OF C-ARM TOP AND BOTTOM HOUSING COVERS . 416 Figure 4-14, Bottom Housing Cover Sorew Locations Le 416 Figure 4-15. Dropping Bottom Cover Down . ce GIT, Figure 4-16. Removing Bottom Cover. ee AIT, Figure 4-17, Locations of Top Housing Cover Screws. . 418 Figure 4-8. Removing the Top Cover eee 418 COLLIMATOR REPLACEMENT nT) Figure 4-19, Cotlimator Mounting... . a9 GENERATOR ASSEMBLY (M-2000G & M-20006-3P) REPLACEMENT PARTS eat OPERATOR CONTROL PANEL (M-2000C) REPLACEMENT PARTS 6... 2... . 4-22 PRINTER ASSEMBLY (M-PTR) REPLACEMENT PARTS . . . . - 422 TUBE STAND ASSEMBLY REPLACEMENT PARTS . : 4-23 CTR-2000 TILT ASSEMBLY (M1486-1) REPLACEMENT PARTS ©... 0... 5. 428 MANMOGRAPHY SYSTEM - TABLE OF CONTENTS-v FIRST EDITION REVISION B 6/9/99TABLE OF CONTENTS Service Manual SECTION 4, PLANNED MAINTENANCE AND TROUBLESHOOTING (Continued) COLLIMATOR (OM-2000) REPLACEMENT PARTS ee 423 ‘CTR-2000 FOOT PEDAL (E10188-3) REPLACEMENT PARTS ee ORBEA PRO-2000 FOOT PEDAL (E10149-1) REPLACEMENT PARTS. - ee ABH ACCESSORIES REPLACEMENT PARTS. te 424 C-ARM ASSEMBLY (E10174-2) REPLACEMENT PARTS. 425 SECTION 5, THEORY OF OPERATION OVERVIEW. 2.2 betes 54 BLOCK DIAGRAM THEORY OF OPERATION ee BA POWER INPUT... . . 4 TRANSFORMER... , . ot POWER: PROTECTION/CONTROL oe 2 St REGULATED POWER SUPPLY -. 52 MAIN MICROPROCESSOR ..... . 52 KVPCONTROL.......... ce BB AUTOMATIC EXPOSURE CONTROL (Acc) sees 52 HIGH FREQUENCY SUPPLY/CURRENT AMP . . - 52 FILAMENT CONTROL REGULATOR .... 2... 53 HIGH VOLTAGE TANK... .... 53 INTERFACE CONTROL ee ve BS BUCKY ....... - . - 53 ‘TUBE TILT. CONTROL . - 53 HIGH SPEED STARTER . . oe DETAILED CIRCUIT THEORY... . 55 OPERATOR CONTROL PANEL A12. . 55 MICROPROCESSOR BOARD AS SERIAL INTERFACE BOARD A26. . INTERFACE BOARDAT .... | LINE VOLTAGE MONITOR, 208099 (411) . POWER SUPPLY A2 KVP CONTROL BOARD Aé FILAMENT CONTROL REGULATOR AS FILAMENT TRANSFORMER BOARD AG. VERTICAL DRIVE CONTROL BOARD A7 TILT DRIVE BOARD A24 (CTR-2000 SYSTEMS ONLY) - ‘TUBE TILT CONTROLLER BOARD AS1. . . MOTORIZED COMPRESSION/FORCE BOARD AB. ce BB 2.5 BT 12. SAT 518, BUCKY INTERFACE BOARD A9 vee 2 519 Table 5-1. image Receptor Configuration Votages 5-20 TABLE OF CONTENTSvi MAMMOGRAPHY SYSTEM REVISION B 6/4/99 FIRST EDITION nBDaEaEUnuButinRtlBetll Ett tet etl ella a lz xTABLE OF CONTENTS am Service Manual = SECTION 5, THEORY OF OPERATION (Continued) __ AEC SENSOR BOARD 208254. . _ . . we 5-21 _ COLLNMTORSWER DISTRIBUTION BOARD AS, sss eae COLLIMATOR CONTROL BOARD AZZ... 0... ee eee « 523 CM FORCE DISPLAY AIT oo. ee BRM = FORCE SENSOR ANPUTACHANE | sas TILT/ANGLE DISPLAY BOARD A19 . . 524 = CLUTCH BOARD A28... 6... Lecce = 5-25 MOTION CONTROL BOARD A300... : 2 5:25 TUBE TILT CONTROLLER A31 - vs FBS " WOHSPEED SINTER fs CS POWER SUPPLY... . . - 528 POWER DRIVER BOARD 208133 . . Lee - 528 ” CONTROL BOARD, 208135. . vee 528 SECTION 6, SCHEMATICS ae _ a | MAMMOGRAPHY SYSTEM FUNCTIONAL BLOCK DIAGRAM... . 0.0... 64 MODEL CTR-2000 MAMMOGRAPHY SYSTEM SINGLE PHASE INPUT = INTERCONNECTION DIAGRAM . 62 MODEL PRO-2000 MAMMOGRAPHY system ‘SINGLE PHASE INPUT INTERCONNECTION DIAGRAM... soc ete ee rns 264 HIGH-SPEED STARTER INTERCONNECTION DIAGRAM .. . hae 66 _ INTERFACE BOARD A1, 208748. - 67 INTERFACE BOARD AI LAYOUT... « cn 8B _” POWER SUPPLY BOARD Az, 208244 . . + 68 POWER SUPPLY BOARD A2 LAYOUT... . « cee 610 MICROPROCESSOR BOARD AS, 208279 at KVP CONTROL BOARD Ad, 208089 . 613 KVP CONTROL BOARD A4 LAYOUT... . : B14 a FILAMENT CONTROL REGULATOR: BOARD AS, 208085 | ee BE FILAMENT CONTROL REGULATOR BOARD ASLAYOUT . - . - . 616 _ FILAMENT TRANSFORMER BOARD A6, 208198 ................. 647 FILAMENT TRANSFORMER BOARD A6 LAYOUT. ee 6418 VERTICAL DRIVE BOARD A7, 208154... . . eee .. 6419 a VERTICAL DRIVE BOARD A7 LAYOUT ... 0.2... ee es GRO MOTORIZED COMPRESSION/FORCE BOARD AB, 208194. _ 621 a MOTORIZED COMPRESSION/FORCE BOARD A8 LAYOUT 6-22 = BUCKY INTERFACE BOARD AS, 208261... 6.002.055 ve 623 BUCKY INTERFACE BOARD AS LAYOUT . - . - - 6-24 _ LINE MONITOR BOARD A11, 208099 see see 6-25 LINE MONITOR BOARD A11 LAYOUT, 22 2. eee we 6-26 = MANMOGRAPHY SYSTEM TABLE OF CONTENTS-vi FIRST EDITION REVISION 8 6/9/99TABLE OF CONTENTS Service Manual SECTION 6, SCHEMATICS (Continued) SERIAL INTERFACE BOARD A26, 208112. cee . SERIAL INTERFACE BOARD A26 LAYOUT eee 658 CLUTCH CONTROL BOARD A28, 208189... 2... CLUTCH CONTROL BOARD A286 LAYOUT... . MOTION CONTROL BOARD A30, 208161... .. . MOTION CONTROL BOARD ASO LAYOUT... 2. . TUBE TILT CONTROL BOARD A31, 208271. . . 6-61 OPERATOR CONTROL PANEL A12, 208113... . . - 887 PANEL DISPLAY BOARD A12A1 LAYOUT ves 628 E COLLIMATOR DISTRIBUTION BOARD A13, 208277 0... 629 COLLIMATOR DISTRIBUTION BOARD AT LAYOUT... . . coe 80 AEC POSITION LED BOARD A14, 208199 sous ce 8ST i POWER SHUT OFF/BLEEDER BOARD A16, 208239 . . we. B82 POWER SHUT OFF/BLEEDER BOARD A16 LAYOUT... .. . os 688 E CMWFORCE DISPLAY BOARD A17, 208185 . . + 884 CM FORCE DISPLAY BOARD A17 LAYOUT . 6-35 FORCE SENSOR AMPL/TACH BOARD At8, 208190 ee - 6-98 B FORCE SENSOR AMPL/TACH, BOARD A1é LAYOUT 67 CONTOUR TILT/ANGLE DISPLAY BOARD A19, 208234. ws 688 PROFILE TILTANGLE DISPLAY BOARD Aig, 2082362 |) ga J TILT/ANGLE DISPLAY BOARD A19 LAYOUT 0... 6-40 HIGH-SPEED STARTER POWER DRIVER BOARO, 208133... . . 641 a HIGH-SPEED STARTER POWER DRIVER BOARD LAYOUT . . . = 642 HIGH SPEED STARTER CONTROL BOARD, 208134 - 643 HIGH SPEED STARTER CONTROL BOARD LAYOUT. . ween 647 i COLLIMATOR CONTROL BOARD A22, 208156... 2... . vs 68. COLLIMATOR CONTROL BOARD A22 LAYOUT... . . . + 650 AEC SENSOR POSITION BOARD A23, 208265... BST a AEG SENSOR POSITION BOARD A23 LAYOUT. eee +. 652 TILT DRIVE BOARD A24, 208149. ee 658 E TILT DRIVE BOARD A24 LAYOUT... . . -.. 654 TUBE TILT CONTROL BOARD A31 LAYOUT . . ees. 662 TUBE LIMIT SENSOR BOARD, 208159. bees oe 668 AEC SENSOR BOARD, 208254... 20.0.0... ee 66S AEC SENSOR BOARD 208254 LAYOUT... . . ee es 665 FOOT PEDAL ASSEMBLY {E10188-3) WIRING DIAGRAM... . 6-66 FOOT PEDAL ASSEMBLY (£10149-1) WIRING DIAGRAM ss. 667 C-ARM INTERCONNECT CABLE WIRE LIST : eee es 668 TABLE OF CONTENTS-vii MAMMOGRAPHY SYSTEM REVISION 8 6/3/99 FIRST EDITIONwn ee PRODUCT INFORMATION ADDENDUM 9-600-0085 SERVICE MANUAL The following addendum changes the caution statement on page 1-3 of the service manual SAFETY RECOMMENDATIONS section to read as follows. CAUTION! This equipment is grounded to an earth ground through the electrical power cord ground wire. it must be connected into a properly grounded electrical box. Under no circumstances should it be operated without the proper three wire power cord attached. A separate ground wire attaches the tube stand to the earth ground. An additional redundant ground wire is supplied and should be connected as shown in figure 2-12 amended below. Cable part 1-040-1120 (supplied) is used for this purpose. NOTE: The integrity of this redundant ground is to be checked at each annual maintenance inspection. ADDENDUM TO FIG, 2-12 SYSTEM INTERCONNECTING CABLES PG. 2-17 | YELLOW & GRN i TO C-ARM ASSY. ~——_—— TO MAIN POWER BOX REDUNDANT GROUND 1-040-1120 PUT LINE GENERATOR M-1500G GROUND STU YELLOW & GRN TO TUBE STANDjoys 6] ae er mee ERO SECTION 1, PRODUCT INFORMATION nn oeBfHeneh Hehehe fS#behmfHtnfsfPRODUCTINFORMATION Service Manual INTRODUCTION Bennett's high-frequency mammographic systems, the patented Contour 2000 Mammography System, Model CTR-2000*, and the Profile 2000 Mammography System, Model PRO-2000, incorporate state-of-the-art technology, a true high-frequency (100 KHz) resonant power source and quartz-accurate electronics. The Model CTR-2000 system incorporates a unique “tilting” C-arm design. These features combine to provide you with an effective diagnostic tool for mammographic exams. ABOUT THIS MANUAL ‘This manual contains information on how to install and operate the Bennett mammography systems. The following is a brief overview of the contents of each section: * SECTION 1, PRODUCT INFORMATION - includes safety notices and recommendations, and compliance and x-ray protection notices. It also provides system information, specifications, compatibility statements, and a description of system controls and indicators. The information in this section is similar to the information contained in the Operator's Manual + SECTION 2, INSTALLATION - provides procedures for installing the system. * SECTION 3, CALIBRATION - provides calibration procedures, including kVp, mA, and system electronics; also included are DM-1500 collimator adjustment procedures. + SECTION 4, PLANNED MAINTENANCE AND TROUBLESHOOTING - provides procedures and guidelines for the service technician. + SECTION 3, THEORY OF OPERATION - provides an analysis of signal flow on block and component levels. «© SECTION 6, SCREMATICS - includes electronic and mechanical drawings. * Patent no, 5,305,365 MAMMOGRAPHY SYSTEM 1A FIRST EDITION REVISION A 4/30/99featuring a rotational arm and fixed 76 cm Source-to-Image Distance (SID). Model PRODUCT INFORMATION Service Manual SYSTEMS DESCRIPTIONS Models CTR-2000 and PRO-2000 are dedicated mammographic imaging systems ‘CTR-2000 features a unique tilting C-arm that contours the image receptor to the patient's anatomy, utilizing the natural foree of gravity to make it easier to obtain more breast tissue on the image receptor. When combined with the 76 cm SID, this feature allows the technologist positioning capabilities which were previously not achievable, When operating in the Bennett Automatic Controlled Exposure (BACE) mode, the CTR-2000 and PRO-2000 systems are programmed for automatic selection of optimal mA, kVp and mAs exposure factors based on breast thickness and type of examination desired. An optional label printer provides complete technique information for each exposure taken. Models CTR-2000 and PRO-2000 operate using a single-phase 208-240 VAC, 50/60 Hz jine input. SAFETY NOTICE Models CTR-2000 and PRO-2000 mammographic imaging systems, manufactured by Bennett, will function reliably when operated, maintained, and repaired according to the ; instructions provided in this manual. Bennett cannot assume responsibility for any malfunctioning of this equipment resuhting from improper operation, maintenance, or repair, or from damage or modification of its components. This equipment can be hazardous to both patient and operator unless established safe exposure factors are observed. X-ray equipment is sold to be used exclusively by or under the prescribed direction of a person who is licensed by law to operate equipment of this nature. of this equipment. SAFETY RECOMMENDATIONS shanicalElectrical All moveable assemblies and parts of this equipment must be operated with care. Manufacturer's equipment recommendations described in this manual must be observed. Routine inspection of these assemblies should be performed by qualified se personnel on a semi-annual basis. Only properly trained service personnel should be Permitted access to internal assemblies, as live electrical components may be present ‘Be sure line disconnect switches are open or other appropriate safety precautions are followed before service work is performed. Bennett disclaims alt responsibility from any injury resulting from improper application i 12 MANIMOGRAPHY SYSTEM REVISION A 4/20/99 FIRST EDITIONPRESSE ERE SERS SES ERS SR BE SB PRODUCTINFORMATION Service Manual SAFETY RECOMMENDATIONS (Continued) Failure to follow manufacturer's or service personnel's recommendations may result in serious injury through the electrical power cord ground wire. It must be connected into a properly grounded electrical box. Under no circumstances should it be operated without the proper three wire power cord attached. A separate ground wire attaches the tube stand fo earth ground. : CAUTION! This equipment is grounded to an earth ground Observe proper grounding precautions before handiing eo This equipment contains electrostatic sensitive devices. components or PCB's. shipped with a tube loading program specifically designed for the individual x-ray tube and anode rotation speed of the tube supplied. The program is based on focal spot size and anode heat dissipation of the tube insert. y CAUTION! Model CTR-2000 and PRO-2000 systems are SHIPPING INFORMATION The manufacturer is relieved of any responsibility for damage during shipment after unit is picked up by the carrier. Examine all cartons and crates carefully at time of delivery. If damage is apparent, have delivery driver write a “Damaged Shipment Note” on copies of freight bill, sign it, and file appropriate carrier claim. Should you discover concealed damage, immediately notify the transporting agent and ask for an “Inspection of Damage”. Carrier will not accept concealed damage claim if filed after 15 days from date of receipt of merchandise. Open crate or carton marked “packing list enclosed” first. Remove packing list and use as guide to open remaining cartons. Do not dispose of packing material until packing list is matched with actual pars received. Should there be a shortage or damage, notify the manufacturer immediately. MARMIOGRAPHY SYSTEM TS FIRST EDITION REVISION A 4/30/98PRODUCT INFORMATION Service Manual COMPLIANCE NOTICE The certified model Bennett x-ray system you have purchased has been designed, manufactured, and calibrated to comply with governing Federal Regulations 21 CFR Subchapter J, applicable at date of manufacture, and the performance standards attendant thereto. Scheduled maintenance is essential to the assurance of continued integrity of this equipment with respect to regulatory compliance. The continuance of certified performance to the regulatory standard is incumbent upon the user's diligent conformance to recommended maintenance instructions. Upon installation, all certified products in the United States require the filing of Form FD-2579 "Report of Assembly of a Diagnostic X-Ray System” by the Assembler (ie., the installer) with the appropriate agencies; the “Installation Quality Assurance Checklist” must also be completed and properly distributed upon installation. A copy of each form (Pink copy) is provided to the user. The Installation Report is also completed by the installer and retumed to Bennett. X-RAY PROTECTION NOTICE. X-ray equipment may cause injury if used improperly. The instructions contained in this manual must be read and followed when operating the mammography system, Bennett authorized dealers will assist you in placing your system into operation. Personal radiation monitoring and protective devices are available. You are urged to use them to Protect against unnecessary x-ray exposure. It is important that you be fully acquainted with applicable goverment radiation Protection regulations. Many provisions of these regulations are based on recommendations of the National Council of Radiation Protection and Measurements. Recommendations for medical x-ray protection are published in NCRP Report Number 102, available from: CRP Publications 7940 Woodmont Ave. Suite 1016 : Bethesda, MD 20814 Those responsible for the planning of x-ray equipment installations must be thoroughly familiar and comply completely with NCRP Number 49, “Structural Shielding Design and Evaluation for Medical Use of X-Rays and Gamma-Rays of Energies up to 10 MEV”, as revised of replaced in the future. Those authorized to operate, test, participate in or supervise the operation of the equipment must be thoroughly familiar and comply completely with the currently established safe exposure techniques and procedures described in publications such as Subchapter J of Title 21 of the code of Federal Regulations, “Diagnostic X-Ray Systems and Their Major Components,” and the NCRP Report 102 referenced above, as revised or replaced in the future. Failure to observe these warnings may cause serious injuries BD nhBhaeBaO:;ETt OER ERCOETCOTCORKRtOERTR ETO ERER OTTO EE OEE EH EE 1a MAMMOGRAPHY SYSTEM REVISION A 4/30/99 FIRST EDITIONPRODUCTINFORMATION Service Manual Model BEE ERE REE ERE SRS ESS SYSTEM AND COMPONENT SPECIFICATIONS. CTR-2000 and PRO-2000 mammographic imaging systems consist of: M-2000G single-phase input high-frequency (100 KHz resonant) x-ray generator ‘TS-2000 C-Arm/tube stand DM-2000 mammographic collimator mammographic x-ray tube M-2000C operator control panel 18 x 24 and 24 x 30 linear buckies (18 x 24 and 24 x 30 HTC buckies optional) A variety of options provides additional flexibility to meet individual requirements. SYSTEM SPECIFICATIONS Height: 92-1/4" (234.3 em) with arm in full up C-C position Width: 14* (35.6 cm) Minimum Ceiling Height: 94" (238.8 cm) © wore Reverse C-C mode (tube head down) requires 92" (233.7 cm) clearance (ceiling height) in full up position. Vertical Travel: 38" (C-C mode), 40° {M-L mode} Focal Spot to Film Distance: 76 em ‘Arm Rotation: +180", -155°, detents of 0° and +90" Til Angle. (Model CTR-2000 only): -20°, +90" Compression: Manual with duol hand knobs and two-speed motorized, with dual foot controls Compression Tray Travel: 16" (40.6 em) maximum Compression Force: 30 Ib. (13.45 daN) maximum (electrical) 55 Yb. (24.65 daN) maximum (mechanical) Film Size: 18 em x 24 em and 24 mx 30 em Tube Tilt Angle (Normal mode, 18 x 24 cm film cassette inserted}: wee Tube Till Angle (Norma! mode, 4 x 30 em film cassette inserted): ee a Tube Tilt Angle wea Magnification Settings: 15x12. oy MANMOGRAPHY SYSTEM 15 FIRST EDITION REVISION 8 6/3/99PRODUCT INFORMATION Service Manual SYSTEM SPECIFICATIONS (Continued) Width: De PI 5 14" (35.6 em) epth (Model RO-2000}: 46.5" (118.1 em) minimum from wall 60.75" (154.3 cm) minimum from wall Generator 145 Ib. (65.8 ka) Control Panel 6.5 Ib. (3.0 kg) Printer (optional) 5.0 Ib. (2.3 kg) ‘Ccorm/Column (Model PRO-2000) 534 Ib, (242.2 kg) Ccorm/Column, l (Model CTR-2000) 663 Ib. (300.7 kg) X-Ray Shield 100 Ib. (45.3 ka} ENVIRONMENTAL CONDITIONS FOR OPERATION Ambient temperature: 41° to 104” F (5° to 40° C) Ambient humidity: 30 to 80% RH (no condensation) Site: Use in a radiographic room free of explosive gasses. ENVIRONMENTAL CONDITIONS FOR STORAGE Ambient temperature: ~4° to 167° F (-20° to 75°C) Ambient humidity: 10 to 85% RH {no condensation} Altitude -30.5 10 +3048 meters relative to sea level COMPONENT SPECIFICATIONS X-RAY GENERATOR SPECIFICATIONS kVp Range: 22-35 kVp in 0.5 kVp steps. kVp Accuracy: 5% of full scale. mA Range: 25 10 160 mA. mA Accuracy: 10% of indicated for times of 100 msec. to 6 sec., +15/-10 % of indicated for times <100 msec. Time Range: 50 msec. to 6 seconds. £1% 43 msec.; time is measured at 90% level of peak kV. 5 to 800 mAs. £12% for times greater than or equal to 100 msec.; below 100 msec., accuracy is a product of mA ‘aecuracy and time accuracy. 5.6 kw (160 mA @ 35 kV). 160 mA at 35 kVp: large focal spot 35 mA at 35 kVp: small focal spot. 18 MAMMOGRAPHY SYSTEM REVISION B 6/3/99 FIRST EDITIONPRODUCTINFORMATION Service Manual COMPONENT SPECIFICATIONS (Continued) (WAMMOGRAPHY SYSTEM FIRST EDITION Duty Cycle: x-ray tube limited. Heat Energy Ouiput: ‘Avg. 670 BTU/hr Input Voltage 208 - 240 VAC, 50/60 Hz Line Current: Less thon 1 Amp (long term) Cireuit Breaker Rating: 30 Amps Line Voltage Regulation: 10% at maximum current. * nore All specifications do not include measurement instrumentation accuracy. Height: 34.25" (87.0 em} Width: 21.5" (54.6 cm) Depth: 16.37" (41.6 em} Weight: 145 bb.. (65.8 ka) conROLSRERATER GPHONAL PRINTER ons, | . 1 DANS Oe (ARE MLTR er 2 gesgenoe vere rn a ow pitts "oF RISE Sta, 2 OPBRAOR CONTR! PANEL MAY 35 ITED fi , 7 Ensrtt.o Ce rLAct ON GENERATOR TF ea) os eee aus | a ) anf sete . | ieee) Figure 1-1. Control and Generator Dimensions 17 REVISION A 4/30/99NOHIG3 1Sul4 WAISAS AHAWESOWAW “Yoqezedo Jo ypeas ug ms paye20] 84 oF yIMS PaUUODSI *g Pouinbou 81 punci6 oases uj09)9 pue pnjs punub samod yauigeo a viog 0) paLaeHe Apuo wad (au poyey 129 ayosedes & * “Tuauine Auequausow Jo %0S Sea) ye 94 jsNus Gaya jo Sues saddoo 09 jsrius ‘9pon jeaujaa)9 (600) 10 (04 "ON WIN) POD Jeo PuoyeN ou) YMA souetydwe u aq pinous Oulpur andyno > whuie ye peunseaw Inwixeu! “Wwe} Buo} dwwy | ueW) 8827 QUeLIN9 yndu) “(uone|eK }2 PainByuoo) 2+ O9/0S OWA P9z-Z81 :seBEI1O Induy o00z-0bd one w19, g z u 8 % DISCONNECT ENERATOR TOI g z 2 3 6 WIRE SIZE {AWG} (15%. max.) DISTRIBUTION +HLONSTHOMY) 3ZIS SHIM. {0002-Od PUP 0002-HLO SIePoyy) sJusWa1INboY jeoWDaI3 “1-1 B1Ge I, fenueyy e2)18g NOILVINYOANI LoNGOedPRODUCTINFORMATION Service Manual COMPONENT SPECIFICATIONS (Continued) TUBE SPECIFICATIONS Tube: Focal Spots: Varion M-146SP 0.1mm small @ 25 kVp, 25 mA. 0,3-mm large @ 25 kVp, 140 mA Measured at radiation axis according to NEMA XR5, Brgredures for measuring focal spots (soe Figure ' + A... a meee ‘tor — MORUAL MODE opus wacimrcaron Move Figure 1-2. Mammography System Geometry Anode Rotation Speed: 10,000 RPM (nominal) Target: Inherent Filt 300,000 heat unit Molybdenum, 10° 1mm Beryllium (0.0 mm aluminum equivalent) Added Filtration: 21.5 micran Molybdenum, 20 micron Rhadium user-selectable filtration (Rhodium filter is available ‘as cn option on Model PRO-2000) ‘Maximum Energy: Refer to tube manufacturer's technical dota supplied with this manual. Moximum Rated kVp: 35 kVp (limited by control). Leakage Technique Factor: 3.5 mA @ 35 kVp. Cooling Curves: ‘Anode: Refer to tube manufacturer's technical date supplied with this manuel. Housing: Refer to tube manyfacturer's technical data supplied with this manual. MAMMOGRAPHY SYSTEM m 18 FIRST EDITION REVISION B 6/9/99PRODUCT INFORMATION Service Manual COMPONENT SPECIFICATIONS (Continued) LINEAR BUCKY GRID SPECIFICATIONS Ratio: Lines: Focus: Interspace Material Laminate Mali Cover Material: a1 31 per em 75cm Fiber Lead Carbon Fiber OPTIONAL HTC BUCKY GRID SPECIFICATIONS Ratio: 9:1 (in both x and y directions) Cell Spacing: 0.46 mm Focus: 75am Interspace Material: Air Grid Material: Copper M201 [ATOR SPECIFICATIONS Maximum Rated kVp: 35 kVp imum Filtration: 0.00 mm aluminum equivalent at 35 kVp Te REVISION A 4/30/99 MAMMOGRAPHY SYSTEM FIRST EDITION66/0) V NOISINSY NOLLIG3 1SuLd wet WALSAS AHdVEDOAIWA (0002-HLO [sPOW)} suo}suewig eunjonals pueIg Bqn ¢-} eanBiy sup see we eae stbowed Suen am as | | cow wu pron ft | | Misty Late "FE fol ed be [te A (pws) wie 29 1B Ul eae eve 39 jenueyy ean 1eg NOILVNHOANI LONGOYdBRR NOS TT ee Wass A MESSRREN zi - _WSISAS ANEVEDOWIYH (0002-Old I8POW\) sud|suewig eiNjonNNS PURI eqny “b-L einBig anions avis 36a toezi.o-| jenuey eo1n7eg NOILVAIYOINI LONGOPRODUCTINFORMATION Service Manual COMPONENT SPECIFICATIONS (Continued) 73-1/8" (185.7 em) 35.0" (88.9 cm) Depth: 15-3/8" (39.0 cm) Window Material: 6mm (0.236") lead glass Lead Equivalence: 0.5 mm at 34 kVp 100 Ib.. (45.3 kg) WAMMOGRAPHY SYSTEM 113 FIRST EDITION REVISION A 4/3099PRODUCT INFORMATION Service Manual CTR-2000 AND PRO-2000 SYSTEM OPTIONS High Transmission Cellular Grid System (HTC): 18 x 24 em and 24 x30 em sizes; provides an increase in image contrast and reduced scatter radiation without increasing dose. Biopsy Localizer Paddle ( 7010P or M-7010R): pyramid or rectangular hole pattern combine with 335° C-arm rotation to minimize distance from biopsy needle entsy to pathology Small Breast Compression Paddle (ME- SBP): a dual-level paddle design allows the technologist to easily position small-breasted patients. 