PALLAVA GRANITE INDUSTRIES ( INDIA) PVT.
LTD
MANUBOLU
MAINTENANCE
PREVETIVE MAINTENANCE PLAN
[Link]. NAME OF THE EQUIPMENT PERIOD
1 Gang Saw No. 1,2,3 & 4 After Complection of Cutting
2 Polishing M/C Weekly
3 Gantry Weekly
4 EOT Crane No. 1 & 2 Monthly
5 Transfer Trolley No. 1 Monthly Twice
6 Generator No. 1,2 & 3
7 Edge Cutting M/C Monthly
8 Wire Saw Weekly
PREPARED BY AUTHORISED BY
PALLAVA GRANITE INDUSTRIES (INDIA) [Link]
MANUBOLU
MAINTENANCE
MASTER LIST OF EQUIPMENT
[Link]. NAME OF THE EQUIPMENT IDENTIFICATION LOCATION
1 Gang Saw - I G/S - 1 Gang Saw Shed
2 Gang Saw - II G/S - 2 Gang Saw Shed
3 Gang Saw - III G/S - 3 Gang Saw Shed
4 Gang Saw - IV G/S - 4 Gang Saw Shed
5 Polisghing M/C P/M Polishing Shed
6 Gantry G/T Between G/S & P/M sheds
7 Wire Saw W/S Near Gantry Yard
8 EOT Crane - I EOT - 1 Gang Saw Shed
9 EOT Crane - II EOT - 2 Polishing Shed
10 EOT Crane - III EOT - 3 Polishing Shed
11 Generator (320 KVA) - 1 Gen - 1 Genset Room
12 Generator (320 KVA) - 2 Gen - 2 Genset Room
13 Generator (320 KVA) - 3 Gen - 3 Genset Room
14 Transfer Trolley No - 1 TT - 1 Gang Saw Shed
15 Transfer Trolley No - 2 TT - 2 Polishing Shed
16 Transfer Trolley No - 3 TT - 3 Polishing Shed
17 Car Washer No. - 1 Car - 1 Gang Saw Shed
18 Car Washer No. - 2 Car - 2 Polishing Shed
19 Edge Cutting Machine ECM Polishing Shed
20 Compressor No - 1 CP - 1 Gang Saw Shed
21 Compressor No - 2 CP - 2 Polishing Shed
22 750 KVA Transformer TR Sub Station
23 Fresh Water Pump FP (Park) Garden
24 Slurry Pump No - 1 SP - 1 Near Gang Saw Shed
25 Slurry Pump No - 2 SP - 2 Near Polishing Shed
PALLAVA GRANITE INDUSTRIES (INDIA) [Link] PG/MM/01
MANUBOLU
MAINTENANCE
SHIFT REPORT
DATE : SUPERVISIOR : WEEKLY OFF ABSENT
SHIFT : SHIFT PERSONAL : 1
2
3
BREAK DOWN HOURS
SL. EQUIPMENT B/D SLIP REPAIR METERIALS PERSONS
NATURE OF BREAK DOWN TOTAL REMARKS
NO. NAME NO. TYPE FROM TO USED ATTENDED
HRS
BREAK DOWN HOURS
B/D SLIP REPAIR METERIALS PERSONS
[Link]. EQUIPMENT NAME NATURE OF BREAK DOWN TOTAL REMARKS
NO. TYPE FROM TO USED ATTENDED
HRS
TOTAL B/D TIME IN THE SHIFT :
PENDING WORKS TO BE DONE IN THE NEXT SHIFT :
SUPERVISIOR NEXT SHIFT SUP. [Link]
PALLAVA GRANITE INDUSTRIES (INDIA) [Link]
MANUBOLU
ELECTRICAL / MECHANICAL BREAK DOWN INTIMATION SLIP
DATE :
[Link]. SHIFT :
Equipment : Problem :
B/D occurred at : Reported by :
Reported at : Reported to :
Attended at : Attended by :
Handed over at : Recived by :
MACHINE HISTORY CARD
PALLAVA GANITE INDUSTRIES (I) [Link]. CARD NO.
NEXT
B/D HOURS MATERALS/
EQUIPMENT B/D REPAIRS PERSONS REPLACE- SIGNATURE
DATE NATURE OF BREAK DOWN DATAILS OF WORKS DONE PARTS
NAME [Link] TYPE ATTENDED MENT OF AM/SUP.
REPLACED
FROM TO TOTAL DATE
PALLAVA GRANITE INDUSTRIES ( INDIA) [Link]
MANUBOLU
EQUIPMENT PERFORMANCE REPORT
[Link].
DATE :
SHIFT :
EQUIPMENT NAME :
PREVENTIVE MAINTENCE COMPLETED ON
EQUIPMENT CONDITION GOOD / NOT OK
REMARKS :
ATTENTED OPERATOR/ PLANT
AM/(MECH/ELC) Dy.P.M.
BY SUP HEAD
PALLAVA GRANITE INDUSTRIES ( INDIA) [Link]
MANUBOLU
MACHINE HISTORY CARD NO.
MACHINE NAME IDENTIFICATION NO.
EQUIPMENT RECORD CARD NO. LOCATION :
INDEX
PAGE
[Link]. EQUIPMENT NAME TECHINICAL SPECIFICATIONS
NO.
PALLAVA GRANITE INDUSTRIES ( INDIA) [Link]
MANUBOLU
Preventive Maintenance Schedule
from January 2006 to December 2006
January-06 Febuary - 06 March-06 April-06 May-06 June-06 July-06 August-06 September-06 October-06 November-06 December-06
Equipment
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5
Gang Saw 1
Gang Saw 2
Gang Saw 3
Gang Saw 4
Line Polishing
(MIC)
Gantry Crane
Wire Saw
EOT 1
EOT 2
EOT 3
Transfer Trolley 1
Edge Cutting
Mechine
Genarator No 1
Genarator No 2
Genarator No 3
Red Planning Planning
Green Work Done Work Done
Black Skipped Skipped
Prepared By Authorised By
LIST OF QUALITY RECORDS
Record Identific Indexing Method of Location / Retenstion
Name of the Record Dispostion
No. ation wise Filing Storage Period
Preventive Maintenance
01 Date Flat File Cup Board 2 Years Set to Fire
Schedule
02 History Cards Equipment Register Cup Board Life Set to Fire
Preventive Maintenance
03 Equipment Flat File Cup Board 3 Months Set to Fire
Check List
04 Shift Check List Shift Flat File Cup Board 3 Months Set to Fire
Condition Monitoring
05 Date Register Cup Board 3 Years Set to Fire
Maintenance Register
Electrical/Mechanical
06 Date Flat File Cup Board 2 Weeks Set to Fire
Breakdown Intimation
Condition Monitoring
07 Date Flat File Cup Board 3 Years
Maintenance Schedule
Condition Monitoring
08 Date Flat File Cup Board 1 Years
Maintenance Check List
LIST OF FORMS
[Link]. Name of the Record Identification
1 Preventive Maintenance Schedule
2 History Cards
3 Preventive Maintenance Check List
4 Shift Check List
5 Safety Inter Locks Register
6 Condition Monitoring Maintenance Schedule
7 Electrical/Mechnical Breakdown Intimation
8 Condition Monitoring Check List
