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Chemical Reaction Engineering Problems

(1) The activation energy of a first-order reaction was determined to be 82.4 kJ/mol by plotting the rate coefficients versus temperature on an Arrhenius plot. (2) For a second-order irreversible reaction, the system with reactors in series of PFR followed by CSTR would achieve the highest overall conversion, while the system with reactors in parallel would achieve the lowest overall conversion. (3) For an exothermic reaction, the CSTR and PFR volumes required for 40% conversion are identical from 40-60% conversion since the rate is constant in that range. The maximum conversions achievable with different reactor configurations are reported.

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0% found this document useful (0 votes)
76 views16 pages

Chemical Reaction Engineering Problems

(1) The activation energy of a first-order reaction was determined to be 82.4 kJ/mol by plotting the rate coefficients versus temperature on an Arrhenius plot. (2) For a second-order irreversible reaction, the system with reactors in series of PFR followed by CSTR would achieve the highest overall conversion, while the system with reactors in parallel would achieve the lowest overall conversion. (3) For an exothermic reaction, the CSTR and PFR volumes required for 40% conversion are identical from 40-60% conversion since the rate is constant in that range. The maximum conversions achievable with different reactor configurations are reported.

Uploaded by

Deepak Sharma
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd

CHE 304 (Spring 2010) __________________

LAST NAM, FIRST


Problem set #2

For a first-order reaction, the following rate coefficients were found:

Temperature,C k,h1
38.5 0.044
53.1 0.301
77.9 1.665

DeterminetheactivationenergyofthereactioninkJ/mol.

Solution

Whenthesevaluesareplottedinadiagramoflnkversus1/T,withTindegreesKelvin,a
straightlineisobtainedwithslopeE/R,leadingtoanEvalueof82.4kJ/mol.
(2) There are two reactors of equal volume available for your use: one a CSTR, the other a PFR.
1

The reaction is second order ( rA = kCA2 = kCA02(1 X)2), irreversible, and is carried out
isothermally

A B

There are three ways you can arrange your system:


(a) Reactors in series: CSTR followed by PFR
(b) Reactors in series: PFR followed by CSTR
(c) Reactors in parallel with half the feed rate going to each reactor after which the exit
streams are mixed.
(d) State which system will give the highest overall conversion and which system will
give the lowest overall conversion.

Solution

C A0

C A1 C A2

(a) X1 = 0.382, X2 = 0.618

(b) X1 = 0.5, X2 = 0.634

(c) CSTR: X1 = 0.5


PFR:
X1 = 2/3

X1,ave = 0.5(0.5 + 2/3) = 0.5833

(d) State which system will give the highest overall conversion and which system will give the
lowest overall conversion.

System 2: highest conversion.


System 3: lowest conversion

1Fogler,H.S.,ElementsofChemicalReactionEngineering,PrenticeHall,1999
(3)1 The exothermic reaction

A B+C

was carried out adiabatically and the following data recorded:

X 0 0.2 0.4 0.5 0.6 0.8 0.9


rA mol/Lmin 10 16.67 50 50 50 12.5 9.09

The entering molar flow rate of A was 300 mol/min.

(a) What are the PFR and CSTR volumes necessary to achieve 40% conversion?
(b) Over what range of conversions would the CSTR and PFR reactor volumes be identical?
(c) What conversion can be achieved in a 10.5 L CSTR?
(d) What conversion can be achieved if a 7.2 L PFR is followed in series by a 2.4 L CSTR?
(e) What conversion can be achieved if a 2.4 L CSTRR is followed in series by a 7.2 L PFR?
(f) Plot the conversion and rate of reaction as a function of PFR reactor volume up to a
volume of 10 L.

Solution
(300)(0.4)
CSTR: V= = 2.4 liters
50

PFR:

V = 7.2 liters
(b) Over what range of conversions would the CSTR and PFR reactor volumes be identical?

For a feed stream that enters the reaction with a previous conversion of 0.40 and leaves at any
conversion up to 0.60, the volumes of the PFR and CSTR will be identical because the rate is
constant over this conversion range

0.6 dX FA0 ( 0.6 0.4 )


VPFR = FA0
0.4 r
= = VCSTR
A rA

(c) Therefore 70% conversion can be achieved in a 10.5 L CSTR.

(d)60%conversioncan be achieved if a 7.2 L PFR is followed in series by a 2.4 L CSTR.


(d) What conversion can be achieved if a 2.4 L CSTR is followed in series by a 7.2 L PFR?

90% conversion can be achieved if a 2.4 L CSTR is followed in series by a 7.2 L PFR.

(f) Plot the conversion and rate of reaction as a function of PFR reactor volume up to a
volume of 10 L.

