Page 1 of 3
ASME CERTIFICATION MARK CODE DESIGNATORS U U2
& S A & PP - WORK SHOP CERTIFICATION PROGRAM
Responsible
No. ACTIVITY DESCRIPTION Time Line
Person
1 Preparation of ASME QUALITY CONTROL MANUAL
Code Designator U:
DESIGN CALCULATION + DRAWING OF
DEMONSTRATION VESSEL (or Actual Vessel as per Ed. 2015 -
Complete Documentation required as per the Status of the Vessel
2 The ASME Team Leader may select any Vessel which is on Shop Floor
Code Designator U2:
Only UDS, Design Calc. + Drawing, TDC, & ITP, Weld
Map & Preparation of MDER)
MANUAL CALCULATION VERIFICATION
3 (IF COMPUTER PROGRAM GENERATED DESIGN
CALCULATIONS) & PV Elite Software Verification.
DRAWING OF THE DEMO VESSEL
4 GENERAL ARRANGEMENT DRAWING, NOZZLE DETAILS,
NAME PLATE etc.,
WELD MAP (Showing Weld Joint Nos. and applicable
5
WPS No, and other details)
6 INSPECTION AND TEST PLANS
PARTIALLY FILLED MANUFACTURERS DATA
7 REPORT (FORM U1 or U1-A as applicable WITH Ed.
2015)
MATERIAL REQUISITION +
8
TECHNICAL DELIVERY CONDITIONS
QUOTATION REQUEST + PURCHASE ORDER +
9
DELIVERY NOTE (WHEN MATERIAL IS RECEIVED).
RECORDING OF ORIGINAL MARKINGS FROM THE
10
MATERIAL RECEIVED ON MATERIAL RECEIVING REPORT.
Page 2 of 3
ASME CERTIFICATION MARK CODE DESIGNATORS U U2
& S A & PP - WORK SHOP CERTIFICATION PROGRAM
Responsible
No. ACTIVITY DESCRIPTION Time Line
Person
MATERIAL TEST CERTIFICATES (MATERIAL
10.A CONSUMABLE) REVIEWED IN ACC. TO ASME SEC. II PART A, B &
C
NON DESTRUTIVE EXAMINATION:
a) LETTER OF APPOINTMENT OF LEVEL III
b) ALL PROCEDURES TO BE REVIEWED / ACC. BY AI (RT,
MT, PT & UT)
(IF APPLICABLE)
11 c) DEMONSTRATION IN PRESENCE OF AI AND THOSE RECORDS
TO BE REIVEWED
AND & ACCEPTED.
d) PERSONNEL QUALIFICAITON AS PER
SNT-TC-1A TO BE CHECKED AND VERIFIED. e) WRITTEN
PRACTICE AS PER SNT-TC-1A
DEMONSTRATION VESSEL
Fit up / Welding Report
WPS / PQR and WQT
12 RT Report or any NDE to be carried out
Vessel Log to be filled in
All material to be properly identified with Coded marking (if
applicable)
CODE BOOKS to be reviewed by Responsible Authority
13
in the Company.
SHOP PREPARATION:
Welding Consumable Control
Baking / Holding Oven Log of issue of electrode an wire with the
batch numbers noted down in the log.
Calibration of Ovens.
Storage area for Material Received + Consumable area to be
identified for ASME job
14 NCR Area for HOLD materials
NCR Log / register to be made available
Material taken for fabrication shall have records as
received from Stores.
All Materials Shall be properly stored & project
identification should be available.
All Materials in Shop floor shall be marked with
Coded Marking.
STORES:
15
Area designated for ASME Materials
Page 3 of 3
ASME CERTIFICATION MARK CODE DESIGNATORS U U2
& S A & PP - WORK SHOP CERTIFICATION PROGRAM
Responsible
No. ACTIVITY DESCRIPTION Time Line
Person
CALIBRATION:
All equipment being used shall be calibrated and valid.
Pressure gauges (at least two nos. pressure gauges which
is identified to be used during hydro-testing of
Demonstration Vessel should be available)
16 Calibration log to be updated.
Welding Machine to be a Validated
Measuring tape, Vernier Calliper, Micrometer, D-
Meter etc to be calibrated.
NDT Sub Contractor Equipment List to be updated. g)
Mechanical Testing Laboratory Equipment List
Review of Past Records i.e. Whatever Vessels (New
Construction & Repair) completed these records shall be reviewed by
17
ASME Team Leader. So all completed Files shall be kept up to date
with records made available as per Appx. 10 of Div. 1
Quality of Vessels for On Going Jobs
All Vessels Shall be Identified with Vessel Serial No., Tag No. & Job
No.
18 All weld joints shall be marked with weld joint identification at fit-
up stage & once welding is completed welder id shall be marked.
To ensure all materials in the shop floor shall be marked with
Coded Marking Job No. & Vessel Serial No.
LOGS:
Log of New Construction of Vessels
Log of NB Numbers
Log of R forms
19
Log of NCR
List of WPS/PQR
List of ASME Qualified Welders
Coded Marking Register for all ASME materials
House Keeping of Shop Floor & with proper allotment of Work
20
area for C.S & S.S.
