OSHA Incident Investigation Guide
OSHA Incident Investigation Guide
UnitedStatesDepartmentofLabor
OccupationalSafetyandHealthAdministration
TABLEOFCONTENTS
PURPOSEOFTHEGUIDEWHYINVESTIGATE?...............................................................................................1
PRINCIPLESOFINCIDENTINVESTIGATIONS.....................................................................................................1
TheLanguageofIncidentInvestigations..................................................................................................1
InvestigateAllIncidents,IncludingCloseCalls......................................................................................2
InvestigatePrograms,NotBehaviors........................................................................................................3
FocusontheRootCauses,NotBlameorFault.........................................................................................4
ESTABLISHANINCIDENTINVESTIGATIONPROGRAM.........................................................................................4
CONDUCTINCIDENTINVESTIGATIONSAFOURSTEPSYSTEMSAPPROACH..........................................................6
[Link]/DocumenttheScene.....................................................................................................7
[Link]......................................................................................................................8
[Link]..................................................................................................................9
[Link].....................................................................................................10
RESOURCES...........................................................................................................................................12
REFERENCES..........................................................................................................................................14
APPENDIXA:INCIDENTINVESTIGATIONFORM....................................................................................................A1
APPENDIXB:INCIDENTINVESTIGATORSKIT.......................................................................................................B1
APPENDIXC:TIPSFORVIDEO/PHOTODOCUMENTATION......................................................................................C1
APPENDIXD:SKETCHTHESCENETECHNIQUES...................................................................................................D1
APPENDIXE:COLLECTINFORMATIONCHECKLIST.................................................................................................E1
APPENDIXF:SAMPLEQUESTIONSFORIDENTIFYINGINCIDENTROOTCAUSES...........................................................F1
DISCLAIMER:
ThisguidewasdevelopedbyOSHA'sDirectorateofTrainingandEducationandisintendedtoassistemployers,workers,andothersasthey
[Link]
regulationanddoesnotcreateanynewlegalobligationsoralterexistingobligationscreatedbyOSHAstandardsorregulationsorthe
OccupationalSafetyandHealthActof1970(OSHAct).PursuanttotheOSHAct,employersmustcomplywithsafetyandhealthstandardsand
[Link],theOSHActsGeneralDutyClause,Section
5(a)(1),requiresemployerstoprovidetheirworkerswithaworkplacefreefromrecognizedhazardslikelytocausedeathorseriousphysical
[Link]
workplace.
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Incident [Accident] Investigations: A Guide for Employers
Yourcompanyexperiencedanincidentthatresulted(oralmostresulted)inaworker
injuryorillnessNowwhat?
Asaresponsibleemployer,youneedtoreactquicklytotheincidentwithaprescribed
investigationprocedureforfindingtherootcausesandimplementingcorrectiveactions.
Quickandplannedactionsdemonstrateyourcompanyscommitmenttothesafetyand
healthofyourworkers,andyourwillingnesstoimproveyoursafetyandhealth
managementprogramtopreventfutureincidents.
ThepurposeofthisIncidentInvestigationGuideistoprovideemployersasystemsapproachtohelp
themidentifyandcontroltheunderlyingorrootcausesofallincidentsinordertopreventtheir
recurrence.
WHY INVESTIGATE?
TheBureauofLaborStatisticsreportsthatmorethanadozen Incident investigations
workersdiedeverydayinAmericanworkplacesin2013,andnearly4 help employers:
Prevent injuries and
[Link]
illnesses
thousandsaresickenedordiefromdiseasesresultingfromtheir
Save lives
chronicexposurestotoxicsubstancesorstressfulworkplace
Save money
[Link]
Demonstrate
losstoworkersandtheirfamilies,andalsoresultinsignificantcosts
commitment to health
[Link]
and safety
closecallsalsohappen;theseareincidentsthatcouldhavecaused Promote positive
seriousinjuryorillnessbutdidnot,[Link] workplace morale
oftheseharmfulincidentsandclosecallsarepreventable. Improve management
[Link]
[Link]
shortcomingsintheirsafetyandhealthmanagementprograms.
OSHAcreatedthisGuidetohelpemployersconductworkplaceincidentinvestigationsusingafourstep
[Link],foundinAppendixA,
[Link]
toassistwiththeinvestigationprocessarefoundinAppendicesBthroughF.