X=0.1:.1:.9;Ai=X;
ira=[.1 .08 .06 .04 .02 .02 .02 .05 .08 .11];
Area=0;
for i=1:9
Area=Area+.5*(ira(i)+ira(i+1))*.1;
Ai(i)=Area;
end
Vol=300*Ai;
figure(2)
plot(Vol,X);grid on
xlabel('V(liter)');ylabel('X')
rate=1.0./ira(2:10);
figure(3)
plot(Vol,rate);grid on
xlabel('V(liter)');ylabel('Reaction rate (mol/L*min)')
(4) Consider an ideal batch reactor with the irreversible homogeneous reaction
1

A + 2B 3C + D

This liquid phase reaction has the rate equation

rA = kCA2CB CD-1

The reaction rate constant is k = 1.5 L/molhr at 350oK. The activation energy of the reaction is
100 kJ/mol. The initial concentrations are: CA0 = 2.0 mol/L, CB0 = 4.0 mol/L, CC0 = 0 mol/L, and
CD0 = 1.0 mol/L. We will neglect any reaction that takes place while the initial charge is being
added to the reactor, and while the reactor and contents are being heated to reaction temperature.
(a) How much time is required for the concentration of A to reach 0.10 mol/L if the reactor
run isothermally at 350oK? What is the concentration of C at this time?
(b) The reactor will be run isothermally at 350 oK. The concentration of A in the final product
must be less than 0.20 mol/L, and the molecular weight of C is 125. An average of 10
hours is required between the batches in order to empty and clean the reactor, and prepare
for the next batch. How large must the reactor be in order to produce 200,000 kg of C
annually (with 8000 hours per year of operation)?
(c) We want to produce 200,000 kg of C annually, with a final concentration of A of 0.20
mol/L or less. The only reactor available has a working volume of 1400 L. At what
temperature does the reactor have to be operated, if it is operated isothermally? Once
again, an average of 10 hours is required between batches to empty and clean the reactor,
and to prepare for the next batch.
Solution

(a)TimerequiredfortheconcentrationofAtoreach0.10mol/L.

ThefractionalconversionofreactantAisdefinedas

X=(NA0NA)/NA0

ThereforethenumberofmolesofAatanytime,t,isgivenby

NA=NA0(1X)
Wenowcreateastoichiometrictableforthisbatchsystem(A+2B3C+D).

Species Initialnumberofmoles,t=0 Numberofmolesatt=t


A NA0 NA=NA0(1X)
B NB0 NB=NB02NA0X
C 0 NC=3NA0X
D ND0 ND=ND0+NA0X
Total NT0=NA0+NB0+ND0 NT=NT0+NA0X

Forliquidphasereaction,wecanassumethevolume V [Link]
secondandthirdcolumnsoftheabovetablebyVyields

1Roberts,G.W.,ChemicalReactionsandChemicalReactors,Wiley,2006
Species Initialnumberofmoles,t=0 Numberofmolesatt=t
A CA0 CA=CA0(1X)
B CB0 CB=CB02CA0X
C 0 CC=3CA0X
D CD0 CD=CD0+CA0X
Total CT0=CA0+CB0+CD0 CT=CT0+CA0X

MakingamolebalanceforspeciesAyields

dN A
=rAV
dt

SinceNA=NA0(1X),wehave

dX
NA0 =rAV
dt

Substitutingtherateofreactiongives

dX
CA0 =kCA2CBCD1
dt

1
C B0 C D0
dX 2 X X
C CA01 C A0
CA0 dt =kCA02(1X)2CA0 A0

dX
=kCA0(1X)2(42X)(1+X)1
dt

(1 X )dX
=2kCA0dt (E1)
(1 X ) 2 (2 X )

Usingpartialfractionweobtain

(1 X ) 3 2 3
= + 2 +
(1 X ) (2 X )
2
1 X (1 X ) 2 X

Equation(E1)canthenbeintegrated

2
2kCA0t=3ln(1X)+ 3ln(2X)2+3ln(2)
1 X

2 X 2
2kCA0t=3ln + 2+3ln(2)
1 X 1 X
WhenCA=0.1mol/L,X=0.9,wehave

(2)(1.5)(2)t=3ln(11)+18+3ln(2)=12.8858

t=2.1476hr

AtthistimetheconcentrationofCis

CC=3CA0X=3(2)(0.9)=5.4mol/L

(b)Volumeofthereactortoproduce200,000kgofCannuallyforCA=0.2mol/L

WhenCA=0.2mol/L,X=0.8,wehave

(2)(1.5)(2)t=3ln(6)+8+3ln(2)=4.7042

t=0.784hr

Thetotalbatchtimeis

ttot=10+0.784=10.784hr

Thenumberofbatches,nb,peryearis

nb=8000/10.784=742batches/year

TheconcentrationofCis

CC=3CA0X=3(2)(0.8)=4.8mol/L

TheannualproductionofCis

742(batches/year)4.8V(mol/batch)0.125(kg/mol)=200,000(kg/year)

