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WMM Mix Design and Gradation Analysis

The document provides details of a mix design for wet mix macadam (WMM) including: 1. The proposed mix proportions of 40mm aggregate, 20mm aggregate, 12.5mm aggregate and stone dust at 43%, 8%, 21% and 28% respectively. 2. The maximum dry density (MDD) of 2.287 g/cc and optimum moisture content (OMC) of 5.50% for the mix. 3. Sieve analysis test results for the individual aggregates showing compliance with specifications.

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114 views22 pages

WMM Mix Design and Gradation Analysis

The document provides details of a mix design for wet mix macadam (WMM) including: 1. The proposed mix proportions of 40mm aggregate, 20mm aggregate, 12.5mm aggregate and stone dust at 43%, 8%, 21% and 28% respectively. 2. The maximum dry density (MDD) of 2.287 g/cc and optimum moisture content (OMC) of 5.50% for the mix. 3. Sieve analysis test results for the individual aggregates showing compliance with specifications.

Uploaded by

vnkat
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

SUMMARY SHEET FOR DESIGN MIX OF WMM

2 Type of Material 40mm Agg 20mm Agg 12.5mm Agg Stone Dust

3 Mix proportion(%) 43% 8% 21% 28%

9 M DD(gm/cc) 2.287

10 O M C (%) 5.50

Tested by Checked by

SOMA Contractor SPV Representative IC Repres


OF WMM

hecked by

IC Representative
Sample No-1
Wt. Of
IS SIEVE Cumulative Weight Retained
Retained (gms)
53.00 0 0
45.00 276 276
22.40 14792 15068
11.20 12804 27872
4.75 0 0
2.36 0 0
0.600 0 0
0.075 0 0

Sample No-2
Wt. Of
IS SIEVE Cumulative Weight Retained
Retained (gms)
53.00 0 0
45.00 372 372
22.40 17382 17754
11.20 8074 25828
4.75 0 0
2.36 0 0
0.600 0 0
0.075 0 0

Sample No-3

Wt. Of
IS SIEVE Cumulative Weight Retained
Retained (gms)
53.00 0 0
45.00 366 366
22.40 18201 18567
11.20 11673 30240
4.75 0 0
2.36 0 0
0.600 0 0
0.075 0 0
Remarks:-
Total weight (gms)= 27872

Cumulative % Retained Cumulative % Passing

0.00 100
0.99 99.01
54.06 45.94
100.00 0.00
100 0.00
100 0.00
100 0.00
100 0.00

Total weight (gms)= 25828

Cumulative % Retained Cumulative % Passing

0.00 100
1.44 98.56
68.74 31.26
100 0.00
100 0.00
100 0.00
100 0.00
100 0.00

Total weight (gms)= 30240

Cumulative % Retained Cumulative % Passing

0.00 100
1.21 98.79
61.40 38.60
100 0.00
100 0.00
100 0.00
100 0.00
100 0.00
Sample No-1

IS SIEVE Wt. Of Retained (gms) Cumulative Weight Retained

53.00 0 0
45.00 0 0
22.40 0 0
11.20 10552 10552
4.75 810 11362
2.36 148 11510
0.600 0
0.075 0
Sample No-2

IS SIEVE Wt. Of Retained (gms) Cumulative Weight Retained

53.00 0 0
45.00 0 0
22.40 0 0
11.20 11412 11412
4.75 894 12306
2.36 156 12462
0.600 0 0
0.075 0 0

Sample No-3

IS SIEVE Wt. Of Retained (gms) Cumulative Weight Retained

53.00 0 0
45.00 0 0
22.40 0 0
11.20 10911 10911
4.75 859 11770
2.36 155 0
0.600 0 0
0.075 0 0
Remarks:-
Total weight (gms)= 11510

Cumulative % Retained Cumulative % Passing

0.00 100
0.00 100.00
0.00 100.00
91.68 8.32
98.71 1.29
100 0.00
100 0.00
100 0.00

Total weight (gms)= 12462

Cumulative % Retained Cumulative % Passing

0.00 100
0.00 100
0.00 100.00
91.57 8.43
98.75 1.25
100 0.00
100 0.00
100 0.00

Total weight (gms)= 11925

Cumulative % Retained Cumulative % Passing

0.00 100
0.00 100.00
0.00 100.00
91.50 8.50
99 0.00
100 0.00
100 0.00
100 0.00
Sample No-1

IS SIEVE Wt. Of Retained (gms) Cumulative Weight Retained

53.00 0 0
45.00 0 0
22.40 0 0
11.20 2216 2216
4.75 12369 14585
2.36 1456 16041
0.600 276 16317
0.075 100 16417

