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Corrosion and Protection Overview

This document discusses corrosion, inspection, and protection for aircraft. It covers types of corrosion like pitting, galvanic, stress corrosion cracking and more. It provides guidelines for corrosion preventive maintenance for all aircraft and those operating over salt water. The document also includes a visual corrosion inspection guide for exhaust trail areas, battery compartments, lavatories, and other areas of aircraft.

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0% found this document useful (0 votes)
24 views4 pages

Corrosion and Protection Overview

This document discusses corrosion, inspection, and protection for aircraft. It covers types of corrosion like pitting, galvanic, stress corrosion cracking and more. It provides guidelines for corrosion preventive maintenance for all aircraft and those operating over salt water. The document also includes a visual corrosion inspection guide for exhaust trail areas, battery compartments, lavatories, and other areas of aircraft.

Uploaded by

blackhawk
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

9/8/98 AC 43.

13-1B

CONTENTS (CONTINUED)
Paragraph Page

CHAPTER 6. CORROSION, INSPECTION & PROTECTION

SECTION 1. GENERAL

6-1. General..........................................................................................................................................................6-1
Figure 6-1. Simplified Corrosion Cell Showing Conditions which Must Exist for
Electrochemical Corrosion ...........................................................................................................................6-2
Figure 6-2. Elimination of Corrosion by Application of an Organic Film to Metal Surface...................6-2
6-2. Factors Influencing Corrosion......................................................................................................................6-1
6-3. Common Corrosive Agents ..........................................................................................................................6-3
6-4. Micro-Organisms..........................................................................................................................................6-3
6-5.6-10. [RESERVED.]................................................................................................................................ 6-4

SECTION 2. TYPES OF CORROSION

6-11. General..........................................................................................................................................................6-5
Figure 6-3. Corrosion Attack ....................................................................................................................6-5
6-12. General Surface Corrosion ...........................................................................................................................6-5
Figure 6-4. General Surface Corrosion.....................................................................................................6-5
6-13. Pitting Corrosion...........................................................................................................................................6-5
Figure 6-5(a). Pitting Corrosion (External View) ........................................................................................6-5
Figure 6-5(b). Pitting Corrosion (Magnified Cross Section) .......................................................................6-5
6-14. Concentration Cell Corrosion.......................................................................................................................6-6
Figure 6-6. Concentration Cell Corrosion ................................................................................................6-6
6-15. Active-Passive Cells .....................................................................................................................................6-6
Figure 6-7. Active-Passive Cell ................................................................................................................6-7
6-16. Filiform Corrosion........................................................................................................................................6-7
Figure 6-8. Filiform Corrosion .................................................................................................................6-7
6-17. Intergranular Corrosion ................................................................................................................................6-7
Figure 6-9. Intergranular Corrosion of 7050-T6 Aluminum Adjacent to Steel Fastener.........................6-8
6-18. Exfoliation Corrosion ...................................................................................................................................6-7
Figure 6-10. Exfoliation Corrosion.............................................................................................................6-8
6-19. Galvanic Corrosion.......................................................................................................................................6-8
Figure 6-11. Galvanic Corrosion of Magnesium Adjacent to Steel Fastener ............................................6-9
6-20. Stress Corrosion Cracking............................................................................................................................6-8
Figure 6-12. Stress Corrosion Cracking .....................................................................................................6-9
6-21. Fatigue Corrosion .........................................................................................................................................6-9
6-22. Fretting Corrosion.......................................................................................................................................6-10
Figure 6-13. Fretting Corrosion ................................................................................................................6-10
6-23.6-28. [RESERVED.]............................................................................................................................ 6-10

SECTION 3. CORROSION PROTECTION MEASURES FOR BASIC MATERIALS

6-29. General........................................................................................................................................................6-11
6-30. Anodizing and Related Processes ..............................................................................................................6-11
6-31. Plating .........................................................................................................................................................6-11
6-32. Phosphate Rust-Proofing............................................................................................................................6-11
6-33. Chrome-Pickle Treatment ..........................................................................................................................6-11
6-34. Dichromate Treatment................................................................................................................................6-11
6-35. Stannate Immersion Treatment...................................................................................................................6-11
AC 43.13-1B 9/8/98

CONTENTS (CONTINUED)
Paragraph Page

CHAPTER 6. CORROSION, INSPECTION & PROTECTION

SECTION 3. CORROSION PROTECTION MEASURES FOR BASIC MATERIALS

6-36. Galvanic Anodizing Treatment ..................................................................................................................6-12


6-37. Cladding......................................................................................................................................................6-12
6-38. Metal Spraying ...........................................................................................................................................6-12
6-39. Shot-Peening...............................................................................................................................................6-12
6-40. Organic Coatings ........................................................................................................................................6-12
6-41. Dope Proofing ............................................................................................................................................6-12
6-42. Tube Interiors .............................................................................................................................................6-12
6-43.6-49. [RESERVED.]............................................................................................................................ 6-12

SECTION 4. CORROSION PREVENTIVE MAINTENANCE

6-50. Guidelines: All Aircraft ..............................................................................................................................6-13


6-51. Guidelines: Aircraft Operating Over Salt Water........................................................................................6-13
6-52.6-62. [RESERVED.]............................................................................................................................ 6-14

