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Juaristi MX5 Structure Fabrication Time

The document contains information about the sub-assemblies, bending, and fabrication times for different structures of an excavator. It lists the sub-assemblies for structures like the front chassis, rear chassis, roller drum, articulation joint, and exciter shaft. It then provides times for various fabrication processes like bending, tack welding, full welding, dressing, machining, drilling, etc. for each sub-assembly and calculates total times per structure and for the whole excavator.

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Chetan TN
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15 views30 pages

Juaristi MX5 Structure Fabrication Time

The document contains information about the sub-assemblies, bending, and fabrication times for different structures of an excavator. It lists the sub-assemblies for structures like the front chassis, rear chassis, roller drum, articulation joint, and exciter shaft. It then provides times for various fabrication processes like bending, tack welding, full welding, dressing, machining, drilling, etc. for each sub-assembly and calculates total times per structure and for the whole excavator.

Uploaded by

Chetan TN
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

QTY/ SUB ASSEMBLY/

STRUCTURE BENDING ROLL BENDING


STRUCTURE ASSEMBLY

1 ARTICULATION JOINT BENDING


2 STEERING ASSEMBLY
1 BANIAN PLATE
FRONT CHASSIS 2 SIDE PLATE DRILLING
1 SIDE PLATE SUB ASSEMBLY
2 AXIAL PADS
1 FRONT CHASIS
TOTAL 0.00

1 ARTICULATION
2 STEERING PIPE ASSEMBLY
REAR CHASSIS 1 TRUNION
1 STRUCTURE

TOTAL 0.00

1 LIFT ARM
LIFT ARM

TOTAL #VALUE!

2 CRANK SIDE PLATE


CRANK CRANK

TOTAL #VALUE!

CRADLE
CRADLE

TOTAL #VALUE!
LINK
LINK

TOTAL #VALUE!

CRADLE
CRADLE

TOTAL #VALUE!

SIDE PLATE
ORILLE
BUCKET
COVER SUB ASSEMBLY
BUCKET
TOTAL #VALUE!

TOTAL OPERATION TIME #VALUE!


DRILLING J GROOVING TACK WELDING FULL WELDING DRESSING

0.33 0.58

7.33 14.67
0.00 0.00 8.00 15.83 0.00

1.83 2.42
1.83 2.42
1.83 2.42
7.33

#VALUE! #VALUE! #VALUE!

3.50 8.00 3.50

#VALUE! #VALUE! #VALUE!

1.47
1.83 3.67

#VALUE! #VALUE! #VALUE!

1.47 2.42

#VALUE! #VALUE! #VALUE!


#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!

0.73 1.22
0.37
0.73 0.92
22.00
#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!


MACHINING MACHINING MACHINING
HEAT CORRECTION LEAK TEST VTL JUARISTI MX5 SACEM A
MACHINING DEBURRING BUSH- FINAL CLEARANCE TOTAL TIME / TOTAL TIME
SACEM B FITTING OTHERS STRUCTURE

0.00 0.00
0.92 1.83
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
22.00 22.00
0.00 0.00 22.92 23.83

4.25 4.25
4.25 8.50
4.25 4.25
7.33 7.33
0.00 0.00
#VALUE! #VALUE! 20.08 70.17

2.00 17.00 17.00


0.00 0.00
0.00 0.00
#VALUE! #VALUE! 17.00 98.75

1.47 2.93
5.50 0.00
0.00 0.00
#VALUE! #VALUE! 6.96 118.68

3.88 0.00
0.00 0.00
0.00 0.00
#VALUE! #VALUE! 3.88 121.61
0.00 0.00
0.00 0.00
0.00 0.00
#VALUE! #VALUE! 0.00 121.61

0.00 0.00
0.00 0.00
0.00 0.00
#VALUE! #VALUE! 0.00 121.61

1.96 0.00
0.37 0.00
1.65 0.00
22.00 0.00
#VALUE! #VALUE! 25.97 121.61

#VALUE! #VALUE! 96.82 797.888


COLOUR CODES

STRUCUTRE

FABRICATION TIME PER SUB


ASSMELBY PER MACHINE

FABRICATION TIME PER STRUCTURE


PER MACHINE

FABRICATION TIME PER SUB


ASSMELBY FOR 'N' MACHINES

FABRICATION TIME PER STRUCTURE


FOR 'N' MACHINES

TOTAL TIME PER MACHINE

TOTAL TIME FOR 'N' MACHINES


MATERIAL
STRUCTURE SUB ASSEMBLY PREPARATION /
BENDING
WATER TANK SUPPORT
DRUM MOUNT BLOCK FAB-1
DRUM MOUNT BLOCK FAB-2
FRONT CHASSIS CLAMPS
FRONT CHASSIS
FRONT CHASSIS STRUCTURE
AVM PLATE