10. cm Compression Paddle (MF-1024): for use in specialized compression views 10 clarify tissue in a localized area, ic., axillary tail area. Profile Positioning Paddle (M-P3-30): provides additional compression in the anterior aspect of the breast on certain patients Biopsy Cross Hair Assembly (MF-CH): aids in accurate biopsy needle placement. StereoView (M-SVB): stereotactic biopsy device used to perform a variety of, biopsy and minimally invasive procedures such as large core biopsies, fine needle aspirations and wire localizations. Digital StereoView (M-SVB-DIG): digital breast biopsy system that combines the accuracy of the StereoView biopsy device with the advanced technology of digital (film-less) spot imaging. Film Identification System (B-IDS): records patient identification, facility name and address, and technique information directly on the x-ray film: radiographic factors are automatically recorded by electronic transfer from the x-ray generator. Label Printer (M-PTR}: automatically provides complete technique information on an adhesive label including selected view, C-arm angle and tilt, compressed breast measurement density, kVp, mA, AEC sensor position, ID number, date, time, exposure number, type of film, filter and facility name. PRO-2000 SYSTEM OPTIONS High Transmission Cellular Grid System (HTC): 18 x 24 em and 24 [Link] sizes; provides an increase in image contrast and reduced scatter radiation without increasing dose. Magnification System (M-MAG): for both 1.5x and 1.7x magnification, enlarges images to allow easier visualization of microcaleification and other pathology. (Standard on CTR-2000 systems} Isolated Spot Compression Cup (ME-TC): with transverse travel to evaluate an area of focal interest. (Standard on CTR-2000 systems) Profile Positioning Paddie (M-P3-24): provides additional compression in the anterior aspect of the breast on certain patients. Selectable Moly/Rhodium filtration (MH-RHMO): allows the technologist to select either chodium or molybdenum filtration. 14 MAMMOGRAPHY SYSTEM REVISION B 6/2/99 FIRST EDITION 2 _—BEBuUuUtnEtiEBt:EZt REO KC EKER Ek KCK KCK OMBEE EER REAR RRB ES PRODUCTINFORMATION Service Manual OPERATING MODES The CTR-2000 and PRO-2000 Mammography Systems operate in any one of the following three modes: + Manual Mode: requires the operator to manually calculate and select al! x-ray technique and exposure factors (kVp. mA, time or mAs). *® Automatic Exposure Control (AEC) Mode: also referred to as “Auto-time mode", this mode uses three solid-state sensors to assure proper exposure times on breasts of varying density and sizes. Initial kVp must be manually selected in this mode; exposure is terminated by the AEC sensor ciccuitry. * Bennett Automatic Controtied Exposure (BACE) Mode: also referred to as Auto-kV mode), this mode enhances soft tissue imaging by autornatically ‘measuring/displaying breast thickness and setting initial kVp, mA, and back-up timer prior to exposure. If necessary to achieve optimal film density, the system will automatically increase the kVp value and complete the exposure. The final kVp and mAs values appear on the operator ‘control panel display following the exposure. CONTROLS AND INDICATORS. * Operator Control Panel: features a touch-sensitive key pad and cold cathode LED display for direct operator access and control. + C-arm: features controls on both the right and left side for ease of operation. OPERATOR CONTROL PANEL The Operator Control Panel (OCP) serves two basic functions. It affords the technologist complete control over system operations and provides visual indication of system status through an LCD sereen display and LED indicators. Featuring push-button operation, the technologist enters all information at the control panel with simple keystrokes. The system “responds” to each entry with an audible signal, providing confirmation of selection. The following is a detailed description of the controls and indicators found on the control panel. Refer to Figure 1-5 for reference as you read the descriptions. LCD DISPLAY: This high resolution display references _ the technique settings for kVp, mA, time, mAs, and cm values for the compressed breast according to the selected mode. It also references the patient's identification number and the heat unit computer reading. LED INDICATORS: A lit indicator lamp indicates an activated function. READY. This LED illuminates when the system hes INDICATOR: performed all of its self-checks and is ready to take an exposure. MAMMOGRAPHY SYSTEM ~ 4-15 FIRST EDITION REVISION A 4/30/99PRODUCT INFORMATION Service Manual Figure 1-5. Operator Control Panel (OCP) UTILITY KEYS DIRECTION KEYS: NUMERIC KEYPAD: PREP KEY: EXPOSE KEY: These keys are used to indicate selections. Pressing either the Up or Down arrow key increases or decreases the corresponding factors, respectively. The keypad is used to enter patient LD. and customize programmed techniques. Starts the tube rotor, prebeats the filament, and performs a self test, Pressing this key initiates the exposure. If PREP hhas not been pressed prior to EXPOSE, there is a time delay prior to exposure of approximately 2 seconds. When PREP is used in conjunction with EXPOSE, exposure is immediate. Exposure can be terminated at any time by releasing this key. 116 REVISION A 4/30/99 MAMMOGRAPHY SYSTEM FIRST EDITION swt Hin E KEE EHR eee Eek ee OUPRODUCTINFORMATION Service Manual OPERATOR CONTROL PANEL (Continued) * note This system incorporates many fail-safe devices (both mechanical and electrical) to protect patients” and technologists from any excess radiation. if a microprocessor failure should occur during an exposure, the operator contro! may be locked out with any or all indicators illuminated at random. In this case, fail-safe devices are activated and all x-ray emission is terminated instantly. This key enables the BACE mode. After pressing BACE, the LCD displays up to nine available programmed techniques. After selecting a. technique, the system automatically performs the following functions: J measures breast thickness selects the kVp programmed for breast thickness for the selected view 1 selects the mA programmed for the selected view ‘These technique factors sre used by the microprocessor to set the photo timer that terminates the exposure at the proper mAs for uniform optical density. AEC KEY: Selects the Automatic Exposure Control (AEC) function for manual mode. AEC uses a solid state Photo sensor to set up proper exposure times, kVp must be manually selected in this mode. MANUAL KEY: Allows for manual selection of all technique factors/parameters (mA, kVp, mas) without automatic system intervention, COMPRESSION KEYS REL KEY: Pressing this button releases compression of the breast. AUTO REL KEY: A lit LED indicates that the auto release mode is activated and the compression paddle will automatically release breast compression when the exposure is terminated. If this feature is not desired, press the AUTO REL key to disable it. MAMMOGRAPHY SYSTEM 147 FIRST EDITION REVISION A 4/30/99PRODUCT INFORMATION Service Manual OPERATOR CONTROL PANEL (Continued) PRINTER KEYS (F¢ TIONS EL PRINTER) The label printer automatically prints exposure factors on paper or stick-on labels upon completion of each exposure. LINE FEED KEY: This key allows manual paper feed. Press once to advance a single line or hold the key down to advance to the next label. PATIENT ID KEY; This Key enables entry of the Patient ID. With the printer online, press the Patient ID key. The ID field will appear on the LCD sereen. Use the numeric keypad to enter up to nine characters for the patient ID. Pressing the Patient ID key again will erase the existing ID. ON LINE KEY: Press this key to alternate between online and , off-line operation. POWER CONTROLS POWER SWITCH: Located on the Operator Control Panel, the system , can be powered on or off with this switch. The main circuit breaker must be set to ON for switch to op x te MAMMOGRAPHY SYSTEM i REVISION a 4/30/99 FIRST EDITIONPRODUCTINFORMATION Service Manual C-ARM CONTROLS C-arm functions are button-controlled from both the right and left sides of the C-arm. This allows for ease of operation from the front or sides of the unit, The following is a detailed description of the controls and indicators located on the C-arm. See Figures 1-6 through 1-10 for reference as you read the descriptions, + Sritehes % buttons with» ore “entice! on osbasie side af e-arm Figure 1-6. C-Arm Controls MAMMOGRAPHY SYSTEM 1-19 FIRST EDITION REVISION A 4/30/99 S&S Gee aga SB ERZ ERS ERB REE EEPRODUCT INFORMATION Service Manual C-ARM CONTROLS (Continued) C-Arm Controls = NOTE For safety purposes, all C-arm movement controls are Jocked out when the system senses that the breast is under compression. ARM UP/DOWN: An Arm Up/Down button is located at both the top and bottom portion of the C-arm and on the tube head top cover for operator convenience during use. 2 Pressing UP moves the arm in an upward direction until the button is released. Similarly, pressing DOWN moves the arm in a downward direction until the button is released. Arm _ travel automatically stops at the full up/down position. A safety switch instantly stops downward arm travel if an obstruction is detected, An Arm Tilt switch is located on both the upper and lower portion of C-arm, Pressing and holding this switch actuates the tilt motor, allowing the arm to be Uilted to the required angle.’ Holding the switch in the "+" position tilts the arm up and holding the switch in the "-" position tilts the arm down. ARM ROTATION: An Acm Rotation button is located at the bottom of the C-arm and on the tube head top cover for operator convenience during use. Pressing and holding this button seleases the electric lock holding the arm, thus allowing it to be rotated manually. When the button is released, the electric lock is actuated, holding the arm in its set position, COLLIMATOR Two buttons located on the front of the C-am Ligh directly below the top housing. Pressing this bution automatically turns on the collimator light for 15 seconds. COLLIMATOR- This button is located on the front of the C-arm ADJUST directly below the top housing and is used to change CONTROL the aperture sizeof the collimator. BUTTON: 120 —_ WAMMOGRAPHY SYSTEM REVISION A 4/30/99 FIRST EDITION peu UweKrE THEE REE RT SB Ee Oe OEPRODUCTINFORMATION Service Manual C-ARM CONTROLS (Continued) Compression Controls COMPRESSION This button is located on the upper portion of the RELEASE: C-arm. It is used to manually release compression (if Auto Release has not been selected from the operator control panel) after an exposure or as required. MANUAL FINE This knob is used for manual fine adjustment of COMPRESSION ‘compression or manual release. ADJUSTMENT CONTROL: FACE SHIELD This button is located on the front of the C-arm RELEASE irectly below the top housing. When pressed, it BUTTON: releases the face shield from the forward positios and allows it to be moved gently into the “resting” or latched position (see Figure 1-7). FACE seu a RELEASE Burton FACE SHIELD LATCH FADESMADEPS Cigeae 7: Ce THEY MAMMOGRAPHY SYSTEM FIRST EDITION a8 REVISION A 4/30/99 0PRODUCT INFORMATION Service Manual C-ARM CONTROLS (Continued) EMERGENCY SHUTOFF Magnification Tray Red push-button switch located on top of the Tilt Arm Assembly (Model CTR-2000) or on either side of the C-Ann Rotation Assembly (Model PRO-2000). When pressed, immediately removes power from the mammography system. Place magnification tray in this location for 1.5x magnification. Refer to Figure 1-8. Place magnification tray in this location for 1.7x magnification. Refer to Figure 1-8. INSERTION HOLES FOR 1.7 MAGNIFICATION LN INSERTION HOLES FOR 1.5 MAGNIFICATION \___. COMPRESSION/ACCESSORY 0 | TRAY MOUNTING ASSEMBLY jes [Link] Figure 1-8. Magnification Tray Mounting Hole Locations 1-22 REVISION A 4/30/09 MANINOGRAPHY SYSTEM FIRST EDITIONgeauwgwerstieisieese iabBaiBeQ ga SEease es PRODUCTINFORMATION Service Manual C-ARM CONTROLS (Continued) Jndicators and Displays AEC SENSOR POSITION INDICATOR: COMPRESSION FORCE DISPLAY: THICKNESS MEASUREMENT DISPLAY ANGLE INDICATOR: TILT INDICATOR (Model CTR-2000 only): Located above the Magnification Tray Mounting Holes, the AEC Sensor Position Indicator displays the location of the AEC sensor. Guided by the Sensor Position Indicator Lights, the technologist can position the AEC sensor at and between detented positions (see Figure 1-9). Located on the C-arm, displays breast compression force in dekaNewtons. Located on the C-arm, displays the breast thickness in centimeters. ‘This indicator provides the technologist with an at-a-glance reading of the C-arm angulation, This indicator provides the technologist with an at-a-glance reading of the C-arm tilt. Figure 1-9. AEC Sensor and Compression Force Displays MAMMOGRAPHY SYSTEM FIRST EDITION 128 REVISION A 4/30/99PRODUCT INFORMATION Service Manual FOOT CONTROLS FOOT PEDAL; The foot pedals can be used to activate motorized compression and control the vertical movement (and tilt angle on Model CTR-2000) of the C-arm, providing the operator with an alternative to the hand-operated controls. A collimator light on/off button provides control of the collimator light. Pressing down on the foot pedal tums the collimator light on. Dual foot pedals allow system operation from either the right or left side. Figures 1-10 and 1-11 show the CTR-2000 and PRO-2000 foot control layouts and describe the function of each control switch. Figure 1-10. Foot Pedal Controls (Model CTR-2000) ITEM. CONTROL. | FUNCTION. A TILT - Tilts the C-am ina downward direction B | COLLIMATOR LIGHT | Turns on collimator light Cc TUT + Tilts the C-arm in an upward direction D veRT ‘Moves the C-arm down = COMPRESSION | Two-speed switch (slow/fast) that controls the downward motion of the compression paddle (breast will be ‘compressed to a predetermined setting, which is adjustable from the Operator Control Panel). This function also activates the collimator light. Pressing down lightiy slowly lowers the compression paddle; pressing down ! firmly auickty lowers the compression paddle F RELEASE Releases compression paddle |__ COMPRESSION eT VERT ft Moves the C-arm up 1-24 © MAMMOGRAPHY SYSTEM REVISION A 4/30/98 FIRST EDITIONPRODUCTINFORMATION Service Manual FOOT CONTROLS (Continued) {omGLe SPEED) cousmronscnr | Swaror | COMPRESSION UP PEDAL ] | Figure 1-11. Foot Pedal Controls (Model PRO-2000) Pressing the COMPRESSION DOWN pedal lowers the compression paddle compressing the breast to a predetermined setting (selected using the operator control panel). COMPRESSION DOWN is a variable speed pedal; “more pressure increases speed, less pressure slows speed down. Pressing the COMPRESSION UP pedal releases compression. A collimator light owoff button provides control of the collimator light. DM-2000 AUTOMATIC COLLIMATOR The DM-2000 is a four-blade, rectangular opening automatic collimator. The shutter system, which allows for rectangular shape collimation, reduces or eliminates unnecessary radiation exposure while ensuring that the x-ray field does not extend beyond the image receptor at the left, right and rear (nipple) sides and allowing it to extend & mun beyond the image receptor on the front (chest wall) side. The collimator adjustment control button, located on the front side of the C-Arm, is used to change the size of the collimator aperture. While the size of the collimator is automatically set to film size when a bucky or cassette tray is inserted, a smaller field can be defined by using the collimator adjustment control button, The DM-2000 automatically re-sizes to 18 em x 24 cm following exposure. MANMOGRAPHY SYSTEM 1-25 FIRST EDITION REVISION A 4/20/93, eeSECTION 2, Uppy Vaile) SECTION 2, INSTALLATION BHEREEHRHEHHEBHEEHEHeERHEeBHeEEint FfINSTALLATION Service Manual OVERVIEW This section provides procedures for installing the mammography system from P p iS graphy sy: pre-installation guidelines to the final system inspection prior to operation. These procedures should be reviewed carefully before beginning the actual installation. WARNING! Installation procedures should be performed by \ trained, qualified personnel only. PRE-INSTALLATION GUIDELINES While site planning is the customer's responsibility, the following are recommended guidelines. VERIFY SPACE/LOCATION OF EQUIPMENT In radiology site preparation, it is essential to verify that the location and space allocated for the equipment is sufficient. Please refer to Section 1, Product Information, for system dimensions. ‘The room plan should show the following for the equipment: © All working and parked positions * Overall dimensions © Total equipment weights and power requirements © Structural mounting and attachment methods + Generator within 15 feet of tubestand structure ‘© Control within 50 feet of generator ELECTRICAL REQUIREMENTS, In addition to providing for the physical requirements of the equipment, it is also vital 10 prepare for the power requirements. Please refer to Section I, Product Information, for power requirements and specifications. Tis information is used to prepare the system wiring and cabling MANIMOGRAPHY SYSTEM Ba FIRST EDITION REVISION A 4/90/99INSTALLATION Service Manual INSTALLATION PROCEDURES The installation may be divi © System setup led into the following tasks: © Powering the system * Calibrating the system rying programmed techniques # Inspecting the system SYSTEM SETUP The mammography system is shipped in several crates and cartons. Open the crate or carton marked “packing list enclosed” first. Remove the packing list and use as a guide to open the remaining cartons. Do not dispose of the packing materiel until the packing list is matched with the actual parts received. Should there be a shortage or damage, notify the manufacturer immediately. = NOTE The manufacturer is relieved of any responsibility for damage during shipment after the unit is picked up by the carrier. Examine all cartons and crates carefully at the time of delivery. If damage is apparent, have the delivery driver write 2 “Damaged Shipment Note” on copies of the freight bill, sign it, and file the appropriate carrier claim. Should you discover ‘concealed damage, immediately notify the transporting egent and ask for an “Inspection of Damage’. Tho earrior will not accept a concealed damage claim if filed after 15 days irom date of receipt of merchandise. Installing the mammography system requires setup and assembly of the following system components: + generator cabinet base © tube stand installation Tilt Assembly (Model CTR-2000 only) © C-arm structure Id © Operator Control Panel (OCP) © xray shi © generator cabinet © Tilt Assembly cover installation (CTR-2000 s stems only) 22 “MAMMOGRAPHY SYSTEM REVISION A 4/30/99 FIRST EDITIONase ep Se Se Pee Ree Ree Ree eee eee INSTALLATION Service Manual SYSTEM SETUP (Continued) GENERATOR CABINET BASE 1. Stand up the Generator Cabinet and place it as close to the final location as possible. 2. Remove the front cover from the Generator Cabinet the two release pins located under the lower f lifting the cover out away from the cabinet 3. Remove the two (2) 5/16-18 x 1-3/4" fillister head bolts from the front of the Generator Cabinet Base. 4, Separate the Generator Cabinet from the Generator Cabinet Base by sliding the cabinet forward about 5/8”, then lift the cabinet off the base §. Place the Generator Cabinet Base on the floor in the position where the generator will be mounted, yy simultaneously pressing the front cover and then 6. Mark the base position on the floor, using either a pencil or marking tape. 7. Using the markings as a guide, mount the Generator Cabinet Base to the floor through the four 3/8" diameter holes on the bottom flange of the cabinet base. Use hardware capable of sustaining a 50 Ib. (minimum) tensile load. 8 Install a Cable Cover Plate over the unused cable access opening at the rear of Generator Cabinet Base (see Figure 2-1). CABLE COVER CABLE ACCESS OPENINGS OS | GENERATOR CABINET BASE | (TOP VIEW) saseers Figure 2-1. Generator Cabinet Base Mounting MAMMOGRAPHY SYSTEM 2-3 FIRST EDITION REVISION A 4/30/99INSTALLATION Service Manual SYSTEM SETUP (Continued) ‘TUBE STAND INSTALLATION mammography system. Failure to do so will result in z CAUTION! Remove the shipping bolt before installing the &S damage to the vertical drive systom. Figure 2-2. Removing the Shipping Bolt 1. To access the shipping bolt. rest the bottom end of the tube stand column on soft support material. 2. Remove the 3/8-16 x 2” hex bolt, lockwasher, and flat washers. Raise the tbe stand to an upright position. 3. Locate the position within the room for the structure to be placed. Move tubestand assembly into pesition. 4, Note that the wall-mount bracket assembly can be set to accommodate the following distances off the wall to base plate holes (closest to wall) dimensions: 6-1/4", 7-1/4", and 8-1/3" (this includes the wall adapter plate) 5. Locate from the wall the correct dimensions for your room layout. Mark hole locations for the two holes which will be closest to the wall: holes are 12" apart. 6. Move the tubestand so that the base plate holes closest to the rear of the tubestand column line up with the marks on the floor. 7. Set up the wall mount assembly to match the required wall-to-rear of tubestand distance you have selected. 24 ~~ MAMMOGRAPHY SYSTEM EVISION A 4/20/99 FIRST EDITIONMHeb SS SRE RE ERBREERE ER EEE INSTALLATION ServiceManual SYSTEM SETUP (Continued) 8 Mount the wall adapter plate P/N 100878 to the studs closest to your desired location, making sure that the height of the adapter plate is the same as the wall mount bracket. This plate must be mounted to a wall structure capable of handling a 100 Ib. pull load (for example, a2 x 4 stud wall with fasteners firmly attached to studs). 9. Mount the wall mount assembly to the rear of the tubestand using hardware provided. 10. Mount the other side of the wall mount assembly to the wall adapter plate using appropriate hardware (i.c., 1/4-20 bolts). The hardware should be capable of handling a 100 Ib. pull load. JI. Attach the base to the floor using hardware appropriate for your particular floor conditions and capable of handling 100 Ib. pull load. NOTE To mount C-arm, it is not necessary to remove C-arm covers. TILT ASSEMBLY MOUNTING (Model GTR-2000 Only) J. Attach the two alignment pins provided to the top mounting holes on the collar. 