EmployerswillnoticethisGuideusesthetermincident,notaccident,todescribeaworkplaceevent.
Thisisbecausethewordaccidenthascometobeconsideredasarandomeventthatoh,well,itjust
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Incident Investigations: A Guide for Employers
[Link],thevastmajorityofharmfulworkplace
[Link],mostharmfulworkplaceincidentsarewhollypreventable.
Inshort,thebasicprincipleisthatincidentsdonothavetooccur;theycanbepreventedbyaddressing
theshortcomingsintheprogramsthatmanagehealthandsafetyintheworkplace.
Thefollowingarethekeytermsthatareusedthroughoutthisguide:
Incident:Aworkrelatedeventinwhichaninjuryorillhealth(regardlessofseverity)orfatality
occurred,orcouldhaveoccurred.
RootCauses:Theunderlyingreasonswhyunsafeconditionsexistorifaprocedureorsafetyrule
[Link],design,planning,
organizationaloroperationalfailings(e.g.,adamagedguardhadnotbeenrepaired;failureto
usetheguardwasroutinelyoverlookedbysupervisorstoensurethespeedofproduction).
CloseCall:Anincidentthatcouldhavecausedseriousinjuryorillnessbutdidnot;alsocalleda
nearmiss.
Investigatingaworksiteincidentafatality,injury,illness,orclosecallprovidesemployersand
workerstheopportunitytoidentifyhazardsintheiroperationsandshortcomingsintheirsafetyand
[Link],itenablesemployersandworkerstoidentifyandimplementthe
correctiveactionsnecessarytopreventfutureincidents.
Incidentinvestigationsthatfocusonidentifyingandcorrectingrootcauses,notonfindingfaultor
blame,alsoimproveworkplacemoraleandincreaseproductivity,bydemonstratinganemployers
commitmenttoasafeandhealthfulworkplace.
OSHAstronglyencouragesemployerstoinvestigateallworkplaceincidentsboththosethatcause
harmandtheclosecallsthatcouldhavecausedharmunderslightlydifferentcircumstances.
Investigationsareincidentpreventiontoolsandshouldbeanintegralpartofanoccupationalsafetyand
[Link]
thehazardsinaworkplace,andshouldemphasizecontinualimprovementinhealthandsafety
[Link],aneffectiveincidentinvestigationuncoverstherootcausesofthe
[Link],investigationscanprevent
futureincidentsifappropriateactionsaretakentocorrecttherootcausesdiscoveredbythe
investigation.
Effectiveincidentinvestigationsaretherightthingtodo,notonlybecausetheyhelpemployersprevent
futureincidents,butbecausetheyhelpemployerstoidentifyhazardsintheirworkplacesand
[Link]
money,[Link]
estimatesthat,ontheaverage,preventingaworkplaceinjurycansave$39,000,andpreventinga
fatalitymorethan$1.4million,[Link]
obviousfinancialcostsarethoserelatedtoworkers'compensationclaims,buttheseareonlythedirect
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Incident Investigations: A Guide for Employers
[Link],butverycommonlygreater,andincludelost
production,scheduledelays,increasedadministrativetime(foremergencyresponse,investigations,
claimprocessingandothers),lowermorale,trainingofnewortemporarypersonnel,increased
absenteeism,anddamagedcustomerrelationsandcorporatereputation.
Asstatedpreviously,incidentinvestigationsthatfollowasystemsapproacharebasedontheprinciple
thattherootcausesofanincidentcanbetracedbacktofailuresoftheprogramsthatmanagesafety
[Link]
approach,whichincorrectlyassumesthatthemajorityofworkplaceincidentsaresimplytheresultof
[Link],onewouldnotconcludethat
[Link]
discovertheunderlyingorrootcausesoftheincident,andthereforefailstoidentifythesystemic
[Link],itis
importanttoaskwhyitexistedandwhyitwasnotpreviouslyaddressed.