TOTAL 0

ENGINE MOUNTING BEAM


STEERING MOUNT CROSS BEAM
WATER TANK SUPPORT
DRUM MOUNT BLOCK FAB-1
REAR CHASSIS
DRUM MOUNT BLOCK FAB-2
REAR CHASSIS CLAMPS
REAR CHASSIS STRUCTURE

TOTAL 0

DRUM SHELL BW
ROLLER DRUM INNER DRUM
ROLLER DRUM
TOTAL 0

ARTICULATION ARTICULATION JOINT 1.7


JOINT

TOTAL 1.7

VIBRATION SHAFT
EXCITER SHAFT FIXED MASS
EXCITER SHAFT
EXCITER SHAFT STRUCTURE
TOTAL 0

MACHINING 1
TOP SUSPENDED MACHINING 2
FRAME

TOTAL 0

FRONT DRIVE SIDE


BOTTOM FRONT VIBE SIDE
SUSPENDED
FRAME REAR DRIVE SIDE
REAR VIBE SIDE
TOTAL 0

DRUM MOUNTING BRACKETS


DRUM
MOUNTING
BRACKETS

TOTAL 0

DRIVE PLATE
DRIVE PLATE

TOTAL 0

TOTAL OPERATION TIME 1.7


TACK WELDING FULL WELDING DRESSING MACHINING DRILLING

2.26 1.44
0.73 1.22
0.73 1.22
14.66 7.33
29.32 14.66 7.33 7.33
2

47.7 25.87 7.33 7.33

2.44 3.66 2.44


1.83 2.44 1.22
2.26 1.44
0.73 1.22
0.73 1.22
29.32 7.33
29.32 14.66 7.33 7.33

66.63 31.97 7.33 10.99

0 0 0 0

3.66 7.33 1.83 7.33 2

3.66 7.33 1.83 7.33

0.3 0.3
0.3 0.5
0.91 0.91 0.91
1.51 1.71 0.91 0

2.25
2.25

0 0 0 4.5

0 0 0 0

0 0 0 0

0 0 0 0

119.5 66.88 17.4 30.15


DEBURRING TOTAL TIME /
BUSH-FITTING FINAL CLEARANCE OTY TOTAL TIME
STRUCTURE
OTHERS
3.7 0
1.95 0
1.95 0
21.99 0
1 59.64 0
2 0
0 0
0 0
0 1 91.23 0