SECTION 5. VISUAL CORROSION INSPECTION GUIDE FOR AIRCRAFT

6-63. General........................................................................................................................................................6-15
6-64. Exhaust Trail Areas ....................................................................................................................................6-15
6-65. Battery Compartments and Battery Vent Openings...................................................................................6-15
6-66. Lavatories and Galleys ...............................................................................................................................6-15
6-67. Bilge Areas .................................................................................................................................................6-15
6-68. Wheel Wells and Landing Gear .................................................................................................................6-15
6-69. External Skin Areas ....................................................................................................................................6-15
6-70. Water Entrapment Areas ............................................................................................................................6-16
6-71. Engine Frontal Areas..................................................................................................................................6-16
6-72. Electronic Package Compartments.............................................................................................................6-16
6-73. Flexible Hose Assemblies ..........................................................................................................................6-16
6-74. Sandwich Panels .........................................................................................................................................6-16
6-75. Control Cables ............................................................................................................................................6-16
6-76. Integral Fuel Cells.......................................................................................................................................6-16
6-77. Electrical Connectors..................................................................................................................................6-16
6-78.6-88. [RESERVED.]............................................................................................................................ 6-16

SECTION 6. CORROSION REMOVAL PROCEDURES

6-89. General........................................................................................................................................................6-17
6-90. Safety Precautions ......................................................................................................................................6-17
6-91. Corrosion Control Work Procedures..........................................................................................................6-18
6-92.6-112. [RESERVED.].......................................................................................................................... 6-19

Page xiv
9/8/98 AC 43.13-1B

CONTENTS (CONTINUED)
Paragraph Page
CHAPTER 6. CORROSION, INSPECTION & PROTECTION

SECTION 7. BASIC CORROSION REMOVAL TECHNIQUES

6-113. General........................................................................................................................................................6-21
6-114. Preparations for Rework.............................................................................................................................6-21
6-115. Fairing or Blending Reworked Areas.........................................................................................................6-21
Table 6-1. Abrasives for Corrosion Removal .......................................................................................6-22
Figure 6-14. Typical Example of Acceptable Cleanup of Corrosion Pits................................................6-23
Figure 6-15. Blendout of Corrosion as a Single Depression....................................................................6-24
Figure 6-16. Blendout of Multiple Pits in a Corroded Area.....................................................................6-24
6-116. Corrosion Removal by Blasting .................................................................................................................6-22
6-117. Cleaners, Polishes, and Brighteners ...........................................................................................................6-22
6-118. Standard Methods.......................................................................................................................................6-23
6-119.6-131. [RESERVED.]........................................................................................................................ 6-24

SECTION 8. ALUMINUM AND ALUMINUM ALLOYS

6-132. General........................................................................................................................................................6-25
6-133. Special Treatment of Anodized Surfaces...................................................................................................6-25
6-134. Repair of Aluminum Alloy Sheet Metal ....................................................................................................6-25
6-135. Corrosion Removal Around Countersunk Fasteners in Aluminum Alloy .................................................6-26
6-136. Examples of Removing Corrosion From Aluminum and Aluminum Alloys ............................................6-26
6-137.6-147. [RESERVED.]........................................................................................................................ 6-28

SECTION 9. MAGNESIUM AND MAGNESIUM ALLOYS

6-148. General........................................................................................................................................................6-29
6.149. Treatment of Wrought Magnesium Sheets and Forgings ..........................................................................6-29
6.150. Repair of Magnesium Sheet Metal After Extensive Corrosion Removal..................................................6-29
6.151. In-Place Treatment of Magnesium Castings ..............................................................................................6-30
6.152. Example of Removing Corrosion from Magnesium..................................................................................6-30
6-153.6-163. [RESERVED.]........................................................................................................................ 6-33
SECTION 10. FERROUS METALS

6-164. General........................................................................................................................................................6-35
6-165. Special Treatment of High Strength Steel..................................................................................................6-35
6-166. Special Treatment of Stainless Steel ..........................................................................................................6-35
6-167. Example of Removing Corrosion from Ferrous Metals.............................................................................6-36
6-168.6-178. [RESERVED.]........................................................................................................................ 6-36

SECTION 11. OTHER METALS AND ALLOYS

6-179. Noble Metal Coatings - Cleanup and Restoration......................................................................................6-37


6-180. Copper and Copper Alloys.........................................................................................................................6-37
6-181. Titanium and Titanium Alloys ...................................................................................................................6-37
6-182.6-192. [RESERVED.]........................................................................................................................ 6-38

SECTION 12. PLATED PARTS

6-193. Chromium and Nickel Plated Parts ............................................................................................................6-39


6-194. Cadmium and Zinc Plated Parts .................................................................................................................6-39
6-195.6-205. [RESERVED.]........................................................................................................................ 6-39
AC 43.13-1B 9/8/98

CONTENTS (CONTINUED)
Paragraph Page
CHAPTER 6. CORROSION, INSPECTION & PROTECTION

SECTION 13. CORROSION PROOFING OF LAND PLANES CONVERTED TO SEA PLANES

6-206. General........................................................................................................................................................6-41
6-207. Necessary Minimum Precautions...............................................................................................................6-41
6-208. Recommended Precautions ........................................................................................................................6-41
6-209.6-219. [RESERVED.]........................................................................................................................ 6-42

SECTION 14. HANDLING AND CARE OF AIRCRAFT RECOVERED FROM WATER IMMERSION

6-220. General........................................................................................................................................................6-43
6-221. Initial Fresh Water or Detergent Wash ......................................................................................................6-43
6-222. Reciprocating Engines and Propellers........................................................................................................6-43
6-223. Airframe......................................................................................................................................................6-43
6-224.6-234. [RESERVED.]........................................................................................................................ 6-44

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