For example:
Ifaprocedureorsafetyrulewasnotfollowed,whywasthe
procedureorrulenotfollowed? Onecentralprincipleisthe
Didproductionpressuresplayarole,and,ifso,whywere needtoconsiderthe
productionpressurespermittedtojeopardizesafety? organizationalfactorsthat
Wastheprocedureoutofdateorsafetytraininginadequate? createthepreconditionsfor
Ifso,whyhadtheproblemnotbeenpreviouslyidentified,or,if errorsaswellasthe
ithadbeenidentified,whyhaditnotbeenaddressed? immediatecauses.
SidneyDekker(2006)
[Link]
amputationonatablesaw,theinvestigatorwouldaskquestionssuchas:
Wasthemachineadequatelyguarded?Ifnot,whynot?
Wastheguarddamagedornonfunctional?Ifso,whyhadntitbeenfixed?
Didtheguarddesigngetinthewayofthework?
Hadtheemployeebeentrainedproperlyintheprocedurestodothejobsafely?
Inasystemsapproach,investigationsdonotfocusprimarilyonthebehaviorsoftheworkersclosestto
theincidents,butonthefactors[programdeficiencies][Link]
changetheconditionsunderwhichpeopleworkbyeliminatingorreducingthefactorsthatcreate
[Link]
factorsthatcauseunsafeconditionsoractions.
[Link]
deficienciesmayexist,forexample,inareassuchasworkplacedesign,culturalandorganizational
factors,equipmentmaintenanceandothertechnicalmatters,operatingsystemsandprocedures,
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staffing,supervision,training,[Link],while
eliminatingtherootcausesisequivalenttopullingouttherootssothattheweedcannotgrowback.
Asuccessfulincidentinvestigationmustalwaysfocusondiscovering Eliminatingtheimmediate
[Link],itwill causesislikecuttingweeds,
[Link] whileeliminatingtheroot
discoverandcorrectallthefactorscontributingtoanincident,which causesisequivalenttopulling
nearlyalwaysinvolveequipment,procedural,training,andothersafety outtherootssothattheweed
andhealthprogramdeficiencies. cannotgrowback.
Addressingunderlyingorrootcausesisnecessarytotrulyunderstand
whyanincidentoccurred,todeveloptrulyeffectivecorrectiveactions,andtominimizeoreliminate
seriousconsequencesfromsimilarfutureincidents.
Moreover,ifaninvestigationisunderstoodtobeasearchforsomeonetoblame,bothmanagement
[Link]
retaliationandmanagementwillbeconcernedaboutrecognizingsystemflawsbecauseofpotential
legalandfinancialliabilities.
Effective Incident
Investigations that focus on identifying and correcting the real Investigation Programs:
underlying causes not only prevent future incidents, but can also Clearly state easyto follow
improve workplace morale and productivity, by demonstrating an written procedures
employers commitment to a safe and healthful workplace. Provide for personnel to be
trained on incident
investigation and company
ESTABLISH AN INCIDENT INVESTIGATION PROGRAM procedures
Offer collaboration
Whenaseriousincidentoccursintheworkplace,everyonewillbebusy between workers, worker
representatives, and
[Link],itisimportanttobe management
[Link] Focus on identifying root
investigationprogramshouldincludeaclearlystated,easytofollow cause(s), not on
establishing fault
writtenplantoincludeguidelinesfor: Emphasize correcting root
Howandwhenmanagementistobenotifiedoftheincident cause(s)
NotifyingOSHA,whichmustcomplywithreporting Implement timely
corrective actions based on
requirementsthatare:
investigation findings
o Allworkrelatedfatalitieswithin8hours Provide for an annual
o Allworkrelatedinpatienthospitalizations,all program review to identify
and correct program
amputations,andalllossesofaneyewithin24hours
deficiencies and identify
Whoisauthorizedtonotifyoutsideagencies(i.e.,fire,police, incident trends
etc.)
Whowillconductinvestigationsandwhattrainingtheyshouldhavereceived
Timetablesforcompletingtheinvestigationanddeveloping/implementingrecommendations
Whowillreceiveinvestigationrecommendations
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Incident Investigations: A Guide for Employers
Whowillberesponsibleforimplementingcorrectiveactions
Althoughasupervisorsometimesconductsincidentinvestigations,tobemosteffectiveinvestigations
shouldbeconductedbyateaminwhichmanagersandemployeesworktogether,sinceeachbrings
differentknowledge,understanding,[Link]
encourageallpartiestoowntheconclusionsandrecommendationsandtojointlyensurethat
correctiveactionsareimplementedinatimelymanner.