8.54 0
5.49 0
3.7 0
1.95 0
1.95 0
36.65 0
1 59.64 0
0 0
0 1 117.92 0

0 0
0 0
0 0
0 0 0 0

2 25.85 0
0 0
0 2 25.85 0

0.6 0
0.8 0
2.73 0
0 0 4.13 0

0.5 2.75 0
0.5 2.75 0
0 0
1 0 5.5 0

0 0
0 0
0 0
0 0
0 0 0 0

0 0
0 0
0 0
0 0 0 0

0 0
0 0
0 0
0 0 0 0

1 4 244.63 0
COLOUR CODES

STRUCUTRE

TOTAL OPERATION TIME PER


STRUCTURE PER MACHINE

FABRICATION TIME PER SUB


ASSMELBY PER MACHINE

FABRICATION TIME PER STRUCTURE


PER MACHINE

FABRICATION TIME PER SUB


ASSMELBY FOR 'N' MACHINES

FABRICATION TIME PER STRUCTURE


FOR 'N' MACHINES

TOTAL TIME PER MACHINE

TOTAL TIME FOR 'N' MACHINES


STRUCTURE SUB ASSEMBLY BENDING

EYE FRAME
STEERING ASSEMBLY
SIDE CHANNEL LH 0.5
SIDE CHANNEL RH 0.5
REAR CHASSIS
BACK COVER 0.5
STRUCTURE

TOTAL 1.5

REAR END BLOCK SHAFT


ROLLER FRAME STRUCTURE
ROLLER FRAME SIDE PLATE MACHINING LH
SIDE PLATE MACHINING RH

TOTAL 0

STRUCTURE
ARTICULATION
JOINT

TOTAL 0

ROLLER DRUM

TOTAL 0

OUTER BRACKET WITH GUSSET


DRUM INNER BRACKET W/O GUSSET
MOUNTING PAD

TOTAL 0
NDD
DRIVE PLATE DD

TOTAL 0

STRUCTURE 0.5
NDD BRACKET

TOTAL 0.5

TOTAL 0

TOTAL OPERATION TIME 2


TACK WELDING FULL WELDING DRESSING MACHINING DRILLING

2 1 2
1 0.5 1
2
2.5
1.5
22 22 7.33

29.5 23.5 7.33 2

0.33 2
4 4 2
5.25
5.25

4.33 6 2 10.5

3 7 2.5 7.33

3 7 2.5 7.33

0 0 0 0

0.75 0.75 0.4


0.5 0.5 0.4

1.25 1.25 0.8 0


0 0 0 0

1 1 0.5 2

1 1 0.5 0

0 0 0 0

39.08 38.75 13.13 19.83


DEBURRING TOTAL TIME /
BUSH-FITTING FINAL CLEARANCE OTY TOTAL TIME
STRUCTURE
OTHERS
5 0
2.5 0
2.5 0
3 0
2 0
51.33 0
0 0
0 0
0 0 66.33 0

2.33 0
2 12 0
5.25 0
5.25 0
0 0
2 0 24.83 0

2 2 23.83 0
0 0
0 0
2 2 23.83 0

0 0
0 0
0 0
0 0 0 0

1.9 0
1.4 0
0 0
0 0 3.3 0
0 0
0 0
0 0
0 0 0 0

1 6 0
0 0
0 0
1 0 6 0

0 0
0 0
0 0
0 0 0 0

5 2 124.29 0
COLOUR CODES

STRUCUTRE

TOTAL OPERATION TIME PER


STRUCTURE PER MACHINE

FABRICATION TIME PER SUB


ASSMELBY PER MACHINE

FABRICATION TIME PER STRUCTURE


PER MACHINE

FABRICATION TIME PER SUB


ASSMELBY FOR 'N' MACHINES

FABRICATION TIME PER STRUCTURE


FOR 'N' MACHINES

TOTAL TIME PER MACHINE

TOTAL TIME FOR 'N' MACHINES


MATERIAL
STRUCTURE SUB ASSEMBLY PREPARATION /
BENDING

FRONT CHASSIS

TOTAL 0

REAR CHASSIS

TOTAL 0

ROLLER DRUM

TOTAL 0

LH1

SUSPENDED LH2
FRAME ASSEMBLY RH1
RH2
TOTAL 0

DRIVE PLATE
TOTAL 0

TOTAL 0

TOTAL 0

TOTAL 0

TOTAL OPERATION TIME 0


DEBURRING
TACK WELDING FULL WELDING DRESSING MACHINING BUSH-FITTING
OTHERS
0.33 2
4 4 2
5.25
5.25

4.33 6 2 10.5 0

0 0 0 0 0

0 0 0 0 0

0 0 0 0 0
0 0 0 0 0

0 0 0 0 0

0 0 0 0 0

0 0 0 0 0

4.33 6 2 10.5 0
TOTAL TIME /
FINAL CLEARANCE OTY TOTAL TIME COLOUR CODES
STRUCTURE

2.33 0
2 12 0
5.25 0
5.25 0
0 0
0 0
0 0
0 0
2 24.83 0

0 0
0 0
0 0
0 0
0 0
0 0 0

0 0
0 0
0 0
0 0 0

0 0
0 0
0 0
0 0
0 0 0

0 0
0 0
0 0
0 0 0

0 0
0 0
0 0
0 0 0

0 0
0 0
0 0
0 0 0

0 0
0 0
0 0
0 0 0

2 24.83 0
COLOUR CODES

STRUCUTRE

TOTAL OPERATION TIME PER


STRUCTURE PER MACHINE

FABRICATION TIME PER SUB


ASSMELBY PER MACHINE

FABRICATION TIME PER STRUCTURE


PER MACHINE

FABRICATION TIME PER SUB


ASSMELBY FOR 'N' MACHINES

FABRICATION TIME PER STRUCTURE


FOR 'N' MACHINES

TOTAL TIME PER MACHINE

TOTAL TIME FOR 'N' MACHINES

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