Materials Science
and
Engineering I
Chapter 3
Chapter 3 Outline
How do atoms arrange themselves to form solids?
Fundamental concepts and language
Unit cells
Crystal structures
Face-centered cubic
Body-centered cubic
Hexagonal close-packed
Close packed crystal structures
Density computations
Types of solids
Single crystal
Polycrystalline
Amorphous
1
Crystal structure
To discuss crystalline structures it is useful to consider
atoms as being hard spheres with well-defined radii. In
this hard-sphere model, the shortest distance between
two like atoms is one diameter. We can also consider
crystalline structure as a lattice of points at atom/sphere
centers.
The Space Lattice and Unit Cells
Atoms, arranged in repetitive 3-Dimensional pattern,
in long range order (LRO) give rise to crystal
structure.
Properties of solids depends upon crystal structure
and bonding force.
An imaginary network of lines, with atoms at
intersection of lines, representing the arrangement of
atoms is called space lattice. Space Lattice
Unit cell is that block of
atoms which repeats itself
to form space lattice.
Materials arranged in short
range order are called
amorphous
4 materials Unit Cell
2
Unit cell
The unit cell is the smallest structural unit or building block
that can describe the crystal structure. Repetition of the
unit cell generates the entire crystal.
Example: 2D honeycomb net can be
represented by translation of two adjacent
atoms that form a unit cell for this 2D
crystalline structure
Example of 3D crystalline structure:
Different choices of unit cells possible, generally choose parallelepiped unit
cell with highest level of symmetry
(Basis and the Crystal Structure)
3
(Two-Dimensional Lattice Types)
(oblique lattice) (special lattice type)
(special lattice type)
P09
(special lattice type)
P09
4
Crystal Systems and Bravais Lattice
Only seven different types of unit cells are
necessary to create all point lattices.
According to Bravais (1811-1863), fourteen
standard unit cells can describe all possible
lattice networks.
The four basic types of unit cells are
Simple
Body Centered
Face Centered
Base Centered
(Three-Dimensional Lattice Types)
P09
5
Types of Unit Cells
Cubic () Unit Cell
a = b = c
= = = 900
Body Centered
Simple
Figure 3.2
Face centered
Tetragonal ()
a =b c
= = = 900
Simple Body Centered
After W.G. Moffatt, G.W. Pearsall, & J. Wulff, The Structure and Properties of Materials, vol. I: Structure, Wiley, 1964, p.47.)
Types of Unit Cells
Orthorhombic ()
a b c
= = = 900
Simple Base Centered
Body Centered
Face Centered
Rhombohedral ()
a =b = c
= = 900
Simple
Figure 3.2
After W.G. Moffatt, G.W. Pearsall, & J. Wulff, The Structure and Properties of Materials, vol. I: Structure, Wiley, 1964, p.47.)
6
Types of Unit Cells
Hexagonal ()
a = b c
= = 900 = 1200
Simple
Monoclinic ()
a b c
= = 900
Base
Centered
Simple
Triclinic ()
a b c Figure 3.2
900
Simple
After W.G. Moffatt, G.W. Pearsall, & J. Wulff, The Structure and Properties of Materials, vol. I: Structure, Wiley, 1964, p.47.)
Principal Metallic Crystal Structures
90% of the metals have either Body Centered Cubic
(BCC), Face Centered Cubic (FCC) or Hexagonal
Close Packed (HCP) crystal structure.
HCP is denser version of simple hexagonal crystal
structure.
BCC Structure FCC Structure HCP Structure
Figure 3.3
3-7
7
Body Centered Cubic (BCC) Crystal Structure
Represented as one atom at each corner of cube
and one at the center of cube.
Each atom has 8 nearest neighbors.
Therefore, coordination number is 8.
Examples :-
Chromium (a=0.289 nm)
Iron (a=0.287 nm)
Sodium (a=0.429 nm)
Figure 3.4 a&b
3-8
BCC Crystal Structure (Cont..)
Each unit cell has eight 1/8 atom at
corners and 1 full atom at the center.
