Insulation Thickness Calculation Guide

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The document provides calculations to determine the required insulation thickness for a steam pipe. It includes design data on the pipe material, fluid properties, and insulation material. T…

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Saepul Rochman
  • Insulation Thickness Calculation
  • Material Properties
  • Pipe Dimensions and Specifications

INSULATION THICKNESS CALCULATION

I. DESIGN DATA

I.A PROCESS DATA


Fluid service : Dry steam
Design temperature, THOT = 370.00 o
F = 187.78 o
C
Ambient temperature, TCOLD = 85.00 o
F = 29.44 o
C
Convective coeff. at ambient temperature, Hair = 4.25 W/m .K 2

I.B PIPE MATERIAL DATA


Pipe material, : CS pipe, ASTM A53 gr. B / API 5L gr. B
Pipe diameter, D = 36.00 in. = 0.91 m
Pipe thickness, L1 = 0.38 in. = 0.0095 m
Thermal conductivity, K1 = 48.49 W/m.K

I.C INSULATION MATERIAL DATA


Insulation material : Calcium silica, ASTM C533 type 1, = 224 kg/m3
Insulation thickness L2 2.00 in. = 0.0508 m
Thermal conductivity K2 = 0.0618 W/m.K

II. CALCULATION

THOT
TCOLD

T1 T2
THOT TCOLD
K1 K2 Hair
L1 L2
A1, A2, A3 = 0.0039 in. = 0.0001 m

R1 = 1.9644 k/W
R2 = 8,223.02 k/W
R3 = 2,353.04 k/W
RTOT = 10,578.03 k/W

Q = T / RTOT
= (THOT -TCOLD) / R
= 0.0150 W

T1 = Q x R1
= 32.05 o
F = 0.0294 o
C
T2 = Q x R2
= 253.55 o
F = 123.0833 o
C

T1 = THOT - T1
= 369.95 o
F = 187.75 o
C
T2 = THOT - T2
= 148.45 o
F = 64.69 o
C
: OK mantafff... that T2 < 65 deg. C

Note:
- If outer surface temperature (T 2) of insulation material > 65 deg. C, do recalculation by increasing the insulation
thickness (L2)
Based on: ASME B36.10M - Welded & Seamless Wrought Steel Pipe, 2004 edition

1/8" 1/4"
NPS O.D. Wall Wall Weight Weight I.D. NPS O.D. Wall Wall Weight Weight
Schedule Schedule
(in.) (in.) (in.) (mm) Lb/ft Kg/m (in.) (in.) (in.) (in.) (mm) Lb/ft Kg/m
1/8" 0.405 5 0.035 0.89 0.14 0.21 0.34 1/4" 0.54 5 0.049 1.24 0.26 0.39
1/8" 0.405 10 0.049 1.24 0.19 0.28 0.31 1/4" 0.54 10 0.065 1.65 0.33 0.49
1/8" 0.405 40 0.068 1.73 0.24 0.36 0.27 1/4" 0.54 40 0.088 2.24 0.43 0.64
1/8" 0.405 80 0.095 2.41 0.31 0.46 0.22 1/4" 0.54 80 0.119 3.02 0.54 0.80

3/8" 1/2"
NPS O.D. Wall Wall Weight Weight I.D. NPS O.D. Wall Wall Weight Weight
Schedule Schedule
(in.) (in.) (in.) (mm) Lb/ft Kg/m (in.) (in.) (in.) (in.) (mm) Lb/ft Kg/m
3/8" 0.675 5 0.049 1.24 0.33 0.49 0.58 1/2" 0.84 5 0.065 1.65 0.54 0.80
3/8" 0.675 10 0.065 1.65 0.42 0.63 0.55 1/2" 0.84 10 0.083 2.11 0.67 1.00
3/8" 0.675 40 0.091 2.31 0.57 0.85 0.49 1/2" 0.84 40 0.109 2.77 0.85 1.26
3/8" 0.675 80 0.126 3.20 0.74 1.10 0.42 1/2" 0.84 80 0.147 3.73 1.09 1.62
- 1/2" 0.84 160 0.187 1.31 1.95
- 1/2" 0.84 XXS 0.294 1.72 2.56

3/4" 1"
NPS O.D. Wall Wall Weight Weight I.D. NPS O.D. Wall Wall Weight Weight
Schedule Schedule
(in.) (in.) (in.) (mm) Lb/ft Kg/m (in.) (in.) (in.) (in.) (mm) Lb/ft Kg/m
3/4" 1.05 5 0.07 1.65 0.68 1.01 0.92 1 1.315 5 0.07 1.65 0.87 1.29
3/4" 1.05 10 0.08 2.11 0.86 1.28 0.88 1 1.315 0.07 1.83 0.96 1.43
3/4" 1.05 40 0.11 2.87 1.13 1.68 0.82 1 1.315 0.08 2.11 1.09 1.62
3/4" 1.05 80 0.15 3.91 1.48 2.20 0.74 1 1.315 0.10 2.41 1.24 1.85
3/4" 1.05 160 0.22 5.54 1.94 2.89 0.61 1 1.315 10 0.11 2.77 1.41 2.10
3/4" 1.05 XXS 0.31 7.82 2.44 3.63 0.43 1 1.315 0.13 3.18 1.59 2.37
- 1 1.315 40 0.13 1.68 2.50
- 1 1.315 80 0.18 2.17 3.23
- 1 1.315 160 0.25 2.85 4.24
- 1 1.315 XXS 0.36 3.66 5.45

