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HAZOP Worksheet: Deviation Analysis

The document appears to be a HAZOP (Hazard and Operability) study worksheet for a project involving the heating of oil in a furnace. It includes the project title, date, drawing details, description of the area being studied (node 1 involves a furnace and associated equipment). The worksheet methodically lists possible deviations from the normal operation or design intent, potential causes of each deviation, and consequences. Recommendations to address the risks are provided. The worksheet continues the HAZOP method for additional nodes. HAZOP is a systematic technique used to identify hazards and risks in complex processes.

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543 views8 pages

HAZOP Worksheet: Deviation Analysis

The document appears to be a HAZOP (Hazard and Operability) study worksheet for a project involving the heating of oil in a furnace. It includes the project title, date, drawing details, description of the area being studied (node 1 involves a furnace and associated equipment). The worksheet methodically lists possible deviations from the normal operation or design intent, potential causes of each deviation, and consequences. Recommendations to address the risks are provided. The worksheet continues the HAZOP method for additional nodes. HAZOP is a systematic technique used to identify hazards and risks in complex processes.

Uploaded by

dvian
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
  • HAZOP Worksheet - Group 1
  • HAZOP Worksheet - Group 1 Continued
  • HAZOP Recommendations - Group 1
  • HAZOP Recommendations - Group 1 Continued
  • HAZOP Worksheet - Group 2
  • HAZOP Worksheet - Group 2 Continued
  • HAZOP Recommendations - Group 2
  • HAZOP Recommendations - Group 2 Completed

HAZOP Worksheets

Project Title:
Group No.:
Date:
Drawing No. and Revision:
Node No.:
Node Description:
Design Intent:
Item

Guide Word

1 No Flow

"Project title should be the same as the project title in your drawings"
Group 13
31/Mar/2015
"P&ID drawing number and Revision". Example: P-0005 (SHT 1 of 3), Rev. 1
1
Example: Furnace F-100 includes coil from oil inlet (before flow measurement) to vapour outlet (after tempe
Example: Liquid oil flows from the feed line is heated in the furnace. Oil is vaporize, superheat and transfer
Deviation
No oil flow

Possible Causes

Consequences

1) Supply failure
2) FCV-100 failed to open

Vaporizer coil overheats and may fail

1) Plugging of coil
2) Blockage downstream of
vaporizer

1) Oil in vaporizer will boil


2) Possible overheating and coking of
heating coil

No natural gas
flow

1) Supply failure
2) PRV-100 failed to open

Flame out in furnace causing unvaporized


liquid oil fed to the process

1 More Flow

More oil flow

1) Oil delivered at higher


pressure
2) Failure of flow controller FC100
3) Wrong set point of FC-100

May overload vaporizer, resulting in


insufficient heating of oil stream, causing
failure to vaporise or superheat oil. Oil with
low temperature delivered to process

More natural gas xxx


flow

xxx

Page 1 of 8

HAZOP Worksheets
Project Title:
Group No.:
Date:
Drawing No. and Revision:
Node No.:
Node Description:
Design Intent:
Item

Guide Word

1
1
1

3
3
3

1 Less Flow
2
3

1 Reserved Flow

1 High Pressure

1 Low Pressure

1 High Temperature

1 Low Temperature

1 High Level

10

1 Low Level

"Project title should be the same as the project title in your drawings"
Group 13
31/Mar/2015
"P&ID drawing number and Revision". Example: P-0005 (SHT 1 of 3), Rev. 1
1
Example: Furnace F-100 includes coil from oil inlet (before flow measurement) to vapour outlet (after tempe
Example: Liquid oil flows from the feed line is heated in the furnace. Oil is vaporize, superheat and transfer
Deviation

Possible Causes

Page 2 of 8

Consequences

HAZOP Worksheets

ent) to vapour outlet (after temperature control) and natural gas to burners
vaporize, superheat and transfer oil vapour to the process.
Safeguards

Recommendations

Party
Responsible
Consultant

1) Low flow alarm (FAL-100) is provided


2) High temperature trip (TSH-100) is
provided

Safeguard depends on quick operator response.


Consider low flow element (FE-100) to close main
burner valve (TCV-100)

Same as Item 1.1.1

Consider procedures to check for blockage and the


ease of cleaning the coil

Client

None

1) Consider providing low flow alarm on natural


gas line
2) Investigate the effect of liquid oil on the process
3) Consider interlocking the furnace flame out
signal with closure of FCV-100
4) Consider providing a low oil outlet temperature
alarm

Consultant

None

1) Check capability of FCV-100 to control flow of oil


at higher pressure
2) Consider provideing a low oil outlet temperature
alarm

Consultant

xxx

xxx

Page 3 of 8

HAZOP Worksheets

ent) to vapour outlet (after temperature control) and natural gas to burners
vaporize, superheat and transfer oil vapour to the process.
Safeguards

Recommendations

Page 4 of 8

Party
Responsible

HAZOP Worksheets
Project Title:
Group No.:
Date:
Drawing No. and Revision:
Node No.:
Node Description:
Design Intent:
Item

Guide Word

2
2
2

1
1
1

1 No Flow
2
3

2
2

2
2

1 More Flow
2

2
2

3
3

1 Less Flow
2

1 Reserved Flow

1 High Pressure

1 Low Pressure

1 High Temperature

1 Low Temperature

1 High Level

"Project title should be the same as the project title in your drawings"
Group 13
31/Mar/2015
"P&ID drawing number and Revision". Example: P-0005 (SHT 1 of 3), Rev. 1
2
xxx
xxx
Deviation

Possible Causes

Page 5 of 8

Consequences

HAZOP Worksheets
Project Title:
Group No.:
Date:
Drawing No. and Revision:
Node No.:
Node Description:
Design Intent:
Item
2

10

Guide Word

"Project title should be the same as the project title in your drawings"
Group 13
31/Mar/2015
"P&ID drawing number and Revision". Example: P-0005 (SHT 1 of 3), Rev. 1
2
xxx
xxx
Deviation

Possible Causes

1 Low Level

Page 6 of 8

Consequences

HAZOP Worksheets

Safeguards

Recommendations

Page 7 of 8

Party
Responsible

HAZOP Worksheets

Safeguards

Recommendations

Page 8 of 8

Party
Responsible

HAZOP Worksheets Page 1 of 8 Project Title: "Project title should be the same as the project title in your drawings" Group No
HAZOP Worksheets Page 2 of 8 Project Title: "Project title should be the same as the project title in your drawings" Group No
HAZOP Worksheets Page 3 of 8 1 ent) to vapour outlet (after temperature control) and natural gas to burners vaporize, superhe
HAZOP Worksheets Page 4 of 8 1 ent) to vapour outlet (after temperature control) and natural gas to burners vaporize, superhe
HAZOP Worksheets Page 5 of 8 Project Title: "Project title should be the same as the project title in your drawings" Group No
HAZOP Worksheets Page 6 of 8 Project Title: "Project title should be the same as the project title in your drawings" Group No
HAZOP Worksheets Page 7 of 8 1 Safeguards Recommendations Party Responsible
HAZOP Worksheets Page 8 of 8 1 Safeguards Recommendations Party Responsible

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