Therefore, each unit cell has
(8x1/8 ) + 1 = 2 atoms
Atoms contact each other at cube
diagonal
Therefore, lattice
4R
constant a =
3
Figure 3.5
8
17
Atomic Packing Factor of BCC Structure
Volume of atoms in unit cell
Atomic Packing Factor =
Volume of unit cell
4R 3
Vatoms = 2 = 8.373R3
3
3
4R
V unit cell = a3 = = 12.32 R3
3
R3 = 0.68
Therefore APF = 8.723
12.32 R3
9
19
Face Centered Cubic (FCC) Crystal Structure
FCC structure is represented as one atom each at the corner of
cube and at the center of each cube face.
Coordination number for FCC structure is 12
Atomic Packing Factor is 0.74
Examples :-
Aluminum (a = 0.405)
Gold (a = 0.408)
Figure 3.6 a&b
3-11
10
FCC Crystal Structure (Cont..)
Each unit cell has eight 1/8
atom at corners and six
atoms at the center of six
faces.
Therefore each unit cell has
(8 x 1/8)+ (6 x ) = 4 atoms
Atoms contact each other
across cubic face diagonal
Therefore, lattice 4R
constant a =
2
Figure 3.7
Hexagonal Close-Packed Structure
The HCP structure is represented as an atom at each of
12 corners of a hexagonal prism, 2 atoms at top and
bottom face and 3 atoms in between top and bottom
face.
Atoms attain higher APF by attaining HCP structure
than simple hexagonal structure.
The coordination number is 12, APF = 0.74.
Figure 3.8 a&b
After F.M. Miller, Chemistry: Structure and Dynamics, McGraw-Hill, 1984, p.296
11
23
HCP Crystal Structure (Cont..)
Each atom has six 1/6 atoms at each of top and
bottom layer, two half atoms at top and bottom layer
and 3 full atoms at the middle layer.
Therefore each HCP unit cell has
(2 x 6 x 1/6) + (2 x ) + 3 = 6 atoms
Examples:-
Zinc (a = 0.2665 nm, c/a = 1.85)
Cobalt (a = 0.2507 nm, c.a = 1.62)
Ideal c/a ratio is 1.633.
Figure 3.8 c
3-14 After F.M. Miller, Chemistry: Structure and Dynamics, McGraw-Hill, 1984, p.296
12
Hexagonal Close-Packed Structure (HCP)
ABAB... Stacking Sequence
3D Projection 2D Projection
A sites Top layer
c B sites Middle layer
A sites Bottom layer
a
Coordination # = 12 6 atoms/unit cell
APF = 0.74 ex: Cd, Mg, Ti, Zn
c/a = 1.633
25
FCC Stacking Sequence
ABCABC... Stacking Sequence
2D Projection
B B
C
A
A sites BCB B
C
B sites B B
C sites
A
FCC Unit Cell B
C
26
13
Structural Difference between HCP and FCC
Plane A
Consider a layer a void
of atoms (Plane A) b void
Another layer (plane B) Plane A
of atoms is placed in a Plane B
a void
Void of plane A
b void
Third layer of Atoms placed Third layer of Atoms placed
in b Voids of plane B. (Identical in a voids of plane B. Resulting
to plane A.) HCP crystal. In 3rd Plane C. FCC crystal.
Plane A Plane A
Plane B Plane B
Plane A Plane C
Figure 3.20
Atom Positions in Cubic Unit Cells
Cartesian coordinate system is use to locate atoms.
In a cubic unit cell
y axis is the direction to the right.
x axis is the direction coming out of the paper.
z axis is the direction toward top.
Negative directions are to the opposite of positive
directions.
Atom positions are located using
unit distances along the axes.
Figure 3.10 b
28
14
Directions in Cubic Unit Cells
In cubic crystals, Direction Indices are vector
components of directions resolved along each axes and
reduced to smallest integers.
Direction indices are position coordinates of unit cell
where the direction vector emerges from cell surface,
converted to integers.
Figure 3.11
30
15
31
32
16
Procedure to Find Direction Indices
Produce the direction vector. it
z
emerges from surface of cubic cell
(1,1/2,1) - (0,0,0)
(1,1/2,1)
Determine the coordinates of point = (1,1/2,1)
of emergence and origin y
(0,0,0) 2 x (1,1/2,1)
Subtract coordinates of point of x
= (2,1,2)
Emergence by that of origin
The direction indices are [212]
NO Convert them to
Are all are
integers? smallest possible
YES integer by multiplying
Are any of the direction by an integer.
vectors negative?