Thevolumeoftherequiredreactoris

V=449L

(c)Operatingtemperatureofa1400Lreactortoproduce200,000kgofCannuallyforCA=0.2
mol/L

TheannualproductionofCis

2.41400(mol/batch)0.125(kg/mol)8000(hr/yr)/ttot(yr)=200,000(kg/year)

ttot=16.8hr

Thereactiontimeist=16.810=[Link]=0.2mol/L,X=0.8,wehave
2kCA0t=3ln(6)+8+3ln(2)=4.7042

Thereforek=4.7042/(226.8)=0.17295L/molhr

TheArrheniusrelationshipcanbeusedtocalculatetherequiredtemperature

E
k(T)=koexp
RT

E
k(350)=koexp
350 R

k (T ) E1 1 0.17295
=exp = =0.1153
k (350) R T 350 1.5

Takingthenaturallogofbothsidesyields

E1 1
=2.1602
R T 350

ForE=100,000J/molandR=8.314J/moloK

1 1 1
=1.796104 =3.0367103
T 350 T

T=329.3oK
(5) The elementary gas-phase reaction 3

(CH3)3COOH(CH3)3 C2H6 + 2CH3COCH3

is carried out isothermally in a flow reactor with no pressure drop. The specific reaction rate at
50oC is 10-4 min-1 and the activation energy is 85 kJ/mol. Pure di-tert-butyl peroxide enters the
reactor at 10 atm and 127oC and a molar flow rate of 4.0 mol/min. Calculate the reactor volume
to achieve 90% conversion in a CSTR and a PFR.

If this reaction is to be carried out at 10 atm and 127 oC in a batch mode with 95% conversion,
what reactor size would be required to process (4.0 mol/min 60 min/h 24 h/day) 3600 mol of
di-tert-butyl peroxide per day? You can assume a downtime of 6 hr between batches for cleaning
and feed preparation.

Assume that the reaction is reversible with equilibrium constant KC = 0.025 mol2/L6 and calculate
the equilibrium conversion and then repeat the calculation for the CSTR and the PFR to achieve
95% of the equilibrium conversion.

Solution

Solution

(CH3)3COOH(CH3)3C2H6+2CH3COCH3
AB2C
Wenowcreateastoichiometrictableforthisflowsystem.

Species Feedratetoreactor Effluentratefromreactor


A FA0 FA=FA0(1X)
B 0 FB=FA0X
C 0 FC=2FA0X
Total FT0=FA0 FT=FA0(1+2X)

FA 0 X
FortheCSTR:V= ,whererA=kCA
rA
Thetotalconcentrationatanypoint,CT,andattheentrance,CT0,tothereactoraregivenby

FT P FT 0 P0
CT= = andCT0= =
Q ZRT Q0 Z 0 RT0

Assumingnegligiblechangesinthecompressibilityfactor,Z,wehave

FT P0 T
Q=Q0
FT 0 P T0

3Fogler,H.S.,ElementsofChemicalReactionEngineering,PrenticeHall
FT
ForisothermalsystemwithnopressuredropQ=Q0 ,therefore
FT 0

FA FA0 (1 X ) (1 X )
CA= = =CA0
Q Q0 (1 2 X ) (1 2 X )

Thereactionrateconstantkat127oCcanbeevaluatedwiththegasconstantR=8.314J/moloK
=0.08205Latm/moloK.

E 1 1 85,000 1 1
k2=k1exp =104exp =0.0443min1
R T1 T2 8 .314 323 400

Theinitialditertbutylperoxide(A)concentrationat10atmand127oCisgivenby

PA0 10
CA0= = =0.305mol/L
RT ( 0.08205)( 400)

ThevolumeoftheCSTRisthen

FA0 X FA0 X (1 2 X ) (4.0)(0.95)(1 1.9)


V= = = =16,312L
kC A kC A0 (1 X ) (0.0443)(0.305)(0.05)

X dX
ForthePFR:V=FA0 0
rA

(1 X )
SinceCA=CA0 ,wehave
(1 2 X )

FA0 X 1 2X FA0
V= dX= 2 X 3 ln( X 1) 0X
kC A0 0 1 X kC A0

FA0 X 1 FA0
V= 2 X 3 ln( ) V= [2X3ln(1X)]
kC A0 1 kC A0

4.0
V= [20.953ln(1.95)]=2,098L
(0.0443)(0.305)

Forthebatchreactor,thereactiontimetoachieve95%conversionisgivenby

V dX
t=NA0 0
rAV
IfweassumeconstantvolumeV=V0thenthepressurewillincreaseforisothermalsystemand
N N A0 (1 X )
CA= A = =CA0(1X),wehave
V V0

