Drop Raising Method in Mining
Drop Raising Method in Mining
The drop raising technique offers multiple advantages over traditional mining methods, particularly in cost and efficiency. One significant benefit is the reduced requirement for a workforce in lower levels, which minimizes safety hazards and associated insurance costs . The operation completes each raise quickly, typically within 20 days, enhancing overall productivity and reducing downtime . Moreover, as the method utilizes uniform drilling equipment and does not require side or roof dressing, maintenance costs are low . This method also provides opportunities to improve the drill factor, powder factor, and productivity, which collectively lower the operational costs .
The drop raising method involves several key steps: drilling large diameter holes from the upper to the lower level, charging these holes with explosives, and detonating them in a sequence. The process starts with drilling 165mm diameter blast holes from the top to the bottom level. All holes, despite varying sizes initially suggested, are kept uniform to 165mm to prevent deviations and ease the drilling setup . The holes are charged using spherical charges, optimized for effective blasting with a specific length to diameter ratio . The explosive charge is positioned to create crater-shaped openings, with the roof of the lower level acting as a free face, forming a cavity of approximately 1.8m each blast . Mucking follows blasting, where L.H.D. units remove the debris . This method's efficiency stems from safety and speed, as it requires minimal workforce involvement in lower levels, reducing hazard risks, and can complete raises up to 57m in approximately 20 days .
The wooden plug, attached to a nylon rope, serves as a temporary closure at the bottom of the blast hole during the charging process. This plug ensures that slurry explosives, which are charged from the upper level, are securely contained within the hole until detonation . The nylon rope, which burns away during blasting, allows for easy retrieval of the plug post-blasting. This setup prevents premature loss of explosives and ensures precise placement of charges, which is essential for effective blasting outcomes .
Spherical charges enhance blasting effectiveness by optimizing the breakage mechanism in rock. These charges are defined by a length to diameter (L:D) ratio, typically between 4:1 and 6:1, ensuring enough concentrated force is exerted to produce optimal crater-shaped openings. This geometry ensures maximum energy transfer and efficient rock fracturing . The strategic placement of these charges at specific distances from the free surface further contributes to effective clearance, as it creates an ideal environment for shock waves to break the rock, facilitating swift material removal .
Using uniform drill hole diameters in drop raising introduces significant operational efficiencies. Primarily, it simplifies the drilling process—once the drilling machine is set up, maintaining a consistent hole size across the site reduces setup adjustments and lowers the probability of error or deviation . This uniformity also standardizes the charging and blasting processes, allowing for better predictability and control of the blasting results, which reduces trial and error and optimizes time management . Additionally, having all holes at 165mm diameter maximizes the load-bearing capacity of explosive charges, ensuring effective energy distribution and rock breakage . Such efficiencies lead to faster project completion and reduced costs.
While drop raising offers advantages such as speed and reduced labor in the lower levels, it does face some limitations. A significant challenge is the need to use the same drilling equipment in both drop raising and stoping operations to justify the initial investment in equipment. This requirement can create a constraint, especially if the equipment is not optimized for other mining operations which might require different specifications or techniques . Moreover, any deviations from optimal drilling and blasting parameters could lead to inefficiencies or increased costs.
The drop raising method presents potentially lower environmental impacts compared to some traditional mining techniques due to its efficiency and reduced need for ventilation and handling of tailings. The lessened need for workforce presence underground leads to decreased energy consumption for ventilation systems, which are major energy drains in deeper, traditional mines. Moreover, the method's streamlined process of drilling, charging, and blasting results in reduced waste and less disturbance to the geological strata, thereby minimizing surface and atmospheric pollution . Additionally, because this method involves blasting from a single level, it generates less noise and dust than techniques requiring multiple access points and operations. These characteristics position drop raising as a relatively eco-friendlier option in the mining sector. However, the method's reliance on explosives still requires stringent measures to control any potential environmental fallout related to chemical residuals or ground vibrations.
Delay detonators are crucial in managing the sequencing of blasts during drop raising by enabling controlled explosions that sequentially remove material in horizontal slices. By using different delays across multiple blast holes, the process ensures that each explosion occurs in a pre-arranged sequence, minimizing shockwave interaction which could lead to undesirable rock movement or incomplete fragmentation . This precision in timing also enhances the effectiveness of each blast, optimizing energy distribution, reducing vibrations, and ensuring safer and more predictable outcomes. Proper sequencing facilitated by delay detonators is critical to achieving uniform crater-shaped openings, promoting stability and efficient material removal .
The drop raising method enhances mining safety primarily by minimizing workforce exposure to underground risks. Unlike traditional methods which may require more personnel to be present in hazardous areas, drop raising confines the necessary workforce to the surface for the most part, except for the L.H.D. operators . This reduction in worker presence underground during operations like blasting and mucking significantly lowers the potential for accidents, thereby improving overall safety. Additionally, the method's design—which does not require side or roof dressing—further reduces the need for personnel to undertake dangerous tasks in structurally compromised areas .
During the mucking operation, it is important for the L.H.D. unit operator to remain physically distant from specific points near the raise, as outlined in safety guidelines. The operator must not go below the raise to avoid being in hazardous positions . Additionally, no workers are allowed to remain underground while blasting occurs, as detonated holes remove a significant horizontal slice of material . These precautions ensure the safety of the personnel while the drop raising process takes place.