1 1/4" 1 1/2"
NPS O.D. Wall Wall Weight Weight I.D. NPS O.D. Wall Wall Weight Weight
Schedule Schedule
(in.) (in.) (in.) (mm) Lb/ft Kg/m (in.) (in.) (in.) (in.) (mm) Lb/ft Kg/m
1 1/4 1.66 5 0.065 1.65 1.11 1.65 1.53 1 1/2 1.9 5 0.065 1.65 1.28 1.90
1 1/4 1.66 0.072 1.83 1.22 1.82 1.52 1 1/2 1.9 0.083 2.11 1.61 2.40
1 1/4 1.66 0.083 2.11 1.4 2.08 1.49 1 1/2 1.9 0.095 2.41 1.83 2.72
1 1/4 1.66 0.095 2.41 1.59 2.37 1.47 1 1/2 1.9 10 0.109 2.77 2.09 3.11
1 1/4 1.66 10 0.109 2.77 1.81 2.69 1.44 1 1/2 1.9 0.125 3.18 2.37 3.53
1 1/4 1.66 0.125 3.18 2.05 3.05 1.41 1 1/2 1.9 40 0.145 3.68 2.72 4.05
1 1/4 1.66 40 0.14 3.56 2.27 3.38 1.38 1 1/2 1.9 80 0.2 5.08 3.63 5.40
1 1/4 1.66 80 0.191 4.85 3 4.46 1.28 1 1/2 1.9 160 0.281 7.14 4.86 7.23
1 1/4 1.66 160 0.25 6.35 3.77 5.61 1.16 1 1/2 1.9 XXS 0.4 10.16 6.41 9.54
1 1/4 1.66 XXS 0.382 9.70 5.22 7.77 0.90 0.00

2" 2 1/2"
NPS O.D. Wall Wall Weight Weight I.D. NPS O.D. Wall Wall Weight Weight
Schedule Schedule
(in.) (in.) (in.) (mm) Lb/ft Kg/m (in.) (in.) (in.) (in.) (mm) Lb/ft Kg/m
2 2.375 5 0.07 1.65 1.61 2.40 2.25 2 1/2 2.875 0.08 1.98 2.33 3.47
2 2.375 0.08 1.98 1.91 2.84 2.22 2 1/2 2.875 5 0.08 2.11 2.48 3.69
2 2.375 0.08 2.11 2.03 3.02 2.21 2 1/2 2.875 0.09 2.39 2.79 4.15
2 2.375 0.10 2.41 2.31 3.44 2.19 2 1/2 2.875 0.11 2.77 3.22 4.79
2 2.375 10 0.11 2.77 2.64 3.93 2.16 2 1/2 2.875 10 0.12 3.05 3.53 5.25
2 2.375 0.13 3.18 3.00 4.46 2.13 2 1/2 2.875 0.13 3.18 3.67 5.46
2 2.375 0.13 3.40 3.21 4.78 2.11 2 1/2 2.875 0.14 3.58 4.12 6.13
2 2.375 0.14 3.58 3.36 5.00 2.09 2 1/2 2.875 0.15 3.91 4.48 6.67
2 2.375 40 0.15 3.91 3.66 5.45 2.07 2 1/2 2.875 0.16 3.96 4.53 6.74
2 2.375 0.17 4.37 4.05 6.03 2.03 2 1/2 2.875 0.17 4.37 4.97 7.40
2 2.375 0.19 4.78 4.39 6.53 2.00 2 1/2 2.875 0.19 4.78 5.40 8.04
2 2.375 80 0.22 5.54 5.03 7.49 1.94 2 1/2 2.875 40 0.20 5.16 5.80 8.63
2 2.375 0.28 7.14 6.28 9.35 1.81 2 1/2 2.875 0.22 5.49 6.13 9.12
2 2.375 160 0.34 8.71 7.45 11.09 1.69 2 1/2 2.875 0.25 6.35 7.01 10.43
2 2.375 XXS 0.44 11.07 9.04 13.45 1.50 2 1/2 2.875 80 0.28 7.01 7.67 11.41
2 1/2 2.875 160 0.38 10.02 14.91
2 1/2 2.875 XXS 0.55 13.71 20.40

3" 3 1/2"
NPS O.D. Wall Wall Weight Weight I.D. NPS O.D. Wall Wall Weight Weight
Schedule Schedule
(in.) (in.) (in.) (mm) Lb/ft Kg/m (in.) (in.) (in.) (in.) (mm) Lb/ft Kg/m
3 3.5 5 0.08 1.98 2.85 4.24 3.34 3-1/2" 4 5 0.08 2.11 3.48 5.18
3 3.5 0.08 2.11 3.03 4.51 3.33 3-1/2" 4 0.09 2.39 3.92 5.83
3 3.5 0.10 2.41 3.45 5.13 3.31 3-1/2" 4 0.11 2.77 4.53 6.74
3 3.5 0.11 2.77 3.95 5.88 3.28 3-1/2" 4 10 0.12 3.05 4.98 7.41
3 3.5 10 0.12 3.05 4.34 6.46 3.26 3-1/2" 4 0.13 3.18 5.17 7.69
3 3.5 0.13 3.18 4.51 6.71 3.25 3-1/2" 4 0.14 3.58 5.81 8.65
3 3.5 0.14 3.58 5.06 7.53 3.22 3-1/2" 4 0.16 3.96 6.40 9.52
3 3.5 0.16 3.96 5.57 8.29 3.19 3-1/2" 4 0.17 4.37 7.03 10.46
3 3.5 0.17 4.37 6.11 9.09 3.16 3-1/2" 4 0.19 4.78 7.65 11.38
3 3.5 0.19 4.78 6.65 9.90 3.12 3-1/2" 4 40 0.23 5.74 9.12 13.57
3 3.5 40 0.22 5.49 7.58 11.28 3.07 3-1/2" 4 0.25 6.35 10.01 14.90
3 3.5 0.25 6.35 8.68 12.92 3.00 3-1/2" 4 0.28 7.14 11.16 16.61
3 3.5 0.28 7.14 9.66 14.38 2.94 3-1/2" 4 80 0.32 8.08 12.52 18.63
3 3.5 80 0.30 7.62 10.26 15.27 2.90 3-1/2" 4 XXS 0.64 16.15 22.87 34.03
3 3.5 160 0.44 11.10 14.31 21.30 2.63 -
3 3.5 XXS 0.60 15.24 18.58 27.65 2.30 -

