Reverse
Engineering
Process
By Zain Utterback
Prediction
Prediction includes purpose of the product, how it works, what
market it was designed to appeal to, design objectives for the
product, and constraints that may influence the design.
Observation
Observation of a product defines how do you think it works, how it
meet design objectives, and why is it designed the way it is.
Disassemble
Disassembling the product allows you to see how it works, how it
is made, how many parts or moving parts it has, and if there are
any surprises.
Analyze
Carefully examine and analyze subsystems (i.e. structural,
mechanical, and electrical) and develop annotated sketches that
include measurements and notes on components, system design,
safety, and controls.
Test
Carefully reassemble the product, operate the device, and record
observations about its performance in terms of functionality
(operational and ergonomic) and projected durability.
Documentation
Look at inferred design goals, inferred constraints, design
(functionality, form (geometry), and materials), schematic diagrams,
lists (materials, components, critical components, flaws, successes,
etc.), identify any refinements that might enhance the products
usefulness, and evaluate upgrades and changes.