Wheretheincidentinvolvesatemporaryworkerprovidedbyastaffingagency,boththestaffingagency
[Link]
employerworksite,[Link]
afundamentalprincipalthattemporaryworkersareentitledtothesameprotectionsundertheOSHAct
[Link],ifatemporaryworkerisinjuredandthehostemployerknows
aboutit,thestaffingagencyshouldbeinformedpromptly,sothestaffingagencyknowsaboutthe
[Link],ifastaffingagencylearnsofaninjury,itshouldinformthehost
employerpromptlysothatfutureinjuriesmightbeprevented,andthecaseisrecordedappropriately.
Boththehostemployerandstaffingagencyshouldtrackandwherepossible,investigatethecauseof
workplaceinjuries.
Aswenowknow,investigationsaretofocusonidentifyingrootcauses,[Link]
canreinforceasystemsapproachbystressingitintheirwrittenprogramaswellastheirinvestigation
[Link].
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Incident Investigations: A Guide for Employers
Oneofthebiggestchallengesfacingtheinvestigatorsisto Humanerrorisnotthe
determinewhatisrelevanttowhathappened,howithappened, conclusionofaninvestigation.
[Link] Itisthestartingpoint.
approachincidentinvestigation SidneyDekker(2006)
Errorsareseenas thatfocusesontherootcauses
consequencesratherthan oftheincidenttoreallyhelppreventthemfromhappeningagain.
causes
JamesReason(2000) Thissectionoftheguideassiststheemployertoimplementafour
[Link]
[Link]
are:
AppendixA:IncidentInvestigationFormpreviouslyintroduced;willbeusedtowalkthe
employerthroughthefourincidentinvestigationsteps
AppendixB:IncidentInvestigatorsKitliststheequipmentrecommendedtohavereadyatall
timestobepreparedtoconducttheinvestigation
AppendixC:TipsforVideo/PhotoDocumentation
AppendixD:SketchtheSceneTechniques
AppendixE:CollectInformationChecklist
AppendixF:SampleQuestionsforIdentifyingIncidentRootCausesSamplequestionstoaskin
asystemsapproachprocess
Thefourstepsystemsapproachinthisguideissupportedby
theIncidentInvestigationForm[AppendixA]andothertools.
Thisapproachwillassistemployersthroughtheincident
investigationandhelptoensuretheimplementationof
correctivemeasuresbasedonthefindings.
Thestepsare:
1. PRESERVE/DOCUMENTTHESCENE[seeAppendicesA,B,C
andD]
2. COLLECTINFORMATION[seeAppendixE]
3. DETERMINETHEROOTCAUSESAlltheWhystheincidentoccurred[seeAppendixF]
4. IMPLEMENTCORRECTIVEACTIONSPreventFutureIncidents
SafetyFirst
Beforeinvestigating,allemergencyresponseneedsmustbecompletedandtheincidentsitemustbe
safeandsecureforentryandinvestigation.
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Incident Investigations: A Guide for Employers
Withaneffectivesafetyandhealthmanagementprograminplace,alltheinvolvedpartiesareawareof
[Link]
safetytopreservingthesceneanddocumentingtheincident.
Nowisthetimeanemployersincidentinvestigationprogramswrittenplangoesintoeffectandthe
incidentinvestigationbegins.
PreservetheScene:
Preservethescenetopreventmaterialevidencefrombeingremovedoraltered;investigatorscanuse
cones,tape,and/orguards.
DocumenttheScene:
[Link]
documentingthesceneiscapturingtheinjuredemployeesname,injurydescription,whethertheyare
temporaryorpermanent,[Link]
scenebyvideorecording,photogaphingandsketching.
ToolsprovidedtohelpwithStep1are:
AppendixA:IncidentInvestigationForm[applicablesectionspicturedatallsteps]
AppendixB:IncidentInvestigatorsKit
AppendixC:TipsforVideo/PhotoDocumentation
AppendixD:SketchtheSceneTechniques
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Incident Investigations: A Guide for Employers
Incidentinformationiscollectedthroughinterviews,[Link]
providesachecklisttousetohelpensureallinformationpertinenttotheincidentiscollected.