4" 5"
NPS O.D. Wall Wall Weight Weight I.D. NPS O.D. Wall Wall Weight Weight
Schedule Schedule
(in.) (in.) (in.) (mm) Lb/ft Kg/m (in.) (in.) (in.) (in.) (mm) Lb/ft Kg/m
4 4.5 5 0.08 2.11 3.92 5.83 4.33 5 5.563 0.08 2.11 4.86 7.23
4 4.5 0.09 2.39 4.42 6.58 4.31 5 5.563 0.09 2.39 5.49 8.17
4 4.5 0.11 2.77 5.11 7.60 4.28 5 5.563 5 0.11 2.77 6.36 9.46
4 4.5 10 0.12 3.05 5.62 8.36 4.26 5 5.563 0.13 3.18 7.26 10.80
4 4.5 0.13 3.18 5.84 8.69 4.25 5 5.563 10 0.13 3.40 7.78 11.58
4 4.5 0.14 3.58 6.56 9.76 4.22 5 5.563 0.14 3.58 8.16 12.14
4 4.5 0.16 3.96 7.24 10.77 4.19 5 5.563 0.16 3.96 9.01 13.41
4 4.5 0.17 4.37 7.95 11.83 4.16 5 5.563 0.19 4.78 10.80 16.07
4 4.5 0.19 4.78 8.66 12.89 4.12 5 5.563 0.22 5.56 12.50 18.60
4 4.5 0.20 5.16 9.32 13.87 4.09 5 5.563 40 0.26 6.55 14.63 21.77
4 4.5 0.22 5.56 10.01 14.90 4.06 5 5.563 0.28 7.14 15.85 23.59
4 4.5 40 0.24 6.02 10.80 16.07 4.03 5 5.563 0.31 7.92 17.50 26.04
4 4.5 0.25 6.35 11.35 16.89 4.00 5 5.563 0.34 8.74 19.17 28.53
4 4.5 60 0.28 7.14 12.67 18.86 3.94 5 5.563 80 0.38 9.53 20.80 30.95
4 4.5 0.31 7.92 13.96 20.77 3.88 5 5.563 120 0.50 12.70 27.06 40.27
4 4.5 80 0.34 8.56 15.00 22.32 3.83 5 5.563 160 0.63 15.88 32.99 49.09
4 4.5 120 0.44 11.13 19.02 28.30 3.62 5 5.563 XXS 0.75 19.05 38.59 57.43
4 4.5 160 0.53 13.49 22.53 33.53 3.44
4 4.5 XXS 0.67 17.12 27.57 41.03 3.15

6" 8"
NPS O.D. Wall Wall Weight Weight I.D. NPS O.D. Wall Wall Weight Weight
Schedule Schedule
(in.) (in.) (in.) (mm) Lb/ft Kg/m (in.) (in.) (in.) (in.) (mm) Lb/ft Kg/m
6 6.625 0.08 1.91 5.25 7.81 6.48 8 8.625 0.09 2.29 8.20 12.20
6 6.625 0.08 2.11 5.80 8.63 6.46 8 8.625 0.11 2.67 9.55 14.21
6 6.625 0.09 2.39 6.56 9.76 6.44 8 8.625 5 0.11 2.77 9.92 14.76
6 6.625 5 0.11 2.77 7.59 11.30 6.41 8 8.625 0.12 3.05 10.90 16.22
6 6.625 0.12 3.05 8.34 12.41 6.39 8 8.625 0.13 3.18 11.35 16.89
6 6.625 0.13 3.18 8.68 12.92 6.38 8 8.625 0.14 3.43 12.24 18.22
6 6.625 10 0.13 3.40 9.30 13.84 6.36 8 8.625 0.14 3.58 12.78 19.02
6 6.625 0.14 3.58 9.76 14.52 6.34 8 8.625 10 0.15 3.76 13.41 19.96
6 6.625 0.16 3.96 10.78 16.04 6.31 8 8.625 0.16 3.96 14.11 21.00
6 6.625 0.16 4.17 11.32 16.85 6.30 8 8.625 0.16 4.17 14.82 22.05
6 6.625 0.17 4.37 11.85 17.63 6.28 8 8.625 0.17 4.37 15.53 23.11
6 6.625 0.19 4.78 12.92 19.23 6.25 8 8.625 0.19 4.78 16.94 25.21
6 6.625 0.20 5.16 13.92 20.72 6.22 8 8.625 0.20 5.16 18.26 27.17
6 6.625 0.22 5.56 14.98 22.29 6.19 8 8.625 0.22 5.56 19.66 29.26
6 6.625 0.24 6.02 16.17 24.06 6.15 8 8.625 0.24 6.02 21.23 31.59
6 6.625 0.25 6.35 17.02 25.33 6.13 8 8.625 20 0.25 6.35 22.38 33.31
6 6.625 40 0.28 7.11 18.99 28.26 6.07 8 8.625 30 0.28 7.04 24.72 36.79
6 6.625 0.31 7.92 21.04 31.31 6.00 8 8.625 0.31 7.92 27.70 41.22
6 6.625 0.34 8.74 23.08 34.35 5.94 8 8.625 40 0.32 8.18 28.58 42.53
6 6.625 0.38 9.53 25.03 37.25 5.88 8 8.625 0.34 8.74 30.42 45.27
6 6.625 80 0.43 10.97 28.60 42.56 5.76 8 8.625 0.38 9.53 33.04 49.17
6 6.625 0.50 12.70 32.71 48.68 5.63 8 8.625 60 0.41 10.31 35.67 53.08
6 6.625 120 0.56 14.27 36.43 54.21 5.50 8 8.625 0.44 11.13 38.30 57.00
6 6.625 0.63 15.88 40.05 59.60 5.38 8 8.625 80 0.50 12.70 43.43 64.63
6 6.625 160 0.72 18.26 45.39 67.55 5.19 8 8.625 0.56 14.27 48.40 72.03
6 6.625 XXS 0.86 21.95 53.21 79.19 4.90 8 8.625 100 0.59 15.06 50.91 75.76
6 6.625 1.00 25.40 60.07 89.39 4.63 8 8.625 0.63 15.88 53.40 79.47
6 6.625 1.13 28.58 66.08 98.34 4.38 8 8.625 120 0.72 18.26 60.77 90.44
- 8 8.625 140 0.81 67.82 100.93
- 8 8.625 XXS 0.88 72.42 107.77
- 8 8.625 160 0.91 74.76 111.26

