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Sanmar Foundries Process Flow Chart

The document is a process flow chart for manufacturing a wheel front part number 266-3613 for customer NEPCO Caterpillar. It involves 20 main steps: 1) Raw material inspection 2) Manufacture of patterns and core boxes 3) Moulding 4) Melting 5) Pouring 6) Cooling 7) Knock-out 8) Heat treatment 9) Inspection including hardness, chemistry, and dimensions 10) Finishing including fettling, shot blasting 11) Magnetic particle inspection 12) Rework if needed 13) RT inspection 14) Casting weld repair and stress relief if needed 15) Final inspection 16) Oiling and packing 17) Despatch to customer.

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Santhoz Jagan
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33 views2 pages

Sanmar Foundries Process Flow Chart

The document is a process flow chart for manufacturing a wheel front part number 266-3613 for customer NEPCO Caterpillar. It involves 20 main steps: 1) Raw material inspection 2) Manufacture of patterns and core boxes 3) Moulding 4) Melting 5) Pouring 6) Cooling 7) Knock-out 8) Heat treatment 9) Inspection including hardness, chemistry, and dimensions 10) Finishing including fettling, shot blasting 11) Magnetic particle inspection 12) Rework if needed 13) RT inspection 14) Casting weld repair and stress relief if needed 15) Final inspection 16) Oiling and packing 17) Despatch to customer.

Uploaded by

Santhoz Jagan
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

SANMAR FOUNDRIES LIMITED, VIRALIMALAI - 621 316, Tamilnadu,

INDIA
Part No :
Part Name :

PROCESS FLOW CHART

266 - 3613

CHANGE LEVEL

CUSTOMER

PFD NO.: PFD/ SFL/ CAT/

Wheel Front

- 05 -

NEPCO CATERPILLAR

[Link].& DATE :

Operation #
Operation / Process

Connec
tor

Inspection

Movement

20

266 - 3613
00

28-Apr-09

Storage

10

DEVELOPMENT &
PATTERN SHOP

RAW MATERIAL
INSPECTION

Rejected

CUSTOMER
SUPPLIED
PATTERN

BACK TO SUPPLIER

MANUFACTURE OF
PATTERN/CORE BOX

ACCEPTED

SUBCONTRACT
STORAGE

STORAGE OF
RAWMATERIAL

REWORK /
REJECTED
ACCEPTED

REJECT/REWORK

INSPECTION OF
PATTERN & CORE
BOX

REVALIDATION OF
PATTERN
EQUIPMENTS

PATTERN RELEASE FOR MOULD

CORE BOX RELEASE FOR CORE SHOP

B
C

30
40

30

CORE MAKING

50
50

60

SAND PLANT

MOULDING

MELTING

ADDITION OF
INGRIDIENTS

PREPARATION OF
MOULD

CHARGE MIX

METALLURGICAL
LABORATORY

INSPECTION OF
MOULD

PREPARATION OF
MOLTEN METAL
SAMPLE TO LAB

INSPECTION OF
CORES

TESTING OF
SAND
PROPERTIES

SETTING UP CORE
TAPPING &
TREATMENT

ACCEPTED
REJECTED

REJECTED

ACCEPTED

ANALYSIS
OF
OF CHILL
BATH
SAMPLES

READJUSTED

MIXING OF SAND

ACCEPTED

CORE PAINTING & DRYING

ACCEPTED

PREPARATION CORE MAKING

STORAGE
STORAGE

REJECTED

MOULD CLOSING &


PLACING CLAMP
POURING

70
MOULDS IN LINE

COOLING TIME
KNOCK - OUT

80
HEAT TREATMENT

SANMAR FOUNDRIES LIMITED, VIRALIMALAI - 621 316, Tamilnadu,


INDIA
Part No :
Part Name :

PROCESS FLOW CHART

266 - 3613

CHANGE LEVEL

CUSTOMER

PFD NO.: PFD/ SFL/ CAT/

Wheel Front

- 05 -

NEPCO CATERPILLAR

[Link].& DATE :

Operation #
Operation / Process

Connec
tor

Inspection

266 - 3613
00

Movement

28-Apr-09

Storage

E
80
90

C
D

100
HARDNESS, CHEMISTRY,
MICRO ,TENSILE &
SOUNDNESS INSPECTION

ACCEPTED

110

FETTLING &
SHOT
BLASTING
FINISHING

ACCEPTED

FIRST STAGE
INSPECTION

DIMENSIONAL
INSPECTION
ACCEPTED
REJECTED

REWORK
REJECTED

REJECTED

120
MAGNETIC
PARTICLE
INSPECTION

REJECTED

REVIEW

REWORK

150
REJECTED

REJECTED

REJECTION YARD

FINAL
INSPECTION

ACCEPTED

ACCEPTED

140
Casting Weld Repair if
reqd w.r.t RT report &
STRESS RELEIVE
TREATMENT

130
ACCEPTED

RT

160

OILING & PACKING


OILING
PACKING

160
170
DESPATCH TO
CUSTOMER

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