Why Castings ?
Capabilities and Advantages of Casting
Can create complex part geometries
Can create both external and internal shapes
Some casting processes are net shape;
others are near net shape
Can produce very large parts
Some casting methods are suited to mass
production
Parts Made by Casting
Big
parts: engine blocks and heads for
automotive vehicles, wood burning stoves,
machine frames, railway wheels, pipes,
church bells, big statues, and pump
housings
Small parts: dental crowns, jewelry, small
statues, and frying pans
All varieties of metals can be cast, ferrous
and nonferrous
Sand Casting Component
680 Kg Compressor Frame
Sand mould
Sand mould
Sand Moulding Processes
Sand Moulding Processes (cont.)
Sand Moulding Processes (cont.)
Two forms of mold: (a) open mold, simply a
container in the shape of the desired part;
and (b) closed mold, in which the mold
geometry is more complex and requires a
gating system (passageway) leading into the
cavity