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Drop Raising Method in Mining

The document discusses drop raising, a method of connecting two levels about 60 meters apart by drilling large diameter blast holes from the upper level to the lower level and blasting them in stages. It describes the steps of drilling 5 blast holes, charging them with explosives, blasting in sequences, mucking out the fragmented rock, and repeating to form a vertical or inclined raise connecting the two levels over about 20 days. The main advantage is it safely completes the raise quickly without workers in the lower level. The only limitation is needing the drilling equipment for other operations to justify the costs.

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Ajeet Kumar
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100% found this document useful (1 vote)
902 views13 pages

Drop Raising Method in Mining

The document discusses drop raising, a method of connecting two levels about 60 meters apart by drilling large diameter blast holes from the upper level to the lower level and blasting them in stages. It describes the steps of drilling 5 blast holes, charging them with explosives, blasting in sequences, mucking out the fragmented rock, and repeating to form a vertical or inclined raise connecting the two levels over about 20 days. The main advantage is it safely completes the raise quickly without workers in the lower level. The only limitation is needing the drilling equipment for other operations to justify the costs.

Uploaded by

Ajeet Kumar
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Introduction
  • Drilling
  • Charging
  • Blasting
  • Mucking
  • Advantages
  • Limitations

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DROP RAISING

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INTRODUCTION
This is a method of making a raise connection between two
adjacent levels,nearly 60 m apart,by drilling large dia
holes(150-165mm),from upper level to lower level and
blasting them in stages.
The raise is usually vertical but may also be steeply inclined.
In India this method is used at the Copper Mines of Khetri
Copper Complex (KCC).

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DRILLING
The blast holes of 165mm dia,5 in number(1 in centre,4 at
corners) are drilled from top level to the bottom level,nearly
57 m below.
In this method of blasting the central hole out of the total five
blast holes should be of large dia,150 mm or 165 mm but the
corner holes may be of smaller dia, nearly 100 mm.
Small dia holes however result in more deviaton.
Moreover it is more convenient to drill all the holes of the
same size once the drilling machine is set up at the site. Hence
all the holes are of 165 mm dia.

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CHARGING
The charging of explosives into blast holes is done from the
upper level.
A wooden plug in two pieces tide to a nylon rope is lowered
into the blast hole to plug the bottom mouth of the blast hole.
Aggregate, nearly 12mm in size,is stemmed for a length of 1 m
followed by charging of slurry explosives (packaged cartridges
before they are lowered into the hole).
All the five holes are charged.

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Explosive charges used in are normally spherical or geometric
equivalent, as research in the application of this breakage
mechanism to rock indicates that spherical charges or their
equivalent produces optimum results
In blasting practices, spherical charges have been defined as
havin a length: diameter(L:D) ratio of 4:1 or less, and upto but
not exceeding a L:D equal to 6:[Link] for holes 165mm dia
and 990mm in length would constitute a spherical charge
The explosive charge is nearly 34 kg.
Above it a length of 1.8 m is packed with sand and the rest of
the hole is left unstemmed.

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BLASTING
The concentrated, "spherical" charge is positioned at a
specified distance from the horizontal free surface
underneath and the detonation creates crater-shaped
openings in the rock.
Several holes are detonated at the same time, and the
process is repeated until a horizontal slice is removed.
The holes are blasted in a sequence with the help of delay
detonators at a time from the surface when no worker is
allowed to remain underground.

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The roof of the lower level provides a free face for the
explosive charged and the result of blasting is that a cavity of
nearly 1.8m height is formed.
With each blasting a vertical height of 1.8 m is formed in the
shape of raise.
The top 4-4.5 m of the blast holes,called the plug ,is however
is blasted in one step.
The wooden plug is usually recoverable;the nylon rope burns
away during blasting.

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MUCKING
The fragmentation is sufficiently good for loading by L.H.D.
units.
Dressing of the conical cavity is not essential and the
fragmented rocks resulting after blasting are removed by the
[Link] working in the lower level.
As a safety precaution the L.H.D. unit operator has to keep
away physically from the point B, shown in the figure.
He should not go below the raise.

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As the mucking is in progress the upper portions of the blast
holes are charged with explosives in the manner as already
described and operation of loading,blasting and mucking
follow similar pattern.
The raise so formed has its sides sufficiently strong and stable
showing no adverse effects by the heavy blasting.
Normally it is possible to have two blasts in a period of three
shifts with reasonably good supervision, and the raise is
completed within a period of about 20 days, with due
allowance of minor delays.

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ADVANTAGES
The main advantage of this method of drop raising is that no
workers are employed in the lower level except the operator
of the L.H.D. unit.
No side dressing or roof dressing of the raise is required.
The entire work is safe and fast so that a raise nearly 57 m
long is completed within a period of 20 days unless there are
undue delays for some reasons.
In addition, there is a scope to reduce the cost further as a
better drill factor, powder factor and productivity can be
achieved by this technique.
Longer raises up to 80 m or so have been driven successfully

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LIMITATONS
The only limitation is the requirement to use
the same drilling equipment in the stoping
operations too, in order to justify the
investment made.

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Common questions

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The drop raising technique offers multiple advantages over traditional mining methods, particularly in cost and efficiency. One significant benefit is the reduced requirement for a workforce in lower levels, which minimizes safety hazards and associated insurance costs . The operation completes each raise quickly, typically within 20 days, enhancing overall productivity and reducing downtime . Moreover, as the method utilizes uniform drilling equipment and does not require side or roof dressing, maintenance costs are low . This method also provides opportunities to improve the drill factor, powder factor, and productivity, which collectively lower the operational costs .