10" 12"
NPS O.D. Wall Wall Weight Weight I.D. NPS O.D. Wall Wall Weight Weight
Schedule Schedule
(in.) (in.) (in.) (mm) Lb/ft Kg/m (in.) (in.) (in.) (in.) (mm) Lb/ft Kg/m
10 10.75 0.11 2.77 12.39 18.44 10.53 12 12.75 0.14 3.58 18.99 28.26
10 10.75 0.13 3.18 14.18 21.10 10.50 12 12.75 5 0.16 3.96 20.98 31.22
10 10.75 5 0.13 3.40 15.21 22.63 10.48 12 12.75 0.17 4.37 23.11 34.39
10 10.75 0.14 3.58 15.98 23.78 10.47 12 12.75 0.19 4.78 25.22 37.53
10 10.75 0.16 3.96 17.65 26.27 10.44 12 12.75 0.20 5.16 27.20 40.48
10 10.75 10 0.17 4.19 18.67 27.78 10.42 12 12.75 0.22 5.56 29.31 43.62
10 10.75 0.17 4.37 19.43 28.92 10.41 12 12.75 0.24 6.02 31.67 47.13
10 10.75 0.19 4.78 21.21 31.56 10.37 12 12.75 20 0.25 6.35 33.41 49.72
10 10.75 0.20 5.16 22.87 34.03 10.34 12 12.75 0.28 7.14 37.42 55.69
10 10.75 0.22 5.56 24.63 36.65 10.31 12 12.75 0.31 7.92 41.45 61.68
10 10.75 0.24 6.02 26.61 39.60 10.28 12 12.75 30 0.33 8.38 43.77 65.14
10 10.75 20 0.25 6.35 28.06 41.76 10.25 12 12.75 0.34 8.74 45.58 67.83
10 10.75 0.28 7.09 31.20 46.43 10.19 12 12.75 STD 0.38 9.53 49.56 73.75
10 10.75 30 0.31 7.80 34.27 51.00 10.14 12 12.75 40 0.41 10.31 53.52 79.65
10 10.75 0.34 8.74 38.23 56.89 10.06 12 12.75 0.44 11.13 57.49 85.55
10 10.75 40 0.37 9.27 40.52 60.30 10.02 12 12.75 XS 0.50 12.70 65.42 97.36
10 10.75 0.38 9.53 41.55 61.83 10.00 12 12.75 60 0.56 14.27 73.15 108.86
10 10.75 0.44 11.13 48.24 71.79 9.87 12 12.75 0.63 15.88 80.93 120.44
10 10.75 60 0.50 12.70 54.79 81.54 9.75 12 12.75 80 0.69 17.48 88.63 131.90
10 10.75 0.56 14.27 61.15 91.00 9.63 12 12.75 0.75 19.05 96.12 143.04
10 10.75 80 0.59 15.06 64.39 95.82 9.56 12 12.75 100 0.84 21.44 107.32 159.71
10 10.75 0.63 15.88 67.58 100.57 9.50 12 12.75 XXS/120 1.00 25.40 125.49 186.75
10 10.75 100 0.72 18.26 77.10 114.74 9.31 12 12.75 140 1.13 28.58 139.67 207.85
10 10.75 0.81 20.62 86.18 128.25 9.13 12 12.75 160 1.31 33.32 160.27 238.51
10 10.75 120 0.84 21.44 89.29 132.88 9.06
10 10.75 XXS/140 1.00 25.40 104.23 155.11 8.75
10 10.75 160 1.13 28.58 115.75 172.25 8.50