2. With one person on each side of the pre-assembled Tilt Assembly, lift it onto the two alignment pins. Attach the Tilt Assembly to the collar using four (4) 3/8-16 x 1” hex head bolts and 3/8 split lockwashers (see Figure 2-3), TILT ARM ASSEMBLY jf FLAT HEAD SCREW Figure 2-3. Mounting the Tilt Assembly MAMMOGRAPHY SYSTEM 25 FIRST EDITION REVISION A 4/30/89INSTALLATION Service Manual SYSTEM SETUP (Continued) 3. Since one of the hardware locations is blocked by the actuator, you must proceed as follows to complete the assembly: a. Carefully remove the pin from the actuator clevis (motor end) while supporting the Tilt Assembly, which is attached to the other end of the actuator. Let the actuator hang down. b. Install the 3/8-16 x 1” flat head serew into the countersunk hole. Reinstall the actuator, washers and clevis pin. 4, Insert the safety cotter pin into the cross axis hole in the clevis pin and spread the legs to prevent the pin from coming loose during operation, 5, Remove the two alignment pins and replace with two (2) 3/8-16 x I” hex head bolts and 3/8 split lockwashers. C-Am Structure J. On Model CTR-2000 systems, prepare the C-arm for mounting by positioning it in the lateral medial position, tube-head left and facing up, as shown in Figure 2-4 (Model PRO-2000 mounts in C-C position.) 2. Route the center arm cable through <> the opening in the shaft/mounti | 3, Attach the C-arm to the flange of the shafvmounting ring weldment on the Tilt Assembly (on Model CTR-2000 systems) or Spindle | Assembly (on Model PRO-2000 systems) using eight (8) 1/4-20 kep | ~ nuts, Be sure all nuts are torqued adequately. 4, Plug in C-arm cable to the mating plug on the magnet assembly and | secure cable as required using | —- | tie-wraps. | 5. On Model CTR-2000 systems, perform the following steps: = ee a. Rotate the C-arm to C-C Figure 2-4. CTR-2000 Systems: C-arm position. Mounting Position b. Attach the top half of the Corrugated Cable Clamp to the Tilt Assembly (see Figure 2-16) using two (2) 1/4-20 x 1/2" button head screws, ¢. Position corrugated tubing (from C-arm) in Corrugated Tubing Clamp such that when C-arm is rotated to 180°, the tubing has sufficient drape (i.e., cable does not crimp or hang too loosely) 26 ~~ MAMMOGRAPHY SYSTEM REVISION A 4/30/09 FIRST EDITION ee ee ee ee ee oe ee oe oe leINSTALLATION Service Manual Route the tilt motor connector. which extends out through a slit in comugated tubing, up through the Tilt Assembly and connect to Tilt Motor. SYSTEM SETUP (Continued) €. Secure lower half of Corrugated Tubing Clamp to upper half using six (6) 6-32 x 1” socket head screws NOTE The total length of cable drape must not exceed 15° or generator cabinet will have to bo located within 18" of tube stand structure. Do not install Tilt Assembly Covers until after system calibration. 6. On Model PRO-2000 systems, perform the following a, Rotate the C-arm to C-C position. b, Secure the Top Housing Cover to the Trolley using four (4) 6-32 x 1/2" pan head serews (see Fis eps: C-ARM NOT SHOWN FOR CLARITY Figure 2-5. Model PRO-2000 Trolley Covers ¢. Connect the emergency switch wires (red and green) to the emergency switches in the Bottom Housing Cover. 4. Position the Bottom Housing Cover on the Trolley, interlocking it with the Top half and attach to Trolley using two (2) 6-32 x 1/2” socket head cap screws. e MAMMOGRAPHY SYSTEM 27 FIRST EDITION REVISION A 4/30/99INSTALLATION Service Manual Position corrugated tubing (from C-arm) in Bottom Housing Cover such that when C-arm is rotated to 180°, the tubing has sufficient drape (i.e. cable docs not crimp or hang to loosely). SYSTEM SETUP (Continued) f, Secure the Corrugated Tubing Clamp to Bottom Housing Cover using six (6) 6-32 x 1” socket head screws. * Nore ‘ft may be necessary to remove the Top and Bottom Housing Covers during calibration to access the angulation potentiometers. 7. Run remaining corrugated cable back to the rear of the generator, providing ample slack for the vertical travel of the C-arm. 8, Push the end of the corrugated tubing with the connectors through the access opening located on the back of the Generator Base. * note After power has been connected to the system . the C-arm must be level with respect to the Tube stand column. Refer to the C-arm leveling procedure at the end of this section for instructions. 28 ; "MAMMOGRAPHY SYSTEM REVISION A 4/30/99 FIRST EDITION BhRERBERBEEEEBEEEEBE EEK ODINSTALLATION ServiceManual SYSTEM SETUP (Continued) X-RAY SHIELD ASSEMBLY To avoid damage, the X-Ray Shield is shipped disassembled. There are wo ways 10 assemble the X-Ray Shield: * with the Operator Control Pane! (OCP) attached to the shield © without the OCP attached (stand-alone shield) Each assembly method is described separately in the paragraphs that follow X-Ray Shield Assembly (with OCP Attached) 1. Position the Shield Stand upright in the approximate location where it will be mounted. 2. Route the OCP serial cable through the Shield Stand as shown in Figure 2-6. Secure the serial cable to the Shield Stand using two cable ties (with adhesive mounting pads) and one screw-mounted cable tie (secured at the bottom). Attach Shield Guard to Shield Stand as shown below. NO CORRUGATED "TUBING ABOVE THIS POINT caste ne (ADHESIVE MOUNT) oop SERIAL CABLE SHIELD STAND CABLE TIE (SCREW MOUNT) | swixon es Figure 2-6. Routing the OCP Serial Cable Through the Shield Stand = NOTE The OCP serial cable can be routed so it exits either the left or right side of the Shield Stand. MAMMOGRAPHY SYSTEM 2-9 FIRST EDITION REVISION A 4/30/89INSTALLATION Service Manual SYSTEM SETUP (Continued) ver OCP serial cable (both inside and outside of the nust be crimped tightly where the cable exits the 3. Install 44” corrugated tubit stand). The corrugated thi Shield Stand. 4. Position the Shield OCP and Shield Casting gaskets over cable access opening on the X-Ray Shield Glass (pressure sensitive adhesive side towards glass) and press gaskets until firmly affixed to shield glass. * nore Check orientation of X-Ray Shield Glass making sure that the OCP will be mounted on the proper side (i.e., the rounded, protruding edge of the glass can either be on the operator’ right side or left). a Stand the X-Ray Shield Glass on Shield Stand with bottom edge of the glass between the inner and outer shield bracket supporss (pre-assembled on Shield Stand. (See Figure 2-7.) Do not tighten screws in Outside Shield Bracket Support 1032 v6" BUTTON | HEAD SCREW (20, oursie X-RAY SHIELD (SIDE VIEW) ‘SHIELD (oNESTRIPON "EACH SDE) WwsDE SHIELD | — bracner | ‘SUPPORT Figure 2-7. X-Ray Shield Installation 20 MAMMOGRAPHY SYSTEM REVISIONA 4/30/99 FIRST EDITION BEEBE REE EE EEE ECE EKC ET EE Os OUINSTALLATION Service Manual SYSTEM SETUP (Continued) 6. Insert connector on OCP serial cable through access opening in X-Ray Shield Glass. 7. Remove the OCP cover. At the rear side of the OCP, remove the Concealment Cover and install Inside and Outside Control Panel Mounting Plates on OCP as shown in Figure 2-8. ano svar nase Figure 2-8. Mounting the Operator Control Panel on the SI 8. Insert connector on OCP serial cable through access opening in OCP. Secure the OCP to the X-Ray Shield Glass and Shield Stand using two (2) 1/4-20 x 1 button head screws and 1/4-20 flat washers. 9. Open the ferrite on the rear side of the OCP to the right of access opening (viewed from front). Loop the end of the serial cable once and snap ferrite closed on cable (see Figure 2-11), 10. Connect the serial cable to connector JI on Panel Display Board A12A1 11. While pushing the Outside Shield Bracket Support firmly against the X-Ray ‘Shield glass and Shield Stand, tighten the three (3) button head cap sere! Outside Shield Bracket Support 12. If necessary, shim the Shield Stand so X-Ray Shield Assembly is level. Mount Shield Stand to floor using anchors suitable for floor type. Snap 34” hole plugs into mounting holes. sin MANIMOGRAPHY SYSTEM Pa FIRST EDITION REVISION A 4/30/99INSTALLATION Service Manual SYSTEM SETUP (Continued) 13. Affix Bennett decal to glass shield as follows: ‘a. Clean off surface of glass with alcohol before applying decal. b. Remove liner (logo will stay on pre-m: ¢. Position the pre-mask/logo top and left edges in mounting location. 4. Burmish down vinyl logo with a blunt-edged plastic squeeze-type tool. e. Once the decal is bumished down, slowly pull back pre-mask. f. To ensure a permanent bond, evenly roll decal using a non-marking rubber or PVC roller. 14. Install Rubber Edge Gasket along entire length of vertical (straight) edge of the X-Ray Shield Glass making sure gasket is fully seated (see Figure 2-9). Figure 2-9. Installing Edge Clamps and Gasket on X-Ray Shield 15. Position the Left and Right Edge Clamps over Rubber Edge Gasket. Ensure that both Edge Clamps are properly positioned over Rubber Edge Gasket (the lip on each side of rubber gasket fits into groove in each edge clamp). Secure the Left Edge Clamp to the Right Edge Clamp using five (5) 10-32 x 5/8” button head socket cap screws. Snap hole plugs into serew holes 212 ~~ MANMOGRAPHY SYSTEM REVISION A 4/3099 FIRST EDITION ee ee a a oe oe oe leZeerterteereteeaeReEEEE EEE SE INSTALLATION Service Manual SYSTEM SETUP (Continued) X-Ray Shield Assembly (without OCP Attached) 1, Position the Shicld Stand upright in the approximate location where it will be mounted. 2. Position the Shicid Clamp and Shield Casting gaskets over cable access opening on the X-Ray Shield Glass (pressure sensitive adhesive side towards glass) and press gaskets until firmly affixed to shield glass. * note Check orientation of X-Ray Shield Glass making sure that the OCP will be mounted on the proper side (i.e, the rounded, protruding edge of the glass can elther be on the operator's right side or left). 3. Stand the X-Ray Shield Glass on Shield Stand with bottom edge of the glass between the inner and outer shield bracket supports (pre-assembled on Shield Stand. (See Figure 2-7.) Do not tighten screws in Outside Shield Bracket Support. Sccure the Shicld Base Clamp to the X-Ray Shield Glass and Shield Stand using two (2) 1/4-20 x 1” button head screws (and screw bases) as shown in Figure 2-10. Snap screw covers onto screw bases. MAMMOGRAPHY SYSTEM K ¢ soonw coven ne = wont | | Se Ls 5 ony suctoouss e | 213 FIRST EDITION REVISION A 4/30/99INSTALLATION Service Manual SYSTEM SETUP (Continued) 5. 6. Pay While pressing the Outside Shield Bracket Support firmly against the X-Ray Shield glass and Shield Stand, tighten the three (3) button head cap screws in Outside Shield Bracket Support. If necessary, shim the Shield Stand so X-Ray Shield Assembly is level. Mount Shield Stand to floor using anchors suitable for floor type. Snap 24” hole plugs into mounting holes. Aifix Bennett decal to glass s a. Clean off surface of glass with alcohol before applyi b, Remove liner (logo will stay on pre-mask) . Position the pre-mask/logo top and left edges in mounting location. 4d. Burnish down vinyl logo with a blunt-edged plastic squeeze-type tool. e. Once the decal is burnished down, slowly pull back pre-mask. £ To ensure a permanent bond, evenly roll decal using a non-marking rubber or PVC roller. Install Rubber Edge Gasket along entire length of vertical (siraight) edge of the X-Ray Shield Glass making sure gasket is fully seated (See Figure 2-9). Position the Left and Right Edge Clamps over Rubber Edge Gasket. Ensure that both Edge Clamps are properly positioned over Rubber Fdge Gasket (the lip on cach side of rubber gasket fits into grooves in edge clamps). Secure the Left Edge Clamp to the Right Edge Clamp using five (5) 10-32 x 5/8” button head cap screws. Snap hole plugs into screw holes. 1d as follows: lecal. ‘MAMMOGRAPHY SYSTEM REVISIONA 4/30/99 FIRST EDITION nana nmneEBEe Et BR ERO COTE CETTE TCE KKK OK CO:BEER RS ERB RSE SRS RES REE RARE EE INSTALLATION Service Manual SYSTEM SETUP (Continued) OPERATOR CONTROL PANEL (OCP) CONNECTION The OCP can be placed dircctly on top of the generator cabinet, resting on its rubber-tipped feet, or it can be mounted to the X-ray shield as described in the Previous procedure. The gencrator is cquipped with an internal serial cable of sufficient length when the OCP is located on top of the generator cabinet. For remote OCP installations, a 20-f.. extension serial cable is provided (P/N E15080-1) NOTE For remote hand and/or foot switch wiring; either terminal A12A1E3 (EXPOSE) or terminal ATZA1E4 (ALT-EXPOSE) may be used, but not both. A12A1E4 is used when it is necessary to inhibit the operation of the EXPOSE button on the OCP (for exemple, when regulations call for the EXPOSE switch to be behind shielding and the OCP is nol). When ATZA7E4 is used, land JP1 on the Panel Display Board ‘AI2A1 must be cut and JP2 (a jumper wire) installed. OCP Connection (When Located on Top of Generator) Proceed as follows: 1. Remove the four (4) screws securing the Generator Top Cover to the generator cabinet. 2. Cut notch out in Generetor Top Cover (rear side) for cable exit. 3. Route the OCP serial cable through the opening in the top of th 4. Insert connector on OCP serial cable through rectangular access opening in OCP case. 5. Open the ferrite on the rear side of the OCP to the right of hole (viewed from front). Loop the end of the senal cable once and snap ferrite closed on cable (see Figure 2-11). 6. Connect OCP serial cable connector to OCP Panel Display Board A12A1J1. 7. Install Control Panel Cable Plate on rear of OCP using two (2) head screws. x 1/2" pan 8. Attach the remote hand switch in the desired location on the OCP case, MAMMOGRAPHY SYSTEM 215 FIRST EDITION REVISION A 4/30/99INSTALLATION Service Manual SYSTEM SETUP (Continued) HAND SWITCH CABLE ‘OCP SERIAL CABLE (Looren once (LOOPED ONCE THROUGH FERRITE) THROUGH FERRITE) REMOTE HAND SWITCH Figure 2-11. Operator Control Panel Installation OCP Connection (Remote Location) Proceed as follows: 1, Connect 20 ft. extension serial cable (P/N E15080-1) to the OCP serial cable connector located on the right wall inside the generator cabinet. cable access opening in the Generator Base. 3. Insert connector on OCP serial cable through rectangular access opening in OCP case, 4, Open the ferrite on the rear side of the OCP to the right front). Loop the end of the 20-ft. extension serial cable (P/N El snap ferrite closed on cable (See Figure 2-1). 5. Connect the serial cable to connector J1 on Panel Display Board A12. 6. Tastall Control Panel Cable Plat head screws. 7. Attach the remote hand switch in the desired location on the OCP case. 216 2, Route the catension serial cable down the generator cabinet and out through the hole (viewed from 080-1) once and 1. on rear of OCP using wo (2) 6-32 x 1/2" pan MAMMOGRAPHY SYSTEM REVISION A 4/30/99 FIRST EDITION DpEBEeEBTtinTtit tet OEE ETT E OTEK EKER OEINSTALLATION Service Manual SYSTEM SETUP (Continued) MOUNTING THE GENERATOR CABINET TO BASE 1. Refer to Figure 2-12 and route required cables to the Generator Base. Pull sufficient cable through the access opening in Generator Base to allow connection of the connectors to their respective mating halves. | unenneur p= ON C=ARM YEL/GR. ASSY TILT ASSY| LR. ; La] aNcue L : DISPLAY! came TUBE STAND =| £ [Foor a Ws ee cK B Figure 2-12. System Interconnecting Cables v Position the comugaied mbing in base and secure to base using two nylon tic-wraps provided. Cut off corrugated wbing from cables located within Generator Base (see Figure 2-13). 3. Wind any excess cable (C-arm, OCP serial, tube stand cables) around Generator Cabinet “cleats”. Leave sufficient cabie length in the center of the cleats so that each cable can be routed to its appropriate destination within the Generator Cabinet (see Figure 2-14). 4. Place the Generator Cabinet onto the Generator Base, aligning the rear slide mounting studs in cabinet with slots in base. Push the cabinet back to engage the studs. MAMMOGRAPHY SYSTEM 17 FIRST EDITION REVISION A 4/0/98INSTALLATION Service Manual SYSTEM SETUP (Continued) I = Figure 2-14. Excess Cable Looped on Cleats Par MAMMOGRAPHY SYSTEM REVISION A 4/20/99 FIRST EDITION BEEU EE EBEE EEE EERE EEE EOEINSTALLATION Service Manual SYSTEM SETUP (Continued) 5. Secure the Generator Cabinet to the base using two (2) 5/16-18 x 1-3/4" fillister head bolts. come into contact with the High-Speed Starter Power Driver Board when High-Speed Starter door (on generator cabinet) is closed. ) CAUTION! To prevent equipment damage, cables must not 6. Route the hi-ension cable from the basc up along the rear inside of the generator cabinet and secure cable using tie-downs (tie-down hole is provided next to contactor K2 on rear wall of generator cabinet as shown in the figure below). Be sure cable is secured away from the high speed starter door USE ne-DoWN ano CABLE TO REAR OF Skamer ar THs. THe ARROW ON THE _ ABEL MUSTBE >” auicnico wen | 7° THE CENTER OF THE Clame OPENING come Figure 2-15. Securing the Hi-Tension Cable 7. Check that the H.V. Tank is positioned such that the arrow on the label (on front of tank) is aligned approximately with the center of the opening in the tank clamp. If not aligned, loosen clamp screw and rotate tank until aligned. Re-tighten clamp screw. = NOTE Refer to Section 3. Calibration, and calibrate the system before proceeding with the following assembly procedures. MANMOGRAPHY SYSTEM 219) FIRST EDITION REVISION A 4/30/99COVER INSTALLATION Service Manual ISTALLATION (CTR-2000 SYSTEMS) ToP view _ PR —. | 4 murcover ropHaty 7 & TT COVER BOTTOM HALF) i © orion suPronT covER | Top suPoRT cover — 4 E CORRUGATED CABLE CLAMP ® FRONT VIEW Figure 2-16. CTR-2000 Tilt Assembly Covers Refer to Figure 2-16 and proceed as follow: 1. IF not already done so, rotate C-arm to C-C position. 2. Slide the top half of the Tilt Cover (item A) over the Tilt Assembly and loosely attach to the front of the Tilt Assembly using two (2) 10-32 x 1-1/4" socket head cap screws. 3. Slide the bottom half of the Tilt Cover (item B) up, interlocking it with the top half and loosely attach to the front of the Tilt Assembly using two (2) 10-32 x 1-1/4" socket head cap screws. At the rear end of the Tilt Covers, attach the two covers together (from the bottom) using two (32) 10-32 x 1-1/4" socket head cap screws provided. Attach wire with plug from corrugated tubing to the plug in the Tilt Assembly (for actuator motor). Position the Bottom Support Cover (item C) in place, aligning the clearance holes in the bosses to the tapped holes in the Collar Assembly and Tilt Assembly. Attach, but do not , using four (4) 10-32 x 1-1/4" socket head cap screws and two (2) 10-32 x 3/8” socket head cap screws. 7. Connect the emergency switch wires (red and green) to the emergency switch in the Top Support Cover (item D). 220 MAMMOGRAPHY SYSTEM REVISION A 4/20/99 FIRST EDITIONINSTALLATION ServiceManual SYSTEM SETUP (Continued) 8. Position the Top Support Cover into place, aligning the clearance holes in the bosses and the locating tabs of the Bottom Support Cover. Attach the top cover using four (4) 10-32 x 1-1/4" socket head cap screws and two (2) 10-32 x 3/8" socket head cap screws. 9. When all covers are aligned to provide equal clearance to all tubestand parts, tighten the screws for all the top and bottom covers. 10. Do not assemble side panel covers at this time. Adjustments may be required. To increase the weight of the counterweight assembly in small increments to achieve balance between the weight of the collar assembly and the counterweight, proceed a5 follows: 1. Raise or lower the C-arm as required to move the counterweight assembly to one of the access covers located on the rear side of the tube stand column. 2, Remove the two (2) pan head screws and flat washers from the access cover on the back of the tubestand assembly 3. Add trim counterweights by placing them into the container until proper balance between counterweight and collar is achieved, 4. Replace the access cover. MAMMOGRAPHY SYSTEM — ~ 221 FIRST EDITION REVISION A 4/30/89INSTALLATION Service Manual SYSTEM SETUP (Continued) PERIPHERAL OUTPUT PORTS The mammography system can be connected to most serial printers. Connection to 2 printer provides the user with the option of printing the system data in an 80 column format. The printer is connected to the system through Panel Display Board A12A1 in the ocp. ‘The mammography system is compatible with most printers equipped for serial RS-232 interface that can be configured as follows: Interfa serial Start Bits: 1 Data Length: 8 bits Stop Bits: 2 Baud Ret 2400 Parity Control: none On Off Protocol Select: X/ON-K/OFF protocol To connect a printer using A12A1J10 output port, proceed as follows: 1. Set the main circuit breaker to OFF. Lift the cover panel from the OCP. 2. Connect the auxiliary device to connector J10 (labeled PRINTER) on the Pane! Display Board A12A1. Bennett printer cable (P/N BPC-10P) is required to interface with the connector. 222 MANMOGRABHY SYSTEM REVISIONA 4/30/99 FIRST EDITION pEBReBREBEeHEHheOETCOEBEROECOERC EEE EEE EEE OEBEER ERE RSE REE BEER ER ER INSTALLATION Service Manual POWERING THE SYSTEM ‘The mammography system can be connected to a power source of 208-240 VAC. To connect input power to the system, proceed as follows: 1. Using a calibrated DVM, measure the input line voltage. Refer to Section 1. Product Information, for system power specifications 2. Connect input to appropriate DIN Rail tap (see Figure 2-17) DIN RAIL (MOUNTED ON INSIDE REAR PANEL OF GENERATOR) / neor eng gun ¢—_is | | CONNECT BLACK WiRE Fates ee (FROM Fs) TO DIN RAIL TAP WITH VOLTAGE NEAREST TO MEASURED INPUT LINE VOLTAGE. WHEN MEASURED VOLTAGE IS BETWEEN TAP, USE NEXT HIGHEST TAP. FOR EXAMPLE, IF MEASURED VOLTAGE IS 235V, USE 240V DIN RAIL TAP. Figure 2-17. Input Line Voltage Settings on DIN Rail 3. Connect the ound stud to earth ground, 4. Connect facility main power cable to filter FL1 terminals as shown in Figure 2-18. Using tie-downs, secure power input cable to generator base, Install cover over erator filter. | | rarer rit | —_ _ _ Figure 2-18. Filter FL1 Power Input Connections MANMOGRAPHY SYSTEM a 223 FIRST EDITION REVISION A 4/30/99INSTALLATION Service Manual POWERING THE SYSTEM (Continued) 5. Tum on the main circuit breaker on the left side of the generator cabinet 6. Tum the ON/OFF power switch on the Operator Control Panel to the ON position. 7. At this point, the system should run its series of self-checks and display a normal operating screen display. Several error messages will appear on screen, ic. COLL?, FILTR?, etc. This is normal and to be expected since interconnec'ing cables are not plugged in at this time. 8. If a normal operating mode screen appears, tum power off on the Operator Control Panel 9. System installation is complete. NOTE If additional protection against dangerous transient over-voltages is required, the following external surge suppressors have been approved for use with the CTR-2000 and PRO-2000 mammography systems; Models CPS200 and ACP300-240S manufactured by Transtector, 10701 Airport Drive, Hayden Lake, ID 83835 (800) 882.9110. LEVELING THE C-ARM 1. Rotate C-arm to C-C position (ie. resting in the 0° detent). 2. Loosen (but DO NOT remove) the eight (8) 1/4-20 kep nuts that secure C-arm to flange of the shai/mounting ring weldment on the Tilt Assembly (Model CTR-2000 systems) or to the Spindle Assembly (Model PRO-2000 systems). jainst the left or right side of the C-arm. 4, Adjust the rotation of the C-arm until level reads auis completely. 3. Place alevel ind then tighten the eight kep CALIBRATING THE SYSTEM After installation, the system must undergo a series of checks and alignments. These are required to validate system compliance. Refer to Section 3, Calibration. VERIFYING PROGRAMMED TECHNIQUES After the calibration procedures have been completed, check the factory programmed techniques for individual suitability. Refer to Section 5, Programming. in the Operator's Manual for procedures to edit existing techniques or write new ones, as needed. 