Sample No-2

IS SIEVE Wt. Of Retained (gms) Cumulative Weight Retained

53.00 0 0
45.00 0 0
22.40 0 0
11.20 1472 1472
4.75 10126 11598
2.36 1606 13204
0.600 541 13745
0.075 200 13945

Sample No-3

IS SIEVE Wt. Of Retained (gms) Cumulative Weight Retained

53.00 0 0
45.00 0 0
22.40 0 0
11.20 2152 2152
4.75 10606 12758
2.36 1514 14272
0.600 412 14684
0.075 152 14836
Remarks:-
Total weight (gms)= 16417

Cumulative % Retained Cumulative % Passing

0.00 100
0.00 100
0.00 100
13.50 86.50
88.84 11.16
97.71 2.29
99.39 0.61
100 0.00

Total weight (gms)= 13945

Cumulative % Retained Cumulative % Passing

0.00 100
0.00 100
0.00 100
10.56 89.44
83.17 16.83
94.69 5.31
98.57 1.43
100 0.00

Total weight (gms)= 14840

Cumulative % Retained Cumulative % Passing

0.00 100
0.00 100
0.00 100
14.50 85.50
85.97 14.03
96.17 3.83
98.95 1.05
100 0.03
Sample No-1

IS SIEVE Wt. Of Retained (gms) Cumulative Weight Retained

53.00 0 0
45.00 0 0
22.40 0 0
11.20 0 0
4.75 35 35
2.36 21 56
0.600 269 325
0.075 507 832

Sample No-2

IS SIEVE Wt. Of Retained (gms) Cumulative Weight Retained

53.00 0 0
45.00 0 0
22.40 0 0
11.20 0 0
4.75 45 45
2.36 25 70
0.600 295 365
0.075 481 846

Sample No-3

IS SIEVE Wt. Of Retained (gms) Cumulative Weight Retained

53.00 0 0
45.00 0 0
22.40 0 0
11.20 0 0
4.75 40 40
2.36 23 63
0.600 282 345
0.075 494 839
Remarks:-
Total weight (gms)= 1000

Cumulative % Retained Cumulative % Passing

0.00 100.00
0.00 100.00
0.00 100.00
0.00 100.00
3.50 96.50
5.60 94.40
32.50 67.50
83.20 16.80

Total weight (gms)= 1000

Cumulative % Retained Cumulative % Passing

0.00 100
0.00 100
0.00 100
0.00 100.00
4.50 95.50
7.00 93.00
36.50 63.50
84.60 15.40

Total weight (gms)= 1000

Cumulative % Retained Cumulative % Passing

0.00 100
0.00 100
0.00 100
0.00 100.00
4.00 96.00
6.30 93.70
34.50 65.50
83.90 16.10
PASSING OF % 40 MM AGG.

IS SIEVE Sample no- 1 Sample no- 2

53.00 100.00 100.00


45.00 99.01 98.56
22.40 45.94 31.26
11.20 0.00 0.00
4.75 0.00 0.00
2.36 0.00 0.00
0.600 0.00 0.00
0.075 0.00 0.00
PASSING OF % 20 MM AGG.

IS SIEVE Sample no- 1 Sample no- 2

53.00 100.00 100.00


45.00 100.00 100.00
22.40 100.00 100.00
11.20 8.32 8.43
4.75 1.29 1.25
2.36 0.00 0.00
0.600 0.00 0.00
0.075 0.00 0.00
PASSING OF % 12.5 MM AGG.

IS SIEVE Sample no- 1 Sample no- 2

53.00 100.00 100.00


45.00 100.00 100.00
22.40 100.00 100.00
11.20 86.50 89.44
4.75 11.16 16.83
2.36 2.29 5.31
0.600 0.61 1.43
0.075 0.00 0.00
PASSING OF % STONE DUST

IS SIEVE Sample no- 1 Sample no- 2


IS SIEVE Sample no- 1 Sample no- 2

53.00 100.00 100.00


45.00 100.00 100.00
22.40 100.00 100.00
11.20 100.00 100.00
4.75 96.50 95.50
2.36 94.40 93.00
0.600 67.50 63.50
0.075 16.80 15.40
OF % 40 MM AGG.

Sample no- 3 Average Passing of %

100.00 100.00
98.79 98.79
38.60 38.60
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
OF % 20 MM AGG.

Sample no- 3 Average Passing of %

100.00 100.00
100.00 100.00
100.00 100.00
8.50 8.42
0.00 0.85
0.00 0.00
0.00 0.00
0.00 0.00
OF % 12.5 MM AGG.

