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Aluminium Cladding Design Calculations

This document summarizes the design calculations for an aluminum panel cladding system attached to a steel structure with M5 self-tapping screws. It lists the relevant design codes and material properties. It then calculates the wind loads on the cladding based on the design wind pressure, checks that the aluminum panel can resist the bending moments and shear forces calculated, and checks that the M5 screws have sufficient capacity to resist the tensile and shear forces acting on each joint. The panel and screw connections are found to meet the design requirements.

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661 views2 pages

Aluminium Cladding Design Calculations

This document summarizes the design calculations for an aluminum panel cladding system attached to a steel structure with M5 self-tapping screws. It lists the relevant design codes and material properties. It then calculates the wind loads on the cladding based on the design wind pressure, checks that the aluminum panel can resist the bending moments and shear forces calculated, and checks that the M5 screws have sufficient capacity to resist the tensile and shear forces acting on each joint. The panel and screw connections are found to meet the design requirements.

Uploaded by

tkofai
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
  • Design Matrices
  • Aluminium Panel Check

PARTS CALCULATIONS CHECKING

A Design Reference

Design Code
a. The Building (Construction) Regulations:1990
b. The COP for Structural Use of Steel 2011
c. COP on wind effects in Hong Kong 2004
d. BS EN 485-2 Aluminium and aluminium alloys. Sheet and strip, 2004
e. BS 8118-2 Structural use of aluminium, 1991

Material Property
Steel work
Grade: S275
Yield Strength = 275 N/mm2
E= 205000 N/mm2

Aluminium Cladding
E= 70000 N/mm2
Density = 27 kN/m3
f = 1.20 ( Wind Only)
m = 1.20

Grade: 3003-H18
Yield Strength, R = 170 N/mm2
Tensile Stress = 190 N/mm2

Stainless steel bolt


Grade: A2-50
Proof Stress, pb = 210.00 N/mm2
F.O.S. = 3.00

Load Estimation

Design Wind Pressure, Q = 1.83 kPa (H < 5m)

Cf (Cladding) = 1.40

Design Wind Load, DWL = 2.56 kPa (H < 5m) = Q *Cf

L= 400 mm

Legend

Wind Load, FWL = 3.69 kN/m (ULS) = DWL*w *


= 3.0744 kN/m (SLS) = DWL *w

Loading Width, w = 1200 mm

Max. Shear Force, Vy = FWL *L /2


= 0.7379 kN

Max. Bending Moment, Mx = FWL *L^2/8


= 0.0738 kNm

Max. Deflection, = 5 *FWL *L^4 /(384 *E *I)

Doc: [] 1
PARTS CALCULATIONS CHECKING

B Aluminium Panel Check (400 *1200 *3mm thk.)

Sectional Properties

Area = 3672.00 mm2


Ixx = 7534.00 mm4
Iyy = 45779016.00 mm4
Zxx = 609.90 mm3
Zyy = 76298.36 mm3
rx = 1.43 mm
ry = 353.00 mm

Max. Shear Force, Vy = 0.7379 kN

Shear Capacity, Vc = R *Av /m


= 10200 N
= 10.2
> 0.7379 OK!

Av = 0.8nDt
= 72 mm2

Max. Bending Moment, Mx = 0.0738 kN

Bending Moment Capacity, Mcx = R *Zxx /m


= 86402 Nmm
= 0.0864 kNm
> 0.0738 OK!

Max. Deflection, = 5 *FWL *L^4 /(384 *E *I)


= 1.9432 mm (SLS)
< L/180 OK!
= 2.2222 mm

C M5 Self-tapping Screw Check

Size = M5

Effective Shear Area, As = 28.36 mm2

Effective Tensilw Area, At = 14.18 mm2

Max. Shear Force per Joint, Vs = 0.6149 kN (SLS)

Max. Tensile Force per Joint, Ts = 0.6149 kN (SLS)

No. of Screw per joint = 2

Screw Shear Capicity, Vc = As *pb/ F.O.S


= 1985.2 N
= 1.9852 kN
> 0.3074 kN (F.O.S. = 3) OK!

Screw Tensile Capacity, Vt = b/F.O.S.


= 992.6 N
= 0.9926 kN
> 0.3074 kN (F.O.S. = 3) OK!

Doc: [] 2

Doc: [檔案] 1 PARTS CALCULATIONS CHECKING A Design Reference Design Code a. The Building (Construction) Regulations:1990 b. The
Doc: [檔案] 2 PARTS CALCULATIONS CHECKING B Aluminium Panel Check (400 *1200 *3mm thk.) Sectional Properties Area = 3672.00 mm2

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