2.24 MAMMOGRAPHY SYSTEM REVISION B 6/3/99 FIRST EDITIONINSTALLATION Service Manual INSPECTING THE SYSTEM 1. Install Front Cabinet Cover. Verify that the cover fits properly: the seams where the Front Cabinet Cover meets the Rear Cabinet Cover should have uniform spacing along its entire length (top to bottom). The space should be a 3/16” 1/16". The top edge of the front cover should b fear cover. Also, the cover should be reasonably easy to unlatch. If these conditions are not met, adjust the Front Cabinet Cover position as follows: FRovr CABINET — REAR CABINET | ‘COVER \ COVER (SIDE VIEW) (swevien ~S x Figure 2-19. Checking Front Cabinet Cover Alignment a, Remove Cabinet Top Cover by removing four (4) screws from inside of cabinet b. Loosen two (2) phillips head screws securing Front Cover Top Hold Down Bracket to Generator Cabinet (see Figure 2-20). €. Remove two (2) fillister bolts securing Generator Cabinet to Cabinet Base. 4d. Slide the Generator Cabinet forward until cabinet disengages from studs in Cabinet Base. Tilt Generator Cabinet backwards and lean cabinet against wall or other sufficiently supportive structure e. From inside of the Cabinet Base, use a 3/8” nutdriver to loosen (do not remove) four (4) hex nuts securing Front Cover Bottom Attachment Bracket to Cabinet Base. MAMMOGRAPHY SYSTEM 2:25 — FIRST EDITION REVISION A 4/30/99INSTALLATION Service Manual INSPECTING THE SYSTEM (Continued) FRONT COVER TOP HOLD DOWN BRacker (10 ADAUST, LOOSEN THO | PHILLIPS Heao ScREWS) CABINET (FRONT 7 COVER REMOVED) (70 ADJUST, LOOSEN FOUR HEX NUTS FROM INSIDE OF CABINET) /— CABIET BASE FILLISTER HEAD Z BOLTS (20 — Figure 2-20. Front Cabinet Cover Attachment and Hold Down Brackets ADJUST STUD FOR IB 10 Ve SPACE — TOFRONT OF COVER sup 7, | LocktikaneR CABINET FRONT COVER (TOP VIEW) Figure 2-21. Adjusting Front Cabinet Cover Studs for Correct Clearance 2-26 MAMMOGRAPHY SYSTEM REVISION A 4/30/99 FIRST EDITION FRONT COVER BOTTOM ATTACHMENT BRACKET npEuHinktipuButiEBREBeEeE:EBE EBassuring that tab on cover is in the center of the hold down. Re-tighten two (2) phillips head screws on hold down bracket ‘age the studs. Re-insiall wo (2) fillister head bolts that secure Generator Cabinet to Cabinet Base. INSTALLATION Service Manual INSPECTING THE SYSTEM (Continued) £. Check for proper clearance (1/16" to 1/8”) between Front Cabinet Cover Studs and front surface of cover (see Figure 2-21). To adjust studs, use ¥4" open-end wrench to loosen nuts and then turn studs clockwise or counterclockwise depending on whether more or less clearance is required, When proper clearance is attained, re-tighten nuts on studs. Zz ~ wore Moving the studs in or out adjusts the space between front and rear cabinet covers primarily at the bottom portion of seam, g. Install the Front Cabinet Cover on Generator Cabinet. h. Align cover so conditions of step 1 are met. When alignment is correct, tighten four (4) hex nuts on Front Cover Bottom Awachment Bracket J. Remove the Front Cabinet Cover. 1. Install the Front Cabinet Cover. i, Push Front Cover Top Hold Down Bracket down against top of cover while Kk. Re-position Generator Cabinet on Cabinet Base and push cabinet back to m. Check seams for proper alignment, Minor alignment of the cover can be accomplished by firmly pushing the cover in at the four front corners. Do not use excessive force when pushing in cover. otherwise the cover may bend. z © NOTE When removing the Front Cabinet Cover, it may sometimes be necessary to either slightly push in or shimmy the front cover back and forth while pressing the two release latches ‘on the cover. Use two large Allen wrenches (3/8” min.) to press in release latches if you cannot gain sufficient access for fingers through slot in cover. 2. Ensure that the Generator Cabinet and tube stand are securely positioned. 3. Check all controls and indicators to verify operation. 4. Complete the required paperwork: + Assembler’s Report, Federal Form FAD-2579 + Installation Quality Assurance Checklist + Installation Report Once the system has passed this final inspection, installation is complete and the system is ready for operation MAMMOGRAPHY SYSTEM 2-27 FIRST EDITION REVISION A 4/30/99SECTION 3, CALIBRATION SECTION 3, CALIBRATION ro ee a oe oe i oo oeCALIBRATION Service Manual OVERVIEW ‘This section provides the information and procedures to perform the following functions: © Calibrate the M-2000G (single-phase) high-frequency x-ray generator © Configure operating parameters * Calibrate reference points (for thickness and angle indicators) + Adjust and align the DM-2000 mammographic collimator CALIBRATING THE X-RAY GENERATOR ‘The M-2000G generator has been factory configured and celibrated. It is necessary, however, to perform the following electrical checks to validate system compliance, unless otherwise instructed. For additional information, the NEMA Standards Publication/No. XR8-1979(R1994), “Test Methods for Diagnostic X-Ray Machines for Use During Initial Installation” is recommended, As you proceed to calibrate the generator, please note the following: «Printed circuit board locations, shown in Figures 3-1 through 3-3, should be referenced as required. + Access to the Utility Menu required for calibration procedures is via programming switch located on the right side of the operator control panel (OCP). RECOMMENDED TOOLS AND MATERIALS + Digital voltmeter, Fluke Model 87 (or equivalent) «© Densitometer, X-Rite Model 301 (or equivalent) + Scnsitometer, X-Rite Model 303 (or equivalent) * mAs meter, Philips PM 2618 (or equivalent) * Radiation meter, Radcal or Dynalyzer radiation probe (or equivalent) + Machlett Dynalyzer III (or equivalent) * Collimator Test Tool, Bennett P/N 208158-1 + Adapter Kit (consisting of 2 adapters and 1 H.V. cable), Bennett P/N M-155 50 MHz oscilloscope with storage, Tektronix 2210 (or equivalent) «Four 2-cm lucite pieces, each measuring at least 10 x 19 cm + 8" level and paper clips + Digital level * Basic hand tools MAMMOGRAPHY SYSTEM S1 FIRST EDITION REVISION A 4/90/99CALIBRATION Service Manual = PRINTED CIRCUIT BOARD LOCATIONS (Continued) —— power FILAMENT SUPPLY conrrRo. ~ REGULATOR pucky INTERFACE ~ SERIAL _ INTERFACE rier pave —— BOARD PROCESSOR ‘BOARD PCB DOOR (INSIDE) oToRIzeD FLAMENT TRANSFORMER Kup controt ‘BOARD BOARD. orion cOnTROL BOARD INTERFACE Boar VERTICAL DRIVE ‘CONTROL LINE MONITOR ‘BOARD PCB DOOR (OUTSIDE) Figure 3-1. Printed Circuit Boards - PCB Door 32 a MAMMOGRAPHY SYSTEM REVISION A 4/20/09 FIRST EDITION PenRaniht aR BE BRE ETE REET sh OeCALIBRATION ___ Service Manual PRINTED CIRCUIT BOARD LOCATIONS (Continued) cr POWER DRIVER BOARD coNTROL, BOARD HIGH-SPEED STARTER DOOR (OUTSIDE) Figure 3-2. Printed Circuit Boards - High Speed Starter Door MAMMOGRAPHY SYSTEM 33 FIRST EDITION REVISION A 4/30/88CALIBRATION Service Manual PRINTED CIRCUIT BOARD LOCATIONS POWER SHUT-OFF POWER SUPPLY BOARDATS L BLEEDER A32 DIN RAIL 2, ¢3 HIGH-VOLTAGE TANK A27 _— FILTER FL1 Figure 3-3. Component Locations - X-Ray Cabinet REFERENCE VOLTAGE CALIBRATION PIN 208153 (A3) Connect DC voltmeter across A3TP! (A3U20-14) and ground. While monitoring the DVM, adjust A3R17 to -10.2 VDC + 0.1 VDC. LIQUID CRYSTAL DISPLAY To adjust the intensity of the liquid crystal display (LCD), rotate A12A1R10 either clockwise or counterclockwise on OCP Panel Display Board 2081 13-2 34 ~ MANIMOGRAPHY SYSTEM REVISION A 4/30/99 FIRST EDITION ae a a a ee on on oe on oe le le |CALIBRATION Service Manual CAPACITOR A15C2 1. The capecitor voltage range is calculated as follows lower limit = (1.34) x (Vung) 2° >-7 upper limit = (1.48) x (Vine) g¢zZ, 2 where: Viine = the voltage betwein F9 and FIO») 2. Connect the DVM across the +¥- terminals of A 3. Verify measured voltage on capacitor is within range. 3 =<- 7 LINE VOLTAGE MONITOR BOARD, P/N 208099 (A11) 1. Press the programming switch (right side of OCP). Access the Calibration Select Menu; note the value displayed at the lower cenier of menu. Connect DVM across the terminals of Cl (located on High Speed Starter door) and note the voltage (voltage should be 370-468 VDC for Varian M-146SP tube 4/- 2-7 and 259-328 for Toshiba E7284AX tube) 3. Ifnecessary, adjust A11R26 until the value displayed in the lower center of menu is within 23 V of the voltage measured using DVM 4. Press the programming switch to return to normal operating mode. 26 VOLT POWER SUPPLY CALIBRATION, P/N 208069 (A2) 1. Adjust A2R10 (208069 board) completely counterclockwise. 2. Connect a voltmeter between one side of A2TP] and GND. 3. Adjust A2R10 until 426 VDC = 0.1 VDC is read on the meter. MANMOGRAPHY SYSTEM 35 FIRST EDITION REVISION A 4/30/39CALIBRATION Service Manual 36 VDC POWER SUPPLY CALIBRATION, P/N 208069 (A2) 1. Connect the voltmeter between A2TP2 and GND, 2. The voltage should be 36.0 VDC + 0.1 VDC. 3. If the voltage is low, adjust A2R2S clockwise until the proper voltage is reached. 4. If the voltage is high, first press PREF to discharge A2C9, then adjust A2R25 counterclockwise. Continue until voltage is lower than desired and then tum A2R25 clockwise to the proper voltage. 415 VDC POWER SUPPLY CALIBRATION, P/N 208069 (A2) 1. Connect the voltmeter between A2TP4 and GND. 2. The voltage should be +15.0 VDC + 0.6 VDC. If necessary, adjust A2R39 until voltage is within range. KVP CONTROL BOARD, P/N 208089 (A4) WARNING! Do not adjust voltages on this board during routine installation electrical checks. Calibration is required only upon kVp Control Board or high voltage tank replacement. In these cases the kVp Board musi be calibrated according to the procedures below. 1. Connect the voltmeter between A4TP1 and GND. 2. Adjust A4R2 and measure at A4TP! for a -1-15 VDC #0.005. 3, Connect a jumper between A4TP3 and GND. Remove voltmeter from A4TP1 and connect to A4TP2. 4. Adjust A4RS for -0.90 VDC +0.005 at AATP?. 5, Remove jumper and voltmeter. FILAMENT CONTROL REGULATOR BOARD, P/N 208065 (AS) No adjustments are to be made on this board. The maximum filament current has been set at the factory. If any service to this board is required, notify the factory. 36 MAMMOGRAPHY SYSTEM REVISION A 4/30/99 FIRST EDITION MMCALIBRATION Service Manual VERTICAL DRIVE BOARD, P/N 208154 (A7) 1. Press the ARM DOWN button located on the C-arm te lower the arm until it reaches its lowest position 2, Press the ARM UP button aid record the time it takes for the bottom of the tilt assembly cover to ascend three feet 3. The desired speed is three (3) feet in ten (10) seconds. 4. If the time recorded is less than ten seconds, tum potentiometer R23 counterclockwise to reduce the speed. If the time recorded is more than ten seconds, tum R23 clockwise. After the adjustment, repeat the test and readjust if necessary. 5. Now press the ARM DOWN button and record the time required to move down three feet. If itis less than ten seconds, adjust potentiometer R21 counterclockwise to reduce the speed. If the time recorded is more than ten seconds, tum R21 clockwise. After the adjustment, repeat the test and readjust if necessary. 6, Raise the C-arm at least one foot from the bottom. Press the ARM DOWN button ‘momentarily and release it, If the arm stops too abruptly, adjust R27 clockwise. If the arm does not stop quickly enough, adjust R27 counterclockwise. 7. Potentiometer R31 adjusts the acceleration time to allow the arm to smoothly begin moving. Clockwise rotation lengthens the acceleration time. The am should accelerate to full travel speed in less than 2-1/2 seconds TILT DRIVE BOARD, P/N 208149 (A24) (MODEL CTR-2000 ONLY) 1. Confirm that the arm tilt moves up from 0° to 90° in less than 20 seconds and moves down from 90° to 0” in less than 20 seconds, 2. Adjusting A24R20 clockwise will operate the tilt system faster and shorten the travel time, Adjusting A24R20 counterclockwise will operate the tilt motor slower. 3. Confirm that the motor starts and stops smoothly and accelerates slowly to fall travel speed. HIGH SPEED STARTER « NOTE The High Speed Starter operates in hi-speed mode only; the settings for lo-speed boost and braking have no effect on system performance. 1. Confirm the following DIP switch settings on the HSS Control Board, 208134: a. Set Hi-Speed Boost Time - Set DIP switch SW 1 as follows: set switch 4 ON and 1,2,3,5 OFF, This will give a boost time of 2.0 sec. b.. Set Lo-Speed Boost Time - Set DIP switch SW2 as follows: set switch 1.3 ON and 2,4,5 OFF. This will give 2 boost time of 1.25 see. MAMMOGRAPHY SYSTEM 37 FIRST EDITION REVISION A 4/30/998 OFF. (Note: Because there is no braking during low-speed operation, these switch settings have no actual effect on the system). 2. Adjust the following voltage references: a. Connect a DC voltmeter to U19 pin 4 and adjust R43 for 0.5 volts + 0.1 volts b. Connect a DC voltmeter to U19 pin 6 and adjust R44 for 1.0 volts + 0.1 volts ¢. Connect a DC voltmeter to U19-8 and adjust R45 for 0.25 volts + 0.05 volts. d. Connect a DC voltmeter to U19-10 and adjust R46 for 0.25 volts + 0.05 volts. 3. At the OCP, set control for 24.5 kVp, 160 mA, 0.100 sec. (100 msec.). Ensure rotor plug is connected and press PREP; the tube rotor should come on at high speed in 2 seconds with no error indication at control. Release PREP. Rotor should brake rapidly to a stop or very low speed. Using true RMS voltmeter. CALIBRATION 5 Service Manual HIGH SPEED STARTER (Continued) ¢. Set Hi-Speed Brake Time: set DIP switch SW1 as follows: set switch 6, 7, and 8 ON. This will give a brake time of 7 seconds. d. Set Lo-Speed Brake Time: set DIP switch SW2 as follows: set switch 6, 7, and check Power Driver Board 420 (208133) rotor voltages as indicated in the table x below: _TBS-MAIN te 782.6(COM) | _TBS-PHASE to TB2'6 (COM) x ___|_VARIANTUBE | TOSHIBATUBE | VARIAN TUBE | TOSHIBA TUBE | soost | 280870vac | 1625evac | soo-servac | artas5 vac | o run | ostatvac_|90-412vac | 200-350,vac_| 200-350 VAC BRAKE | ao-sovoc | 3050 VDC ovoc | owe 5 REVISION A asarg9 FIRST EDITIONCALIBRATION Service Manual SYSTEM CONFIGURATION “ NOTE Enter System Configuration Mode to edit the facility name for label printing as described below. Operating parameters are pre-configured at the factory for optimum operating efficiency. It is, therefore, usually not necessary to enter configuration mode, However, should it be required to cither view or configure the system’s operating parameters - AEC/SES settings, back-up Time, minimum kVp, the Exposure Counter, enabling the Stereo View (biopsy unit) option, setting minimum and maximum KV for each mA station, and the descriptions for the film/scteen combinations, proceed as Follows J. Set system circuit breaker to OFF. Remove generator cabinet front cover to access Microprocessor Board A3. 2. Locate ASTP3 and install a jumper wire from A3TP3 to GND (see Figure 3-4). Ss, &=Th° Figure 3-4. Microprocessor Board ASTPS MANIMOGRAPHY SYSTEM 33 FIRST EDITION REVISION B 6/3/00 |eCALIBRATION Service Manual __ SYSTEM CONFIGURATION (Continued) 3. Turn the system ON, Press programming switch (located on right side of OCP) to access the Calibration Utility Menu as shown below: corr umuiry CALI Test THK REF PREVIOR Figure 3-6. Calibration Utility Menu 4. Press CALIB to begin the configuration process. The following menv is a a £ RPG conricunsrion PREV acer sTEREOVIEW? vs i serum oa Figure 8-5. Configuration Menu wo AEC? and YES should be displayed. If not, press AEC until YES is displaye¢. 6. The current filtration setting is displayed. The default SEL FILT setting is YES (indicating that the system is equipped with selectable Moly/Rhodium filtration), but can be changed to NO when the system is not so equipped (e.g. on PRO-2000 systems without Moly/Rhodium filtration option). Press SEL FILT to select desired setting. | 7. The STEREOVIEW setting is set to YES when the StereoView stereotactic biopsy device is equipped with the system; otherwise set to NO. 8. The TILT setting must be set to YES for Model CTR-2000 systems and NO for Model PRO-2000 systems. Press TILT to select desired setting. 40 MAMMOGRAPHY SYSTEM REVISION 8 6/3/99 FIRST EDITION —< cp (— (— te [™ lrRmERenEnaerEeEHEnEa Es he i Nk aNCALIBRATION Service Manual SYSTEM CONFIGURATION (Continued) 9. Press NEXT. The following menu is displayed: NEXT CONFIGURATION PREV BACK-UP MAS. ‘40 MIN KVP 22 Pe is Figure 3-7, MAS and Min. KVP Configuration Menu 10. The selected back-up mAs is displayed as shown in Figure 3-7. The mAs range is selectable in increments of 10 from 0 to 900. To increase or decrease the mAS value, use the Up/Down arrow keys. ‘The minimum kVp for the system is displayed. As shown, 22 is the minimum kVp for the system but 23 is the minimum required by the Health Care Finance Agency (HCEA). Use the Up/Down arrow keys 10 make your selection, Press NEXT when the required value is displayed. 11. The lowest mA station and its corresponding maximum and minimum kVp values are displayed 2s shown in Figure 3-8. Use the Up/Down arrow keys, shown in * Figure 3-8, to increase or decrease each kVp value. When the desired maximum and minimum kVp values for the selected mA station are displayed, press NEXT. The display advances to the next mA station. Repeat until the maximum and minimum kVp values for all mA stations are set. BE cscs sD hag Kau max. xve aS BAS ww. xve ADJUST => = ADJUST kevs BAM we BAS itevs Be ae kau Lv A | Figure 3-8, MA Station KVP Configuration Menu MANIMOGRAPHY SYSTEM Oo 311 FIRST EDITION REVISION B 6/3/99CALIBRATION Service Manual SYSTEM CONFIGURATION (Continued) 12. When the last mA station has beea sci, and NEXT is pressed, the Facility Designation Menu is displayed: NERAL HOSPITAL USE THESE KEYS TO ~~ SELECT CHARACTER USE THESE KEYS TO POSITION CURSOR SO 988 Figure 3-9. Facility Name Menu ‘The Facility Name screen allows you to enter the name of the facility with up to 20 alphanumeric characters. Since this name will appear on the printer label, be sure to center the text when entering the characters. Use the upper right and left Up/Down arrow keys to select the desired character and the Up/Down arrow keys below to position the cursor. Note that blank spaces, the first selectable character before the letter “A,” are displayed as a blank in the eppropriate space. When editing is complete, press ENTER to accept the selection and advance to the FilnySereen Entry Menu FsoaN NR Kavu FLWISCRN CG: MRE Figure 3-10. Film/Scteen Entry Menu — th Ee mre maelnraerehlnrertlUcUerlCUeOllUrLUCClCU UOClUelUCUrele lec 13. This screen allows you to enter three filmvscreen descriptions with up to 6 alphanumeric characters for each description name. Enter your description using the same keys as when entering the facility name. After entering the description for “FLM/SCRN A”, press ENTER. The System will siore the entry and display “FLW/SCRN B". Enter your selection and press ENTER to continue to “FLM/SCRN C”. When entries are complete, press ENTER to accept the selection and advance to the Reset Exposure Counter Menv. 312 - MAMMOGRAPHY SYSTEM REVISION 8 6/9/99 FIRST EDITIONCALIBRATION Service Manual SYSTEM CONFIGURATION (Continued) NeXt CONFIGURATION EXPOS, COUNTER 4 Bl Bl bl > led Leal Lea Figure 3-11. Reset Exposure Counter Menu. 14. The Reset Exposure Counter menu allows you to keep the current exposure number or reset the exposure number to zero. Press YES to reset the exposure number to 0 or NO to keep the current exposure number. This should only be done on installation. After a selection is made, the Main Calibration Menu appears. The screen displays the current DC REF. voltage. Setting the system's operating parameters have been completed. To exit configuration mode, turn the system circuit breaker to OFF and remove the jumper wire from TP3 and ground. CALIBRATION CAL GRIDIAEC CAL KVP | Ewa Ea OCREF 370-468V0E VAR 426 OCREF 260-920V0e — tosH oI < ld 4 CAL AEC UTIL Figure 3-12. Main Calibration Menu MAMMOGRAPHY SYSTEM 3-13 FIRST EDITION REVISION B 6/9/99 a eselUcrrlUCrlUCU ErClUCUC UCU rErUlUC SECU ErUCUCU SEU ECU EU SECU EUlUEUlLUC RUUCUC EEUU aCALIBRATION Service Manual DYNALYZER TANK CONNECTION PROCEDURE For KVP and MA calibration procedures, a dynalyzer and dynalyzer tank may be connected to the system. An additional high-voltage cable and two H45 adapters are required for dynalyzer tank interconnection (components available in an adapter kit, P/N M-155), TI (NALYZER TANK 1. Ensure that the system circuit breaker is set to OFF. 2. Open the generator cabinet to expose the transformer. 3. dynalyzer tank in series between the generator's high-voltage anode and the x-ray tube anode (see Figure 3-13), WARNING! Ensure that power to the system is OFF before you connect or disconnect any high-voltage cables. NOTE: WHEN CONNECTING HIGH VOLTAGE. CONNECTORS, BUSH IN PLUG (SHOW) AND USE PLIERS OR OTHER TOOLS. ‘ANODE HAG ADAPTER — MAMMOGRAPHY DYNALYZER TANK ‘SYSTEM Figure 3-13, Dynalyzer Tank Connection B44 MAMMOGRAPHY SYSTEM REVISION A 4/30/99 FIRST EDITION— CALIBRATION Service Manual DYNALYZER TANK CONNECTION PROCEDURE (Continued) a, Disconnect the H.V. (high-voltage) cable and separate ground lead from the high-voltage transformer. Using the H45 adapter, connect the loose end of the H.V. cable to the TUBE ANODE coanection on the dynalyzer tank Push in plug and turn counterclockwise to disconnect. Do not use pliers or other tools. Refer to Figure 3-13. aN CAUTION! The H.V. connector is a bayonette type plug. b. Connect one end of the HV. cable to the high-voltage transformer and then connect the loose end to the TRANSFORMER ANODE connection on the dynalyzer tank with the H45 adapter ¢. Connect all separate ground leads to ground. This completes D: interconnection alyzer tank CAUTION! Ensure that all soparate ground leads are ! \ attached to ground or serious system damage will result. DISCONNECTING THE DYNALYZER TANK 1. Ensure that the system circuit breaker is set to OFE, 2. Reverse the interconnection procedure. Ensure that all H.V. cable connections are secure. 3. Reconnect separate ground lead from H.V. cable to the hig and secure, -voltage transformer 4. Replace the generator cover. lead to the transformer. Failure to do so could seriously CAUTION! Ensure that you have reconnected the ground JN damage the unit and void the warranty. MANIMOGRAPHY SYSTEM 3-15 FIRST EDITION REVISION A 4/30/98CALIBRATION Service Manual KVP CALIBRATION INVOLVE TAKING X-RAYS. ALL PERSONNEL SHOULD BE BEHIND THE PROTECTIVE BARRIERS. X-RAYS CAN BE DANGEROUS UNLESS PROPER PRECAUTIONS AND PROCEDURES ARE STRICTLY OBSERVED. Q WARNING! THE FOLLOWING CALIBRATION PROCEDURES CAUTION! Before calibrating unit, perform seasoning 1\\ procedures recommended hy the tube manutacturer or he warmup procedures described inthe Operators Maria 1. If you have not already connected a dynalyzer tank to the system, do so now Refer to the Dynalyzer Tank Connection Procedure. 