Inadditiontointerviews,[Link]:
Equipmentmanuals
Industryguidancedocuments
Companypoliciesandrecords
Maintenanceschedules,recordsandlogs
Trainingrecords(includingcommunicationtoemployees)
Auditandfollowupreports
Enforcementpoliciesandrecords
Previouscorrectiveactionrecommendations
Interviewscanoftenyielddetailed,useful
[Link],
interviewsmustbeconductedaspromptlyas
possible:preferablyassoonasthingshavesettled
[Link]
soonerawitnessisinterviewed,themoreaccurate
andcandidhis/herstatementwillbe.
Anincidentinvestigationalwaysinvolvesinterviewing
andpossiblyreinterviewingsomeofthesameor
newwitnessesasmoreinformationbecomesavailable,uptoandincludingthehighestlevelsof
[Link]
incident.
Sincesomequestionswillneedtobedesignedaroundtheinterviewee,eachinterviewwillbeaunique
[Link]
andanxiety,[Link],investigatorsshould:
Conducttheinterviewinthelanguageoftheemployee/interviewee;useatranslatorifneeded
Clearlystatethatthepurposeoftheinvestigationandinterviewisfactfinding,notfaultfinding
Emphasizethatthegoalistolearnhowtopreventfutureincidentsbydiscoveringtheroot
causesofwhatoccurred
Establishaclimateofcooperation,andavoidanythingthatmaybeperceivedasintimidatingor
insearchofsomeonetoblamefortheincident
Letemployeeknowthattheycanhaveanemployeerepresentative(e.g.,laborrepresentative),
ifavailable/appropriate
Asktheindividualstorecounttheirversionofwhathappened
Notinterrupttheinterviewee
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Incident Investigations: A Guide for Employers
Takenotesand/orrecordtheresponses;intervieweemustgivepermissionpriortobeing
recorded
Haveblankpaperandorsketchavailableforintervieweetouseforreference
Askclarifyingquestionstofillinmissinginformation
Reflectbacktotheintervieweesthefactualinformationobtained;correctanyinconsistencies
Asktheindividualswhattheythinkcouldhavepreventedtheincident,focusingonthe
conditionsandeventsprecedingtheinjury
Determiningtherootcauseistheresultofpersistentlyaskingwhy
Determiningtherootcauseisthemosteffectivewaytoensuretheincidentdoesnothappenagain
Findingtherootcausesgoesbeyondtheobviousproximateorimmediatefactors;itisadeeper
[Link],typicallybyaskingWhyrepeatedly.
Conclusionssuchasworkerwascarelessoremployeedidnotfollowsafetyproceduresdontgetat
[Link]
investigativeprocess,investigatorsneedtocontinuetoaskwhy?asin,Whydidtheemployeenot
followsafetyprocedures?Iftheansweristheemployeewasinahurrytocompletethetaskandthe
safetyproceduressloweddownthework,thanaskWhywastheemployeeinahurry?Themoreand
deeperwhy?questionsasked,themorecontributingfactorsarediscoveredandthecloserthe
[Link],whywasthe
procedureorrulenotfollowed?Didproductionpressuresplayarole,and,ifso,whywereproduction
pressurespermittedtojeopardizesafety?Wastheprocedureoutofdateorsafetytraininginadequate?
Ifso,whyhadtheproblemnotbeenpreviouslyidentified,or,ifithadbeenidentified,whyhaditnot
beenaddressed?
Itcannotbestressedenoughthatasuccessfulincidentinvestigationmustalwaysfocusondiscovering
[Link]
investigationisfocusedonfindingfault,itwillalwaysstopshortofdiscoveringtherootcauses,because
[Link]
betounderstandhowandwhytheexistingbarriersagainstthehazardsfailedorprovedinsufficient,not
tofindsomeonetoblame.
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Incident Investigations: A Guide for Employers
Thequestionslistedbelowareexamplesofinquiriesthataninvestigatormaypursuetoidentify
contributingfactorsthat,inturn,canleadtorootcauses:
Ifaprocedureorsafetyrulewasnotfollowed,whywastheprocedureorrulenotfollowed?