14" 16"
NPS O.D. Wall Wall Weight Weight I.D. NPS O.D. Wall Wall Weight Weight
Schedule Schedule
(in.) (in.) (in.) (mm) Lb/ft Kg/m (in.) (in.) (in.) (in.) (mm) Lb/ft Kg/m
14 14 0.19 4.78 27.73 41.27 13.62 16 16 0.19 4.78 31.75 47.25
14 14 0.20 5.16 29.91 44.51 13.59 16 16 0.20 5.16 34.25 50.97
14 14 0.21 5.33 30.93 46.03 13.58 16 16 0.22 5.56 36.91 54.93
14 14 0.22 5.56 32.23 47.96 13.56 16 16 0.24 6.02 39.90 59.38
14 14 0.24 6.02 34.84 51.85 13.53 16 16 10 0.25 6.35 42.05 62.58
14 14 10 0.25 6.35 36.71 54.63 13.50 16 16 0.28 7.14 47.17 70.20
14 14 0.28 7.14 41.17 61.27 13.44 16 16 20 0.31 7.92 52.27 77.79
14 14 20 0.31 7.92 45.61 67.88 13.38 16 16 0.34 8.74 57.52 85.60
14 14 0.34 8.74 50.17 74.66 13.31 16 16 30 0.38 9.53 62.58 93.13
14 14 30 0.38 9.53 54.57 81.21 13.25 16 16 0.41 10.31 67.62 100.63
14 14 0.41 10.31 58.94 87.71 13.19 16 16 0.44 11.13 72.80 108.34
14 14 40 0.44 11.13 63.44 94.41 13.12 16 16 0.47 11.91 77.79 115.76
14 14 0.46 11.66 67.78 100.87 13.08 16 16 XS/40 0.50 12.70 82.77 123.18
14 14 XS 0.50 12.70 72.09 107.28 13.00 16 16 0.56 14.27 92.66 137.89
14 14 0.56 14.27 80.66 120.04 12.88 16 16 0.63 15.88 102.63 152.73
14 14 60 0.59 15.09 85.05 126.57 12.81 16 16 60 0.66 16.66 107.50 159.98
14 14 0.63 15.88 89.28 132.86 12.75 16 16 0.69 17.48 112.51 167.43
14 14 0.69 17.48 97.81 145.56 12.62 16 16 0.75 19.05 122.15 181.78
14 14 80 0.75 19.05 106.13 157.94 12.50 16 16 80 0.84 21.44 136.61 203.30
14 14 0.81 20.62 114.37 170.20 12.38 16 16 100 1.03 26.19 164.82 245.28
14 14 100 0.94 23.83 130.85 194.73 12.12 16 16 120 1.22 30.96 192.43 286.37
14 14 120 1.09 27.79 150.70 224.27 11.81 16 16 140 1.44 36.53 233.64 347.69
14 14 140 1.25 31.75 170.21 253.30 11.50 16 16 160 1.59 40.49 245.25 364.97
14 14 160 1.41 35.71 189.11 281.43 11.19 -

18" 20"
NPS O.D. Wall Wall Weight Weight I.D. NPS O.D. Wall Wall Weight Weight
Schedule Schedule
(in.) (in.) (in.) (mm) Lb/ft Kg/m (in.) (in.) (in.) (in.) (mm) Lb/ft Kg/m
18 18 0.19 4.78 35.76 53.22 17.62 20 20 0.19 4.78 39.78 59.20
18 18 0.20 5.16 38.58 57.41 17.59 20 20 0.20 5.16 42.92 63.87
18 18 0.22 5.56 41.59 61.89 17.56 20 20 0.22 5.56 46.27 68.86
18 18 0.24 6.02 44.96 66.91 17.53 20 20 0.24 6.07 50.44 75.06
18 18 0.25 6.35 47.39 70.52 17.50 20 20 0.25 6.35 52.73 78.47
18 18 0.28 7.14 53.18 79.14 17.44 20 20 0.28 7.14 59.18 88.07
18 18 20 0.31 7.92 58.94 87.71 17.38 20 20 0.31 7.92 65.60 97.62
18 18 0.34 8.74 64.87 96.54 17.31 20 20 STD/20 0.38 9.53 78.60 116.97
18 18 STD 0.38 9.53 70.59 105.05 17.25 20 20 0.41 10.31 84.96 126.43
18 18 0.41 10.31 76.29 113.53 17.19 20 20 0.44 11.13 91.51 136.18
18 18 30 0.44 11.13 82.15 122.25 17.12 20 20 0.47 11.91 97.83 145.59
18 18 0.47 11.91 87.81 130.68 17.06 20 20 XS/30 0.50 12.70 104.13 154.96
18 18 XS 0.50 12.70 93.45 139.07 17.00 20 20 0.56 14.27 116.67 173.62
18 18 40 0.56 14.27 104.67 155.77 16.88 20 20 40 0.59 15.09 123.11 183.21
18 18 0.63 15.88 115.98 172.60 16.75 20 20 0.63 15.88 129.33 192.46
18 18 60 0.69 17.48 127.21 189.31 16.62 20 20 0.69 17.48 141.90 211.17
18 18 0.75 19.05 138.17 205.62 16.50 20 20 0.75 19.05 154.19 229.46
18 18 0.81 20.62 149.06 221.83 16.38 20 20 60 0.81 20.62 166.40 247.63
18 18 80 0.94 23.83 170.92 254.36 16.12 20 20 80 1.03 26.19 208.87 310.83
18 18 100 1.16 29.36 207.96 309.48 15.69 20 20 100 1.28 32.54 256.10 381.12
18 18 120 1.28 32.39 244.14 363.32 15.45 20 20 120 1.50 38.10 296.40 441.09
18 18 140 1.56 39.67 274.22 408.08 14.88 20 20 140 1.75 44.45 341.10 507.61
18 18 160 1.78 45.24 308.50 459.10 14.44 20 20 160 1.97 49.99 379.00 564.01