2. Access KVP calibration mode as follows: a. If power to the system is off, turn the system ON and press the programming switch to access the Utility Menu (see Figure 3-5) b, Press CALIB to access the Main Calibration Menu (see Figure 3-12) NOTE Jf you have used the CONFIG mode and you have not disconnected the jumper lead from A3TP3 to ground, CONFIG mode will be accessed. Continue to press NEXT until the Main Calibration Menu is displayed. c. Press CAL KVP. The LCD displays the KVP Calibration Menu as shown: CALIBRATION KY NEAS 23.0 24 X30NON-BKY mou KHU:2 P Ss Figure 3-14. KVP Calibration Menu 316 MANIMOGRAPHY SYSTEM REVISION A 4/30/99 FIRST EDITION ae ee ae en en ee ee ee ee ee ee Oe ee eeCALIBRATION Service Manual KVP CALIBRATION (Continued) NOTE The kVp limits for calibration have been preset, Take an exposure and verify that the dynalyzer display indicates a KVP value identical to the value selected. 4. If measured kVp is correct, continue with step 5. If not, press KV MEAS Up/ Down function keys until the KV MEAS value corresponds with the actual kVp output displayed on the dynalyzer. 5. Press NEXT. The LCD display changes to calibrate at the next KVP setting with the same mA and time, 6. Take another exposure and verify that the dynalyzer display indicates a KVP value identical to the value selected. 7. If measured kVp is correct, continue with step 8. If not, press KV MEAS Up/ Down function keys until the KV MEAS value corresponds with the actual KVp output displayed on the dynalyzer. 8. Press NEXT. The microproces:or will calculate and display the slope and offset and store these numbers in memory. The LCD will display the Mein Calibration Mena (Figure 3-12). MA CALIBRATION INVOLVE TAKING X-RAYS. ALL PERSONNEL SHOULD BE BEHIND THE PROTECTIVE BARRIERS. X-RAYS CAN BE DANGEROUS UNLESS PROPER PRECAUTIONS AND PROCEDURES ARE STRICTLY OBSERVED. Q WARNING! THE FOLLOWING CALIBRATION PROCEDURES 1, To measure mA, use either a dynalyzer or mAs meter and proceed as follows a. If you have not already connected a dynalyzer tank to the system, do so now (refer to the Dynalyzer Tank Connection Procedure). Set the dynalyzer for kVp trigger at 90%. b. Ifan mAs meter is used, disconnect the MA lead (purple/white) from the MA terminal on the H.Y. tank. Connect the mAs meter in series between the MA terminal and the MA lead (purple/white) on the H.V. tank. This, measurement may not be 2s accurate as when using the dynalyzer for times of 50 msec and below. MAMMOGRAPHY SYSTEM 3.47 FIRST EDITION REVISION A 4/30/29CALIBRATION Service Manual MA CALIBRATION (Continued) 2. 318 Access MA calibration mode as follow: a. Press CAL MA directly from the Main Calibration Menu, b. If power to the system has been off, tum the system ON and press the programming switch, The Utility Menu is displayed. c. Press CALIB to access the Main Calibration Menu. © note If you have used the CONFIG mode and you have not disconnected the jumper lead from A3TP3 to ground, CONFIG mode will be accessed. Continue to press NEXT until the Main Calibration Menu is displayed. d. Press CAL MA. The LCD displays the MA Calibration Menu: ee cALARATION 3 xp Be ka hau a Lv A | sec MA_cot 34 0.100 24 XONON-SKY Mas vow KHU2 25 B ld Figure 3-15. MA Calibration Menu © wore kVp and mA values have been preset. Take an exposure. Verify the dynalyzer or mAs meter display indicates an MA value or MAS valve, respectively, that is identical to the value displayed in the MA Calibration menu. If measured MA is within specification (£10% of indicated for times of 100 msec to 6 sec., +15/-10% of indicated for times <100 msec.), continue with step 5. Tf not, adjust the MA code up or down by pressing the Up/Down arrow keys on the LCD to increase or decrease the mA reading, respectively Repeat steps 3 and 4 until the dynalyzer (or meter reading values are within specification. If 50, and displayed MA NOTE When NEXT is pressed at the end of each mA station setting, the LCD momentarily displays a “PLEASE WAIT” message. During this time, the microprocessor is entering the calibration data MANIMOGRAPHY SYSTEM REVISION A 4/s0'99 FIRST EDITION nRReRRBEBREBEEREEERE EEE KEE: KE OKCALIBRATION Service Manual MA CALIBRATION (Continued) 6. Repeat the calibration procedure (steps 3 through 5) for each mA station and using each kVp step. 7. After completion of all mA stations, tum the programming switch to return 10 normal operation. Set the system circuit breaker to OFF, disconnect the mAs meter and reconnect the MA lead (purple/white) to the H.V, tank MA terminal. Refer to the Disconnecting the Dynalyzer Tank procedure in this chapter. MA RATIO VERIFICATION 1. If not already donc so, connect a mAs meter in series between the MA lead (purple/vhite) wire and the MA terminal on the H.V. tank. Set the exposure settings to 26 KVp, 140 mA, 1 second. M the mAs reading on the meter. 3. Set the exposure settings to 26 kVp, 25 mA, | second. Make an exposure, Note the mAs reading on the meter 4. Divice the large filament mAs by the small filament mAs to determine ratio ‘mAs(140L)/mA5(255) = X 5. Verify that this ratio is within 20% tolerance as follows: mA(small/mAllarge) = 149/25 = 5.6 [G@6-x) +56] x100s 20 6. If ratio is not within tolerance, repeat procedure taking three exposures, and use erage MAS to verity ratio. If still not acceptable, repeat mA Calibration procedure, 7. Set the exposure settings to 26 kV the mAs reading on the meter 8. Set the exposure settings to 26 kVp, 35 mA, | second. Make an expos the mAs reading on the meter 9. Divide the large filament mAs by the small filament mAs to determine ratio "X mAs(160L)/mAs(35S) =X 10. Verify that this ratio is within 20% tolerance as follows: © an exposure. Note 160 mA, 1 second. Make an exposure. Note wre. Note mA(small\mA(large) = 1660/3 [(457-X) +457] x100 < 20 12. If ratio is not within tolerance, repeat procedure taking three exposures, and use average mAs to verify ratio. If still not acceptable, repeat mA Calibration procedure, MANIMOGRAPHY SYSTEM ~ 3-18 FIRST EDITION REVISIONA 4/30199CALIBRATION Service Manual BUCKY CALIBRATION The bucky is pre-calibrated at the factory before shipment, and therefore, does not normally require calibration during system installation, However, in the event « re-calibracion is necessary, such as when grid Tines appear on the films, the following procedures should be perfomed. & NOTE The following procedures must be performed for each bucky equipped with system (except Hoorn buckies). If system is equipped with any non-Hoorn buckies, skip to AEC Calibration, otherwise continue with the next step. Travel Distance Calibration Perform travel distance calibration as follows: 1. Insert an 18 x 24 em bueky in subtray. - Access the Grid/AEC Calibration menu: BUCKY SIZE sauperreaver— SAE SELECT KEV TRAVEL DISTANCE SELECT KEYS haa aau —_ SET GET TRAVEL DISTANCE Figure 3-16. Grid/AEC Calibration Menu 3. In the Grid/AEC Calibration Menu, make sure that the displayed size matches the actual bucky size (18 x 24). If not press UP Key next to the “Bucky Size” field to toggle between 18 x 24 and 24 x 30 sizes. Press the Down key next to “MOLY” to set (store) the bucl Place RMI Phantom in field along the chest wall side of the bucky, centered left to right and compress. 6. Press the Up key next to the SAMPLI © NOTE The SAMPLE and TRAVEL values that appear are the grid travel distances during pre-pulse and the main x-ray pulse, respectively. The default setting for each grid travel distance is displayed at the lower left corner of the LCD screen. size. {TRAVEL field to select TRAVEL. 3-20 MAMMOGRAPHY SYSTEM REVISION 8 6/3/99 FIRST EDITION eeeCALIBRATION Service Manual BUCKY CALIBRATION (Continued) 7. Using the Up and Down travel distance selection keys (located below the SAMPLE/TRAVEL field), adjust the grid travel distance to 3364 8. Press the ENTER key on the OCP key pad. Set the exposure settings to 26 kVp, 140 mA, | second, Make an exposure and develop the film. (On the film, make a note of the travel distance used.) 9, Press the Up key next to the bucky size field (see Figure 3-16) to re-access the GriW/AEC Calibration Menu, Press the Up key next to the SAMPLE/TRAVEL, ficld to select TRAVEL. Re-select “Bucky Size” and filter settings used in the last, exposure. 10, Set the Travel Distance to 3550 and make an exposure. (On the film, make a note of the travel distance used.) IA. Repeat steps 8 through 10 with travel distance set to 3737. 12. View the films on a light box. Determine which of the three films has the least amount of grid lines and note the travel distance used for that film, 13. To determine whether or not the selected travel distance value is correct (ic.. falls on the center of the valley on travel distance curve shown in the figure below). take two additional exposures; one increased to 10 above the travel distance of the previous step and another at 10 below the same travel distance. (On each film, make @ note of the travel distance used.) | NO GRID, | es ‘san ano <0 TRAVEL DISTANCE Figure 3-17. Determining Optimal Travel Distance Seiting 14, View the films on a light box and proceed as follows: a. If there were no grid lines previously, and now there are grid lines in both films, the correct travel distance was the previous value. In the Grid/AEC Calibration Menu, adjust the grid travel distance and press the Down key next to the “MOLY” field to set the distance. MAMMOGRAPHY SYSTEM gat FIRST EDITION REVISION B 6/3'99CALIBRATION Service Manual BUCKY CALIBRATION (Continued) b. If the grid lines were reduced in either film, the bucky can be calibrated further. Take two more exposures at 10 above and below the travel distance value of the film that showed the least grid lines. If necessary, repeat this step until there are no grid lines. In the Grid/AEC Calibration Menu, adjust the grid travel distance and press the Down key next to the “MOLY” field to set the grid travel distance NOTE If the grid tines change direction, this means that you have moved to the opposite side of the “no grid lines” region on the travel distance curve, shown in Figure 3-17. 15. Press the ENTER key on the OCP to save the 18 x 24 bucky travel distance. 16. Repeat steps | through 15 for 24 x 30 bucky Sample Distance Calibration Perform sample distance calibration as follows: 1. Insert an 18 x 24 om bucky in subtray. 2. In the Grid/AEC Calibration Menu, make sure that the displayed size matches the actual bucky size (18 x 24). If not press UP key next to the “Bucky Size” field to toggle between 18 x 24 and 24 x 30 sizes. Press the Down key next to “MOLY” to set (siore) the bucky size. Place 2 em thickness of 30/50 breast phantom material (Lucite) in field along the chest wall side of the bucky, centered left to right and compress. Press the Down key next to the SAMPLE/TRAVEL field to select SAMPLE. 6. Using the Up and Down travel distance selection keys (located below the SAMPLE/TRAVEL field), adjust the grid sample distance to 728. 7. Press the ENTER key on the OCP key pad. Set the exposure settings to 30 kV) 140 mA, 50 milliseconds. Make an exposure and develop the film. (On the film, make a note of the sample distance used.) 8. Press the Up key next to the bucky size field to re-access the Grid/AEC Calibration Menu. Press the Down key beside the SAMPLE/TRAVEL field to select SAMPLE, Re-select “Bucky Size” and filter settings used in the last exposure ae ” 9. Set the Sample Distance to 738 and make an exposure. (On film, make a note of the sample distance used.) 10. Repeat steps 7 through ¢ with sample distance set for 748 and make an exposure. IL. View the films on a light box. Determine which of the three films has the least amount of grid lines and note the sample distance used for that film. 12. To determine whether or not the selected sa two additional exposures; one increased to 5 above the sample distance of the previous step and another at 5 below the same sample distance. (On each film, make a note of the sample distance used on each film.) nple distance value is optimal, tak 3:20 "MAMMOGRAPHY SYSTEM REVISION B 63/99 FIRST EDITIONCALIBRATION Service Manual BUCKY CALIBRATION (Continued) 13. View the films on a light box. Determine which of the three films (from the previous two steps) has the least visible grid lines; this is the “ideal” sample distance value. 14. In the Grid/AEC Calibration Menu, adjust the grid sample distance to the “ideal” value and press the Down key next to the “MOLY” field to set the grid sample distance. 15, Press the ENTER key on the OCP to save the 18 x 24 bucky sample distance. Check data sheet, 16. Repeat steps 1 through 15 for the 24 x 30 bucky AEC CALIBRATION NOTE To upload existing AEC calibration coefficients (for example, the original AEC ~ coefficients established — during installation), a PC diagnostic tool for the mammography system is available, upon request, from Bennett Service. This program cen be installed and run on a laptoy PC and requires the use of a serial interface cable. Refer to Chaptor 4, Planned Maintenance for complete instructions. 1. Generate an "X-Ray Film Contrast (Gamma) Plot” for each type of x-ray film used with the HTC Bucky as follows: a, Generate a strip with the emulsion side of the film toward the Tig the sensitometer, b. Measure the film optical density (OD) of all 21 steps on the strip and re in Table 3-1, "Film Contrast (Gamma) Calculation’ c. Calculate the density difference at each step by subtracting the OD of the step above and below it. Record results in the Density Difference column of “Film Contrast Calculation" table. 4, Calculate the film contrast (gamma) by dividing the density difference by 0.3 (the difference in log of exposure), and record results in the Contrast (gamma) column of "Film Contrast Calculation” table. e. Generate a linear plot of gamma (fourth column) vs. OD (second column) values on graph paper. 1 source of d MAMMOGRAPHY SYSTEM 323 FIRST EDITION REVISION B 6/399CALIBRATION Service Manual AEC CALIBRATION (Continued) ‘Table 3-1. Film Contrast (Gemma) Calculation | STEPNUMBER | OPTICAL | DENSITY “CONTRAST | | ____|_DENSITY DIFFERENCE (GAMMA) —_| \ | = : - | 2; _________~—_| a — | 5 |___ | ae — L oo a - 5 | - —; a + — L _— a a - z ale — 7 14 | 15 - - - ~——s ———————— a ———aaOGRAPHY SYSTEM iE REVISION B 6/3/99 FIRST EDITION = saeCALIBRATION Service Manual AEC CALIBRATION (Continued) 2. Any existing AEC calibration coefficients must be cleared prior to AEC calibration. Proceed as follows: a, Press the programming switch and press CALIB to access the Main Calibration Menu (see Figure 3-12). b. Press the Up key next to the "CAL AEC UTIL" field to access the AEC Utilities screen { Age UTILITIES DISABLE COEFFS | | uevoro cosers Kary ruxa Kazu zuma Kars Kary rum Figure 3-18. AEC Utilities Screen c. Press the Up key neat to the "DISABLE COEFF" field to ace Ks screen: DISABLE COEFFS clear DET: ALL Fim: ALL > Py ALL | Figure 3-19. Disable Coefficients Screen d. In the Disable Coefficients screen, set the DET (detector), FLM (film) and FLT (filter) fields to ALL, as shown in Figure 3-19, and then press the Up arrow next to the CLEAR field. An "OK" and "CANCEL" message appears below the CLEAR field on the right side of the screen. e. Press the Up key beside the OK field to continue. When the "OK" message disappears, all AEC calibration coefficients are cleared. Press the ENTER key on the OCP keypad to return to the Utility menu. MANMOGRAPHY SYSTEM _ 3-25 FIRST EDITION REVISION 8 6/393CALIBRATION Service Manual AEC CALIBRATION (Continued) 3. Set the Global Optical Density (O.D.) value to 1.0 as follows: a. Press CALIB to access the Main Calibration Menu (see Figure 3-12). . In the Main Calibration Menu, press the Up key next to the "CAL AEC UTIL’ field to access the AEC Utilities screen (see Figure 3-18). c. Press the Up key next to the "GLOBAL OD’ field to access the Optical Density Calibration screen press THESE pieviess HERTS cE: JUST 24 X 30 0.D. Eavg ARROWS TO AD-. hau JUST 18 X 240.0. la id la BI Bi il SAVE Figure 3-20. Optical Density Calibration Screen d. The Optical Density Calibration screen displays the previous and final values that are used as a scaling factor (i.e., coefficient) to determine the optical density for each image receptor size, Use appropriate Up/Down key for each size image recptor and adjust the "Final" coefficient value to "1.0" e. Press the Up key beside the SAVE field to continue, When the “SA VIED’ message appears, the new coefficients overwrite the previous values. Press the ENTER key on the OCP keypad Co return to the Utility menu, 4. In the Utility Menu, press CALIB. In the Main Calibration Mena, press the Up key beside the CAL GRID/AEC field to access the AEC Calibration Menu: RES [ove SE THceness | A 4 ma | teeraucer #e | wove wes Figure 3-21. AEC Calibration Menu MINE, tt ba 4 la le 326 MAMMOGRAPHY SYSTEM REVISION 8 6/2/09 FIRST EDITION————TETETETETETETETETETETETETETETETEEEE————————————— ll, CALIBRATION Service Manual AEC CALIBRATION (Continued) NOTE AEC calibration will be performed from 22 kVp to 34 kVp, at 2 kVp steps. At each kVp, two different thickness values of breast equivalent material will be used In order to generate two data points for curve fitting. 6. Move AEC sensor to third position from chest wall 7. Inthe AEC Calibration Menu, make the following settings: ‘a, Set the breast thickness select field 10 CM ONE. “ NOTE Filr/sereens were defined using descriptions assigned during system configuration; these descriptions (e.g., MINR, AGFA, etc.) will appear on the display. b. Set the screon/film combination to correct type. ce. Insert 18 x 24 image receptor on subtray d. Set the filter to MOLY. fe. Set kVp to 22. 8 Place a 1 cm thickness of 50/50 breast equivalent material on the image receptor along the chest wall side, and centered left to right. Bring the compression paddle Gown to the top of the material. Insert a film/screen cassette in bucky 9. Manually enter the thickness of the material in ‘CM’ field in the AEC Calibration Menu. 10, Set the mA to 23S. 11. Make an exposure. The first exposure will be terminated by the default AEC technique settings. 12. Develop the film and measure the OD of the film at 2 em from the chest, wall | | } J \ | i A | a i z a edge. If OD is not within £0.05 from the desired optical density (i.e.. the "goal | i a) a | a OD", insert another loaded cassette into the bucky and enter a different exposure time. Make an exposure and check the OD. * nore In order to minimize the number of exposures needed to reach the goal OD, follow these guidelines: a) calculate the ¢hange in OD (0D) required to reach the goal from the last exposure; b) calculate the new exposure timo in order to generate this 50D using: [Link] = old_time* 10°", (where gamma is the film contrast for the OD of the last exposure) MAMMOGRAPHY SYSTEM 327° FIRST EDITION REVISION B 6/90CALIBRATION Service Manual AEC CALIBRATION (Continued) Table 3-2. AEC Calibration Parameters for Bucky |__ocP sertincs S0le OF | | | | | 1 MATERIAL EXPOSURE OPTICAL THRESHOLD | | THICKNESS |TIME (SEC)| DENSITY | (MM) | ARV SINAN ical He cL 22 25 1 i Noto: The mA and material thiokness values given in the above ‘able are ideal for MINSR 2000 type Alen’sereon andl may differ for other fm types. 13. Repeat the previous step until the goal OD is achieved. Note the exposure time used to achieve this OD and record both (exposure time and OD) in Table 3-2, "AEC Calibration Parameters for Bucky". * Note The ideal exposure time is between 0.4 and 2.0 seconds. 14, Set the breast thickness select field to CM TWO. 328 ~~ MAMMOGRAPHY SYSTEM REVISION B 6/3/99 FIRST EDITIONCALIBRATION Service Manual AEC CALIBRATION (Continued) 15. 16, 17. 18, . Repeat s Place a 4 em thickness of 50/50 breast equivalent material on the image receptor along the chest wall side, and centered left to right. Bring the compression paddle down to the top of the material, Set the mA to 140L. -pS 1] through 13 until reaching the goal OD. Set the breast thickness select field to 'SAVE! by pressing the key once then press key again to save the two data points for 22 kVp. Record the thickness threshold value (e.g,, "tem 21") displayed on the OCP in the "AEC Calibration Parameters" table. NOTE It ‘AECCAL' error message appears after SAVE is pressed, repeat steps 4 through 13; except do not develop films or ‘measure optical densities. Manually enter the exposure time obtained from AEC Calibration Parameters table to the current calibration point. . Repeat steps 8 through 17 for 24, 26, 28, 30, 32 and 34 kVp using the appropriate mA and thicknesses of 50/50 breast equivalent material for cach as indicated in Table 3-2. If sysiem is equipped with rhodium filtration, repeat steps § through 18 with "RHOD" selected in AEC Calibration Menu. ). Repeat steps 8 through 19 for other types of screenifilm combinations and image receptors (buckies, cassettes, etc.). For magnification mode calibration, refer to Table 3-3 for OCP settings. For magnification mode, make the following changes: a) Instead of a bucky, use a cassette holder 1) Install ihe magnification platform at the magnification setting that will be used by the facility (either 1.5x or 1.7x) ©) Only uso small filament mA stations (i.e, 25S and 35S) MAMMOGRAPHY SYSTEM 3-29 FIRST EDITION REVISION B 6/3/98CALIBRATION Service Manual AEC CALIBRATION (Continued) Table 3-3. AEC Calibration Parameters - MAG Mode | ocp sertines 50/50 | i —OGP SETTINGS —— syqTERIAL EXPOSURE OPTICAL |THRESHOLD a ma THICKNESS TME (SEC) DENSITY | (1AM) a com) | __| 22 25 1 | 25 3 | } _ - __| 35 | 35 : | | | 2 OS OU | | | 35, I 28 ES | ss | | | 30 35, — | | | | 35 32 35 —s — | 34 35 — | | 35, 7 | Note: The mA and material thickness values given in the above table are ideal for MIN- filmisereen and may differ for ther fim types. 2000 type 21. Press the BACE mode key on the OCP. 22. Press the programming switch and press EDIT to access the BACE Technique Edit Menu 23. Press the Down key to edit the backup timer, and the initial kVp and mA settings for each cm value. Program the initial kVp and mA values according the resulis obtained in the "AEC Calibration Parameters - Bucky” and "AEC Calibration Parameters - Mag Mode" tables. The kVp and mA vale should be selected such that the exposure time is between 1.0 and 1.5 seconds. 24. After all settings are completed for each mammography view (e.g., CC, MLO, M15, ete.) press the programming switch to return to normal mode 3-30 WAMMOGRAPHY SYSTEM REVISION 8 6/9/93 FIRST EDITIONCALIBRATION Service Manual AUTO-TIME MODE CHECKOUT Verify kVp wacking as follows. 1 Pp Install an 18 x 24 bucky in subtray. Select AEC mode on the OCP. Place a 4 cm thickness of 50/50 breast equivalent material on the image receptor (aligned over the AEC sensor position). 