PRN002
Company Name: The Shaw Group, Inc./ B. F. Shaw, Inc.
Procedure Qualification Record No.: L5916 Date: February 12, 1992
WPS No.: 101, 103, 1.101
Welding Process(es) GTAW SMAW
Types (Manual, Automatic, Semi-Auto) Manual
JOINTS (QW-402)
SINGLE VEE GROOVE
70 DEGREE INCLUDED ANGLE
1/8 GAP
1/16 LAND
Groove Design of Test Coupon
BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)
Material Spec.: SA106 to SA333 Temperature: 1150o +/- 25oF
Type or Grade: C to 6 Time: Holding time two (2) hours.
P-No.: 1 to P-No.: 1 Other: Heating and cooling rates were in accordance
Thickness of test coupon: .375 Table UCS-56 of ASME Section VIII.
Diameter of test coupon: 12 NPS
Other: The deposition of each pass did not exceed .
FILLER METALS (QW-404) GAS (QW-408)
Process: GTAW SMAW
SFA Specification: 5.18 5.1 GTAW ONLY Percent CFH
AWS Classification: ER70S-2 E7018-1 Gas(es) Composition Flow
Filler Metal F-No.: 6 4 (Mixture) Rate
Weld Metal A-No.: 1 1 Shielding Argon 99.996 30-35
Size of Filler Metal: 1/8 3/32 & 1/8 Trailing None None None
Other: Note 1 Backing None None None
Weld Metal Thickness: .0625 .3125
NOTES: ELECTRICAL CHARACTERISTICS (QW-409)
1. All passes were made with the addition of filler metal. Current: DC Polarity: GTAW: EN SMAW: EP
AMPS: GTAW: 135-170 SMAW: 100-130
Volts: GTAW: 11-13 SMAW: 22-24
Tungsten Electrode Size: 1/8 2% Thoriated
Transfer Mode: N/A
Other:
POSITION (QW-405) TECHNIQUE (QW-410)
Position of Groove: 5G Travel Speed: GTAW: 3-5 IPM SMAW: 1-4 IPM
Weld Progression: Uphill String or Weave Bead: Weave
Other: Oscillation: Not applicable this WPS
PREHEAT (QW-406) Multipass/Single Pass (per side): Multipass
o o
Preheat Temp.: 100 F Interpass Temp: 625 F Single or Multiple Electrodes: Single
Other: Other:
PQR No.: L5916 (PRN002)
QW-462.1(b)
Tensile Test (QW-150)
Ultimate Ultimate Type of Failure &
Specimen Width Thickness Total Load Unit Stress Location
No. (Inches) (Inches) Area lb psi
T-1 .751 .339 .255 17,700 69,412 Ductile-Base (Gr. B)
T-2 .750 .341 .256 18,000 70,313 Ductile-Base (Gr. B)
Guided-Bend Tests (QW-160)
Type and Figure No. Result
QW-462.3(a) Root Bend No. 1 Acceptable
QW-462.3(a) Root Bend No. 2 Acceptable
QW-462.3(a) Face Bend No. 1 Acceptable
QW-462.3(a) Face Bend No. 2 Acceptable
Toughness Tests (QW-170)
Specimen Notch Specimen Size Notch Test Impact Lateral Exp.
No. Location Type Temp. Values % Shear Mils
Fillet-Weld Test (QW-180)
Result Satisfactory: Yes ______ No _____ Penetration into Parent Metal: Yes _______ No _______
Macro-Results:
Other Tests
Type of Test:
Deposit Analysis:
Other: Average HVN Values as Follows: Average of 9 Base Tests: 139
Average of 9 HAZ Tests: 150 Average of 9 Weld Tests: 158
Average of 9 HAZ Tests: 151 Average of 9 Base Tests: 138
Welders Name: Thomas Longshore Clock No.: Stamp No.: E4
Test Conducted By: Welding Testing Lab, Inc. (D. Venable) Laboratory Test No.: L5916
We certify that the statements in this record are correct and that the test welds were prepared, welded, and
tested in accordance with the requirements of Section IX of the ASME Code.
Manufacturer: The Shaw Group, Inc./B.F. Shaw, Inc.
Date: April 7, 2000 By: ________________________________________