22" 24"
NPS O.D. Wall Wall Weight Weight I.D. NPS O.D. Wall Wall Weight Weight
Schedule Schedule
(in.) (in.) (in.) (mm) Lb/ft Kg/m (in.) (in.) (in.) (in.) (mm) Lb/ft Kg/m
22 22 0.19 4.78 43.79 65.17 21.62 24 24 0.25 6.35 63.41 94.36
22 22 0.22 5.56 50.94 75.81 21.56 24 24 0.28 7.14 71.18 105.93
22 22 0.25 6.35 58.07 86.42 21.50 24 24 0.31 7.92 78.93 117.46
22 22 0.28 7.14 65.18 97.00 21.44 24 24 0.34 8.74 86.91 129.34
22 22 0.31 7.92 72.27 107.55 21.38 24 24 STD/20 0.38 9.53 94.62 140.81
22 22 0.34 8.74 79.56 118.40 21.31 24 24 0.41 10.31 102.31 152.25
22 22 STD/20 0.38 9.53 86.61 128.89 21.25 24 24 0.44 11.13 110.22 164.03
22 22 0.41 10.31 93.63 139.34 21.19 24 24 0.47 11.91 117.86 175.40
22 22 0.44 11.13 100.86 150.10 21.12 24 24 XS 0.50 12.70 125.49 186.75
22 22 0.47 11.91 107.85 160.50 21.06 24 24 30 0.56 14.27 140.68 209.35
22 22 XS/30 0.50 12.70 114.81 170.86 21.00 24 24 0.63 15.88 156.03 232.20
22 22 0.56 14.27 128.67 191.48 20.88 24 24 40 0.69 17.48 171.29 254.91
22 22 0.63 15.88 142.68 212.33 20.75 24 24 0.75 19.05 186.23 277.14
22 22 0.69 17.48 156.60 233.05 20.62 24 24 0.81 20.62 201.09 299.25
22 22 0.75 19.05 170.21 253.30 20.50 24 24 0.88 22.23 216.10 321.59
22 22 0.81 20.62 183.75 273.45 20.38 24 24 0.94 23.83 231.03 343.81
22 22 60 0.88 22.23 197.41 293.78 20.25 24 24 0.97 24.61 238.35 354.70
22 22 80 1.13 28.58 250.81 373.25 19.75 24 24 80 1.22 30.96 296.58 441.36
22 22 100 1.25 31.75 277.01 412.24 19.50 24 24 100 1.53 38.89 367.40 546.75
22 22 120 1.63 41.28 353.60 526.21 18.75 24 24 120 1.81 46.02 429.40 639.02
22 22 140 1.88 47.63 403.00 599.73 18.25 24 24 140 2.06 52.37 483.10 718.93
22 22 160 2.13 53.98 451.10 671.31 17.75 24 24 160 2.34 59.51 541.90 806.44

26" 28"
NPS O.D. Wall Wall Weight Weight I.D. NPS O.D. Wall Wall Weight Weight
Schedule Schedule
(in.) (in.) (in.) (mm) Lb/ft Kg/m (in.) (in.) (in.) (in.) (mm) Lb/ft Kg/m
26 26 0.25 6.35 68.75 102.31 25.50 28 28 0.25 6.35 74.09 110.26
26 26 0.28 7.14 77.18 114.86 25.44 28 28 0.28 7.14 83.19 123.80
26 26 10 0.31 7.92 85.60 127.39 25.38 28 28 10 0.31 7.92 92.26 137.30
26 26 0.34 8.74 94.26 140.27 25.31 28 28 0.34 8.74 101.61 151.21
26 26 STD 0.38 9.53 102.63 152.73 25.25 28 28 STD 0.38 9.53 110.64 164.65
26 26 0.41 10.31 110.98 165.16 25.19 28 28 0.41 10.31 119.65 178.06
26 26 0.44 11.13 119.57 177.94 25.12 28 28 0.44 11.13 128.93 191.87
26 26 0.47 11.91 127.88 190.31 25.06 28 28 0.47 11.91 137.90 205.22
26 26 XS/20 0.50 12.70 136.17 202.64 25.00 28 28 XS/20 0.50 12.70 146.85 218.54
26 26 0.56 14.27 152.68 227.21 24.88 28 28 0.53 13.49 155.78 231.83
26 26 0.63 15.88 169.38 252.07 24.75 28 28 0.56 14.27 164.69 245.09
26 26 0.66 16.66 177.56 264.24 24.69 28 28 0.59 15.09 173.86 258.73
26 26 0.69 17.48 185.99 276.78 24.62 28 28 30 0.63 15.88 182.73 271.93
26 26 0.75 19.05 202.25 300.98 24.50 28 28 0.66 16.66 191.58 285.10
26 26 0.94 23.83 251.07 373.63 24.12 28 28 0.69 17.48 200.69 298.66
28 28 0.72 209.49 311.76
28 28 0.75 218.28 324.84