4, Set the kVp to 22 Make an exposure. Note the final mas displayed on the OCP and record in Table 3-4, "AEC Auto-Time kVp Tracking”. Also, record the final optical density of the film and the phantom entrance exposure reading from the exposure meter Table 3-4. AEC Auto-Time kVp Tracking | MAS [Ey EXPOSURE |_RADIATION | __DENSITY 6. Repeat the previous step at 24, 26, 28, 30, 32 and 34 kVp and record the results in 7 MAMMOGRAPHY SYSTEM the "AEC Auto-Time kVp Tracking" table. Verify that none of the OD readings vary by more than #0.15 from the "geal OD’ 331 FIRST EDITION REVISION B 6/3/99(C..V,). Verify the C.0.V. for mAs reproducibility is less than or equal to 0.05. Table 3-5. AEC Auto-Time Reproducibility EXPOSURE MAS | EXPOSURE RADIATION 332 "MAMMOGRAPHY SYSTEM REVISION B 6/3199 FIRST EDITION CALIBRATION Service Manual AUTO-TIME MODE CHECKOUT (Continued) Verify Auto-Time reproducibility as follows: 1. Take ten exposures in ABC mode at 25 kVp with a4 cm thickness of 50/50 breast equivalent material on the image receptor. . Record the mAs, OD and exposure meter readings in Table 3-5, "AEC Auto-Time Reproducibility” table 3. Calculate the mean, standard devietion (S.D.) and coefficient of variation eeeCALIBRATION Service Manual AUTO-KV MODE CHECKOUT Verify kVp tracking as follows: 1. Install an 18 x 24 bucky (non-Hoom type) in subtray. 2. Press the BACE mode key on the OCP. 3. Select “CC” in the BACE Mode menu. 4, Place a 2 em thickness of 50/50 breast equivalent material on the image receptor ied over the AEC sensor position). osure. Note the final mAs displayed on the OCP and record in Table MANMOGRAPHY SYSTEM FIRST EDITION REVISION B 6/3i98 5.) 3-6, "AEC Auto-kVp Tracking”, Also, record the final optical density of the film. the initial and final kVp values, and the phantom entrance exposure reading from the exposure meter, Table 3-6. AEC Auto-kVp Tracking PHANTOM | | ] "EXP. |OPTICAL THICK- | OSURE |DENSITY NESS [DENSITY INITIAL | FINAL | MA | MAS | RADIA- KVP KVP. ! TION | | 2 50/50 2 Caste | , ] 4 50/50 7 4 Luite | COSY 7 = Fo 6. Repeat the previous two steps using 2 em thickness of Lucite material and record the results in the AEC Auto-Time kVp Tracking table. 7. Repeat the previous three steps using 4 cm and 6 cm thicknesses of 50/50 and Lucite materials and record the results in the AEC Auto-Time kVp Tracking, table. 8. Verify that none of the OD readings vary by more than +0.15 from the "goal OD" 333CALIBRATION Service Manual AUTO-KV MODE CHECKOUT (Continued) Verify Auto-kVp reproducibility as follows: 1, Take ten exposures in BACE mode (CC) with a 4 cm thickness o! equivalent material on the image receptor. 2, Record the mAs and exposure meter readings in Table 3-7, "AEC Auto-kV Reproducibility 3. Calculate the mean, standard deviation (S.D.) and coefficient of variation (C.0.V.), Verify the C.0.V. for mAs reproducibility is less than or equal to 0.05. 1/50 breast Table 3-7. AEC Auto-kV Reproducibility EXPOSURE MAS EXPOSURE _ RADIATION (mR)_ | | ; | | | | 8 j . — 10 - - | 334 a MAMMOGRAPHY SYSTEM REVISION B 6/3'99 FIRST EDITION nRtaeainfeeGUcEhlUcE nz nh hmCALIBRATION Service Manual CALIBRATE REFERENCE POINTS SETTING THE THICKNESS REFERENCE ‘The mammography system automatically measures breast thickness and displays this ‘measurement on the LCD. The thickness measurement is also displayed on the C-arm, In order for this measurement to be accurate, it must be based on a zero reference point for each of the four possible breast positions. The possible reference points are: + Non-bucky (or tray) * Bucky (both linear and HTC types) © 1.5 Magnification © 1.7 Magnification Zero settings for the breast positions are factory preset. These settings usually do not require adjustment, but should it be necessary to Calibrate a thickness reference point, use the following procedure. 1. Access the Utility Menu (see Figure 3-6), 2 Ensure that the compression paddic is in the lowest possible position for the required reference point. * NOTE ‘Since the compression paddle controls breast compression, in order to accurately reset the CM reading to a “0” reference, the compression paddle must be in its lowest position. When the thickness reference point has been calibrated, it should read between 0.5 cm and 1.5 mon the displays. MAMMOGRAPHY SYSTEM 3-35 FIRST EDITION REVISION B 6/38CALIBRATION Service Manual SETTING THE THICKNESS REFERENCE (Continued) 3. Press the THK REF function key. The following menu appears: THICKNESS REF. [Link] PADDLE LOWEST? yes No PPP sss E | SS Figure 3-22. Setting the Thickness Reference © ueoRTANT It is necessary to set the 0 reference point for the MAG 1.5 position, even if the magnification platform is not going to be used. This position is used by the system to set the thickness measurement gauge. Therefore, when the system asks for MAG 1.5 and the magnification platform is not used, move the compression paddle up to 21.5 cm (8.5") above the bucky and press YES for the “Paddle Lowest?" message. * nore If the system does not sense the presence of a bucky, it will respond with “INSERT BUCKY?”. You must mount the bucky in order to set that position. If not, press NO to continue fo the other positions. Similarly, if the system does not sense the presence of a tray, it will respond with INSERT TRAY?". You must mount the tray to set that position or press NO to continue to the other positions. 4. The system prompts “PADDLE LOWEST? for the NON-BKY reference point. Press YES to set the 0 reference point. The system will continue to cycle through the other positions: Bucky (both linear and HTC types), MAG 1.5, and MAG 1.7. To set the references for the magnification modes, it is necessary to install the magnification platform and set the paddle to the lowest position for each configuration. If this is not desired, press NO when the Paddle Lowest? mess: is displayed. If, afier the above procedure is completed, the thickness measurement does not give accurate readings over the full range of compression paddle travel, it may be necessary to adjust the thickness potentiometer. To do this, proceed as follows: 36 "MAMMOGRAPHY SYSTEM REVISION 8 6/3/99 FIRST EDITION DELETE EOE ECCT BERCZTL ECECBR BEEBE E EE OECALIBRATION Service Manual SETTING THE THICKNESS REFERENCE (Continued) a. Remove the rear C-arm cover. b. Connect an ohimmeter to pins 2 and 3 of the compression pot (red and brown wires) located directly above the compression motor. c. Raise the compression paddle to the midpoint of its travel. Confirm that the pot reads Sk0 +1000. If not, loosen the two set screws on the pot fully and rotate the pot to this sett 4. Tighten the set screws. Remove the ohmmeter. e. Repeat thickness reference calibration from OCP. SETTING THE ANGLE REFERENCE NOTE The following procedure is used to set the angulation scale of the C-arm for 0° and 90° reference points. Place a level (angle indicator) against the top of the subtray to verify the degree of rotation of the C-arm. 1. Press the programming switch to access the Unility Menu. Press ANGLE to access the Angle/Tilt Calibration Menu. ANGLECRUTBRATION—) 7 | vert Pos.» »| hae Figure 3-23. Angle/Titt Calibration Menu 2. For 0° alignment, set the C-arm to the vertical position, using a level to verify alignment. The digital Angle Indicator located on the vertical column should read “0. If it does not, press ANGLE 0 on the Angle/Tilt Calibration Menu. For 90° al he C-arm to the horizontal position, using a level to verify alignment. The digital Angle Indicator should read “90". If it does not, press ANGLE 90 on the Angle/Tilt Calibration Menu 4, Repeat steps 2 and 3 10 confirm the readout accuracy. ame! st MANMOG! 3.37 FIRST EDITION REVISION B 63/99CALIBRATION Service Manual SETTING THE ANGLE REFERENCE (Continued) If, after the above procedure is completed, the Angle Indicator does not give accurate readings over the full range of C-arm rotation, it may be necessary 10 adjust the angle potentiometer. To do this, proceed as follows: a. Ifthe Tilt Arm Assembly (Model CIR-2000 systems) or Trolley Assembly (Mode! PRO-2000 systems) covers are installed, they must be removed to gain access to the angle pot. Refer to Section 2, Installation, for procedures for cover removal. Remove the sear C-arm cover, . Set the Angle Pot as follows: rotate the C-arm to the 0° position (arm vertical). ¢. Tum system power off. Connect an ohmmeter to pins 3 and 4 of the angle pot which is located directly below the brake in the tilt arm assembly. d. Loosen the two set screws in the pulley on the pot. Rotate the pot until the ohmmeter reads 5kQ 1002 Tighten the two set screws, e. Repeat the Angle Reference calibration from Operator Control Panel. SETTING THE TILT REFERENCE (MODEL CTR-2000 ONLY) 1, On the right side of the Operator Control Panel, press the programming switch to access the Utility Menu. Press ANGLE to access the Angle Calibration Menu (see Figure 3-23). 2. For 0° alignment, set the C-arm to the vertical position, using a level to verif position. The digital Tilt Indicator located on the vertical columin should read “0! If it does not, press TILT 0 on the Angle Calibration Menu. 3. For 90° alignment, set the C-arm to the horizontal position, using a level to verify alignment. The digital Tilt Indicator should read “90". If it does not, press TILT 90 on the Angle Calibration Menu. 4. Repeat steps 6 and 7 to confirm the readout accuracy. If, after the above procedure is completed, the Tilt Indicator does not give accurate readings over the full range of C-arm tilt, it may be necessary to adjust the tilt potentiometer. To do this, proceed as follows: a. If the Tilt Arm Assembly covers are installed, they must be removed to gain access to the angle pot. Refer to Section 2, Installation, for procedures for cover removal. Remove the rear C-arm cover b, Place a level (angle indicator) against the front of the subtray to indicate the degree of tilt ¢. Tilt the C-arm to the 0° position (arm vertical). Disconnect the 9-pin round plug on the Tilt Assembly. 538 . MAMMOGRAPHY SYSTEM REVISION 8 6/3/99 FIRST EDITIONCALIBRATION Service Manual SETTING THE TILT REFERENCE (Continued) 4. Tum system power off. Connect an ohmmeter to pins 7 and 8 of the 9-pin round plug to measure the resistance of the tilt pot. Confirm that the ohmmeter reads 1.5kQ #500. If not, loosen the two set screws in the pulley on the tilt pot. The tilt pot is located next to the tilt limit cam and switch assembly attached to the side of the tilt arm assembly e. Rotate the pot clockwise until the ohmmeter reads 1.5kf +00. T two sei screws and reconnect the 9-pin plug Repeat the Tilt Reference calibration from Operator Control Panel. ten the MOTORIZED COMPRESSION/FORCE BOARD, P/N 208194 (A8) = Note Check Compression System compression force as described in Chapter 4, Planned Maintenance and Troubleshooting. 1. Turn the system circuit breaker OFF. Open the generator cabinet to access the Motorized Compression/Force Board. 2. Tur the system ON and press the programming switch to access the Utility Menu, 3. Press FORCE. The following menu is displayec: FORCE CALIB, Rae « hae get ronce at Fay viene, Fone ure 3-24, Force Calibration Menu 4. Position the C-arm in the vertical position (0" rotation angle, (° tilt angle) with no compression. Place the 18 x 24 compression paddle into the receptor, 5, Place a force measuring scale on the subtray and mark the resting location of the paddle (ic., the point just before the paddle Contacts the scale). 6. Connect DVM between ASTPI and ground, Adjust A8R35 for voltage of 0.28 VDC at TPL MAMMOGRAPHY SYSTEM 3-39 FIRST EDITION REVISION B 6/3/93CALIBRATION Service Manual MOTORIZED COMPRESSION/FORCE BOARD (Continued) 7. Compress scale to 30 Ib. using the manual compression knob. 8. Adjust ASR15 until the measured force reads 30 Ib. (13.5 daN). 9. Retum the paddle wo the resting location (point marked previously) and repeat steps 7 and § to confirm compression pressure. 10. With no compression, connect the DVM between ASTP2 and ground. Note the voltage at this test point (meter should read approximately 5.10 VDC). 11. Connect DVM between ASTP3 (or ASU1-2) and ground. Adjust A8R16 for a vollage equal to 1/6 of the voltage noted in the previous step. For example, if the vollage measured at ASTP2 10 VDC, adjust A8RI6 for a voltage of 0.85 VDC at A8TP3. 12. Raise the compression paddle to the top of its travel. Press the paddle COMPRESSION DOWN foot pedal firmly and adjust ASR19 to set the desired down travel speed for the foot pedal. Clockwise adjustment increases speed 3.40 MAMMOGRAPHY SYSTEM REVISION B 6/3/99 FIRST EDITION, eeeCALIBRATION Service Manual DM-2000 COLLIMATOR ADJUSTMENTS Table 3-8 lists the various collimator adjustment and alignment procedures and indicates when each is required, For example, following the installation of a new PRO-2000 or ‘CTR.2000 mammography system, the Collimator Board Adjustments and Calibration and Perpendicularity Test is required. Table 3-8. Collimator Alignment/Adjustment Procedures PROCEDURE | ae] |) “SYSTEM | COLLIMATOR TUBE AS i __lINSTALLATION | REPLACEMENT | REPLACEMENT | REQUIRED Collimator Board lov | | Adjustments and | Calibration i Perpendicular Ray | v Verification _| — Centering X-Ray Field to |_Perpendicutar Ray ¥ i Perpencicularity Test v ight Field to X-Ray Field - | Aliment v uv a | X-Ray Field to Image’ | | Receotor Front Edge fo {Alignment | Bulb Replacement THE TAKING OF X-RAYS. ALL PERSONNEL SHOULD BE BEHIND THE PROTECTIVE BARRIERS. X-RAYS CAN BE DANGEROUS UNLESS PROPER PRECAUTIONS AND PROCEDURES ARE ADHERED TO. * NOTE Alll adjustments are to be performed with the magnification platform removed. Q WARNING! SEVERAL OF THESE PROCEDURES REQUIRE MANIMOGRAPHY SYSTEM 4 FIRST EDITION REVISION B 6/3/99CALIBRATION Service Manual COLLIMATOR DISTRIBUTION BOARD, P/N 208195 (A13) 1 BY w 3.42 Turn the collimator lamp on. If the collimator light stays on for 15 seconds, adjustments are not needed. If adjustments are required, adjust A13R6 accordingly. Turning clockwise increases the time period and tuming counterclockwise decreases the time period. Connect the tme RMS DVM between ground and JI Pin 3. Tum the collimator ton and measure the voltage. It should be +175 VAC #0.5 VAC. Adjust AI3RI3 if voltage is incomect. Move the compression tray up and down to verify that the CM display varies. Rotate the C-arm to verify that the angle display varies On Model CTR-2000 sy tilt the C-arm to verify that the tilt display varies tems MAMMOGRAPHY SYSTEM REVISION B 6/3/99 FIRST EDITION ee ee a on en ee et eae ae eeCALIBRATION Service Manual PERPENDICULAR RAY VERIFICATION NOTE This procedure should only be necessary following replacement of the x-ray tube. ‘This procedure verifies proper aligament of the perpendicular ray to the edge of the film, Proceed as follows: J. Set the C-arm to the vertical (C-C) position 2. Install Collimator Test Cassette Tray (P/N 103830) on subtray. 3. Move compression paddle down to lowest position. 4. Measure the width of Collimator Test Cassette Tray and divide measurement in half, Using a pencil or other non-permanent marking device, make a small mark on the clamp of the cassette tray at the centerline (midpoint) as shown in Figure 3:25, ANDRES, soeowr er ose) Figure 3-25. Marking the Cassette Center MANMOGRAPHY SYSTEM 3-43 FIRST EDITION REVISION B 6/3/99CALIBRATION Service Manual PERPENDICULAR RAY VERIFICATION (Continued) 5. 6. 3-44 Place a 24 x 30 film cassette on the subtray. The edge of the film cassette should butt up against the clamp, not under the clamp (see Figure 3-31). Measure the width of the film cassette (long edge-to-long edge) and divide measurement in half. Using a pencil or other non-permanent marking device. mark the centerline (midline) of the cassette. Line up the midline mark on the cassette with the small midpoint mark on the Collimator Test Cassette Tray clamp. Mark a line on the cassette a distance of 12.343 inches (12-11/32") from the outer flat surface of the compression paddle mandrels. Place Beam Alignment Tool over the intersection of the line markings (focal spot) on the cassette ‘such that the small dot (BB) in the bottom glass of the tool is directly over the center of the mark (see Figure 3-26). Figure 3-26. Perpendicular Ray Beam Alignment Tool MANIMOGRAPHY SYSTEM REVISIONB 6/3/99 FIRST EDITION BtpEhEeEKhBL HELL ELOBL ECR EER EOEBR EE EB EE OECALIBRATION Service Manual PERPENDICULAR RAY VERIFICATION (Continued) 10. Take an exposure to confirm alignment of the perpendicular ray with the edge of the film. This would be illustrated by two clear dots, one large and one small (reference dot), appearing along the same horizontal («1/32") and vertical (41/32") axes of the film (see Figure 3-27). Measure the distance between the center of the dots in both the vertical (lefUright) and horizontal (front/back) film axes as shown in the diagram. If the dots are not within specified range, contact Bennett service department. VERTICAL AXIS = HORIZONTAL AXIS - Figure 3-27. Proper Focal Alignment MAMMOGRAPHY SYSTEM 3-45 FIRST EDITION REVISION 8 6/3/99CALIBRATION Service Manual CENTERING X-RAY FIELD TO PERPENDICULAR RAY * nove This procedure should only be necessary following replacement of the x-ray tube or collimator. This procedure involves adjusting (moving) the collimator in order to align the x-ray field with the perpendicular ray established in the preceding procedure 1. Using the final x-ray exposure made in the previous procedure (Alignment of ‘Perpendicular Ray), measure the width of the x-ray field. Divide this measurement by two to determine the distance from the edge of field to the centerline of x-ray to draw the x-ray field centerline on the film (see Figure 2. On the same film, measure the distance from the centerline to the center of the smaller of the two dots appearing on the film. Note on which side (lefuright) of the centerline the dot is located. 3. Divide the measurement taken in the previous step by two. This value is the offset (difference) from centerline. 4, Place a sheet of paper (large enough to encompass full x-ray field) on subtray and tape into place. NOTE It ig recommanded that 2 small (6-inch) clip-on type cooling fan be used during the following steps of this procedure to help prevent overheating of the collimator assembly. 5. Tum on collimator light. Mark the edge of the light Field on the paper 6. Using the value for the difference calculated previously, draw a straight Hine parallel to the centerline (on the lefUright side of centerline as noted in step 2 ‘This line represents the edge of the x-ray field. 7. Verify alignmentis within 1% (0.3 inches or 0.76 om). If within 1%, no collimator adjusiment is required. If not within 1%, proceed with next step. 8. Loosen four (4) kep nuts securing collimator assembly to tube pivot support. IMPORTANT A very slight movement of the collimator will result in a relatively large movement of tho collimator light fold (i.0., the ratio of light fiold movement to collimator movement is approximately 10:1. Avoid moving collimator excessively. 9. Adjust collimator position so the edge of the light field lines up with the Tine drawn parallel to centerline (edge of x-ray field) as indicated in Figure 3-29. 10. When in proper alignment, tighten four (4) kep nuts securing collimator assembly to tube pivot support 3-45 MAMMOGRAPHY SYSTEM REVISION B 6/3/99 FIRST EDITIONCALIBRATION Service Manual CENTERING X-RAY FIELD TO PERPENDICULAR RAY (Continued) WIDTH _ LOCATION OF CENTERLINE FROM EDGE OF FIELD DIFFERENCE = DISTANCE FROM CENTER OF SUALL OGT TO CENTERLINE REQD COLLIMATOR _ DIFFERENCE MOVENENT Zz CENTER ERS CHEST WALL Figure 3-28. Determining Ofiset From Field Center MANIMOGRAPHY SYSTEM - o-a7 FIRST EDITION REVISION B 6/3999CALIBRATION Service Manual CENTERING X-RAY FIELD TO PERPENDICULAR RAY (Continued) SHEETOF PAPER NEW REQUIRED LOCATION OF, UGHTFIELDEDSE [CATON OT Ge Figure 3-29. Collimator Light Field Adjustment 348 MAMMOGRAPHY SYSTEM REVISION 8 6/9/99 FIRST EDITION a a oa le a on oeCALIBRATION Service Manual PERPENDICULARITY TEST 1. This test pertains to the alignment of the perpendicular ray with the front edge of the film and with the center of the compression tray front edge. 2. Insert the 24 x 30 cassette into the 24 x 30 cassette tray but DO NOT clamp the cassette under the cassette clamp. The purpose of this is to place the front edge of the film far enough towards the chest wall 10 allow: visualization of the perpendicular ray on the film, The perpendicular say should be right at the front edge of the film when properly aligned. . Carefully place two radiopaque objects (such as paper clips) against the front inside edge of the compression tray, one at each end. The long siraight portion of the paper clip should be parallel to and touching the front edge of the compression tray, as shown in the figure below. PAPER CLIPS IN FRONT INSIDE EDGE OF COMPRESSION TRAY MEA EEE EEE Figure 3-30. Perpendicularity Test: Marker Placement 4. Drive the compression tray down close to the cassette using the COMPRESSION PADDLE DOWN button located on the foot control 5. Take an «ray using a technique to produce an optical film density of approximately 3.0 - 5.0, Develop the x-ray and reload the cassette with film BES EZESEE EB 6. Drive the compression tray up past the 1.7 MAG holes. MAMMOGRAPHY SYSTEM 349 FIRST EDITION REVISION B 6/3/99CALIBRATION Service Manual PERPENDICULARITY TEST (Continued) 7. Take an x approximately using a technique to produce an optical film density of [Link]. Develop the x-ray and reload the cassette. 8. Verify alignment: a. Check the first film to make sure that the front edge of the x-ray field is at the front edge of the compression tray b, Check the second film to make sure that the front edge of the x-ray field is also at the front edge of the compression tray ¢. Check both radiopaque markers; they should be aligned with the x-ray field d. Place one film over the other to determine vertical perpendicularity of the x-ray beam and front edge. If the beam is perpendicular, then the front edge of the radiopaque markers will overlap. If the radiopaque markers are not aligned, contact Bennett service. MANIVOGRAPHY SYSTEM REVISION B /398 FIRST EDITION p—_nRnB eae et Ct ERO ECE KC lO kRB EK OE OeCALIBRATION Service Manual LIGHT FIELD TO X-RAY FIELD ALIGNMENT % nore NOTE This procedure should only be necessary following replacement of the x-ray tube of collimator. 1. Place a 24 x 30 cm cassette with film (image receptor) into the 24 x 30 cassette tray, but not under the clamp (see figure below). Turn on the light field. 2. If using the Collimator Test Tool, P/N 203158-1, place it on the surface of the cassette, Adjust collimation of the light field to the 18 x 24 cm outline on the test tool. C-ARM EST TOOL ON FILM——> CASSETTE TO BUTT UP_AGAIN' CLAME CLAM NOT UNDER \ sup-tray COLLIMATOR TEST CASSETTE TRAY Figure 3-31. Using the Collimator Test Tool MAMMOGRAPHY SYSTEM 351 FIRST El ITION REVISION 8 6/3/99CALIBRATION Service Manual LIGHT FIELD TO X-RAY FIELD ALIGNMENT (Continued) 3. If the Collimator Test Tool is not available, collimate down to approximately 18 x 24 cm field size (see Figure 3-32). Place thin radiopaque objects (such as paper clips) at the outside corners of the light field. PAPER CLIPS COLLIMATE DOWN S& TO 20X26 LIGHT 1 ——~"_—- FIELD SIZE ae 24X30 CASSETTE Figure 3-32. Alignment Without Test Tool 4. Find the center of the light field as the intersection of the two diagonals from comer-to-comner of the Collimator Test Tool (if using paper clips, find the center by drawing two diagonal lines from comer-to-comer of the paper clips; the intersection of the two diagonals is the center). Place a thin radiopaque object at the center. 