NO
YES
Represent the indices in a square
Represent the indices in a square
bracket without comas with a
bracket without comas (Eg: [212] )
over negative index (Eg: [121])
3-17
Direction Indices - Example
Determine direction indices of the given vector.
Origin coordinates are (3/4 , 0 , 1/4).
Emergence coordinates are (1/4, 1/2, 1/2).
Subtracting origin coordinates
from emergence coordinates,
(1/4, 1/2, 1/2)-(3/4 , 0 , 1/4)
= (-1/2, 1/2, 1/4)
Multiply by 4 to convert all
fractions to integers
4 x (-1/2, 1/2, 1/4) = (-2, 2, 1)
Therefore, the direction indices are [ 2 2 1 ]
Figure EP3.6
17
Miller Indices
Miller Indices are are used to refer to specific lattice
planes of atoms.
They are reciprocals of the fractional intercepts (with
fractions cleared) that the plane makes with the
crystallographic x,y and z axes of three nonparallel
edges of the cubic unit cell.
z Miller Indices =(111)
Miller Indices - Procedure
Choose a plane that does not pass
through origin
Determine the x,y and z intercepts
of the plane
Find the reciprocals of the intercepts
Clear fractions by
Fractions?
multiplying by an integer
Place a bar over the to determine smallest set
Negative indices of whole numbers
Enclose in parenthesis (hkl) where h,k,l
are miller indicesof cubic crystal plane
forx,y and z axes. Eg: (111)
18
Miller Indices - Examples
z Intercepts of the plane at x,
y & z axes are 1, and
(100)
Taking reciprocals we get
y
(1,0,0).
x Miller indices are (100).
x
*******************
Intercepts are 1/3, 2/3 & 1.
taking reciprocals we get (3,
3/2, 1).
Multiplying by 2 to clear
fractions, we get (6,3,2).
Miller indices are (632).
Figure 3.14
Miller Indices - Examples
Plot the plane (101)
Taking reciprocals of the
indices we get (1 1).
The intercepts of the plane
are x=1, y= (parallel to y)
and z=1. Figure EP3.7 a
******************************
Plot the plane (2 2 1)
Taking reciprocals of the
indices we get (1/2 1/2 1).
The intercepts of the plane
are x=1/2, y= 1/2 and z=1.
Figure EP3.7 c
19
Miller Indices - Example
Plot the plane (110)
The reciprocals are (1,-1, )
The intercepts are x=1, y=-1 and z= (parallel to z axis)
To show this plane a
single unit cell, the z
(110)
origin is moved along
the positive direction
of y axis by 1 unit.
y
Crystallographic Planes
z
example a b c c
1. Intercepts 1 1
2. Reciprocals 1/1 1/1 1/
1 1 0 y
3. Reduction 1 1 0 a b
4. Miller Indices (110) x
z
example a b c
1. Intercepts 1/2 c
2. Reciprocals 1/ 1/ 1/
2 0 0
3. Reduction 1 0 0 y
a b
4. Miller Indices (100)
x
40
20
Crystallographic Planes
z
example a b c
c
1. Intercepts 1/2 1 3/4
2. Reciprocals 1/ 1/1 1/
2 1 4/3 y
3. Reduction 6 3 4 a b
x
4. Miller Indices (634)
Other useful facts:
Family of Planes {hkl}
Ex: {100} = (100), (010), (001), (100), (010), (001)
For cubic systems only: [x y z] is normal to plane (x y z)
41
Crystallographic Planes
42
21
43
44
22
45
Miller Indices Important Relationship
Direction indices of a direction perpendicular to a crystal
plane are same as miller indices of the plane.
Example:- z
(110) y
[110]
Figure EP3.7b
x
Interplanar spacing between parallel closest planes with
same miller indices is given by
a
d hkl
2 2 2
h k l
23
47
Planes and Directions in Hexagonal Unit Cells
Four indices are used (hkil) called as MillerBravais
indices.
Four axes are used (a1, a2, a3 and c).
Reciprocal of the intercepts that a crystal plane makes
with the a1, a2, a3 and c axes give the h,k,I and l indices
respectively.