30" 32"
NPS O.D. Wall Wall Weight Weight I.D. NPS O.D. Wall Wall Weight Weight
Schedule Schedule
(in.) (in.) (in.) (mm) Lb/ft Kg/m (in.) (in.) (in.) (in.) (mm) Lb/ft Kg/m
30 30 0.25 6.35 79.43 118.20 29.50 32 32 0.25 6.35 84.77 126.15
30 30 0.28 7.14 89.19 132.73 29.44 32 32 0.28 7.14 95.19 141.66
30 30 10 0.31 7.92 98.93 147.22 29.38 32 32 10 0.31 7.92 105.59 157.14
30 30 0.34 8.74 108.95 162.14 29.31 32 32 0.34 8.74 116.30 173.07
30 30 STD 0.38 9.53 118.65 176.57 29.25 32 32 STD 0.38 9.53 126.66 188.49
30 30 0.41 10.31 128.32 190.96 29.19 32 32 0.41 10.31 136.99 203.86
30 30 0.44 11.13 138.29 205.80 29.12 32 32 0.44 11.13 147.64 219.71
30 30 0.47 11.91 147.92 220.13 29.06 32 32 0.47 11.91 157.94 235.04
30 30 XS/20 0.50 12.70 157.53 234.43 29.00 32 32 XS/20 0.50 12.70 168.21 250.32
30 30 0.56 14.27 176.69 262.94 28.88 32 32 0.56 14.27 188.70 280.82
30 30 30 0.63 15.88 196.08 291.80 28.75 32 32 0.63 15.88 209.43 311.67
30 30 0.66 16.66 205.59 305.95 28.69 32 32 0.66 16.66 219.60 326.80
30 30 0.69 17.48 215.38 320.52 28.62 32 32 40 0.69 17.48 230.08 342.40
30 30 0.75 19.05 234.29 348.66 28.50 32 32 0.75 19.05 250.31 372.50
30 30 0.88 22.23 272.17 405.03 28.25 32 32 0.88 22.23 290.86 432.85
30 30 1.00 25.40 309.72 460.91 28.00 32 32 1.00 25.40 331.08 492.70

34" 36"
NPS O.D. Wall Wall Weight Weight I.D. NPS O.D. Wall Wall Weight Weight
Schedule Schedule
(in.) (in.) (in.) (mm) Lb/ft Kg/m (in.) (in.) (in.) (in.) (mm) Lb/ft Kg/m
34 34 0.25 6.35 90.11 134.10 33.50 36 36 0.25 6.35 95.45 142.05
34 34 0.28 7.14 101.19 150.59 33.44 36 36 0.28 7.14 107.20 159.53
34 34 0.31 7.92 112.25 167.05 33.38 36 36 10 0.31 7.92 118.92 176.97
34 34 10 0.34 8.74 123.65 184.01 33.31 36 36 0.34 8.74 131.00 194.95
34 34 STD 0.38 9.53 134.67 200.41 33.25 36 36 STD 0.38 9.53 142.68 212.33
34 34 0.41 10.31 145.67 216.78 33.19 36 36 0.41 10.31 154.34 229.68
34 34 0.44 11.13 157.00 233.64 33.12 36 36 0.44 11.13 166.35 247.56
34 34 0.47 11.91 167.95 249.94 33.06 36 36 0.47 11.91 177.97 264.85
34 34 XS/20 0.50 12.70 178.89 266.22 33.00 36 36 XS/20 0.50 12.70 189.57 282.11
34 34 0.56 14.27 200.70 298.67 32.88 36 36 0.56 14.27 212.70 316.53
34 34 30 0.63 15.88 222.78 331.53 32.75 36 36 30 0.63 15.88 236.13 351.40
34 34 0.66 16.66 233.61 347.65 32.69 36 36 0.66 16.66 247.62 368.50
34 34 40 0.69 17.48 244.77 364.26 32.62 36 36 0.69 17.48 259.47 386.13
34 34 0.75 19.05 266.33 396.34 32.50 36 36 40 0.75 19.05 282.35 420.18
34 34 0.88 22.23 309.55 460.66 32.25 36 36 0.88 22.23 328.24 488.47
34 34 1.00 25.40 352.44 524.49 32.00 36 36 1.00 25.40 373.80 556.28

38" 40"

NPS O.D. Wall Wall Weight Weight I.D. NPS O.D. Wall Wall Weight Weight
Schedule Schedule
(in.) (in.) (in.) (mm) Lb/ft Kg/m (in.) (in.) (in.) (in.) (mm) Lb/ft Kg/m
38 38 0.312 7.92 125.58 186.88 37.38 40 40 0.312 7.92 132.25 196.81
38 38 0.344 8.74 138.35 205.89 37.31 40 40 0.344 8.74 145.69 216.81
38 38 STD 0.375 9.53 150.69 224.25 37.25 40 40 STD 0.375 9.53 158.7 236.17
38 38 0.406 10.31 163.01 242.59 37.19 40 40 0.406 10.31 171.68 255.49
38 38 0.438 11.13 175.71 261.49 37.12 40 40 0.438 11.13 185.06 275.40
38 38 0.469 11.91 187.99 279.76 37.06 40 40 0.469 11.91 198.01 294.67
38 38 XHY 0.5 12.70 200.25 298.00 37.00 40 40 XS 0.5 12.70 210.93 313.90
38 38 0.562 14.27 224.71 334.41 36.88 40 40 0.562 14.27 236.71 352.26
38 38 0.625 15.88 249.48 371.27 36.75 40 40 0.625 15.88 262.83 391.13
38 38 0.688 17.48 274.16 408.00 36.62 40 40 0.688 17.48 288.86 429.87
38 38 0.75 19.05 298.37 444.02 36.50 40 40 0.75 19.05 314.39 467.86
38 38 0.875 22.23 346.93 516.29 36.25 40 40 0.875 22.23 365.62 544.10
38 38 1 25.40 395.16 588.06 36.00 40 40 1 25.40 416.52 619.85