V dX 1 X 1 1
t=CA0 0 = 1 X dX= k [ln(1X)]
rA k 0

1
t= [ln(1.95)]=67.6min
0.0443

Thetotalcycletimeisthentc=67.6+660=428min.Thereforewehave2460/4123runs
[Link]

NA0=3600/3=1200moles

Thebatchreactorvolumeisfinally

N A0 1200
V= = =3,935L
C A0 0.305

Calculatetheequilibriumconversion

Forthereaction

AB+2C

WehaverA=kfCAkbCBCC2

2
kf
C C
AtequilibriumrA=kfCAkbCBCC =0KC=
2
= B C =0.025
kb CA

( XC A0 )( 2 XC A0 ) 2
=0.025
(1 2 X ) 2 C A0 (1 X )

WithaninitialconcentrationCA0=0.305mol/L,wehave

X340.3052=0.025(1+2X)2(1X)

TheabovenonlinearequationcanbesolvedwiththeMatlabfunctionsolve

solve('x^3*4*.305^2-.025*(1+2*x)^2*(1-x)')

TheresultisX=Xeq=0.512.For95%oftheequilibriumconversionX=0.95Xeq=0.4864

FA 0 X
V=
rA
rA=kfCAkbCBCC2=kf(CACBCC2/KC)

(1 X ) kf X X2
rA=kfCA0 CA0 (2CA0)2
(1 2 X ) KC (1 2 X ) (1 2 X ) 2
C A0 1 4C A0 X 3
2

rA=kf (1 X )
(1 2 X )
K C (1 2 X ) 2

0.305 1 (4)(0.305) 2 (0.4864)3


rA=0.0443 (1
0.4864)
1 2 0.4864 .025 (1 2 0.4864) 2

rA=5.0351104mol/L

TheCSTRvolumeisthen

FA 0 X (4.0)(0.4864)
V= = =3,864L
rA 5.0351104

X dX C A0 1 4C A0 X 3
2

ForthePFR:V=FA0 0 whererA=kf (1 X )
rA (1 2 X )
K C (1 2 X ) 2

X dX
WecanusetheMatlabfunctionquadtonumericalintegrateFA0 0 .TheMatlabfunction
rA
FA 0
pfrvol iswrittenwithf= asfollows:
rA
function f=pfrvol(x)
k=.0443;cao=0.305;Kc=.025;
ra=k*cao*(1-x-(4*cao^2*x.^3)./(1+2*x).^2/Kc)./(1+2*x);
f=4.0./ra;

[Link]
0.4864
functionquadtointegrate fdX .
0

>> quad('pfrvol',0,0.4864)
ans =
5.6867e+002

ThereforethevolumeforthePFRis569L.
(6) Equilibrium with respect to the reaction
4

A(g) + B(g) = C(g)

will be studied by measuring the volume change accompany the reaction. The temperature and
pressure are held constant and the initial volume and the final volume of the reacting system are
recorded. Three tested were made and are summarized in the table. Has equilibrium been
established? If so what is the value of K?

Initial composition Volume (cm3)


P(mmHg) yA yB yC Initial Final
500 0.5 0.5 0 200 150
600 0.333 0.667 0 300 233
600 0 0 1.0 200 293

Solution

K = 4.5914

Ks are constant for the three cases: equilibrium has been established.

(7) Run Murder Mystery ([Link]


You will find the program Murder Mystery in the CHE 304 distribution folder, then
Kinetics, then click on [Link]. Turn in the last page of the program with performance
number.

4Kyle,B.G.,ChemicalandProcessThermodynamics,PrenticeHall,1999

CHE 304 (Spring 2010)                                                                               __________________
(2)1 There are two reactors of equal volume available for your use: one a CSTR, the other a PFR.
The reaction is second order
(3)1 The exothermic reaction
A  B + C
was carried out adiabatically and the following data recorded:
X
0
0.2
0.4
0.5
0.6
0.8
(b)  Over what range of conversions would the CSTR and PFR reactor volumes be identical?
For a feed stream that enters the re
(d) What conversion can be achieved if a 2.4 L CSTR is followed in series by a 7.2 L PFR?
90% conversion can be achieved if a
(4)1 Consider an ideal batch reactor with the irreversible homogeneous reaction
A + 2B  3C + D
This liquid phase reaction ha
Species
Initial number of moles, t = 0
Number of moles at t = t
A
CA0
CA = CA0(1  X)
B
CB0
CB = CB0  2CA0X
C
0
CC = 3CA0X
D
When CA = 0.1 mol/L, X = 0.9, we have
(2)(1.5)(2)t =  3ln(11) + 18 + 3ln(2) = 12.8858
t = 2.1476 hr
At this time the concent
2kCA0t =  3ln(6) + 8 + 3ln(2) = 4.7042
Therefore k = 4.7042/(226.8) = 0.17295 L/molhr
The Arrhenius relationship can be u

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