48 Figure 3.16
24
Hexagonal Unit Cell - Examples
Basal Planes:
Intercepts a1 =
a2 =
a3 =
c = 1
(hkli) = (0001)
Prism Planes :
For plane ABCD,
Intercepts a1 = 1
a2 =
a3 = 1
c =
(hkli) = (1010)
49 Figure 3.12 a&b
Directions in HCP Unit Cells
Indicated by 4 indices [uvtw].
u,v,t and w are lattice vectors in a1, a2, a3 and c
directions respectively.
Example:
For a1, a2, a3 directions, the direction indices are
[ 2 1 1 0], [1 2 1 0] and [ 1 1 2 0] respectively.
Figure 3.18 d&e
50
25
51
Comparison of FCC and HCP crystals
Both FCC and HCP are close packed and
have APF 0.74.
FCC crystal is close packed in (111) plane
while HCP is close packed in (0001) plane.
Figure 3.19 a&b
After W.G. Moffatt, 52
G.W. Pearsall, & J. Wulff, The Structure and Properties of Materials, vol. I: Structure, Wiley, 1964, p.51.)
26
Volume Density
Volume density of metal = v =
Mass/Unit cell
Volume/Unit cell
Example:- Copper (FCC) has atomic mass of 63.54
g/mol and atomic radius of 0.1278 nm.
4R 4 0.1278nm = 0.361 nm
a= =
2 2
Volume of unit cell = V= a3 = (0.361nm)3 = 4.7 x 10-29 m3
FCC unit cell has 4 atoms.
( 4 atoms )(63 .54 g / mol ) 10 6 Mg = 4.22 x 10-28 Mg
Mass of unit cell = m =
4.7 10 23 atmos / mol g
v
m
4.22 1028 Mg
8.98
Mg
8.98
g
V 4.7 1029 m3 m3 cm3
Planar Atomic Density
Equivalent number of atoms whose
Planar atomic density= = p
centers are intersected by selected area
Selected area
Example: In Iron (BCC, a=0.287), The (110) plane
intersects center of 5 atoms (Four and 1 full atom).
Equivalent number of atoms = (4 x ) + 1 = 2 atoms
Area of 110 plane = 2a a 2a 2
2
=
2 0.287
p 2
17.2atoms 1.72 1013
2
nm mm 2
Figure 3.22 a&b
27
55
Linear Atomic Density
Number of atomic diameters
intersected by selected length
Linear atomic density = l
= of line in direction of interest
Selected length of line
Example: For a FCC copper crystal (a=0.361), the
[110] direction intersects 2 half diameters and 1 full
diameter.
Therefore, it intersects + + 1 = 2 atomic
diameters.
Length of line = 2 0.361nm
l
2atoms
3.92atoms
3.92 10 6 atoms
2 0.361nm nm mm
Figure 3.23
28
57
Polymorphism or Allotropy
Metals exist in more than one crystalline form. This
is called a polymorphism or an allotropy.
Temperature and pressure leads to change in
crystalline forms.
Example:- Iron exists in both BCC and FCC forms
depending on the temperature.
Liquid
Iron
-2730C 9120C 13940C 15390C
Iron Iron Iron
BCC FCC BCC
29
59
Crystal Structure Analysis
Information about crystal structure are obtained
using X-Rays.
The X-rays used are about the same wavelength
(0.05-0.25 nm) as distance between crystal lattice
planes.
35 KV
(Eg:
Molybdenum)
After B.D. Cullity, Elements of X-Ray Diffraction, 2d ed., Addison-Wesley, 1978, p.23.
Figure 3.25
30
X-Ray Spectrum of Molybdenum
X-Ray spectrum of
Molybdenum is obtained
when Molybdenum is used as
target metal.
K and K are characteristic
of an element.
For Molybdenum K occurs
at wave length of about
0.07nm.
Electrons of n=1 shell of
target metal are knocked out
by bombarding electrons.
Electrons of higher level drop
down by releasing energy to Figure 3.26
replace lost electrons
3-35
X-Ray Diffraction
How do we know what the crystal structures are?
Diffraction gratings must have spacings comparable to the
wavelength of diffracted radiation.
Cant resolve spacings
Spacing is the distance between parallel planes of atoms.
62
31
X-Ray Diffraction
Crystal planes of target metal act
as mirrors reflecting X-ray beam.
