ASSOC.
PIP:
ELSHT01
DOCUMENTATION
REQUIREMENTS SHEET
PIP ELSHT01-R
SELF-REGULATED ELECTRIC HEAT TRACE
SYSTEM SPECIFICATION
PAGE 1 OF 4
SEPTEMBER 2011
DOCUMENT NO.:
ALTERNATE DOCUMENT NO.:
FACILITY NAME/LOCATION:
ITEM NAME:
ITEM TAG NO.:
SERVICE:
UNIT:
DWG NO.:
PURCHASER/LOCATION:
JOB NO.:
PURCHASER ORDER NO.:
SUPPLIER/LOCATION:
SUPPLIER ORDER/SERIAL NOS.:
1.
SUBMITTAL OF DOCUMENTATION IS A CONDITION OF INVOICE PAYMENT. REFER TO CONTRACT OR PURCHASE
ORDER.
2.
PURCHASER REVIEW OF DOCUMENTATION SHALL NOT RELIEVE SUPPLIER OF RESPONSIBILITY.
INSTRUCTIONS:
1.
2.
3.
4.
5.
6.
COMPLETE AND RETURN THIS FORM WITH QUOTATION.
SUPPLIER SHALL SUBMIT DOCUMENTATION IN COMPLIANCE WITH DOCUMENTATION REQUIREMENTS SHEET(S)
AS REGARDS TIMING, QUANTITY, AND FORM OF DOCUMENTATION.
EACH DOCUMENT SHALL SHOW THE PURCHASE ORDER NUMBER, JOB NUMBER, PLANT AREA NUMBER, AND ALL
NECESSARY REFERENCES, NOTES, ETC.
ALL DRAWINGS AND DOCUMENTS SHALL BE BLACK ON WHITE WITH CLEAR IMAGE AND SUITABLE FOR
REPRODUCTION. DRAWINGS AND DOCUMENTS SHALL SHOW INFORMATION FOR THIS PROJECT ONLY.
PURCHASER, AT ITS SOLE DISCRETION, MAY ACCEPT STANDARD DATA IF APPLICABLE INFORMATION IS CLEARLY
INDICATED AND NONAPPLICABLE INFORMATION IS CROSS-HATCHED OUT.
IF HARD COPY DATA BOOKS ARE REQUIRED, DATA SHALL BE PROVIDED ON THREE-HOLE PAPER AND BOUND IN
HARD COVERS. UNLESS CLARITY IS ADVERSELY AFFECTED, DRAWINGS SHALL BE REDUCED TO SCALE ON 11INCH BY 17-INCH PAPER. IF THE CLARITY OF REDUCED DRAWINGS IS ADVERSELY AFFECTED, LARGE DRAWINGS
SHALL BE FOLDED AND PLACED IN HEAVY-DUTY, THREE-SIDED PLASTIC COVERS AND INSERTED INTO THE
BINDERS.
SUPPLIER REPRESENTATIVE RESPONSIBLE FOR DOCUMENTATION:
NAME:
TITLE:
PHONE:
REMARKS:
NO.
DATE
REVISION
BY
APPROVED
ASSOC. PIP:
ELSHT01
DOCUMENTATION
REQUIREMENTS SHEET
PIP ELSHT01-R
SELF-REGULATED ELECTRIC HEAT TRACE
SYSTEM SPECIFICATION
ITEM TAG NO.:
JOB NO.:
DOCUMENT MEDIA LEGEND:
X = ORIGINAL
PAPER:
P0 = 841 x 1189 MM
PF = FULL SIZE
PA = 8 x 11 IN
PB = 11 x 17 IN
PC = 17 x 22 IN 3
PD = 22 x 34 IN
P1 = 594 x 841 MM
P2 = 420 x 594 MM
P3 = 297 x 420 MM
P4 = 210 x 297 MM
P0 = 841 x 1189 MM
PAGE 2 OF 4
SEPTEMBER 2011
REVISION DATE:
ELECTRONIC MEDIA:
E1 = CD
E2 = DVD
E3 = EMAIL
E4 = DISK
E5 = OTHER: ____
E1 = CD
FILE FORMAT (e.g., E1A):
A = .DOC
B = .XLS
C = .PDF
D = .DWG
E = .DGN
F = OTHER:
A = .DOC
COLUMN DEFINITIONS:
1.
2.
WITH BID: DOCUMENTS SHALL BE PROVIDED WITH PROPOSAL.
FOR REVIEW: DOCUMENTS SHALL BE PROVIDED FOR PURCHASERS REVIEW AND AUTHORIZATION TO
PROCEED BEFORE FABRICATION.
3.
FINAL CERTIFIED:
SUBMITTAL.