Sample no- 3 Average Passing of %

100.00 100.00
100.00 100.00
100.00 100.00
85.50 87.15
14.03 14.01
3.83 3.81
1.05 1.03
0.03 0.01
OF % STONE DUST

Sample no- 3 Average Passing of %


Sample no- 3 Average Passing of %

100.00 100.00
100.00 100.00
100.00 100.00
100.00 100.00
96.00 96.00
93.70 93.70
65.50 65.50
16.10 16.10
WMM BLENDING

Average of Individual % Passing % Taken for design

40 MM 20 MM 10 MM DUST
IS SIEVE 40 MM 20 MM 10 MM Dust
43 8 21 28

53.00 100.00 100 100 100 43.00 8.00 21.00 28.00

45.00 0.00 100 100 100 0.00 8.00 21.00 28.00

22.40 12.88 100.00 100 96.25 0.00 8.00 21.00 26.95

11.20 0.28 3.89 87.47 85.65 0.00 0.31 18.37 23.08

4.75 0.00 1.09 17.01 79.45 0.00 0.00 3.12 18.34

2.36 0.00 0.00 4.68 76.40 0.00 0.00 0.15 14.01

0.600 0.00 0.00 0.00 72.05 0.00 0.00 0.00 10.10

0.075 0.00 0.00 0.00 50.09 0.00 0.00 0.00 5.06

72.05
WMM BLENDING CURVE CHART

120.00
PASSING %

100.00

80.00

60.00

40.00

20.00

0.00
0.01 0.10 1.00 10.00
IS SIEVE SIZE
PASSING % LOWER LIMIT UPPER

Remarks:-
M BLENDING

SPECIFICATION
Combine
d LIMIT AS PER
MID
LIMIT MORTH
%
Passing Lower Upper

100.00 100.00 100 100

57.00 97.50 95 100

55.95 70.00 60 80

41.76 50.00 40 60

21.47 32.50 25 40

14.16 22.50 15 30

10.10 15.00 8 22

5.06 4.00 0 8

URVE CHART

1.00 10.00 100.00


IS SIEVE SIZE
LOWER LIMIT UPPER LIMIT
WMM COMBIEND GRADATION
40 mm agg.-43%, 20 mm agg. - 8% , 12.5 mm agg. -21% , Stone dust - 28 %

Cumulative
Wt. Of Cumulative % Cumulative %
IS SIEVE Retained (gms)
Weight
Retained Passing
Retained

53.00 0 0 0.00 100.00


45.00 200 200 1.00 99.00
22.40 5600 5800 29.00 71.00
11.20 4560 10360 51.80 48.20
4.75 3540 13900 69.50 30.50
2.36 1210 15110 75.55 24.45
0.600 1686 16796 83.98 16.02

0.075 2600 19396 96.98 3.02

COMBIEND GRADATION CURVE CHART

110.00

100.00

90.00

80.00

70.00
PASSING OF %

60.00

50.00

40.00

30.00

20.00

10.00

0.00
0.01 0.10 1.00 10.00

IS SIEVE SIZE IN MM
Passing of % Mid Limit Lower Limit Upper Limit

Remarks:-
MBIEND GRADATION
Total wt. 20000 gm
SPECIFICATION

MID LIMIT AS PER


LIMIT MORTH
Lower Upper

100.00 100 100


97.50 95 100
70.00 60 80
50.00 40 60
32.50 25 40
22.50 15 30
15.00 8 22
4.00 0 8

ND GRADATION CURVE CHART

1.00 10.00 100.00

EVE SIZE IN MM
Mid Limit Lower Limit Upper Limit
MODIFIED PROCTOR TEST
(As per IS 2720 PART - VIII)

Mould No. 1 Wt. Of mould( W1) 6066 Volume of mould (V)= 2256
Test No. 1 2 3 4 5
Wt. Of wet sample +mould (W2) gms 11270 11448 11510 11495 11410
Wt. Of wet sample (W3)=W2-W1 gms 5204 5382 5444 5429 5344
Wet density of sample, Yw=W3/V gms/cc 2.307 2.386 2.413 2.406 2.369
Tray no gms 14 3 13 10 16
Weight of Tray W5 gms 596 378 574 562 562
Wt. Of wet sample+Tray. W6 gms 7058 5666 3720 4920 4920
Wt. Of dry sample+Tray.W7 gms 6795 5412 3556 4671 4635
Wt. Of water, W8=W6-W7 gms 263 254 164 249 285
Wt. Of dry sample,W9=W7-W5 gms 6199 5034 2982 4109 4073
Water Content w=100*W8/W9 % 4.24 5.05 5.50 6.06 7.00
Dry density Yd=Yw/1+(W/100) gms/cc 2.213 2.271 2.287 2.269 2.214
Method used:-
Dry Density gm/cc

MDD
Rammer Wt.:-

[Link] blows/layer:-
2.300
No. of layer:-
2.280
RESULTS

2.260 MDD= 2.287

OMC= 5.50
2.240

2.220

2.200
4 5 6 7
Moisture Content %
6

Modified

4.9kg

55

LTS

gm/cc

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