Wastheprocedureoutofdateorsafetytraininginadequate?Wasthereanythingencouraging
deviationfromjobproceduressuchasincentivesorspeedofcompletion?Ifso,whyhadthe
problemnotbeenidentifiedoraddressedbefore?
Wasthemachineryorequipmentdamagedorfailtooperateproperly?Ifso,why?
Wasahazardousconditionacontributingfactor?Ifso,whywasitpresent?(e.g.,defectsin
equipment/tools/materials,unsafeconditionpreviouslyidentifiedbutnotcorrected,
inadequateequipmentinspections,incorrectequipmentusedorprovided,impropersubstitute
equipmentused,poordesignorqualityofworkenvironmentorequipment)
Wasthelocationofequipment/materials/worker(s)acontributingfactor?Ifso,why?(e.g.,
employeenotsupposedtobethere,insufficientworkspace,errorproneproceduresor
workspacedesign)
Waslackofpersonalprotectiveequipment(PPE)oremergencyequipmentacontributing
factor?Ifsowhy?(e.g.,PPEincorrectlyspecifiedforjob/task,inadequatePPE,PPEnotusedat
allorusedincorrectly,emergencyequipmentnotspecified,available,properlyused,ordidnot
functionasintended)
Wasamanagementprogramdefectacontributingfactor?Ifso,why?(e.g.,acultureof
improvisationtosustainproductiongoals,failureofsupervisortodetectorreporthazardous
conditionordeviationfromjobprocedure,supervisoraccountabilitynotunderstood,supervisor
orworkerinadequatelytrained,failurestoinitiatecorrectiveactionsrecommendedearlier)
AdditionalexamplesofquestionstoasktogettotherootcausesarelistedinAppendixF.
Theinvestigationisnotcompleteuntilcorrectiveactionsareimplementedthataddresstherootcauses
[Link]
programlevelimprovementsandshouldbe
supportedbyseniormanagement.
Notethatcorrectiveactionsmaybeoflimited
preventivevalueiftheydonotaddressthe
[Link]
workplace,thefindingsandhowtheyare
presentedwillshapeperceptionsand
[Link]
conclusionssuchas"Bobshouldhaveused
commonsense,"andweakcorrectiveactionssuchasEmployeesmustremembertowearPPE,are
unlikelytoimprovethesafetycultureortopreventfutureincidents.
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Incident Investigations: A Guide for Employers
Inplanningcorrectiveactionsandhowbesttoimplementthem,employersmayfindthatsomeroot
[Link],
however,willnotonlyreducetheriskoffutureincidentsbutalsoimprovethecompanyssafety,morale
anditsbottomline.
Specificcorrectiveactionsaddressrootcausesdirectly;however,somecorrectiveactionscanbe
general,[Link]
actionstoconsiderare:
Strengthening/developingawrittencomprehensivesafetyandhealthmanagementprogram
Revisingsafetypoliciestoclearlyestablishresponsibilityandaccountability
Revisingpurchasingand/orcontractingpoliciestoincludesafetyconsiderations
Changingsafetyinspectionprocesstoincludelineemployeesalongwithmanagement
representatives
Implementingasystemsapproachwillhelpensureallincidentinvestigationsaresuccessful.
ThankyouforyourcommitmenttothesafetyandhealthoftheAmericanworkforce!
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Incident [Accident] Investigations: A Guide for Employers
RESOURCES
OSHATrainingInstituteEducationCenters:[Link]
TheOSHATrainingInstitute(OTI)EducationCentersareanational
networkofnonprofitorganizationsauthorizedbyOSHAtodeliver
occupationalsafetyandhealthtrainingtopublicandprivatesector
workers,[Link]
coursesare:
OSHA#7500IntroductiontoSafetyandHealthManagement
Description:Thiscoursecoverstheeffectiveimplementationofacompanyssafetyandhealth
[Link]
managementsystemandthosecentralissuesthatarecriticaltoeachelementspropermanagement.