5. Take an x-ray to produce an optical film density between 3.0 and 5.0. 6. Find the center of the x-ray by drawing two diagonal lines from corner to comer of the x-ray field. The intersection of the two diagonals is the center. Measure the difference in location of these two centers (X-ray and light field), The centers must be as close as possible and within 2% of the STD (0.6 inches), 8. Measure the distance between the x-ray field size and the light field size at the left, right and rear sides. The light field must be larger than the x-ray field by a total of less than 2% (0.6 inches). Refer to the Alignment Diagrams at the end of, this section. The x-ray field may not exceed the light field for the left and rear sides, For chest wall alignment, refer to the “X-Ray Field to Image Receptor Alignment” procedure. =—Be Bt kh RB REE EEC ERE KEK KK EK OE 352 ~ MAMMOGRAPHY SYSTEM REVISION B 6/3199 FIRST EDITIONCALIBRATION Service Manual LIGHT FIELD TO X-RAY FIELD ALIGNMENT (Continued) 9. The collimator must be adjusted if conditions in step 7 or 8 are not met. It is possible that one or more shims (PIN 104709) might have to be added or removed to meet these conditions. 10. To adjust the collimator, you will need to remove the Face Shield and Bottom Housing Cover (if not already removed). To do this, remove the four (4) 6-32 screws in each. 11. Adjustment of the light field in the front to back direction requires adjustment of the mirror. Proceed as follows a, Loosen the two (2) hex nuts on the mirror actuator (see Figure 3-33). b. Using @ flat-blade screwdriver, rotate the mirror actuator shaft to adjust the light field position (turning shaft clockwise moves the light field towards the chest wali, turning shaft counterclockwise moves the light field towards c-arm), ¢. Tighten the two (2) hex nuts on the mirror actuator MIRROR ACTUATOR SHAFT. MIRROR ACTUATOR HEX NUTS (2X) Figure 3-33. Light Field Adjustment (Front to Back) MAMMOGRAPHY SYSTEM 3-53 FIRST EDITION REVISION B 6/9/99CALIBRATION Service Manual LIGHT FIELD TO X-RAY FIELD ALIGNMENT (Continued) 12. Adjustment of the light field in the left to right direction requires adjustment of the lamp bracket. To adjust the lamp bracket, proceed as follows: a. Loosen the phillips head screw securing the lamp bracket to the collimator assembly (see Figure 3-34). b. Using an Allen wrench, adjust the lamp position by tuming the socket head cap screw in the lamp bracket. Turning the screw clockwise moves the light field to the right side, turning the screw counterclockwise moves the light field to the left side. c. When properly aligned, tighten the phillips head screw securing the lamp bracket to the collimator assembly. LAMP BRACKET ADJUSTMENT SCREW lamp, brackel_ usted PHILLIPS HEAD SCREW Figure 3-34. Light Field Adjustment (Right to Left) 354 MAMMOGRAPHY SYSTEM REVISION 6/3/99 FIRST EDITION a ae a a eo a oe 5 a ala DeBEERBERE SBE SBS SERSSRSERERREER EEE CALIBRATION Service Manual COLLIMATOR CALIBRATION NOTE This calibration should be performed only upon completion of light field to x-ray field alignment testing. Calibrating the collimator consists of setting the cross and long dimension step counts to achieve the shutter settings to produce the desired x-ray field size at 76 cm. This is accomplished by increasing or decreasing the step count to decrease or increase the field size respectively. ‘To calibrate the collimator, proceed as follows. 1. Press CALIB from the Utility Menu to access the Main Calibration Menu (see Figure 3-12) 2. Press CAL COLL. The LCD displays a Collimator Calibration Menu: Bae og counatoncus Tv a | BAPE ex2:10v-010 an vA | Figure 3-35. Collimator Calibration Menu MANIMOGRAPHY SYSTEM 3-58 FIRST EDITION REVISION 8 6/3/98CALIBRATION Service Manual COLLIMATOR CALIBRATION (Continued) 3. Place a 24x 30 compression tray with cassette on subtray of the C-arm. 4, Place a white sheet of paper with markings to show 24 x 30, 18 x 24, 18 x 12 and 9x 9 cm rectangles or the provided fold-out sheet (located at the end of the Section 6, Schematics) as shown in Figure 3-36. Mark the front edge of each rectangle at its center. 5. Align the rectangle’s front edge with the front. edge of the cassette. Align the paper center with the = Cate taht Tape in, Figure 3-38. Guidelines for Shutter Size Calibration place. 6. Check that the light field is correctly sized to markings. Adjust ccondingly Use the Up/Down arrow keys to adjust the step values for the “cross” and “long dimensions. NOTE Incroasing the numbor of stops decreases the field size and Press ENTER to accept the revised “cross” and “Jong” values and move the collimator to the new position. Repeat this step until the correct shutter size is achieved, 7. When the collimator shuters are aligned, press NEXT to advance to the next collimator size. Repeat these procedures for each of the collimator sizes used with the system. It is recommended thet you wait approximately two minutes between setting each collimator size 3-56 ~ MAMMOGRAPHY SYSTEM REVISION 6/srea FIRST EDITION —CALIBRATION Service Manual X-RAY FIELD TO IMAGE RECEPTOR ALIGNMENT NOTE This procedure should only be necessary following replacement of the x-ray tube or collimator. 1. Place a 24 x 30 cm cassette with film (image receptor) into the 24 x 30 cassette tray, but not under the clamp. This results in the film overhanging the front edge of the subtray by approximately 12 inch (see Figure 3-37). 2. Insert the 24 x 30 compression paddle into the mandrel pins (make sure it is fully seated). 3. Set paddle at approximately 15 cm above film, 4. Place thin radiopaque objects (such as paper clips) at the front inside edge (chest wall area) of the compression paddle within the light field: place the Collimator Test Tool on the cassette so that the front edge of the paper clips align with the chest wall line on the Test Tool (see Figure 3-37). 5, Set the collimator to 18 x 24. Take an x-ray that will produce an optical film density between 3. PLACE MARKERS (DENOTING FRONT EDGE OF SUBTRAY) (ON CASSETTE APPROX, 112" EDGE oF SuB-TRav ‘BACK EDGE OF CASSETTE BUTTS UP AGAINSTHOLD- DOWN CLAME, NOT UNDER. [Link] NEATH Figure 3-37. Radiopaque Marker Placement MAMMOGRAPHY SYSTEM 357 FIRST EDITION REVISION B 6/3/09 ee aCALIBRATION Service Manual X-RAY FIELD TO IMAGE RECEPTOR ALIGNMENT (Continued) 7. Measure the distance between the x-ray field front edge and the Collimator Tool's chest wall line at the front or the paper clips’ front edge. This denotes the chest wall (front of the image receptor). The x-ray field must not exceed 1.8% (0.54) beyond the front of the image receptor nor can it be less than 0.2% (0.06") from the image receptor front edge. Additionally, the x-ray field must be within the 18 x 24 size by +0/-2% of SID (not chest wall). To verify. measure from the x-ray field (cross. and long). The maximum dimension must be 18 cm x 24 om; the minimum dimension must be 16 14 emx 22 sem. 8. If the conditions of the previous step are not met, adjust the chest wall shutter as follows: + Loosen the two (2) 6-32 pan head screws (see Figure 3-38). + Move the bracket forward or backward until the front edge of the x-ray field exceeds the front edge of the image receptor, but not by more than 2% (0.6"). + Tighten the two (2) 6-32 pan head screws, 9. Take an exposure to verify alignment. If the x-ray field is incorrect then go to collimator calibration (shutter size calibration) and calibrate the collimator to produce the correct field size. PAN HEAD chest well adjust CHEST WALL BRACKET Figure 3-38. X-Ray Field Front Edge Adjustment 3-58, IMMOGRAPHY SYSTEM REVISION 8 6/3/09 FIRST EDITION DEERE RHERBEEHEEHEEEEE EK Kkaaa er eee eS ERE BER ea eS CALIBRATION Service Manual COLLIMATOR MAINTENANCE Bulb Replacement 1. Rotate the C-arm so that the tbe head is towards the floor (reverse C-C) 2. To change the collimator lamp bulb, first remove the face shield cover 6-32 pan head screws in the four (4) places as shown in Figure 4-11 3. Remove the collimator lamp cover plate at rear of collimator by removing 6-32 kep nut (see Figure 3-39), REAR OF COLLIMATOR BULB (use peorecrne cLoves on CLEAN GLOTH WHEN HANDLING BULB) Figure 3-39. Bulb Replacement MAMMOGRAPHY SYSTEM 3.50 FIRST EDITION REVISON B 6/3/98 i ediCALIBRATION Service Manual COLLIMATOR MAINTENANCE (Continued) WARNING! If the bulb has recently been operated, it may be ' \ ‘extremely hot. Use appropriate measures to prevent injury. 4. Carefully grasp the bulb. Pull the bulb out of its socket using a slight left-to-right rocking motion (see Figure 3-39). et NOTE Due to the acids on your hands and high temperature of the bulb during operation, touching the bulb can significantly shorten the useful life of the bulb. 5. Insert a new bulb into the socket, being very careful not to touch the bulb with your bare fi 6. Reinstall the collimator lamp cover plate. os NOTE It ts necessary to verify the lamp voltage ater replacing the bulb. 7. Remove the Top Head Cover (refer to Section 4, Planned Mainienance and Troubleshooting) 8. Verify collimator lamp voltage is correct. Connect the true RMS DYM between ground and J1-3 on Collimator Distribution Board A13, located above the x ude. Turn the collimator light on and measure the voltage. It should be +17.5 VAC # 0.5 VAC. Adjust AI3R13 if voltage is incorrect. 9. After bulb replacement, it is also necessary to verify alignment by performing the Light Field to X-Ray Field Alignment procedure. 3-60 MAMIVOGRAPHY SYSTEM REVISION B 6/3199 FIRST EDITION Dh ERE ERE KT EET TEER CTC REECE EE OeCALIBRATION Service Manual LEFTIRIGHT SIDE ALIGNMENT e2rs¢miny e276 ¢ring te + TanT rie cHEst WALL FRONT (CHEST WALL)/BACK ALIGNMENT Y zr ¢ming una TGHT FIELO care cane CHEST WALL 4 ‘ t a. ing 2.2% (ninye 185 (rac) 18% (max teewend otteice flight at NOTE: Centers Misalignment = 0 to 1.5% max. Figure 3-40. Collimator Alignment Specifications MAMMOGRAPHY SYSTEM FIRST EDITIONCALIBRATION Service Manual Acceptable Alignment Conditions at 76 cm (30") SID th (06° (1.524 mm) or (524 men) ugHT ELD. 0" 08° (1.824 em) (5.648 mm) 20 4 4 24° (6.096 mm) (6.096 mmf tigi FID 54" (13.716mm) chest oy WAL okt 2 Aa 54 (13.716 mm) (17-430 men} 08 na > 4 42°(10.658 mm) (.82amm) 12 (8.048 mm) * ag: (11.480) (11.430 men) Figure 3-41. Collimator - Acceptable Alignment Conditions 3-62 "MAMMOGRAPHY SYSTEM REVISION B 6/3/99 FIRST EDITIONCALIBRATION J Service Manual "I Acceptable Alignment Conditions at 76 cm (30") SID (continued) i) 06 _ t+ 06" (1.524 rm) (1.524 mm) LIGHT FIELD x | 54" (13.716 mm) 4 CHEST WALL t a (48a en Btoomm * 8.096 mm) | UGHT FIELD 4 a .54°(3.716 mm) CHEST Hh WALL ¥. 12" i (3.048 mm) uF-15. CDR 1 Figure 3-42. Collimator - Acceptable Alignment Conditions (Cont'd) H MAMMOGRAPHY SYSTEM 3-63 FIRST EDITION REVISION A 4/30/99SECTION 4, SECTION 4, PLANNED MAINTENANCE AND TROUBLESHOOTING SHrPtereaentnhHt ft PLANNED MAINTENANCE AND TROUBLESHOOTING Pennoni wmPLANNED MAINTENANCE AND TROUBLESHOOTING Service Manual OVERVIEW This section is designed to assist the service technicin in maintaining the smooth operation of the Model PRO-2000 or CTR-2000 mammography system. Maintenance schedules and procedures, utility operations and diagnostic testing procedures arc discussed. MAINTENANCE SCHEDULES AND PROCEDURES. SCHEDULES To Keep the mammography system operating properly, it must be inspected at regular intervals, depending on the age and use of the equipment. When there is a problem, call a Bennett-recognized service technician. Do not operate equipment until all repairs are completed. Periodic planned maintenance, as described in the paragraphs that follow, are to be performed every twelve months. This maintenance is required to maintain the system in good working ‘order and insure operational reliability. Bennett recommends that the service technician be prepared with the standard tools and equipment required for the service call. These are listed in Chapter 3, Calibration, of this manual. Itis also suggested that a Service Kit, P/N M-275, be included. MAINTENANCE PROCEDURES devices. Observe proper grounding precautions before o CAUTION! This equipment contains electrostatic sensitive handling components or PCB's. al Maintenance procedures for the mamm: graphy system include a sequence of mechan and electrical checks and adjustments. Perform the following mechanical maintenance procedures and follow with the recommended sequence of electrical checks to verify compliance. Visual inspection Perform a general visual inspection, checking carefully for the following: + Faulty indicator lamps + Damaged components + Warming labels * All extemal cables and connections for damage, breakage, etc. * Performance check for faults or abnormalities, * Check function of all switches and controls (¢.g.. OCP, foot pedals, c-arm, etc), + All mounting hardware to floor and wall should be tight. MAMMOGRAPHY SYSTEM a FIRST EDITION REVISION A 4/30/98PLANNED MAINTENANCE AND TROUBLESHOOTING Service Manual MAINTENANCE PROCEDURES (Continued) Counterweight Cables (Nylon Covered Wire Rope: 1. Clean cables with terry cloth towel or equivalent to remove any dirt or grease. DO NOT use oil-dissolving chemicals. 2. Inspect cables for any signs of visual wear or damage. If excessive wear or damage is detected, the cables (both of them) must be replaced. Failure to do so could result in serious bodily injury. 3. Check cable connections for structural soundness. Vertical Drive 1. Check that sprockets are aligned and secure Check chain tension. The drive chain should be installed fairly tightly. with only minimal slack. Adjust the motor mount if necessary to achieve adequate tension (I/16" - 3/32” deflection as measured at middle of span). 3. Lubricate the chain drive using a good grade of non-detergent petroleum base oil Lubrication of roller chains is essential for effectively minimizing metal-to-metal bearing contact of pin-bushing joints of the chain. Oil should be applied to the outside plate and inside plate edges, since access to pin-bushing areas is possible only through clearances between the outside plates and the inside plates. Counterweight Cable Pulley Assembly 1, Visually check cable grooves and surfaces for burrs. 2, Oil ball bearings (use non-acid oil only). 3. Vertical magnet brake rides against one face of pulley assembly. Brake must provide holding power sufficient to prevent SO Ib. pull or push as applied at subtray. Assure that this face of the pulley is dry and free from any dirt, oil or grease. Brake/Detent Assembly 1. Oil detent bearing (use non-acid oil only) 2. Clean deteat track. 3. Check brake clearance: 0.016" - 0.20” (released position - bution is depressed) 4. Check angulation readout belt to assure minimum deflection. Vertical Travel Carriage 1. Oil bearings (use non-acid oil only) 2. Check tracks for dirt, grease or other debris. Clean if necessary. 3. Inspect tightness of bolted connections, especially counterweight cable connections. 4. Run a lightly oiled cloth (non-acid oil) on bearing tracks of vertical column. 42 MAMMOGRAPHY SYSTEM REVISION A 4/30/99 FIRST EDITIONante e eee SERRE REE EEE EC PLANNED MAINTENANCE AND TROUBLESHOOTING Service Manual MAINTENANCE PROCEDURES (Continued) Tilt Assembly (Model CTR-2000 Only) 1. Check mounting hardware of bearing supports. 2. Check cotter pins which are located in clevis pins (one at each end of actuator). 3. Check potentiometer belts for adequate tension: a. 1/4" wide orange belt: 5/32" to 1/4” deflection as measured at center of span. b. 1/8” wide belts: 0.050" to 1/8” deflection as measured at center of span. 4, Re-hibricate mounted bearing assemblies with NLGI Grade No. 2 lithium 12-hydroxystearate base grease. Center Arm (C-Arm) Assembh 1. Check thet helical gears at the top of the compression system have grease on the gear teeth. Use a premium grade lithium-based grease (automobile wheel-bearing grease) with NLGI No. 2 rating. DO NOT apply excessive grease as it has @ tendency to migrate radially outward onto surfaces where it is not needed. 2. Clean the %4" diameter shafts with a dry woolen cloth. Apply @ light coating of non-acid oil to the two outside 44" diameter shafts. Avoid excessive oiling, since the ball bushings require very little lubrication to function proper! 3. Lightly oil the center shaft. Wipe clean with a woolen cloth. This is more to prevent corrosion than lubrication - excessive lubrication of this shaft can cause slipping in the compression system. Check all hardware for tightness. Check operation of the filter system (if equipped) and collimator. 6. DO NOT spray any lubricants into the collimator as they can adversely affect the life of the bulb and/or mirror. 7. Check operation of the AEC slide. If necessary. silicone or Teflon spray should be used to reduce friction 8. Check operation of AEC slide vs. LED display for accurate tracking of position, 9, Check operation of all operator hand controls. 10. Check the carbon fiber cover on buckies for hairline scratches and for minor abrasions. These can sometimes be removed or minimized by using a mild automobile polish. Three products that polish and fill scratches, making them nearly invisible, are: Johnson Paste Wax, Novus Plastic Polish #1 and #2 (available from Novus inc., Minneapolis, MN) and Mirror Glaze Plastic Polish (M.G. M10), available from Mirror Bright Polish Co., Pasadena, CA. It is gested that 2 test be made on a location not readily visible to assure compatibility before proceeding MAMMOGRAPHY SYSTEM a3 FIRST EDITION REVISION A 4/30/98PLANNED MAINTENANCE AND TROUBLESHOOTING Service Manual MAINTENANCE PROCEDURES (Continued) Compression Force Check 1. Ifinstalled, remove bucky from C-arm. 2. Place a bathroom ale on subiray. 3. Place the RMI phantom centered left/right on the scale. 4. Keeping phantom and scale against subtray, rotate C-arm to Mediolateral (ML) position compression force to greater than 55 Ib. of pressure (with WARNING! In the proceeding step, do not adjust AN C-arm in ML position) for patient safety. 5. Manually compress the phantom. The Rholix Block should slip at 55 Ib. (24.75 daN). If not, adjust two screws in Rholix Block loceted in lower end of C-arm; turning screws clockwise increases compression force, counterclockwise decreases compression force (see Figure 4-1) Both screws must be adjusted evenly to avoid damage due to unbalanced compression. RHOLX BLOCK TURN SCREWS CLOCKWISE “TO INCREASE KOLDING FORCE; COUNTERCLOCKWISE TO DECREASE C-ARM (REAR SIDE, ML POSITION) Figure 4-1. Adjusting Compression Force a MANIMOGRAPHY SYSTEM REVISION A 4/30/98 FIRST EDITIONPLANNEDMAINTENANCE AND TROUBLESHOOTING Service Manual ™ MAINTENANCE PROCEDURES (Continued) After completing maintenance procedures. use the Calibration Checklist, Table 41, and verify that all calibrations are within specified tolerances as stated in Chapter 1, Product Information; this is required to demonstrate compliance. If necessary, calibrate according to the procedures in Chapter 4, Calibration. Table 4-1. Calibration Checklist ‘SERIAL NUMBER: Reference Voltage 26 Volt Power Suppiy: 36 Volt Power Suppiy: kVp Alignment: Filament Alignment: __ Set-Up: = kVp Calibration: mA Calibration: AEC Calibration: AEG Auto-kVp Checkout: AEC Auto-Time Checkout Collimetor Board Adjustments: Leveling Procedure: v7 Collimetor Light Field Adjustments: X-Ray Tube Alignments: = Check Angle Reference: Check Tilt Reference (CTR-2000 only):_ (Check Thickness References: Check Bucky Operation: Check Control Buttons on C-arm and Control Panel Check Compression Force: Check for Proper Operation of Upper and Lower Limit Switches on Vertical Travel: CALIBRATED BY: DATE: MAMMOGRAPHY SYSTEM ~ a5 FIRST EDITION REVISION A 4/2099PLANNED MAINTENANCE AND TROUBLESHOOTING Service Manual UTILITY OPERATIONS coir umury ircie ous oc KE TEST MASTER: - copy Ea@ tevce cero EAU Figure 4-2. Utility Menu ‘The Utility Menu, which is accessed by pressing the programming switch located on the right side of the OCP. provides the following utilities: + EDIT - BACE (pre-programmed) technique editing - refer to the mammography system operator's manual for pre-programmed technique editing instructions © CALIB - accesses the x-ray system calibration and configuration menus (described in Chapter 3, Calibration) + TEST - diagnostic system tests [Memory Diagnostics, Bucky Diagnostics, Breast Thickness Measuring Device Test (CM MEAS), D2A (digital-to-analog converter) Self Test] © THK REF, ANGLE, FORCE - accesses the thickness measurement, angle and force calibration menus, desea in Chapter 3, Calibration * nore If you need to connect a printer or remove/replace an Integrated Circuit (IC), perform these procedures with system power off. * COPY MASTER, COPY EEPROM - copy MASTER and EEPROM (Electrically Erasable Programmable Read Only Memory) program data utilities * PRINT 80 - print currently stored BACE techniques and relevant system data * ERROR LOG (accessed by pressing the ENTER key on the key pad with the Utility Menu displayed) - provides 2 chronological listing of the last five error messages This section describes the TEST, COPY MASTER, COPY EEPROM, PRINTS0, and error log utilities. 46 MAMMOGRAPHY SYSTEM REVISION B 6/a/99 FIRST EDITIONPLANNEDMAINTENANCE AND TROUBLESHOOTING Service Manual TEST UTILITY To access diagnostic test mode, proceed as follows: 1. Tum power on and access the Utility Menu by pressing the programming switch located on the right side of the OCP. 2. From the Utility Menu, press TEST. The Test Menu is displayed: va] om ~ cee Figure 4-3. Tests Menu 3. To access any of the test utilities. press the function key that corresponds with the desired test. 4, Press PREV to eait test mode and return to the Utility Menu. Memory Diagnostic Selecting MEMORY immediately starts a test of the main microprocessor followed by the Operator Control Panel microprocessor. As shown in the figure below, the sequence of tests is as follows: MAIN ROM (Read Only Memory). MAIN RAM (Random Access Memory), EEPROM , PANL ROM, and finally, PANL RAM angen “ cas e 8 tas 5 8 Figure 4-4. Memory Diagnostics Tests Testing continues until power is tumed off. The number of times each is tested appears on the display under the #TESTS column. For each failure that occurs, the number in the #BAD column is incremented. To exit Memory Diagnostic Test Routines and rezurn to normal operating mode, set the power switch on the OCP to OFF, wait five seconds, and then tum it back to the ON position. MANMOGRAPHY SYSTEM a7 FIRST EDITION REVISION 639/09PLANNED MAINTENANCE AND TROUBLESHOOTING Service Manual TEST UTILITY (Continued) Thickness Measuring Dei ‘The breast thickness 1 the message “OK” appea operating properly. The number of tests MEAS test. If the system is ~ indicating the CM MEAS o« 1 be Ld Figure 4-5. Thickness Measurement Diagnostic Test D2A Self Test This utility generates a stepped voltage ramp to test the Digital-to-Analog (D2A) converter circuits 1. From the TEST Menu, press D2A. The LCD display is displayed: 2. Connect an oscilloscope to ASTP3 ramp exists (with no missi and repetition. ‘Verify that 2 0 to 10.2 volt positive-going, 1g steps). The ramp should have a 0.5 second duration o2a, PI > Figure 4-6. D2A Diagnostic Test a8 MAMMOGRAPHY S) REVISION A 4/30/89 FIRST EDITIONPLANNED MAINTENANCE AND TROUBLESHOOTING Service Manual TEST UTILITY (Continued) 3. Connect the oscilloscope probe to ASU3-14. A negative going ramp (from 0 to -5.0 +0.3 volts) should be observed with no missing steps. Duration and repetition rates should be 0.5 seconds. 