If rays leaving a set of planes
are out of phase (as in case of
arbitrary angle of incidence)
no reinforced beam is
produced.
If rays leaving are in phase,
reinforced beams are
produced.
Figure 3.28
63 and J.J. Hren, Elements of Physical Metallurgy, 3d ed., Addison-Wesley, 1974, p.201.)
After A.G. Guy
X-Ray Diffraction (Cont..)
For rays reflected from different planes to be in phase,
the extra distance traveled by a ray should be a integral
multiple of wave length .
n = MP + PN (n = 1,2)
n is order of diffraction
If dhkl is interplanar distance,
Then MP = PN = [Link]
Therefore, = 2 [Link]
64
32
65
Structure factor
For BCC structure, diffraction occurs only on planes
whose miller indices when added together total to an even
number.
I.e. (h+k+l) = even Reflections present
(h+k+l) = odd Reflections absent
For FCC structure, diffraction occurs only on planes
whose miller indices are either all even or all odd.
I.e. (h,k,l) all even or odd Reflections present
(h,k,l) not all even or all odd Reflections absent.
66
33
X-Ray Diffraction Analysis
Powdered specimen is used for X-ray diffraction
analysis as the random orientation facilitates different
angle of incidence.
Radiation counter detects angle and intensity of
diffracted beam.
Figure 3.30
67
After A.G. Guy Essentials of Materials Science, McGraw-Hill, 1976.
X-Ray Diffraction Pattern
z z z
c c c
y (110) y y
a b a b a b
x x x
Intensity (relative)
(211)
(200)
Diffraction angle 2
Diffraction pattern for polycrystalline -iron
Adapted from Fig. 3.20, Callister 5e.
68
34
Interpreting Diffraction Data
a
d
h k2 l2
hkl 2
We know that
Since 2dSin
Substituting for d, 2aSin
h2 k 2 l 2
2 (h 2 k 2 l 2 )
Therefore Sin 2
4a 2
Note that the wavelength and lattice constant a are the same
For both incoming and outgoing radiation.
69
Interpreting Diffraction Data (Cont..)
For planes A and B we get two equations
2 ( h A 2 k A 2 l A 2 )
Sin A
2 (For plane A)
4a 2
2 ( h B 2 k B 2 l B 2 )
Sin B
2 (For plane B)
2
4a
Dividing each other, we get
Sin 2 A (hA k A l A )
2 2 2
Sin B ( hB k B l B )
2 2 2 2
70
35
Interpreting Experimental Data
For BCC crystals, the first two sets of diffracting planes
are {110} and {200} planes.
Sin 2 A (12 12 0 2 )
Therefore 0.5
Sin B2
(2 0 0 )
2 2 2
For FCC crystals the first two sets of diffracting planes
are {111} and {200} planes
Sin 2 A (12 12 12 )
Therefore 0.75
Sin B2
(2 0 0 )
2 2 2
71
Crystal Structure of Unknown Metal
Unknown
metal
Crystallographic
Analysis
Sin2 A Sin 2 A
0.75 0 .5
Sin B
2
Sin B
2
FCC BCC
Crystal Crystal
Structure Structure
36
73
Single vs Polycrystals
Single Crystals E (diagonal) = 273 GPa
Data from Table 3.3,
-Properties vary with Callister 7e.
(Source of data is R.W.
direction: anisotropic. Hertzberg, Deformation
-Example: the modulus and Fracture Mechanics
of Engineering
Materials, 3rd ed., John
of elasticity (E) in BCC iron: Wiley and Sons, 1989.)
Polycrystals
E (edge) = 125 GPa
-Properties may/may not 200 mm Adapted from Fig.
4.14(b), Callister 7e.
(Fig. 4.14(b) is courtesy
vary with direction. of L.C. Smith and C.
Brady, the National
-If grains are randomly Bureau of Standards,
Washington, DC [now
the National Institute of
oriented: isotropic. Standards and
Technology,
Gaithersburg, MD].)
(Epoly iron = 210 GPa)
-If grains are textured,
74
anisotropic.
37
Amorphous Materials
Random spatial positions of atoms
Polymers: Secondary bonds do not allow
formation of parallel and tightly packed
chains during solidification.
Polymers can be semicrystalline.
Rapid cooling of metals (10 8 K/s) can give
rise to amorphous structure (metallic glass).
38