The drop raising method involves several key steps: drilling large diameter holes from the upper to the lower level, charging these holes with explosives, and detonating them in a sequence. The process starts with drilling 165mm diameter blast holes from the top to the bottom level. All holes, despite varying sizes initially suggested, are kept uniform to 165mm to prevent deviations and ease the drilling setup . The holes are charged using spherical charges, optimized for effective blasting with a specific length to diameter ratio . The explosive charge is positioned to create crater-shaped openings, with the roof of the lower level acting as a free face, forming a cavity of approximately 1.8m each blast . Mucking follows blasting, where L.H.D. units remove the debris . This method's efficiency stems from safety and speed, as it requires minimal workforce involvement in lower levels, reducing hazard risks, and can complete raises up to 57m in approximately 20 days .

The wooden plug, attached to a nylon rope, serves as a temporary closure at the bottom of the blast hole during the charging process. This plug ensures that slurry explosives, which are charged from the upper level, are securely contained within the hole until detonation . The nylon rope, which burns away during blasting, allows for easy retrieval of the plug post-blasting. This setup prevents premature loss of explosives and ensures precise placement of charges, which is essential for effective blasting outcomes .

Spherical charges enhance blasting effectiveness by optimizing the breakage mechanism in rock. These charges are defined by a length to diameter (L:D) ratio, typically between 4:1 and 6:1, ensuring enough concentrated force is exerted to produce optimal crater-shaped openings. This geometry ensures maximum energy transfer and efficient rock fracturing . The strategic placement of these charges at specific distances from the free surface further contributes to effective clearance, as it creates an ideal environment for shock waves to break the rock, facilitating swift material removal .

Using uniform drill hole diameters in drop raising introduces significant operational efficiencies. Primarily, it simplifies the drilling process—once the drilling machine is set up, maintaining a consistent hole size across the site reduces setup adjustments and lowers the probability of error or deviation . This uniformity also standardizes the charging and blasting processes, allowing for better predictability and control of the blasting results, which reduces trial and error and optimizes time management . Additionally, having all holes at 165mm diameter maximizes the load-bearing capacity of explosive charges, ensuring effective energy distribution and rock breakage . Such efficiencies lead to faster project completion and reduced costs.

While drop raising offers advantages such as speed and reduced labor in the lower levels, it does face some limitations. A significant challenge is the need to use the same drilling equipment in both drop raising and stoping operations to justify the initial investment in equipment. This requirement can create a constraint, especially if the equipment is not optimized for other mining operations which might require different specifications or techniques . Moreover, any deviations from optimal drilling and blasting parameters could lead to inefficiencies or increased costs.

The drop raising method presents potentially lower environmental impacts compared to some traditional mining techniques due to its efficiency and reduced need for ventilation and handling of tailings. The lessened need for workforce presence underground leads to decreased energy consumption for ventilation systems, which are major energy drains in deeper, traditional mines. Moreover, the method's streamlined process of drilling, charging, and blasting results in reduced waste and less disturbance to the geological strata, thereby minimizing surface and atmospheric pollution . Additionally, because this method involves blasting from a single level, it generates less noise and dust than techniques requiring multiple access points and operations. These characteristics position drop raising as a relatively eco-friendlier option in the mining sector. However, the method's reliance on explosives still requires stringent measures to control any potential environmental fallout related to chemical residuals or ground vibrations.

Delay detonators are crucial in managing the sequencing of blasts during drop raising by enabling controlled explosions that sequentially remove material in horizontal slices. By using different delays across multiple blast holes, the process ensures that each explosion occurs in a pre-arranged sequence, minimizing shockwave interaction which could lead to undesirable rock movement or incomplete fragmentation . This precision in timing also enhances the effectiveness of each blast, optimizing energy distribution, reducing vibrations, and ensuring safer and more predictable outcomes. Proper sequencing facilitated by delay detonators is critical to achieving uniform crater-shaped openings, promoting stability and efficient material removal .

The drop raising method enhances mining safety primarily by minimizing workforce exposure to underground risks. Unlike traditional methods which may require more personnel to be present in hazardous areas, drop raising confines the necessary workforce to the surface for the most part, except for the L.H.D. operators . This reduction in worker presence underground during operations like blasting and mucking significantly lowers the potential for accidents, thereby improving overall safety. Additionally, the method's design—which does not require side or roof dressing—further reduces the need for personnel to undertake dangerous tasks in structurally compromised areas .

During the mucking operation, it is important for the L.H.D. unit operator to remain physically distant from specific points near the raise, as outlined in safety guidelines. The operator must not go below the raise to avoid being in hazardous positions . Additionally, no workers are allowed to remain underground while blasting occurs, as detonated holes remove a significant horizontal slice of material . These precautions ensure the safety of the personnel while the drop raising process takes place.

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DROP RAISING
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INTRODUCTION
• This is a method of making a raise connection between two 
adjacent levels,nearly 60 m apart,by drilling large
www.mineportal.in      Call/Whatsapp- 8804777500      www.fb.com/mineportal.in
DRILLING
• The blast holes of 165mm dia,5 in number(1 in centre,4 at 
corners) are drilled from top level to the bottom level
CHARGING
• The charging of explosives into blast holes is done from the 
upper level.
• A wooden plug in two pieces tide to a
• Explosive charges used in are normally spherical or geometric 
equivalent, as research in the application of this breakage
BLASTING
• The concentrated, "spherical" charge is positioned at a 
specified distance from the horizontal free surface 
unde
• The roof of the lower level provides a free face for the 
explosive charged and the result of blasting is that a cavity of
MUCKING
• The fragmentation is sufficiently good for loading by L.H.D. 
units.
• Dressing of the conical cavity is not essent

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