[Link]
completionstudentswillhavetheabilitytoevaluate,develop,andimplementaneffectivesafetyand
[Link].5
OSHA#7505IntroductiontoIncident[Accident]Investigation
Description:Thiscoursecoversanintroductiontobasicincidentinvestigationproceduresanddescribes
[Link],employer
responsibilitiesrelatedtoworkplaceincidentinvestigations,andafourstepincidentinvestigation
[Link],manager,employeeoremployeerepresentativewhois
involvedinconductingincidentand/[Link]
studentswillhavethebasicskillsnecessarytoconductaneffectiveincidentinvestigationatthe
[Link].5
OSHAWebsite:[Link]
IncidentInvestigationWebpage
[Link]
gation/[Link]
InjuryandIllnessPreventionProgramsWebpage
[Link]
ThiswebpageprovidesinformationrelevanttoInjuryandIllnessPreventionProgramsinthe
[Link],referto:
[Link]
[Link]
December2015 12
Incident Investigations: A Guide for Employers
OSHAs"$afetyPays"program
Thisonlinetoolcanhelpemployersassesstheimpactof
[Link]
learnmoreaboutOSHAs"$afetyPays"program,visit
[Link]
Other:UKHealthandSafetyExecutive
InvestigatingAccidentsandIncidents:AWorkbookforemployers,unions,safetyrepresentatives,
[Link]://[Link]/pubns/[Link]
December2015 13
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REFERENCES
CenterforChemicalProcessSafetypublication,GuidelinesforPreventingHumanErrorin
ProcessSafety,CenterforChemicalProcessSafety(CCPS),1994.
Conklin,T.,PreAccidentInvestigations:AnIntroductiontoOrganizationalSafety,Ashgate
PublishingCompany;1edition(September28,2012),ISBN10:1409447820,ISBN13:978
1409447825
Dekker,S.,TheFieldGuidetoUnderstandingHumanError,AshgatePublishingCompany;1
edition(June30,2006),English,ISBN10:0754648265;ISBN13:9780754648260
NationalSafetyCouncil,[Link]
Reason,J.,Humanerror:modelsandmanagement,BMJ2000;320:768
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NOTE:Items4,5,and6areusedforbothStep1andStep2
4) Detaileddescriptionofincident:Includerelevanteventsleadingupto,during,andafterthe
incident.(Itispreferredthattheinformationisprovidedbytheinjuredemployee.)
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
Useadditionalpagesifneeded
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Incident Investigations: A Guide for Employers
5) Descriptionofincidentfromeyewitnesses,includingrelevanteventsleadingupto,duringand
[Link],jobtitlesanddate/timeofinterviews.
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
Useadditionalpagesifneeded
6) Descriptionofincidentfromadditionalemployeeswithknowledge,includingrelevantevents
leadingupto,[Link],jobtitlesand
date/timeofinterviews.
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
Useadditionalpagesifneeded
A2
Incident Investigations: A Guide for Employers
SectionC:IdentifytheRootCauses:WhatCausedorAllowedtheIncidenttoHappen?Step3
TheRootCausesaretheunderlyingreasonstheincidentoccurred,andarethefactorsthatneedto
[Link],whywere
theynotbeingfollowed?Ifamachinewasfaultyorasafetydevicefailed,whydiditfail?Itis
commontofindfactorsthatcontributedtotheincidentinseveraloftheseareas:
equipment/machinery,tools,procedures,trainingorlackoftraining,[Link]
thesefactorsareidentified,youmustdeterminewhythesefactorswerenotaddressedbeforethe
incident.
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
Useadditionalpagesifneeded
SectionD:RecommendedCorrectiveActionstoPreventFutureIncidents Step4
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
Useadditionalpagesifneeded
SectionE:CorrectiveActionsTaken/RootCausesAddressed Step4
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
Useadditionalpagesifneeded
A3
Incident Investigations: A Guide for Employers
Samplelistofitemstousetoconducttheinvestigation:
Camera
ChargedBatteries(forphones,cameras,equipment,etc.)
Video/Audiorecorder
Measuringdevicesinvarioussizes
Levelingrod
Clipboardandwritingpad
Pens,pencils,markers
Graphpaper
Straightedgeruler(Canbeusedasascalereferenceinphotos)
Incidentinvestigationforms
Flashlight
Strings,stakes,warningtape
Photomarkingcones
Personalprotectiveequipment:Gloves,hat,eyewear,earplugs,facemask,etc.