DOCUMENTS SHALL BE PROVIDED AS PART OF THE FINAL CERTIFIED DOCUMENT
WITH
BID
DOCUMENTATION
(SEE NOTE 1)
REQ
QTY
TYPE
FOR
REVIEW
REQ
QTY
TYPE
FINAL
CERTIFIED
REQ
QTY
TYPE
1.
Calculations using purchaser approved heat tracing
program.
2.
Descriptions of hardware and software used.
3.
Layout and installation drawings (See Note 2)
4.
System details
5.
Bill of materials (See Note 3)
6.
Descriptive bulletins of supplied equipment
7.
Details of control system
8.
Electrical power supplies required
9.
Locations of electrical tie-ins at heat tracing power
distribution and control panels.
10.
Detailed engineering schedule starting at receipt of
purchase order.
11.
Control panel drawings
a. Physical arrangement and structural detail drawings
(See Note 4)
b. Power and control wiring diagrams (See Note 5)
12.
Isometrics (See Note 6)
13.
Name plates schedules
14.
Circuit tag schedules
15.
Final documentation package (See Note 7)
ASSOC. PIP:
ELSHT01
DOCUMENTATION
REQUIREMENTS SHEET
SELF-REGULATED ELECTRIC HEAT TRACE
SYSTEM SPECIFICATION
ITEM TAG NO.:
JOB NO.:
PIP ELSHT01-R
PAGE 3 OF 4
SEPTEMBER 2011
REVISION DATE:
NOTES:
1. System design information provided with the quotation shall include the following:
a.
Circuit identification number
b.
Maintain temperature
c.
Line size and insulation
d.
Heat loss for pipes, valves and supports
e.
Amount and type of heating cable required
f.
Heating cable service voltage
g.
Heating cable power outputs at the maintaining temperature
h.
Heating cable power startup outputs at the minimum
ambient temperature
i.
Minimum and maximum maintain temperature versus
minimum and maximum ambient temperatures
j.
Heat tracing power distribution panel schedule
k.
Quantity and rating of each main feeder circuit breaker and
any additional transformers sizing
2.
Typical installation detail drawings including the following information shall be provided as required.
a.
Installation and positioning of all components
b.
Proper amounts of tracing for valves, pumps, flanges,
fittings, instruments, etc.
c.
Junction box layouts
d.
Material schedule on each detail listing all components and
quantities used
3.
System bills of materials including descriptions, quantities and ratings of all components shall be provided.
4.
Physical arrangement and structural detail drawings including the following information shall be provided for each
control panel.
a.
Elevations, sections, floor plan, and base layout
b.
Arrangement and mounting of all components on front of
panel, swing door, back panel, etc.
5.
c.
Ground bus and lugs locations
d.
Terminal blocks locations
e.
Purge system location and details, if applicable
f.
Conduit entries locations
Power and control wiring diagrams showing all internal wiring connections for all electrical and instrument components
in each control panel shall be provided. All wires, terminals, and devices shall be numbered and tagged in accordance
with the power and control wiring diagrams.
ASSOC. PIP:
ELSHT01
DOCUMENTATION
REQUIREMENTS SHEET
PIP ELSHT01-R
SELF-REGULATED ELECTRIC HEAT TRACE
SYSTEM SPECIFICATION
ITEM TAG NO.:
6.
REVISION DATE:
Heat tracing isometric layout drawings including the following information shall be provided for each line.
a.
Location of line
b.
Piping line numbers and dimensions
c.
Valves, pumps, flanges, fittings, instruments
d.
Heat circuit number
e.
Heat loss and heater output
f.
Electrical load
g.
Heater catalog numbers
h.
Heater termination points
i.
Design parameters
j.
Insulation type and thickness
k.
Positions of all components
l.
Material schedule listing all components and quantities used
m.
Panel ID number
n.
7.
JOB NO.:
PAGE 4 OF 4
SEPTEMBER 2011
Isometrics shall be sufficiently detailed to readily orient
heaters, boxes, RTDs, and any other equipments provided.
The following data and documentation shall be provided with the final documentation package:
a.
Detailed literature covering all equipment provided
b.
Electric heater cable description data, including physical and
electrical characteristics dimensions, weights, etc.
c.
Recommended procedures for handling, installing,
terminating, and splicing electric heater cable
d. Complete installation, operating, and maintenance manuals including components descriptive literature and
information on handling, installing, operating, maintaining, and troubleshooting the equipment
e.
Recommended priced spare parts list for start up and
operation for one year
f.
Reports for tests performed in accordance with PIP
ELSHT01 Section 4.10
g. Final certified copies of all project drawings including, but not limited to, layouts, plot plans, isometrics, piping
plans, electrical power plans, P&IDs, control schematics, wiring diagrams, data sheets, schedules, and bills of
material