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Knuckle Joint Stress Analysis Report

This stress analysis report summarizes the mesh settings, materials, operating conditions, and results of analyzing stress on a knuckle joint (join1). The maximum von Mises stress was 37.3054 MPa and occurred at the connection between the knuckle joint and collar. The minimum safety factor was 5.54879, indicating stresses were within acceptable limits.

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GauravSingh
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10 views4 pages

Knuckle Joint Stress Analysis Report

This stress analysis report summarizes the mesh settings, materials, operating conditions, and results of analyzing stress on a knuckle joint (join1). The maximum von Mises stress was 37.3054 MPa and occurred at the connection between the knuckle joint and collar. The minimum safety factor was 5.54879, indicating stresses were within acceptable limits.

Uploaded by

GauravSingh
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Stress Analysis Report of knuckle joint 1

Mesh settings:

Avg. Element Size (fraction of model diameter) 0.025


Min. Element Size (fraction of avg. size) 0.2
Grading Factor 1.5
Max. Turn Angle 60 deg
Create Curved Mesh Elements No
Use part based measure for Assembly mesh Yes

Material(s)

Name Iron, Cast


Mass Density 7.15 g/cm^3
General Yield Strength 758 MPa
Ultimate Tensile Strength 884 MPa
Young's Modulus 120.5 GPa
Stress Poisson's Ratio 0.3 ul
Shear Modulus 46.3462 GPa
fork
Part Name(s)
join1
Name Steel, Mild
Mass Density 7.85 g/cm^3
General Yield Strength 207 MPa
Ultimate Tensile Strength 345 MPa
Young's Modulus 220 GPa
Stress Poisson's Ratio 0.275 ul
Shear Modulus 86.2745 GPa
joint
Part Name(s) collar
key1

Operating conditions

Gravity

Load Type Gravity


Magnitude 9810.000 mm/s^2
Vector X 0.072 mm/s^2
Vector Y -9810.000 mm/s^2
Vector Z -0.000 mm/s^2

Force:1

Load Type Force


Magnitude 8000.000 N
Vector X -8000.000 N
Vector Y 0.000 N
Vector Z -0.000 N

Results
Reaction Force and Moment on Constraints

Reaction Force Reaction Moment


Constraint Name
Magnitude Component (X,Y,Z) Magnitude Component (X,Y,Z)
8000 N 0Nm

Fixed Constraint:1 8000.03 N 20.3007 N 2.0877 N m 0Nm

0N -2.0877 N m

Result Summary

Name Minimum Maximum


Volume 283366 mm^3

Mass 2.07133 kg

Von Mises Stress 0.00247361 MPa 37.3054 MPa

1st Principal Stress -2.08088 MPa 55.8808 MPa

3rd Principal Stress -17.7382 MPa 20.2116 MPa

Displacement 0 mm 0.0194769 mm

Safety Factor 5.54879 ul 15 ul

Stress XX -13.3666 MPa 40.0526 MPa

Stress XY -16.0335 MPa 12.5888 MPa

Stress XZ -10.2003 MPa 11.9849 MPa

Stress YY -17.6342 MPa 42.1629 MPa

Stress YZ -5.58042 MPa 7.23189 MPa

Stress ZZ -5.02763 MPa 20.3185 MPa

X Displacement -0.0192113 mm 0 mm

Y Displacement -0.00254412 mm 0.00320499 mm

Z Displacement -0.000688394 mm 0.00063912 mm

Equivalent Strain 0.00000000965248 ul 0.000238493 ul

1st Principal Strain -0.000000307058 ul 0.000286989 ul

3rd Principal Strain -0.000168466 ul -0.00000000444005 ul

Strain XX -0.000100484 ul 0.000251776 ul

Strain XY -0.000122763 ul 0.000135812 ul

Strain XZ -0.000110044 ul 0.000129297 ul

Strain YY -0.000133132 ul 0.000131893 ul


Strain YZ -0.0000398844 ul 0.0000419121 ul

Strain ZZ -0.0000777768 ul 0.0000499387 ul

Contact Pressure 0 MPa 38.6548 MPa

Contact Pressure X -33.9029 MPa 35.6704 MPa

Contact Pressure Y -21.4508 MPa 15.1887 MPa

Contact Pressure Z -11.4377 MPa 15.1178 MPa

Figures

Von Mises Stress

Safety Factor

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