Magnifyingglass
Highvisibilityplastictapestomarkoffarea
Firstaidkit
Latexgloves
Sampling[holding]containerswithseals(Varioustypes:bags,jars,containers,etc.)
Identificationtags
Varietyoftape:Scotch,masking,duct
Compass
Carpentersruler
Hammer
Paintstick(yellow/black)
Chalk(yellow/white)
Protractor
Clinometer
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Incident Investigations: A Guide for Employers
Note:Intervieweesmustbeawarethattheyarebeingvideorecordedand/[Link]
isrecommendedthatinvestigatorsobtainpermissionfromtheintervieweepriortothe
interview.
TipsforVideoDocumentation:
Videothesceneassoonaspossible;doingthisearlyonwillpickupdetailsthatmay
lateraddvaluableinformationtotheinvestigation
Scanslowly360degreesleftandrighttoestablishlocation
Narratewhatisbeingtaped,anddescribeobjects,size,direction,location,etc.
Ifvehicleswereinvolved,recorddirectionoftravel,goingandcoming
TipsforPhotographDocumentation:
Alwaysmakenotesaboutthephotostaken
Startbytakingdistanceshotsfirstthenmoveintotakecloserphotosofthescene
Takephotosatdifferentangles(fromabove,360degreesofscene,left,right,rear)
toshowtherelationshipofobjectsandminuteand/ortransientdetailssuchasends
ofbrokenrope,defectivetools,drugs,wetareas,orcontainers
Takepanoramicphotostohelppresenttheentirescene,toptobottomsidetoside
Takenotesoneachphoto;theseshouldbeincludedintheincidentinvestigationfile
withthephotos
Identifyanddocumentthephototype,date/time/locationtaken,subject,weather
conditions,measurements,etc.
Placeanitemofknowndimensionsinthephototoaddaframeofreferenceand
scale(e.g.,apenny,apackofcards)
Identifythepersontakingthephoto
Indicatethelocationswherephotosweretakenonsketches(SeeAppendixD)
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Incident Investigations: A Guide for Employers
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Incident Investigations: A Guide for Employers
WHAT? WHY?
Whatwastheincident? Whywastheemployeeinjured?
Whatwastheinjury? Whyandwhatdidtheemployeedo?
Whatwastheemployeedoing? Whyandwhatdidtheotherpersondo?
Whathadtheemployeebeentoldtodo? Whywasntprotectiveequipmentused?
Whattoolswastheemployeeusing? Whywerentspecificinstructionsgiventothe
Whatmachinewasinvolved? employee?
Whatoperationwastheemployeeperforming? Whywastheemployeeintheposition?
Whatinstructionshadtheemployeebeengiven? Whywastheemployeeusingthetoolsormachine?
Whatspecificprecautionswerenecessary? Whydidnttheemployeecheckwiththesupervisor
Whatspecificprecautionswastheemployeegiven? whentheemployeenotedthingswerentasthey
Whatprotectiveequipmentshouldhavebeen shouldbe?
used? Whydidtheemployeecontinueworkingunderthe
Whatprotectiveequipmentwastheemployee circumstances?
using? Whywasntthesupervisorthereatthetime?
Whathadotherpersonsdonethatcontributedto
theincident?
Whatproblemorquestionsdidtheemployee
encounter?
Whatdidtheemployeeorwitnessesdowhenthe
incidentoccurred?
Whatextenuatingcircumstanceswereinvolved?
Whatdidtheemployeeorwitnessessee?
Whatwillbedonetopreventrecurrence?
Whatsafetyruleswereviolated?
Whatnewrulesareneeded?
WHEN? HOW?
Whendidtheincidentoccur? Howdidtheemployeegetinjured?
Whendidtheemployeestartonthatjob? Howcouldtheemployeehaveavoidedit?
Whenwastheemployeeassignedonthejob? Howcouldfellowworkershaveavoidedit?
Whenwerethehazardspointedouttothe Howcouldsupervisorhavepreventeditcouldit
employee? beprevented?
Whenwastheemployeessupervisorlastcheckon
jobprogress?
Whendidtheemployeefirstsensesomethingwas
wrong?
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Incident Investigations: A Guide for Employers
33. Didsupervisorsensureemployeesweretrainedandproficientbeforeassigningthemtotheirjobs?
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