4. Exit and rewum to normal operati OFF and then back w ON. Printer Test 1g mode by setting the system circuit breaker to This facility performs a printer self-test for the optional label printer, generating a test label as shown below: ABCDEFGHUKLMNOPORSTUVWXYZ,J4 /:012345 (678347 ABCDEFGHLIKLMNOPGRSTUVINXYZ 4:0 ‘ABCDEFGHUKLMNOPORSTUVIXYZ. J 012365 6783+ 2ABCDEFGHUKLMNOPORS TUVWXYZ, 4 ):0 Figure 4-7. Printer Test Label If a label does not print, the appropriate error message will appear on screen. Refer to the Operator's Manual Section 4, System Diagnostics, for error message descriptions. Glock This option allows you to reset the real-time clock if necessary. It is possible to set the date and/or time, By selecting the STOP CLK option. it is possible to shut off the oscillator, thereby conserving battery life (clock battery life is over 10 years). To restart the system clock, select SET DATE/TIME. DATE SET TIME FORMAT SET DATETIME DMMYY DATE: TIME: 13:43:23, < ss Figure 4-8. Setting the Real-Time Clock Use the numeric keypad to enter the date and time. The date can be entered in either international or U.S. format. Press DATE FORMAT to select the required format. Note that the DD/MM/YY field format changes to reflect your choice. The time is entered in 24-hour time, according to the field prompts. Press ENTER to accept selections. MAMMOGRAPHY SYSTEM Z 4-9 FIRST EDITION REVISION A 4/20/99PLANNED MAINTENANCE AND TROUBLESHOOTING Service Manual TEST UTILITY (Continued) Error Log An error log that contains a chronological listing of up to five error messages is retained the system. The top error message is the most recent, the bottom is the oldest. It should be noted that the error log is not rescttable (ie., it can not be cleared). To access the error proceed as follows: 1, With the Utility Menu displayed, press the ENTER (+) key on the Operator Control Panel keypad. The fc lowing screen will display: czy sas Tv a czy" kau Figure 4-8. Error Log Screen 2. To exit the Error Log screen. pre Panel the ENTER (~) key on the Operator Control PRINT80 UTILITY Using an 80-column printer with a serial interface, this utility allows you to print all BACE techniques and system data stored in system memory. If a printer is already connected to your system, continue with this step. If not, refer to Chapter 2, Installation for instructions on connecting a printer before proceeding. 1. Press PRINTSO from the Utility Menu. 2. The message “PRINTING” will be displayed on screen while the printer provides you with a hard copy of all techniques stored in memory. The last page of the printout will contain relevant system data. 410 MAMMOGRAPHY SYSTEM REVISION 8 6/3199 FIRST EDITIONPLANNED MAINTENANCE AND TROUBLESHOOTING Service Manual COPY MASTER UTILITY This utility allows imaging technique data to be copied from an IC located in the MASTER ‘socket U25 to an IC placed in the EEPROM socket U3 of Microprocessor Board A3. Any im technique data programmed on the 1C in the EEPROM socket will be erased and overwritten with the imaging technique data of the IC located in the MASTER socket. All other data resident on IC in the EEPROM socket A3U3 (including calibration data) remains unaffected. Proceed as follows: 1. Tum power off and remove the Microprocessor Board A3. 2. Insert master EEPROM (P/N 205516-864) imo MASTER socket A3U26. 3. Tur power on and access the Utility Menu by pressing the programming switch located on the right side of the OCP. 4, From the Utility Menu, press COPY MASTER. The following menu will display: erator cabinet front caver to access Figure 4-10. Copy MASTER Verification Menu a. To continue with the copy procedure. press YES. Resident EEPROM imaging technique data is erased and imaging technique data contained on the IC in the MASTER socket is copied to the IC in the EEPROM socket. Current copy status (address locations) is updated/displayed on screen b. To abort the copy procedure, press NO. Any imaging technique data existing on the IC in the EEPROM socket will remain and MASTER IC imaging technique data will not be copied. 5. When the procedure is complete, turn power off, remove MASTER and reinstall the cabinet front cover, MAMMOGRAPHY SYSTEM 411 FIRST EDITION REVISION A 4'30/99erased and overwritten with the entire data content of the IC in the EEPROM socket. Proceed as follows: 1. Tum power off and remove the generator cabinet front cover to access Microprocessor Board A3. 2. Insert an EEPROM (PIN 2 3 16-864) into the MASTER socket A3U26. Tum power on and acces ¢y Menu by pressing th programming switch 4. Press COPY EEPROM. The LCD displays the following screen: BI iS Figure 4-11. Copy EEPROM Verification Menu 2, To continue with copy procedure: press YES. Resident EEPROM technique copied to the MASTER. Current copy status (address locations) is updated/displayed on screen. b. To abort the copy procedure: press NO. Any data existing on the MASTER will remain and EEPROM deta will not be copied. 5. When the procedure is complete, turn power off, remove ICs as necessary and reinstall cabinet front cover. and calibration dat: PLANNED MAINTENANCE AND TROUBLESHOOTING Service Manual COPY EEPROM UTILITY Since the EEPROM contains much of the BACE, setup, and calibration data used by the system, it is strongly recommended that you make a copy (MASTER) and store it ina safe, static-free environment. Use the following procedure to copy data from the IC located in the EEPROM socket U3 to the IC placed in the MASTER socket U26 of Microprocessor Board A3. Any data resident on the IC in the MASTER socket will be 412 "MAMMOGRAPHY SYSTEM REVISION A 4/30/99 FIRST EDITIONPLANNEDMAINTENANCE AND TROUBLESHOOTING Service Manual TROUBLESHOOTING ‘The mammography system generator is equipped with built-in automatic test facilities that check for errors each time the system is powered-on. In the event that an error is, detected, a message is displayed on screen accompanied by an audible signal ge that indicated a hardware error or user error. If eler 10 Section 4, System Diagnostics, in the The screen may display an error m you need help decoding a mess: ‘Operator's Manual. AEC Troubleshooting/Utilities Two PC diagnostic tools for the mammography system are available. upon request from Bennett Service. to assist in calibrating and troubleshooting the AEC system. These tools are the AEC Coefficient Uploading and AEC Technique Transfer utilities. Both programs are installed and run on a laptop PC and require the use of a serial interface cable. AEC Coefficient Uploading Utility To upload existing AEC calibration coefficients (for example, the original AEC coefficients established during installation), proceed as follows: J. Connect PC serial cable to Pl on Bucky Interface Board A9 (208261). Tum on the computer. 2. Press the programming switch and press CALIB to access the Main Calibration Menu. 3. Press the Up key next to the “CAL AEC UTIL” field to access the AEC Utilities screen: CLEAR lg BI Figure 4-12. Upload Coefficients Screen 4. Press the Up key next to the “UPLOAD COEFFS* field to access the Upload Coefficients screen. Jn the Upload Coefficients screen, use the up/down keys next to the DET (detector), FLM (film) and FLT (filter) fields to select the appropriste image receptor, film type and filter for which the uploaded coefficients will be inserted. 6. Press the Up arrow next to the CLEAR fie appears below the CLEAR field on the MAMMOGRAPHY SYSTEM -ANCEL” message 413 7 FIRST EDITION REVISION B 6/319PLANNED MAINTENANCE AND TROUBLESHOOTING Service Manual AEC Troubleshooting/Utiliies (Continued) 7. Press the Up key next to the OK field to continue. When the “OK” message disappears, the Selected AEC calibration coefficients are uploaded. Press the ENTER key on the OCP keypad to return to the Utility mena. Disconnect the PC serial cable. AEC Technique Transfer Utility The x-ray technique used in the last AEC exposure can be transferred to the PC. This utility is typically used to help determine why an AEC expsure failed. In AutoTime mode, the most common AEC failures are due to either a "kVp too high” ( which resuks in a calculated main pulse of less than 400 msec.) or a "kVp too low” (which results in a calculated main pulse of more than 5 seconds). In AutOKV mode, AEC failures only occur when a high mA was selected (e.g., 140L) for a very thin breast, which, even at 22 KVp, results in a calculated main pulse of less than 400 msec. Keep in mind that an AEC failure could also be the result of a hardware failure, such as a bad AEC sensor. Proceed as follows: 1, Connect PC serial cable to Pl on Bucky Interface Board A9 (208261). Tum on the computer, 2. Press the programming switch and press TEST to access the Test Menu. 3. Press the Down key next to the “DEBUG?” field the return to the Main Menu, 4. With the [Link] program running on the PC, select "Re-eive/AEC technique" submenu from the main menu, thea press the Patient LD. button on the mammography system OCP 5. The x-ray technique of the last exposure will display on the PC monitor's screen. The information displayed includes kVp, ADU value of the pre-pulse and the time for the main x-ray pulse. 6. Press “ok”; the AEC technique is saved to a text file named "aec_techrique.txt” Disconnect the PC serial cable. REPLACEMENT PROCEDURES ‘The following removal/replacement procedures are provided in the paragraphs that follow + Removal of the Face Shield Assembly + Removal of the C-arm Top, Top Head and Bottom Housing Covers * Collimator Removal/Replacement a14 MAMMOGRAPHY SYSTEM REVISION B 6/2/99 FIRST EDITIONPLANNED MAINTENANCE AND TROUBLESHOOTING _ServiceManual REMOVAL OF FACE SHIELD ASSEMBLY 1. Remove the face shiel the tube support assembI opening, as shown below (Ewen Ui UPAT COLLIMATOR) Figure 4-13, Removing the Face Shield MAMMOGRAPHY SYSTEM «is FIRST EDITION REVISION 8 6/3/99PLANNED MAINTENANCE AND TROUBLESHOOTING Service Manual REMOVAL OF C-ARM TOP AND BOTTOM HOUSING COVERS 1. Remove the bottom housing cover first by removit located along the bottom outside edge of the cover. he four (4) 6-32 screws 2. Carefully lower the bottom cover until it bottoms out against the lip on the front arm cover. Disconnect the connector (A13J12) from the Bowom Cover roration switches. Pull the cover straight out towards you and set aside for now (see Figures 4-14 through 4-16). 3. Remove the top housing cover by removing the now exposed 6-32 screws visible irom the collimator side of the housing (see Figures 4-17 and 4-18) 4, Remove the top housing cover. 6-32 SCREWS (43) — Figure 4-14, Bottom Housing Cover Screw Locations a6 MAMMOGRAPHY SYSTEM REVISION B 6/si99 FIRST EDITION —nBeREERBECEBLEBEEBECEBEECEBEE ETC EB EE EK OE TTPLANNEDMAINTENANCE AND TROUBLESHOOTING Service Manual REMOVAL OF C-ARM TOP AND BOTTOM HOUSING COVERS (Continued) UTT BOTTOM COVER AGAINST TOP OF C-ARM TILT END SLIGHTLY AND Figure 4-16. Removing Bottom Cover MAMMOGRAPHY SYSTEM 417 FIRST EDITION REVISION B 6/3/98PLANNED MAINTENANCE AND TROUBLESHOOTING Service Manual REMOVAL OF C-ARM TOP AND BOTTOM HOUSING COVERS (Continued) Figure 4-18, Removing the Top Cover 418 MANMOGRAPHY SYSTEM REVISION B 6/9/99 FIRST EDITIONSE BSE SS SE SSE RS RSE RBS ERB EEE EE PLANNED MAINTENANCE AND TROUBLESHOOTING Service Manual COLLIMATOR REPLACEMENT = IMPORTANT In accordance with 21 CFR Subchapter J, when replacing the collimator, remove existing collimator compliance label on tube housing cover and replace with compliance label supplied with new collimator. The removed label must bo returned to Bennett for inclusion in device history records. Collimator Removal 1. Shut off system power, 2. Remove face shield and C-arm top and bottom housing covers (refer to "Removal of Face Shield Assembly" and "Removal of C-Arm Top and Bottom Housing Covers” paragraphs in this section), 3. Tag and disconnect the following: a. Two (2) brown collimator bulb wires. b. Two (2) white collimator solenoid wires. © Connectors A22/2 through A22J4 from Collimator Control Board A22 (208156), 4. Remove four (4) kep auts secur remove collimator. collimator to the Tilt Tube Mount Bracket and MOUNT BRACKET Figure 4-19. Collimator Mounting MAMMOGRAPHY SYSTEM a8 FIRST EDITION REVISION B 6/3/9ePLANNED MAINTENANCE AND TROUBLESHOOTING Service Manual COLLIMATOR REPLACEMENT (Continued) 5. Carefully remove the old collimator compliance label from C-arm top housing cover. Return removed label to Trex Medical Corporation, Bennett Division. Collimator Installation 1. Secure collimator to Tilt Tube Mount Bracket using four (4) kep nuts 2. Re-connect the following wires on replacement collimator: a. Two (2) brown collimator bulb wire: b. Two (2) white collimator solenoid wires. © Collimator connectors A222 through A22J4 to Collimator Control Board A22 (208156). Refer to Section 3, Calibration, and perform the following procedures (in the order listed): + Leveling procedure (steps 7 through 14) + Cemtering X-Ray Field to Perpendicular Ray ‘¢ Light Field to X-Ray Field Alignment + X-Ray Field to Image Receptor Alignment + Repeat Leveling procedure (steps 7 through 14) © Collimator Calibration 4. Install face shield on tube fork using four (4) screws. 5. Install C-arm top and bottom housing covers. 6. Affix new collimator compliance label on rear of tube housing cover (top cover) as shown in Figure 4-20. RAY TUBE COMPLIANCE LABEL COLLMATOR COMPUANCE Figure 4-20. Compliance Label Locations a2, MANIMOGRAPHY SYSTEM REVISIONS 6/3/99 FIRST EDITIONPLANNEDMAINTENANCE AND TROUBLESHOOTING Service Manual NERATOR ASSEMBLY (M-2000G & M-2000G-3P) ‘PLACEMENT PARTS WARNING! For continued protection against risk of fire, replace only with same type and rating of fuse. S PART NUMBER \ DESIGNATION \ 208148 Al DESCRIPTION — interlace Board Power Suppyy (26. 36, +/- 1 VOC) Microprocessor Board KVP Control Board 208065 Filament Control Regulator Board 208198 Filament Transformer Board _ 208154 Vertical Drive Control Board | 208194 | Motorized Compression/Force Board | 208264 Bucky Interface Board | 208259 A10_ AEC Board - 7 208099 Att Line Monitor Board —_| E10245-1 AIS. Current Driver, IGBT ] 208238 AI6 Power Shutoft/Bleeder Board | 208133 HSS Power Driver Board - a 202016-10R 'S Resistor (102, 50) 208134 'S Control Board —_ | 208149 Tit Drive Board 208112 Serial Interface Board 30026 High-Voltage Transformer Assombl 208464 _ Motion Control Board 200001-6 c Rotor Capacitor 200139-30DK2 Bi Circuit Breaker (30 amp) 205034-04 BRI Bri 2015-4 FL Power Line Filter __DIN Rail Assembly (Rear Wall Mounted) BRO Resistor. 25.0, 100W | 203012-010R C1 Capacitor. 1 uF, 1000V. - 30076 Ti____ Transformer and Cable Assembly - 200017-5 F367 Fuse (8 amp) _ 2017-4 "| Fuse (Samp) 200017-6 Fuse (5 amp) 20001716 Fuse (10 amp) | “2c0010-30 Relay DPDT (24 VAC)) i 20004 Contactor, 3 PST (24 V) 200186-5 MAMMOGRAPHY SYSTEM FIRST EDITION ____ Hose, White, per foot (30'rea'd) wat REVISION B 6/3/99PLANNED MAINTENANCE AND TROUBLESHOOTING Service Manual SRERATOR CONTROL PANEL (M-2000C) REPLACEMENT \\ PARTNUMBER \— DESIGNATION \ DESCRIPTION ‘5080-1 _208113.2 | ADA 205036 AI2A2 104397 ‘A12A3 131 £15032 ee Control Panel LCD Cable (Control Pane! Key Sw./On-Off Cable 15033 r —_______________|_ Pushbutton Programming Switch O 204522 ~204519-2 —200074-95 — PRINTER ASSEMBLY (M-PTR) REPLACEMENT PARTS \ PART NUMBER ‘DESIGNATION \— DESCRIPTION \ Printer Panel 1 Printer - - Printer Labels (5 rll Panter Ribbon = “Tear Bar MAMMOGRAPHY SYSTEM FIRST EDITION a2 REVISION B 6/3/99PLANNEDMAINTENANCE AND TROUBLESHOOTING Service Manual TUBE STAND ASSEMBLY REPLACEMENT PARTS \\ PART NUMBER \— DESIGNATION DESCRIPTION \ 208234 TilVAngle Display (CTR-2000 Systems) 208234.2 |_ Angle Display (PRO-2000 Systems) 679-4 | Vertical Drive Assembly } 403208 _ 1 Drive Motor 200128-6 Fail Safe Brake 7 200014-86 - | Magnetic Limit Switch | 102087-3, (Chain 225N | 102085 Chain Connecting Link | BXT-72108 Xray tube with housing _ | DESCRIPTION PARTNUMBER \. DESIGNATION ~ . A \ . 20206-1608 (CM and Angie Pot Resistor, 10k, 104um 202027-202 Tit Potentiometer - —| 101661-6 ‘Angie Tirring Bett - 1016 Timing Belt (Small) | 101661-7, | Timing Bett (Lerge)_ 103207 itMotor 200129-4 Brake, 1200inb. - 20001 ergency Switch COLLIMATOR (DM-2000) REPLACEMENT PARTS. PART NUMBER DESCRIPTION - 200005 Collimator Lamp, 24V, 150W >) r 208266 Flag Board i 2001174 Solenoic, Mirtor Retraction 200116-6 ‘Stepper Motor. _ 404302 — Collimator Shim _ MANINOGRAPHY SYSTEM ~ 425 FIRST EDITION REVISION B €/3/99PLANNED MAINTENANCE AND TROUBLESHOOTING Service Manual CTR-2000 FOOT PEDAL (E10188-3) REPLACEMENT PARTS PART NUMBER 4038771 DESCRIPTION \ 4038774 ~ Button, Foot Switch, Vert. (Up) Button, Foot Switch, Ti+) | __103877-3 Button, Foot Switcn, Vert. (Down) | 103879-4 Compression Pedal - ______108879-2 ‘Compression Release Pedal i 20450-3 - Roller Lever Switch (Release Compression) 204528. ‘Subminiature Switch (Compression Down) | _ 204522 Coli: ush-button Switch _ E1515 Cable Assembh PRO-2000 FOOT PEDAL (E10149-1) REPLACEMENT PARTS PART NUMBER \ DESCRIPTION \ LC 204522 Button, Foot Switch, Collimator Light [ 204511 Foot Switch ACCESSORIES REPLACEMENT PARTS PART NUMBER DESCRIPTION I __ E6027 50-ft OCP I - (P-C1000 [OCP Inter i [ M- 18 x24 om Straight Compression Paddle [ 104527. "716 x 24 em replacement Plastic Paddle (for M1714-1) Mi711-2 24x30 Straight Compression Paddie__ } — 104528 24 x 30 om replacement Plastic Paddle (for Mi711-2) I M-P3-24 18 x 2é cm Profile Paddle Assembly | 418 x 24 em replacement Plastic Paddle (for ~_ Biopsy Localizer Paddle, Rectangular Cut-Out N-7010R replacement Plastic Paddle. Rectanguler Cut-Out M-7010P Biopsy Localizer Paddle, Pyramid Hole Pattem 104527-1 N-7010P roplacement Plastic Pade, Pyramid Hole Pattern C 1502-5 “24 x 90 Caseatte Tray, DIN Gollimator Sensing [ 1502-6 18 x 24 Cassette Tray. DIN Collimator Sensing 424 REVISION 6 6/398 MAMMOGRAPHY SYSTEM FIRST EDITIONPLANNED MAINTENANCE AND TROUBLESHOOTING Service Manual C-ARM ASSEMBLY (E10174-2) REPLACEMENT PARTS. PART NUMBER \ DESIGNATION DESCRIPTION 208277 Colimator Distribution Board 208199 ‘AEC Position LED Board 208185 __CMiFores Display Board —_ 208190 Force Sensor AmpVTach Board - 208156 Collimator Control Board - 208278 25 ‘AEC Sensor Position Board 1000756 AEC Sensor Assy - 20818 A28 Clutch Board - [103781 Clutch Sensor Wheel Assembly _ 208271 A31____|_Tube Tilt Control Board 8191 ____ Force Sensing Connector Soard | 208157 ___RhMo Flag Board 7 200117-3 ‘Solenoid Tube Tilt Angle Flag Boerd “Tube Tilt Drive Actuator, 100 1, Manual Fine Compression Knob (Left) ‘Manual Fine Compression Knob (Right) ‘Angle. Potentiometer, 1 Compression Motor 208150 194379 __ Short C-Arm Handle ~ 104378 Long C-Arm Handle - — 100310 - Mag Detent Plunger - M1501 RHODIMOLY Filter Assembly (CTR-2000 — systems) __ —__ Mi6ss - MOLY Fiter Assembly (PRO.2000 systems) 101661-11 (CM Timing Belt oe 10160522 ‘Angulation Pulley \ oasstt Up/Down Rocker Swi | Tilt (Right Side) Rocker Switch (CTR-2000 only) _| Tilt (Left Side) Rocker Switch (CTR-2000 only) Compression Release Switch, Elastomer (Right Site) 103855-2, Rotation Release Swit - _103855-3 Up/Down & Rot: 7 103855-6 ___Collimater Light/Sizing Switch, Elastomer 103855-7, ‘Compression Ral 402608-1 Tube Cooling Fan 7 103762 Clutch, Fail-Safe 106186 _Coliimator ano Up/DowniRot. Switch Board (208188 Rotation/Compression Release Board 204529 Mag Piatiorm Roller Switch 102608-5 ~Colimator Fan —__ -102818-1 Face Shield Late _ (101661-45 Drive Motor Timing Bet MAMMOGRAPHY SYSTEM 4-25 FIRST EDITION REVISION 8 4/3/90PLANNED MAINTENANCE AND TROUBLESHOOTING Service Manual \ DESIGNATION \ DESCRIPTION \\. PART NUMBER ‘Back Cover. Usper _____| “Top Back Cover, Lower. Rear Am Cover, Front Cover Assembly ___| Top Head Cover L 103749 Bottom Head Cover 426 MAMMOGRAPHY SYSTEM REVISION B 613/99 FIRST EDITION BERR ER EEE EEL EC ELECT OECTLCEKEL EE OESECTION 5, THEORY OF OPERATION I a 3 eae 3g es ne Ba iS 2THEORY OF OPERATION _ _ Service Manual OVERVIEW : This section provides a theory of operation from a system block level to a detailed individual circuit level. The center of the system is the Microprocessor Board A3. It controls all system operations, including the serial interface with the Operator Control Panel (OCP), mA selection, kVp control, timing functions. and built-in diagnostics. BLOCK DIAGRAM THEORY OF OPERATION The following paragraphs provide a block diagram level description of system operation. Refer to the Mammography System Block Diagram locaied in Section 6, Schematics as you read these circuit descriptions. POWER INPUT Input power is applied to Power Shut-Off Board A16 through a magnetic circuit breaker. When the power switch on the OCP is closed, AC power is applied to transformer TI ‘The power shut off contains a relay latch device that applies and disconnects power to transformer Tl, When the system has not been used for 60 minutes, the microprocessor sends a shutoff signal to the power shut off, which latches a relay open, disconnecting input power from the transformer. ‘The latch can be reset by setting the power switch on the OCP or main circuit breaker off and then on. One-minute prior to automatic shutof? being activated, the microprocessor will transmit 2 signal that will cause an audible tone to be generated and display the message “PRESS ANY KEY” on the OCP. If a key is pressed, the shutoff signal will be canceled, the circuit breaker will remain closed. and the 60 minute timer will restart. The Power Shut-Off Board has an intemal 30 VDC power supply. For three-phase systems, a circuit is provided on the Power Shut-Off Board that can detect the loss of one or more power input phase(s). If the input voltage drops below a predetermined level, PNP transistor QI on the Power Shut-Off Board does not conduict. ‘This de-energizes relay K1 (main contactor) thereby removing power from the system. TRANSFORMER Switched VAC is applied to transformer T1 via the power shut off circuit, Power stepped up or down (according to system configuration) and applied to the followi circuits: + 9 VAC to microprocessor * 39 and 18 VACto regulated power supply circuit * 26 VAC tocollimator * 50 VAC to Vertical Drive Board * [Link] 90 VAC to the High Speed Starter POWER PROTECTION/CONTROL ‘This circuit is comprised of a relay switching device (K2 back-up contacter) that isolates input power from the current amp input circuits and the current amp output from the H.V. tank circuits. Microprocessor signal CONT 24 VDC energizes the contactor during the EXPOSE cycle MAMMOGRAPHY SYSTEM - a FIRST EDITION REVISION A 4/30/99 rll!