42" 48"
NPS O.D. Wall Wall Weight Weight I.D. NPS O.D. Wall Wall Weight Weight
Schedule Schedule
(in.) (in.) (in.) (mm) Lb/ft Kg/m (in.) (in.) (in.) (in.) (mm) Lb/ft Kg/m
42 42 0.25 6.35 111.47 165.89 41.50 48 48 0.25 6.35 127.49 189.73
42 42 0.31 7.92 138.91 206.72 41.38 48 48 0.28 7.14 143.21 213.12
42 42 0.34 8.74 153.04 227.75 41.31 48 48 0.31 7.92 158.90 236.47
42 42 STD 0.38 9.53 166.71 248.09 41.25 48 48 0.34 8.74 175.08 260.55
42 42 0.41 10.31 180.35 268.39 41.19 48 48 STD 0.38 9.53 190.74 283.85
42 42 0.44 11.13 194.42 289.33 41.12 48 48 0.41 10.31 206.37 307.11
42 42 0.47 11.91 208.03 309.58 41.06 48 48 0.44 11.13 222.48 331.09
42 42 XS 0.50 12.70 221.61 329.79 41.00 48 48 0.47 11.91 238.08 354.30
42 42 0.56 14.27 248.72 370.14 40.88 48 48 XS 0.50 12.70 253.65 377.47
42 42 0.63 15.88 276.18 411.00 40.75 48 48 0.56 14.27 284.73 423.72
42 42 0.69 17.48 303.55 451.73 40.62 48 48 0.63 15.88 316.23 470.60
42 42 0.75 19.05 330.41 491.70 40.50 48 48 0.69 17.48 347.64 517.35
42 42 0.88 22.23 384.31 571.92 40.25 48 48 0.75 19.05 378.47 563.23
42 42 1.00 25.40 437.88 651.64 40.00 48 48 0.88 22.23 440.38 655.36
48 48 1.00 501.96 747.00
I.D.
(in.)
0.44
0.41
0.36
0.30

I.D.
(in.)
0.71
0.67
0.62
0.55
0.47
0.25

I.D.
(in.)
1.19
1.17
1.15
1.13
1.10
1.07
1.05
0.96
0.82
0.60

I.D.
(in.)
1.77
1.73
1.71
1.68
1.65
1.61
1.50
1.34
1.10

I.D.
(in.)
2.72
2.71
2.69
2.66
2.64
2.63
2.59
2.57
2.56
2.53
2.50
2.47
2.44
2.38
2.32
2.13
1.77

I.D.
(in.)
3.83
3.81
3.78
3.76
3.75
3.72
3.69
3.66
3.62
3.55
3.50
3.44
3.36
2.73
-
-

I.D.
(in.)
5.40
5.38
5.35
5.31
5.30
5.28
5.25
5.19
5.13
5.05
5.00
4.94
4.88
4.81
4.56
4.31
4.06

I.D.
(in.)
8.45
8.42
8.41
8.39
8.38
8.36
8.34
8.33
8.31
8.30
8.28
8.25
8.22
8.19
8.15
8.13
8.07
8.00
7.98
7.94
7.88
7.81
7.75
7.63
7.50
7.44
7.38
7.19
7.00
6.88
6.81

I.D.
(in.)
12.47
12.44
12.41
12.37
12.34
12.31
12.28
12.25
12.19
12.13
12.09
12.06
12.00
11.94
11.87
11.75
11.63
11.50
11.37
11.25
11.06
10.75
10.50
10.13

I.D.
(in.)
15.62
15.59
15.56
15.53
15.50
15.44
15.38
15.31
15.25
15.19
15.12
15.06
15.00
14.88
14.75
14.69
14.62
14.50
14.31
13.94
13.56
13.12
12.81
-

I.D.
(in.)
19.62
19.59
19.56
19.52
19.50
19.44
19.38
19.25
19.19
19.12
19.06
19.00
18.88
18.81
18.75
18.62
18.50
18.38
17.94
17.44
17.00
16.50
16.06

I.D.
(in.)
23.50
23.44
23.38
23.31
23.25
23.19
23.12
23.06
23.00
22.88
22.75
22.62
22.50
22.38
22.25
22.12
22.06
21.56
20.94
20.38
19.88
19.31

I.D.
(in.)
27.50
27.44
27.38
27.31
27.25
27.19
27.12
27.06
27.00
26.94
26.88
26.81
26.75
26.69
26.62
26.56
26.50

I.D.
(in.)
31.50
31.44
31.38
31.31
31.25
31.19
31.12
31.06
31.00
30.88
30.75
30.69
30.62
30.50
30.25
30.00

I.D.
(in.)
35.50
35.44
35.38
35.31
35.25
35.19
35.12
35.06
35.00
34.88
34.75
34.69
34.62
34.50
34.25
34.00

I.D.
(in.)
39.38
39.31
39.25
39.19
39.12
39.06
39.00
38.88
38.75
38.62
38.50
38.25
38.00

I.D.
(in.)
47.50
47.44
47.38
47.31
47.25
47.19
47.12
47.06
47.00
46.88
46.75
46.62
46.50
46.25
46.00

INSULATION THICKNESS CALCULATION
I.
DESIGN DATA
I.A PROCESS DATA
Fluid service
:
 Dry steam 
Design temperature, 
=
=                 0.0039 
 in. 
 = 
0.0001
m
=                 1.9644 
 k/W 
=              8,223.02 
 k/W 
=              2,
1/8"
1/4"
Schedule 
Schedule 
1/8"
0.405
5
0.035
0.89
0.14
0.21
     0.34 
 1/4"
0.54
5
0.049
1.24
0.26
0.39
1/8"
0.405
10
0.
2
2.375
     0.28      7.14       6.28       9.35      1.81 
2 1/2
2.875
     0.22      5.49       6.13       9.12 
2
2.375
1
6
6.625
     0.24      6.02     16.17     24.06      6.15 
8
8.625
     0.24      6.02     21.23     31.59 
6
6.625
     0.25
14
14
60
     0.59    15.09     85.05   126.57    12.81 
16
16
60
     0.66    16.66   107.50   159.98 
14
14
     0.63    15

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