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Stack Monitoring Calculation Sheet

The document reports stack monitoring data from a cement factory including measurements like temperature, pressure, flow rates, and particulate matter concentrations for various processes and equipment over two dates. Key measurements reported include the kiln inlet/outlet temperature and draft, cyclone temperatures, fan inlet/outlet temperatures and drafts, ESP inlet/outlet drafts and temperatures, and particulate concentrations in the ESP stack ranging from 15-30 mg/m3.

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Vijay Bhan
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84 views24 pages

Stack Monitoring Calculation Sheet

The document reports stack monitoring data from a cement factory including measurements like temperature, pressure, flow rates, and particulate matter concentrations for various processes and equipment over two dates. Key measurements reported include the kiln inlet/outlet temperature and draft, cyclone temperatures, fan inlet/outlet temperatures and drafts, ESP inlet/outlet drafts and temperatures, and particulate concentrations in the ESP stack ranging from 15-30 mg/m3.

Uploaded by

Vijay Bhan
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

CEMENT F

STACK MONITORING REPORT F

Average Area Of Average of


Location Diameter Height Barometric Standard
Date Mean Sampling Manometric
of Stack of Stack of Stack Pressure Pressure
Pressure Nozzle Reading

mts mts mmhg mmhg mmhg m2 mmwg

13.06. Raw
3.25 75.1 740 75 760 3.167E-05 13
08 Mill
CEMENT FACTORY

ORING REPORT FOR THE MONTH OF JUNE 09

Ambient Rate of Sampling


Velocity Actual Pitot
Temperature air sampling Rate Sampling
of air in Flow Tube
of Stack Temperatu from indicated by time
Stack Rate Constant
re Stack Flowmeter

O
C O
C m/s LPM LPM LPM min

125 33 13.69 26.00 19.99 13.10 60 0.842


Initial Final
Suspended
Weight weight
Particulate
of of
Matter
Thimble Thimble

gms gms mg/m3

3.13 3.24 147.59


DALLA CEMENT FACTORY DATE : 17.06.08
( A Unit Of jaiprakash associates limited )

KILN PROCESS PARAMETERS

ESP
Date KILN I/L KF SPEED COAL KILN I/L KILN I/L CY. IA CY. IB PH. FAN PH. FAN HOOD SEC. AIR GCT O/L COOLER COOLER ESP I/L ESP O/L ESP I/L
STACK
COMP-1 COMP-2
DRAFT TOP TOP I/L DRAFT
DRAFT DRAFT DRAFT STACK
%O2/CO TPH RPM TPH TEMP I/L TEMP.
TEMP. TEMP. PR. PR. TEMP.
MMWG TEMP. TEMP. MMWG
MMWG MMWG MMWG mg/m3
MMWG MMWG

365-370 *
22/11/08 3.5 to 4 /0 110 2.25 11.5 to 12 975 * C -35 800 * C 785 * C -460 -3.0 980 * C 180 * C 225-230 160-170 -300 -150 120 * C 15-30
C

17/11/08 4 100 2.1 10.5 960 * C -30 785 * C 770 * C 385 * C -420 -2.5 960 * C 190 * C 220 155 -250 -145 130 * C 35-40
STACK CHECKING REPORT FOR THE RAW MILL ESP

Date

22/11/08
STACK CHECKING REPORT FOR THE RAW MILL ESP
Locatio
n of
Stack

KILN
STACK CHECKING REPORT FOR THE RAW MILL ESP

KF

TPH

110
STACK CHECKING REPORT FOR THE RAW MILL ESP

SPEED

RPM

2.25
STACK CHECKING REPORT FOR THE RAW MILL ESP

COAL

TPH

12-Nov
STACK CHECKING REPORT FOR THE RAW MILL ESP

KILN I/L

TEMP

45
STACK CHECKING REPORT FOR THE RAW MILL ESP

KILN I/L

DRAFT

760
STACK CHECKING REPORT FOR THE RAW MILL ESP

CY. IA

TOP
TEMP.

3.167E-05
ACK CHECKING REPORT FOR THE RAW MILL ESP

CY. IB

TOP
TEMP.

7.583
CKING REPORT FOR THE RAW MILL ESP

PH. FAN

I/L TEMP.

144
ORT FOR THE RAW MILL ESP

PH. FAN

I/L DRAFT

30
THE RAW MILL ESP

HOOD

DRAFT

10.87
MILL ESP

SEC. AIR

TEMP.

20.65
GCT O/L

TEMP.

15.01
COOLER

COMP-1
PR.
MMWG

230.00
COOLER

COMP-2
PR.
MMWG

170
ESP I/L

DRAFT

0.842
ESP O/L

DRAFT

3.173
ESP I/L

TEMP.

3.180
ESP
STACK

STACK
mg/m3

15-30

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