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Manufacturing Process Mapping Overview

The document provides an overview of the four periods a manufacturing facility will undergo when being established: (1) the Establishing Period from the first to second year, (2) the Maintenance Period from the second to fifth year, (3) the Development Period from the fifth to sixth year, and (4) the Future and Advancement Period from the sixth year onward. It also includes a flowchart mapping the manufacturing process, showing the key steps from collecting customer requirements to product delivery, including research and development, production planning, quality control checks, and customer satisfaction evaluation.

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John P. Bandoquillo
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129 views2 pages

Manufacturing Process Mapping Overview

The document provides an overview of the four periods a manufacturing facility will undergo when being established: (1) the Establishing Period from the first to second year, (2) the Maintenance Period from the second to fifth year, (3) the Development Period from the fifth to sixth year, and (4) the Future and Advancement Period from the sixth year onward. It also includes a flowchart mapping the manufacturing process, showing the key steps from collecting customer requirements to product delivery, including research and development, production planning, quality control checks, and customer satisfaction evaluation.

Uploaded by

John P. Bandoquillo
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Manufacturing Process Mapping (Overview)
  • Continuation of Process Mapping

Page 1 of 2

MANUFACTURING PROCESS MAPPING (OVERVIEW)

CUSTOMER
REQUIREMENT

Collecting & inquiring


of all requirements
(MARKETING TEAM)

Defining & interpreting of


Customer Requirements
(R & D)

In stabling the factory, there are four periods in need to undergo:


First Period
: Establishing Period (First to Second Year)
Second Period : Maintenance Period (Second to Fifth Year)
Third Period
: Development Period (Fifth to Sixth Period)
Fourth Period : Future and Advancement Period (Sixth and beyond)

Creating design and


building prototype
(R & D)

Conducting Feasibility
Studies and Research
(R & D)

Conforming to
the Customer
Requirements?

Evaluation
and Feedback
(R & D)

*Evaluation
and Feedback
(PDT)

Correction &
Revising
(R & D)

*Review of
Requirements &
Process
(PDT)

LEGEND:

NO

*PRODUCT DEVELOPMENT TEAM


(for New and Released Products)
Shipment of
Orders
(WAREHOUSE &
LOGISTICS)

Storage
into
Silos

FG Product for
Storing
(WAREHOUSE)

Grinding/Crushing of
NO GOOD Products
(RECYCLING UNIT)

FG Product for
Packing and/or
Piling
(WAREHOUSE)

Delivery to
Recycling Unit
(Production
Support)
NO

YES

Product
Passed?

Approved by
Internal Team?

YES

This team composes of :


Production Unit Dept.
QA/QC Dept.
Purchasing Dept.
R & D Dept.
Marketing Dept.

*Pilot Testing
(PDT)

NO

Quality Management System:


First to Define
: Quality Policy
Second to Define
: Procedures
Third to Define
: Reference, Guideline and Work Instruction
Fourth to Define
: Records

CUSTOMER
SATISFACTION

Product Delivery
(LOGISTICS)

YES

Evaluation and
Feedback by
Customer
(MARKETING)

SUPPORTS FOR PRODUCTION


Maintenance
QA/QC
Purchasing
Material Control (Warehouse)
IT Services
HR Services
Accounting Services

NO

Approved by
Customer?

YES
Agreement
and/or
Contract
(MARKETING)

NO
Laboratory Testing
of Final Goods
(QA/QC)

YES

Product
Passed?

Patrol/On-line
Inspection of the
Product
(QA/QC)

Production/
Manufacturing
(PRODUCTION
UNIT)

Production
Planning
(PLANNER)

Material
Preparation
(PRODUCTION
UNIT)

Taking Sales and


Order
(SALES)

A
JPB

Page 2 of 2

MANUFACTURING PROCESS MAPPING (OVERVIEW)

Procurement of
Materials
(QA/QC)

Receiving of
Delivered
Materials
(WAREHOUSE)

Material Incoming
Inspection
(WAREHOUSE)

Material
Passed?

NO

Feedback the
Purchasing
(WAREHOUSE)

Feedback the
Supplier
(Purchasing)

Corrective &
Preventive Action
(Purchasing)

YES

Stocking/
Warehousing
(WAREHOUSE)

JPB

MANUFACTURING PROCESS MAPPING (OVERVIEW) Collecting &
MANUFACTURING PROCESS MAPPING (OVERVIEW) Page 2 of 2

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